Information
-
Patent Grant
-
6481333
-
Patent Number
6,481,333
-
Date Filed
Thursday, June 22, 200024 years ago
-
Date Issued
Tuesday, November 19, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Look; Edward K.
- Lazo; Thomas E.
Agents
- Varndell & Varndell, PLLC
-
CPC
-
US Classifications
Field of Search
US
- 092 131
- 092 136
- 092 138
- 092 62
- 092 75
- 091 172
- 091 506
-
International Classifications
-
Abstract
First and second pistons are provided in a body, the first piston is restricted by the body and the second piston, and the second piston is restricted by the body and a second piston restricting part. Thus, the first piston can be stopped at three positions, and the respective stop positions can be adjusted. Therefore, when rotation speeds of left and right rotating bodies are switched among three levels by a hydraulic motor, a difference of the number of rotations between the left and right rotating bodies can be eliminated, and a vehicle can be suppressed from deviating from a course while it is going straight. Further, a mounting area of the hydraulic pump can be decreased and a structure can be made simple. The rotation speed of the hydraulic motor is changed among the three levels by a simple structure and simple control without using a complex structure such as a servo valve and complex control. Further, the rotation speeds of the rotating bodies are switched among three or more levels by discontinuously positioning the piston not only at three positions but also three or more positions. Furthermore, the mounting area of the hydraulic pump is made small.
Description
BACKGROUND OF THE INVENTION
Field of the Invention
The present invention relates to a positioning device, and more particularly to a positioning device for various types of equipment including control of the capacity of a variable displacement piston motor/pump. And, the invention also relates to a speed changing device of a rotating body using a hydraulic motor.
Today's machines and equipment have been improved in performance such as speedup and labor saving on the basis of the employment of a hydraulic pressure. Especially, the piston motor/pump has high performance and efficiency and is important. This piston motor/pump is extensively used for construction work machines and many other fields.
The hydraulic motor includes a variable displacement motor whose capacity can be changed and a fixed displacement motor whose capacity cannot be changed.
The variable displacement motor will be described with reference to
FIG. 8
to FIG.
10
.
FIG. 8
shows a sectional diagram of the hydraulic motor disclosed in Japanese Patent Publication No. 4-42550. This piston motor is changed its capacity between two levels.
Specifically, first seat face
58
a
of swash plate
58
housed in casing
55
is contacted to inside wall surface
55
a
of the casing to position the capacity at a maximum capacity position. The capacity is positioned at a minimum capacity position when second seat face
58
b
of the swash plate
58
is contacted to the inside wall surface
55
a
of the casing. The positioning accuracy of the maximum capacity position and the minimum capacity position is determined depending on the accuracy of various parts such as the swash plate
58
and the casing
55
.
FIG. 9
shows a sectional diagram of a hydraulic motor different from the one shown in FIG.
8
. This motor is an inclined shaft type piston motor. This piston motor changes the capacity position to two levels by pivoting valve plate
46
. The valve plate
46
is accommodated in casing
52
. The capacity position is variable according to the pivoting of the valve plate
46
. Main shaft
51
is an output shaft of the hydraulic motor. The stop position of the valve plate
46
is restricted by minimum capacity adjusting mechanism
54
and maximum capacity adjusting mechanism
53
. The minimum capacity adjusting mechanism
54
comprises adjusting screw
54
b
mounted on the casing
52
and nut
54
a
for fixing the adjusting screw
54
b
to the casing
52
. One end of the adjusting screw
54
b
protrudes from the inside surface of the casing
52
, and the other end protrudes from the outside surface of the casing
52
. The maximum capacity adjusting mechanism
53
is also formed in the same way.
The motor has the minimum capacity when the valve plate
46
comes in contact with the leading end of the adjusting screw
54
b
protruded from the inside surface of the casing
52
. Similarly, the motor has the maximum capacity when the valve plate
46
comes in contact with the leading end of the adjusting screw
53
b
protruded from the inside surface of the casing
52
.
The minimum capacity position is adjusted by the minimum capacity adjusting mechanism
54
.
Specifically, the fixed state of the adjusting screw
54
b
by the nut
54
a
is released to adjust the screw-in amount of the adjusting screw
54
b
, and the adjusting screw
54
b
is fixed again to the casing
52
by the nut
54
a
. Thus, the minimum capacity position is adjusted. The maximum capacity position is also adjusted in the same way.
