This document claims priority to Japanese Patent Application No. 2020-184268 filed Nov. 4, 2021, the entire contents of which are hereby incorporated by reference.
Chemical Mechanical Polishing (CMP) is a technique of polishing a workpiece by rubbing the workpiece against a polishing surface of a polishing pad while supplying a polishing liquid containing abrasive grains, such as silica (SiO2), onto the polishing surface of the polishing pad. As shown in
Polishing of the workpiece W using such a polishing apparatus is performed as follows. While the polishing table 501 is rotated together with the polishing pad 500, the polishing liquid is supplied onto the polishing pad 500 from the polishing-liquid nozzle 508. The polishing head 505 presses the workpiece W against the polishing pad 500 while rotating the workpiece W. While the workpiece W is in sliding contact with the polishing pad 500 in the presence of the polishing liquid, the surface of the workpiece W is planarized by the combination of a chemical action of the polishing liquid and a mechanical action of the polishing pad 500 and abrasive grains contained in the polishing liquid.
During polishing of the workpiece W, the surface of the workpiece W is in sliding contact with the rotating polishing pad 500, and as a result, a frictional force acts on the workpiece W. Therefore, in order to prevent the workpiece W from slipping out the polishing head 505 during polishing of the workpiece W, the polishing head 505 has a retainer ring 510. This retainer ring 510 is arranged so as to surround the workpiece W. While polishing of the workpiece W is performed, the retainer ring 510 rotates and presses the polishing pad 500 on the outside of the workpiece W.
The polishing head 505 further has an elastic membrane 514 for pressing the workpiece W against the polishing pad 500. A pressure chamber 515 is formed inside the elastic membrane 514. When a pressurized gas (for example, pressurized air) is supplied into the pressure chamber 515, the elastic membrane 514 that receives the fluid pressure in the pressure chamber 515 presses the workpiece W against the polishing pad 500. Therefore, the workpiece W is rubbed against the polishing pad 500 in the presence of the polishing liquid on the polishing pad 500.
When the polishing of the workpiece W is terminated, the polishing head 505 holding the workpiece W is moved away from the polishing pad 500 as shown in
However, as shown in
Therefore, there is provided a polishing head capable of preventing contact between both side walls of an elastic membrane when a negative pressure is formed in a pressure chamber formed by the elastic membrane. There is further provided a polishing apparatus including such a polishing head.
Embodiments, which will be described below, relate to a polishing head configured to press a workpiece, such as a wafer, a substrate, or a panel, against a polishing pad so as to polish the workpiece, and more particularly to a pressing structure for a retainer ring arranged around the workpiece.
In an embodiment, there is provided a polishing head for pressing a workpiece against a polishing pad to polish the workpiece, comprising: a first elastic membrane configured to press the workpiece against the polishing pad; a retainer ring surrounding the first elastic membrane; a second elastic membrane configured to press the retainer ring against the polishing pad; a carrier to which the first elastic membrane is secured; an attachment member arranged in a pressure chamber formed by the second elastic membrane and fixing the second elastic membrane to the carrier; and a coupling member configured to couple the second elastic membrane to the retainer ring, the second elastic membrane including: a bottom wall coupled to the coupling member; and a side wall coupled to the bottom wall, the attachment member having a support portion extending toward the retainer ring along the side wall.
In an embodiment, the side wall comprises a first side wall and a second side wall separated from each other, the support portion comprises two support portions extending along the first side wall and the second side wall, respectively, the attachment member has a recessed portion located between the two support portions, and the coupling member has a protruding portion which is housed in the recessed portion when the coupling member moves toward the attachment member.
In an embodiment, the bottom wall has a cross-sectional shape curved toward the retainer ring, and at least a part of the support portion is housed in the curved bottom wall when the coupling member moves toward the attachment member.
In an embodiment, the attachment member has a groove extending along the support portion in a circumferential direction of the second elastic membrane.
In an embodiment, the attachment member has through-holes extending through the support portion, and the through-holes are arranged along a circumferential direction of the second elastic membrane.
In an embodiment, at least an outer surface of the support portion has been subjected to a friction reduction treatment.