FIG. 10
is a sectional diagram of a conventional three-speed motor. In
FIG. 10
, like reference numerals are used to indicate the like components of
FIG. 9
, and their descriptions are omitted.
As shown in
FIG. 10
, first piston
110
and second piston
120
are disposed in body
44
. The first piston
110
is connected to the valve plate
46
. In first pressure-receiving chamber
130
, the second piston
120
applies a pressure to the first piston
110
. Second pressure-receiving chamber
140
applies a pressure in a direction to separate the first piston
110
and the second piston
120
from each other. Third pressure-receiving chamber
150
applies a pressure to the first piston
110
in a direction of the second piston
120
.
The second piston
120
has second piston large-diameter section
120
a
having a large outside diameter.
Second piston restricting part is configured by the second piston large-diameter section
120
a
and body inside wall surface
44
a
with which the second piston large-diameter section
120
a
is contacted. Specifically, the large-diameter section
120
a
of the second piston
120
moves toward the first piston
110
to contact the large-diameter section
120
a
with the body inside wall surface
44
a
. Thus, the second piston
120
is stopped. The first piston
110
comes in contact with the second piston
120
whose movement is restricted, and the valve plate
46
is positioned at a middle position.
Servo valve
60
is a control valve for controlling the supply of pressure oil to the second pressure-receiving chamber
140
and the third pressure-receiving chamber
150
. The pressure oil discharged from an unillustrated hydraulic pump is supplied to the servo valve
60
. And, the pressure oil discharged from an unshown hydraulic pump through an unshown 2-position selector valve is supplied to the first pressure-receiving chamber
130
. Switching of the valve position of the 2-position selector valve is controlled so to control the supply and stop of the pressure oil to the first pressure-receiving chamber
130
. Thus, the supply of the pressure oil to the first pressure-receiving chamber
130
, the second pressure-receiving chamber
140
and the third pressure-receiving chamber
150
is controlled so to switch the position of the first piston
110
, namely the position of the valve plate
46
, among three positions. Therefore, the capacity position of the motor is changed among three levels of minimum, middle and maximum capacity positions. But, the hydraulic motor shown in
FIG. 10
is different from the one shown in FIG.
9
and does not have an adjusting mechanism for adjusting the minimum and maximum capacity positions.
The aforesaid capacity change of the variable displacement motor is used to change the speed of HST (hydrostatic transmission) vehicle.
The HST vehicle such as a bulldozer has its left and right running bodies (wheels or caterpillars) independently driven by left and right hydraulic motors respectively. In other words, the left running body of the vehicle is independently driven and changed its speed by a drive mechanism exclusively disposed for the left side Similarly, the right running body of the vehicle is independently driven and changed its speed by a drive mechanism exclusively disposed for the right side. Each drive mechanism comprises a hydraulic pump and a hydraulic motor.
When the HST vehicle is instructed to run at the same number of left and right rotations, namely to run straight, it causes a deviation from the course if the left and right motor capacities are different.
Therefore, the HST vehicle whose left and right running bodies are independently driven is demanded to have improved accuracy for the capacity control of the left and right variable displacement piston motors so to run without causing a deviation from the course when straight-ahead running is instructed.
And, it is also demanded to simplify a device for controlling the capacity of the variable displacement piston motor.
Besides, it is also said generally that the installing space for the hydraulic equipment mounted to the HST vehicle is limited. Therefore, it is demanded to decrease a mounting area of the hydraulic equipment.
But, there is not any conventional variable displacement piston motor which satisfies the aforesaid demands. Descriptions will be made as follows.
The piston motor of the aforesaid publication shown in
FIG. 8
is mainly applied to a vehicle such as a hydraulic excavator requiring two speeds of high and low. The hydraulic excavator adjusts the pump capacity only and does not adjust the motor capacity when the pump capacity is adjusted in order to prevent the deviation from the course because its workability is better than adjusting the motor capacity in view of the mounted positions of the pump and the motor.
The HST vehicle often adjusts the motor only, because its workability is very poor when the pump capacity is adjusted to prevent the deviation from the course in view of the mounted positions of the pump and the motor.
When the hydraulic motor shown in
FIG. 9
is applied to the HST vehicle, a difference in rotation speeds between the left and right hydraulic motors is remedied by adjusting the respective capacity positions of the left and right hydraulic motors. Therefore, a deviation from the course of the vehicle can be remedied.
But, the adjustment of the capacity position of the hydraulic motor shown in
FIG. 9
is limited to two positions of minimum and maximum capacity positions. When this hydraulic motor is mounted to the HST vehicle, there is a problem of necessity to enlarge the maximum discharge capacity of the hydraulic pump for supplying the pressure oil to the hydraulic motor. This point will be described with reference to FIG.
11
.
FIG.
11
(
a
) shows the properties of a hydraulic motor (hereinafter called the “2-speed motor”) which changes its capacity position between two positions. In FIG.
11
(
a
), the horizontal axis indicates the vehicle speed, and the vertical axis indicates traction (torque). The short dashed line in FIG.
11
(
a
) indicates the property of the hydraulic motor when its capacity is adjusted to minimum capacity q Mmin, and the solid line indicates the property of the hydraulic motor when its capacity is adjusted to maximum capacity q Mmax.
Meanwhile, FIG.
11
(
b
) shows the properties of a hydraulic motor (hereinafter called the “3-speed motor”) which changes its capacity position to three positions. In FIG.
11
(
b
), the horizontal axis indicates the vehicle speed, and the vertical axis indicates traction (torque). The short dashed line in FIG.
11
(
b
) indicates the property of the hydraulic motor when its capacity is adjusted to the minimum capacity q Mmin, the solid line indicates the property of the hydraulic motor when its capacity is adjusted to the maximum capacity q Mmax, and the alternate long and short dash line indicates the property of the hydraulic motor when its capacity is adjusted to middle capacity q Mmean. In FIGS.
11
(
a
) and
11
(
b
), the region between vehicle speeds V
1
and V
2
is a work region that work is mainly conducted. The region between vehicle speeds V
2
and V
3
is a running region that the vehicle mainly runs.
In FIGS.
11
(
a
), (
b
), traction at a low speed (V
1
) becomes maximum MAX. In designing the vehicle or the motor, the maximum capacity q Mmax of the hydraulic motor is determined depending on a level of the maximum traction MAX.
The 2-speed motor shown in FIG.
11
(
a
) needs that the vehicle speed is adjusted to the maximum vehicle speed V
2
of the work region with the maximum capacity q Mmax retained.
Pump capacity Q Pmax of the hydraulic pump is determined by the following equation (2). In the following equation, it is determined that the engine speed is NE, the motor rotation speed is NM, the pump efficiency is ηPV, and the motor efficiency is ηMV.
Q P
max·
NE·ηPV=q M
max·
NM/ηMV
(1)
Q P
max=(
q M
max·
NM/NE
)·(1
/ηMV·ηPV
) (2)
The 3-speed motor shown in FIG.
11
(
b
) needs the vehicle to have the maximum vehicle speed V
2
of the work region with the middle capacity q Mmean retained. Pump capacity Q′ Pmax of the hydraulic pump is determined by the following equation (4).
Q′P
max·
NE·ηPV=q M
mean·
NM/ηMV
(3)
Q′P
max=(
q M
mean·
NM/NE
)·(1
/ηMV·ηPV
) (4)
The above equations (2) and (4) are compared as follows:
q M
max>
q M
mean (5),
then,
Q P
max>
Q′P
max (6)
Therefore, when the 2-speed motor is used, the maximum discharge capacity of the hydraulic pump must be made larger as compared with the case of using the 3-speed motor.
Thus, when the 2-speed motor shown in
FIG. 9
is mounted to the HST vehicle, there is a disadvantage that the hydraulic pump is required to have a larger maximum discharge capacity. In other words, the 2-speed motor must be designed to have a larger hydraulic pump than the 3-speed motor has.
When the conventional 3-speed hydraulic motor shown in
FIG. 10
is mounted to the HST vehicle which has its left and right running bodies provided with the drive mechanisms comprising the hydraulic pump and the hydraulic motor respectively so that the left and right running bodies are independently driven, the capacity positions of the left and right hydraulic motors cannot be adjusted. Therefore, the vehicle may deviate from the course due to a difference in the number of rotations between the left and right hydraulic motors.
The first piston
110
and the second piston
120
shown in
FIG. 10
have a different outside diameter. And, the same piston has a different outside diameter depending on its portions. Therefore, the first piston
110
and the second piston
120
have a complex structure. Besides, the body
44
for accommodating the pistons
110
,
120
has a complex structure.
It is easy to apply the adjusting mechanism of
FIG. 9
to the technique of FIG.
10
. But, the adjustment cannot be made at the middle capacity position. Therefore, there is still a problem that a deviation from the course is caused when the vehicle goes straight at the middle capacity position.