In an embodiment, there is provided a polishing apparatus comprising: a polishing table configured to support a polishing pad; and the polishing head for pressing the workpiece against the polishing pad to polish the workpiece.
According to the above-described embodiments, the support portion can support the inside of the side wall of the elastic membrane and can therefore prevent side walls of the elastic membrane from coming into contact with each other.
Hereinafter, embodiments will be described with reference to the drawings.
The polishing apparatus 1 further includes a support shaft 14, a polishing-head swing arm 16 coupled to an upper end of the support shaft 14, and a polishing-head shaft 18 rotatably supported by a free end of the polishing-head swing arm 16. The polishing head 7 is fixed to a lower end of the polishing-head shaft 18. A polishing-head rotating mechanism (not shown) having an electric motor is arranged in the polishing-head swing arm 16. This polishing-head rotating mechanism is coupled to the polishing-head shaft 18, and is configured to rotate the polishing-head shaft 18 and the polishing head 7 in a direction indicated by arrow.
The polishing-head shaft 18 is coupled to a polishing-head elevating mechanism (including a ball screw mechanism and other elements) (not shown). This polishing-head elevating mechanism is configured to move the polishing-head shaft 18 up and down relative to the polishing-head swing arm 16. Such vertical movements of the polishing-head shaft 18 cause the polishing head 7 to move up and down relative to the polishing-head swing arm 16 and the polishing table 5, as indicated by arrows.
The polishing apparatus 1 further includes a table-rotating motor 21 configured to rotate the polishing pad 2 and the polishing table 5 about their central axes. The table-rotating motor 21 is arranged below the polishing table 5, and the polishing table 5 is coupled to the table-rotating motor 21 via a table shaft 5a. The polishing table 5 and the polishing pad 2 are rotated about the table shaft 5a by the table-rotating motor 21 in a direction indicated by arrow. The polishing pad 2 is attached to an upper surface of the polishing table 5. An exposed surface of the polishing pad 2 constitutes the polishing surface 2a for polishing the workpiece W, such as a wafer.
Polishing of the workpiece W is performed as follows. The workpiece W, with its surface to be polished facing downward, is held by the polishing head 7. While the polishing head 7 and the polishing table 5 are rotating independently, the polishing liquid (for example, slurry containing abrasive grains) is supplied onto the polishing surface 2a of the polishing pad 2 from the polishing-liquid supply nozzle 8 provided above the polishing table 5. The polishing pad 2 rotates about its central axis together with the polishing table 5. The polishing head 7 is moved to a predetermined height by the polishing-head elevating mechanism (not shown). Further, while the polishing head 7 is maintained at the predetermined height, the polishing head 7 presses the workpiece W against the polishing surface 2a of the polishing pad 2. The workpiece W rotates together with the polishing head 7. The workpiece W is rubbed against the polishing surface 2a in the presence of the polishing liquid on the polishing surface 2a of the polishing pad 2. The surface of the workpiece W is polished by a combination of the chemical action of the polishing liquid and the mechanical action of the polishing pad 2 and the abrasive grains contained in the polishing liquid.
Next, details of the polishing head 7 will be described.
The first elastic membrane 38 has a lower surface constituting a pressing surface 38a, which is in contact with an upper surface of the workpiece W (i.e., a surface opposite to a surface to be polished). Through-holes (not shown) are formed in the first elastic membrane 38. First pressure chambers 41 are formed between the carrier 35 and the first elastic membrane 38. A central first pressure chamber 41 has a circular shape, and outer first pressure chambers 41 have annular shapes. These first pressure chambers 41 are coupled to a pressure regulator (not shown) through first fluid lines F1, F2, F3. When a pressurized fluid (for example, pressurized air) is supplied into the first pressure chambers 41, the pressing surface 38a of the first elastic membrane 38 that receives the fluid pressure in the first pressure chambers 41 presses the workpiece W against the polishing surface 2a of the polishing pad 2. When a negative pressure is formed in the first pressure chambers 41, the workpiece W is held on the pressing surface 38a of the first elastic membrane 38 by vacuum suction. The number of first pressure chambers 41 is not limited to the embodiment shown in
The retainer ring 33 is arranged so as to surround the workpiece W and the first elastic membrane 38. More specifically, the retainer ring 33 is arranged so as to surround the peripheral edge of the workpiece W and the pressing surface 38a of the first elastic membrane 38. An upper portion of the retainer ring 33 is coupled to an annular retainer-ring pressing mechanism 45. This retainer-ring pressing mechanism 45 is configured to apply a uniform downward load to the entire upper surface of the retainer ring 33 to thereby press a lower surface of the retainer ring 33 against the polishing surface 2a of the polishing pad 2.