Therefore, it is a first object of the present invention to provide a positioning device which has a simple structure and can adjust at all three positions and a motor/pump using this positioning device.
And, it is a second object of the invention to provide a speed changing device for left and right rotating bodies using a hydraulic motor which can remedy a difference in the number of rotations between the left and right rotating bodies when the rotation speeds of the left and right rotating bodies are changed among three levels.
As described above, when the 2-speed motor is used in order to obtain the same maximum vehicle speed V
2
, it is necessary to increase the maximum discharge amount of the hydraulic pump and to enlarge the size of the hydraulic pump as compared with the case of using the 3-speed motor. This tendency becomes more conspicuous when the number of changes of the hydraulic motor speed is increased to more multiple levels. Therefore, when the number of speed changes of the hydraulic motor is increased to three levels or more, the maximum discharge amount of the hydraulic pump can be made smaller and the size of the hydraulic pump can be decreased as compared with a case that the 2-speed motor is used. In other words, when the positioning number of the positioning device is increased to three or more, the size of the hydraulic equipment such as the hydraulic pump can be made smaller as compared with a case that the positioning device having the positioning number two is used.
But, the structures of the positioning device and hydraulic motor and the control become complex because the position of the first piston
110
is continuously changed by the servo valve
60
according to the prior art of FIG.
10
. The prior art of
FIG. 10
is a technique to position the rotation speed of the hydraulic motor at three positions by the positioning device. And, there was not a technology that the rotation speed of the hydraulic motor is positioned at four levels or more by the positioning device.
It is a third object of the present invention to make positioning at three positions or more by a simple structure and simple control without using the complex structure such as a servo valve and control and to change the rotation speed of the hydraulic motor to three levels or more.
OBJECTS AND SUMMARY OF THE INVENTION
In order to achieve the first object of the invention, a first invention of the present invention comprises:
a first piston (
11
) and a second piston (
12
) in a body (
44
), the first piston (
11
) having a position restricted by the body (
44
) and a position corresponding to the position of the second piston (
12
) as stop positions, and the second piston (
12
) having a position restricted by the body (
44
) and a position restricted by second piston restricting part (
40
b
) as stop positions;
a middle position adjusting mechanism (
40
) for adjusting the stop position of the second piston (
12
) restricted by the second piston restricting part (
40
b
);
a first pressure chamber (
13
) for applying a pressure to the second piston (
12
) in a direction of the first piston (
11
);
a second pressure chamber (
14
) for applying a pressure in a direction to separate the first piston (
11
) and the second piston (
12
) from each other; and
a third pressure chamber (
15
) for applying a pressure to the first piston (
11
) in a direction of the second piston (
12
).
The first invention will be described with reference to
FIG. 1
, FIG.
2
and FIG.
3
.
The body
44
is provided with the first piston
11
and the second piston
12
. The first piston
11
stops at the position restricted by the body
44
and the position corresponding to the position of the second piston
12
. The second piston
12
stops at the position restricted by the body
44
and the position restricted by the second piston restricting part
40
b
. The first pressure chamber
13
applies a pressure to the second piston
12
in a direction of the first piston
11
. The second pressure chamber
14
applies a pressure in a direction to separate the first piston
11
and the second piston
12
from each other. The third pressure chamber
15
applies a pressure to the first piston
11
in a direction of the second piston
12
. And, the supply of the pressure oil to the first, second and third pressure-receiving chambers
13
,
14
and
15
is controlled, so that the first piston
11
is positioned at the middle position to come in contact with the second piston
12
whose movement is restricted by the second piston restricting part
40
b
. This state is shown in FIG.
2
.
And, the restriction position of the second piston
12
by the second piston restricting part
40
b
is adjusted by the middle position adjusting mechanism
40
. Therefore, the stop position of the first piston
11
at the middle position can be adjusted.
The second invention comprises:
first piston (
11
) and second piston (
12
) in body (
44
), the first piston (
11
) and the second piston (
12
) having the same outside diameter, the first piston (
11
) having a position restricted by the body (
44
) and a position corresponding to the position of the second piston (
12
) as stop positions, and the second piston (
12
) having a position restricted by the body (
44
) and a position restricted by the second piston restricting part (
40
b
) as stop positions;
a first pressure chamber (
13
) for applying a pressure to the second piston (
12
) in a direction of the first piston (
11
);
a second pressure chamber (
14
) for applying a pressure in a direction to separate the first piston (
11
) and the second piston (
12
) from each other; and
a third pressure chamber (
15
) for applying a pressure to the first piston (
11
) in a direction of the second piston (
12
), wherein:
the first and second pistons (
11
,
12
) are positioned according to a difference in pressure-receiving areas to which the pressures of the first, second and third pressure chambers (
13
,
14
,
15
) are applied.
The second invention will be described with reference to
FIG. 1
, FIG.
2
and FIG.
3
.
The body
44
is provided with the first piston
11
and the second piston
12
. The first piston
11
stops at the position restricted by the body
44
and the position corresponding to the position of the second piston
12
. The second stop piston
12
stops at the position restricted by the body
44
and the position restricted by the second piston restricting part
40
b
. The first pressure chamber
13
applies a pressure to the second piston
12
in a direction of the first piston
11
. The second pressure chamber
14
applies a pressure to the first piston
11
in a direction to separate the first piston
11
and the second piston
12
from each other. The third pressure chamber
15
applies a pressure to the first piston
11
in a direction of the second piston
12
. And, the supply of the pressure oil to the first, second and third pressure-receiving chambers
13
,
14
and
15
is controlled to position the first piston
11
at the maximum position away from the second piston
12
. This state is shown in FIG.
1
. The first piston
11
is positioned at the middle position to come in contact with the second piston
12
whose movement is restricted by the second piston restricting part
40
b
. This state is shown in FIG.
2
. And, the first piston
11
is positioned at the minimum position to come in contact with the second piston
12
whose movement is not restricted by the second piston restricting part
40
b
. This state is shown in FIG.
3
.
The first piston
11
and the second piston
12
are designed to have the same outside diameter. The first piston
11
is positioned at the maximum, middle or minimum position depending on pressure-receiving area differences ((S
2
−S
3
), (S
1
−S
3
)) among area S
1
of pressure-receiving surface
12
b
of the second piston
12
to which the pressure oil of the first pressure chamber
13
is applied, area S
2
of pressure-receiving surface
11
a
of the first piston
11
to which the pressure oil of the second pressure chamber
14
is applied and area S
3
of pressure-receiving surface
11
b
of the first piston
11
to which the pressure oil of the third pressure chamber
15
is applied.
According to the second invention, because the first piston
11
and the second piston
12
are designed to have the same outside diameter, the first piston
11
and the second piston
12
can be formed to have a simple structure, and hole
70
for accommodating these pistons
11
,
12
can be configured to have a simple structure with the same diameter along any parts of the hole
70
. Therefore, there are obtained effects such as facilitation of a process to produce the positioning device.
A third invention relates to the first and second inventions wherein the first piston (
11
) is connected to a capacity control member of the variable displacement piston motor/pump to control a capacity position of the variable displacement piston motor/pump.
The third invention will be described with reference to
FIG. 4
, FIG.
5
and FIG.
6
.
According to the third invention, the first piston
11
is connected to valve plate
46
of the variable displacement piston motor (pump). When the first piston
11
is positioned, the valve plate
46
is positioned at the corresponding position, and the capacity position of the variable displacement piston motor (pump) is positioned.
Accordingly, the hydraulic motor of the third invention can adjust the middle capacity position. Therefore, when two hydraulic motors are used, a difference of the number of rotations between the left and right hydraulic motors can be eliminated when the hydraulic motors are changed their speeds to the middle capacity position. Thus, a deviation from the course when running straight can be prevented. Besides, according to the third invention, the hydraulic pumps can be designed to have a small capacity and can be made small in size because the capacity position is changed among three levels of the minimum capacity position, the maximum capacity position and the middle capacity position. Accordingly, the hydraulic equipment can be installed in a limited space.
According to the third invention, because the first piston
11
and the second piston
12
are designed to have the same outside diameter, they can be made to have a simple structure, and hole
70
for accommodating these pistons
11
,
12
can be formed to have a simple structure having the same diameter at any part of it. Accordingly, there are obtained effects such as facilitation of a process to produce the positioning device.
A fourth invention relates to the first and second inventions, wherein the first piston (
11
) is connected to a capacity control member of the variable displacement piston motor/pump to control a capacity of the variable displacement piston motor/pump, and wherein the capacity controller comprises adjusting means (
54
) for adjusting a minimum capacity of the variable displacement piston motor/pump.
The fourth invention will be described with reference to
FIG. 4
, FIG.