The retainer-ring pressing mechanism 45 includes a coupling member 47 fixed to the upper portion of the retainer ring 33, an annular second elastic membrane 50 coupled to the coupling member 47, and an attachment member 53 configured to attach the second elastic membrane 50 to the carrier 35. Specific configurations of the coupling member 47 are not particularly limited, and the coupling member 47 may be an upper retainer ring. A second pressure chamber 58 is formed inside the second elastic membrane 50. The second pressure chamber 58 is coupled to the pressure regulator (not shown) through a second fluid line F4. The attachment member 53 is arranged in the second pressure chamber 58. The second fluid line F4 extends through the attachment member 53 and communicates with the second pressure chamber 58. In this embodiment, the attachment member 53 has an annular shape extending along the retainer ring 33.
When pressurized fluid (for example, pressurized air) is supplied into the second pressure chamber 58 through the second fluid line F4, the second elastic membrane 50 that receives the fluid pressure in the second pressure chamber 58 pushes the coupling member 47 downward, and the coupling member 47 in turn pushes the entire retainer ring 33 downward. In this way, the retainer-ring pressing mechanism 45 presses the lower surface of the retainer ring 33 against the polishing surface 2a of the polishing pad 2.
The second elastic membrane 50 of the present embodiment is a rolling diaphragm having the two bottom walls 50C, 50D each having a downwardly curved cross section. The rolling-diaphragm type second elastic membrane 50 has an advantage that the second elastic membrane 50 can change its shape smoothly in response to the change in pressure in the second pressure chamber 58, without rubbing against the coupling member 47 and inner surfaces of the carrier 35. It is noted, however, that the second elastic membrane 50 is not limited to the shape of the present embodiment, and may be of a non-rolling diaphragm type having no downwardly curved bottom wall.
The attachment member 53 has two support portions 54A, 54B that protrude along the two side walls 50A, 50B toward the retainer ring 33. These support portions 54A, 54B extend downward and are located in the second pressure chamber 58. The support portions 54A, 54B are separated from each other, and a recessed portion 55 is formed between the support portions 54A, 54B. The recessed portion 55 of the present embodiment has an annular shape. The recessed portion 55 has a width larger than a width of the protruding portion 47a of the coupling member 47. Examples of material of the attachment member 53 include metal (for example, stainless steel), hard resin, ceramic, and the like.
The support portions 54A, 54B extend along the inner surfaces of the two side walls 50A, SOB. When the pressurized fluid (for example, pressurized gas) is supplied into the second pressure chamber 58, the support portions 54A, 54B may contact the inner surfaces of the two side walls 50A, SOB, or may be out of contact with the inner surfaces of the two side walls 50A, SOB. The support portions 54A, 54B can support these side walls 50A, 50B from inside when a negative pressure is formed in the second pressure chamber 58. Specifically, as shown in
Further, according to the present embodiment, as shown in
In the embodiment shown in
In one embodiment, as shown in
As with the embodiment described with reference to
In each of the embodiments shown in
The support portions 54A, 54B that have been subjected to the friction reduction treatment enable the second elastic membrane 50 to be smoothly deformed in response to the pressure in the second pressure chamber 58. As a result, the retainer ring 33 can be moved smoothly.
The previous description of embodiments is provided to enable a person skilled in the art to make and use the present invention. Moreover, various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles and specific examples defined herein may be applied to other embodiments. Therefore, the present invention is not intended to be limited to the embodiments described herein but is to be accorded the widest scope as defined by limitation of the claims.
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2020-184268 | Nov 2020 | JP | national |
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