5
and FIG.
6
.
According to the fourth invention, the first piston
11
is connected to valve plate
46
of the variable displacement piston motor (pump). After the first piston
11
is positioned, the valve plate
46
is positioned at the corresponding position, and the capacity position of the variable displacement piston motor (pump) is positioned.
And, the movement of the first piston
11
which is moved to the minimum capacity position is restricted by the minimum capacity position restricting means
54
b
. The restricting position of the first piston
11
is adjusted by the adjusting means
54
.
Thus, the hydraulic motor of the fourth invention can adjust the middle capacity position. Besides, according to the fourth invention, the capacity of the hydraulic pump can be made small and the hydraulic pump can be made small accordingly, because the capacity position is changed in three levels of the minimum capacity position, the maximum capacity position and the middle capacity position. Therefore, the hydraulic equipment can be installed in a limited space.
According to the fourth invention, because the first piston
11
and the second piston
12
are designed to have the same outside diameter, they can be made to have a simple structure, and hole
70
for accommodating these pistons
11
,
12
can be formed to have a simple structure having the same diameter at any part of it. Accordingly, there are obtained effects such as facilitation of a process to produce the positioning device.
Besides, according to the fourth invention, the position of the first piston
11
which is positioned at the minimum capacity position is adjusted. The minimum capacity position is susceptible to the hydraulic motor (pump). According to the fourth invention, the minimum capacity position which is largely different and variable among individuals can be adjusted readily.
To achieve the second object, a fifth invention is a speed changing device of rotating bodies using hydraulic motors, comprising left and right variable displacement hydraulic motors (
9
), (
9
′) which are respectively installed for left and right rotating bodies and drive to rotate the left and right rotating bodies; hydraulic pumps (
3
), (
3
′) which respectively supply pressure oil to the left and right hydraulic motors (
9
), (
9
′); and speed switching means which changes rotation speeds of the left and right rotating bodies among three levels of rotation speeds by switching capacity positions of the left and right variable displacement hydraulic motors (
9
), (
9
′), among three capacity positions, wherein:
adjusting means is provided for adjusting so that the rotation speeds of the left and right rotating bodies are made identical for each of the three levels of rotation speeds of the left and right rotating bodies.
The fifth invention will be described with reference to FIG.
1
and FIG.
13
.
When the capacity positions of the left and right variable displacement hydraulic motors
9
,
9
′ are switched to the minimum capacity position, the rotation speeds of the left and right rotating bodies
100
,
100
′ are switched to the maximum rotation speed. At this point, the hydraulic motors
9
,
9
′ are adjusted to have the same minimum capacity position by the adjusting means
54
. Thus, the left and right rotating bodies
100
,
100
′ have the same rotation speed.
When the capacity positions of the left and right variable displacement hydraulic motors
9
,
9
′ are switched to the middle capacity position, the rotation speeds of the left and right rotating bodies
100
,
100
′ are switched to the middle rotation speed. At this point, the left and right hydraulic motors
9
,
9
′ are adjusted to have the same middle capacity position by the adjusting means
40
. Thus, the left and right rotating bodies
100
,
100
′ have the same rotation speed.
When the capacity positions of the left and right variable displacement hydraulic motors
9
,
9
′ are switched to the maximum capacity position, the rotation speeds of the left and right rotating bodies
100
,
100
′ are switched to the minimum rotation speed. At this point, the left and right hydraulic motors
9
,
9
′ are adjusted to have the same maximum capacity position by the adjusting means
53
. Thus, the left and right rotating bodies
100
,
100
′ have the same rotation speed.
According to the fifth invention, when the rotation speeds of the left and right rotating bodies
100
,
100
′ are switched among the three levels by the hydraulic motors
9
,
9
′, a difference of the number of rotations between the left and right rotating bodies
100
,
100
′ can be eliminated.
Besides, according to the fifth invention, the capacity of the hydraulic pump can be made small, and the hydraulic pump can be made small in size because the capacity positions of the left and right variable displacement hydraulic motors
9
,
9
′ are changed among the three levels. Therefore, the cost of hydraulic equipment is reduced, and the hydraulic equipment can be installed in a limited space. And, the vehicle performance can be improved because the hydraulic pumps and the hydraulic motors can be used under the conditions efficient for the pressures and capacities of the hydraulic pump and the hydraulic motor.
A sixth invention relates to the fifth invention, wherein the speed switching means switches the rotation speed to
a first rotation speed at which the capacity positions of the left and right variable displacement hydraulic motors (
9
), (
9
′) become a maximum capacity position, and the rotation speeds of the left and right rotating bodies become a minimum speed;
a second rotation speed at which the capacity positions of the left and right variable displacement hydraulic motors (
9
), (
9
′) become a middle capacity position, and the rotation speeds of the left and right rotating bodies become a middle speed; and
a third rotation speed at which the capacity positions of the left and right variable displacement hydraulic motors (
9
), (
9
′) become a minimum capacity position, and the rotation speeds of the left and right rotating bodies become a maximum speed; and
automatically switches between the first rotation speed and the second rotation speed.
According to the sixth invention, a difference of the number of rotations between the left and right rotating bodies
100
,
100
′ can be eliminated when the rotation speeds of the left and right rotating bodies
100
,
100
′ are switched among the three levels by using the hydraulic motors
9
,
9
′ in the same way as the fifth invention.
Besides, according to the sixth invention, the switching between the first rotation speed and the second rotation speed is made automatically. The range between the first rotation speed and the second rotation speed is a work area of a low rotation speed with high torque. According to a seventh invention, the manual speed change in the work region requiring torque is unnecessary, and the operability in the work region can be improved.
The seventh invention relates to the fifth invention, wherein the speed switching means switches the rotational speed to:
a first rotation speed at which the capacity positions of the left and right variable displacement hydraulic motors (
9
), (
9
′) become a maximum capacity position, and the rotation speeds of the left and right rotating bodies become a minimum speed;
a second rotation speed at which the capacity positions of the left and right variable displacement hydraulic motors (
9
), (
9
′) become a middle capacity position, and the rotation speeds of the left and right rotating bodies become a middle speed; and
a third rotation speed at which the capacity positions of the left and right variable displacement hydraulic motors (
9
), (
9
′) become a minimum capacity position, and the rotation speeds of the left and right rotating bodies become a maximum speed; and
automatically switches between the second rotation speed and the third rotation speed.
According to the seventh invention, a difference of the number of rotations between the left and right rotating bodies
100
,
100
′ can be eliminated when the rotation speeds of the left and right rotating bodies
100
,
100
′ are switched among the three levels by the hydraulic motors
9
,
9
′ in the same way as the fifth invention.
Besides, the second rotation speed and the third rotation speed are switched automatically according to the seventh invention. The range between the second rotation speed and the third rotation speed is a running region of the high rotation speed with low torque. According to the third invention, the manual speed change in the running region requiring the rotation speed is unnecessary, and the operability in the running region can be improved.
An eighth invention relates to the fifth invention, wherein the speed switching means switches the rotation speed to:
a first rotation speed at which the capacity positions of the left and right variable displacement hydraulic motors (
9
), (
9
′) become a maximum capacity position, and the rotation speeds of the left and right rotating bodies become a minimum speed;
a second rotation speed at which the capacity positions of the left and right variable displacement hydraulic motors (
9
), (
9
′) become a middle capacity position, and the rotation speeds of the left and right rotating bodies become a middle speed; and
a third rotation speed at which the capacity positions of the left and right variable displacement hydraulic motors (
9
), (
9
′) become a minimum capacity position, and the rotation speeds of the left and right rotating bodies become a maximum speed; and
manually switches among the first rotation speed, the second rotation speed and the third rotation speed.
According to the eighth invention, a difference of the number of rotations between the left and right rotating bodies
100
,
100
′ can be eliminated when the rotation speeds of the left and right rotating bodies
100
,
100
′ are switched among the three levels by using the hydraulic motors
9
,
9
′ in the same way as the fifth invention.
Besides, the switching among the first rotation speed, the second rotation speed and the third rotation speed is made manually according to the eighth invention. According to a ninth invention, when it is not desirable to automatically switch the capacity of the hydraulic motor, the switching can be effected manually as desired.
A ninth invention relates to the fifth invention, wherein the speed switching means switches the rotational speed to:
a first rotation speed at which the capacity positions of the left and right variable displacement hydraulic motors (
9
), (
9
′) become a maximum capacity position, and the rotation speeds of the left and right rotating bodies become a minimum speed;
a second rotation speed at which the capacity positions of the left and right variable displacement hydraulic motors (
9
), (
9
′) become a middle capacity position, and the rotation speeds of the left and right rotating bodies become a middle speed; and
a third rotation speed at which the capacity positions of the left and right variable displacement hydraulic motors (
9
), (
9
′) become a minimum capacity position, and the rotation speeds of the left and right rotating bodies become the maximum speed; and
selects either automatic switching between the first rotation speed and the second rotation speed or automatic switching between the second rotation speed and the third rotation speed.
According to the ninth invention, a difference of the number of rotations between the left and right rotating bodies
100
,
100
′ can be eliminated when the rotation speeds of the left and right rotating bodies
100
,
100
′ are switched among the three levels by using the hydraulic motors
9
,
9
′ in the same way as the fifth invention.
Besides, the selection can be made between the automatic switching between the first rotation speed and the second rotation speed and the automatic switching between the second rotation speed and the third rotation speed. The range between the first rotation speed and the second rotation speed is a work area of a low rotation speed with high torque. The range between the second rotation speed and the third rotation speed is a running area of a high rotation speed with low torque. According to a tenth invention, when the automatic speed change in the work area is selected depending on the use conditions of the hydraulic motor, the operability in the work area can be enhanced, and the speed change in the running area can be manually made as desired. When the automatic speed change in the running area is selected depending on the use conditions of the hydraulic motor, the operability in the running area is enhanced, and the speed change in the work area is manually made as desired.
In order to achieve the third object, a tenth invention is a positioning device for changing a position of a subject to be positioned depending on a moved position of a piston (
11
), which comprises:
the piston (
11
) which moves between both stroke end positions to change the position of the subject to be positioned from a minimum position to a maximum position;
one or two or more restricting members (
12
,
67
) which are positioned at one or two or more middle positions between both the stroke end positions to restrict the movement of the piston (
11
) at one or two or more middle positions; and
position control means which changes the position of the subject to be positioned among three or more positions by the piston (
11
) and the restricting members (
12
,
67
).
The tenth invention will be described with reference to FIG.
16
and FIG.
17
(
d
). The piston
11
moves between the stroke end position shown in FIG.
17
(
a
) and the stroke end position shown in FIG.
17
(
d
). The first piston
11
moves between both the stroke end positions to change the position of the subject to be positioned from the maximum position to the minimum position.
The third piston
67
is positioned at a first middle position as shown in FIG.
17
(
b
), and the second piston
12
is positioned at a second middle position as shown in FIG.
17
(
c
). When the first piston
11
comes in contact with the third piston
67
, the movement of the first piston
11
is restricted at the first middle position, and when the first piston
11
comes in contact with the second piston
12
, the movement of the first piston
11
is restricted by the second middle position.
The first piston
11
, the second piston
12
and the third piston
67
are discontinuously positioned at the respective positions.
In other words, when the first piston
11
is positioned at one stroke end position as shown in
17
(
a
), the position of the subject to be positioned becomes the maximum position.
When the third piston
67
is positioned at the first middle position and the first piston
11
is positioned to come in contact with the third piston
67
as shown in FIG.
17
(
b
), the position of the subject to be positioned becomes the first middle position.
When the second piston
12
is positioned at the second middle position and the first piston
11
is positioned to come in contact with the second piston
12
as shown in FIG.
17
(
c
), the position of the subject to be positioned becomes the second middle position.
When the first piston
11
is positioned at the other stroke end position as shown in FIG.
17
(
d
), the position of the subject to be positioned becomes the minimum position.
According to the tenth invention, the position of the subject to be positioned can be changed among three or more positions by discontinuously positioning the first piston
11
, the second piston
12
and the third piston
67
at the respective positions. Therefore, the subject to be positioned can be positioned among three or more levels by a simple structure and simple control without using a complex structure such as a servo valve and complex control. The hydraulic equipment such as the hydraulic pump can be made small in size because the number of positioning by the positioning device increases to three or more.
To achieve the third object, an eleventh invention is a speed changing device of rotating bodies using a hydraulic motor, comprising a variable displacement hydraulic motor (
9
) which rotatably drives the rotating bodies; a hydraulic pump (
3
) which supplies pressure oil to the variable displacement hydraulic motor (
9
); and speed switching means which changes rotation speeds of the rotating bodies by changing a capacity position of the variable displacement hydraulic motor (
9
), wherein the speed switching means includes:
a piston (
11
) which changes the capacity position of the variable displacement hydraulic motor (
9
) from a minimum capacity position to a maximum capacity position by moving between both stroke end positions;
one or two or more restricting members (
12
,
67
) which restrict the movement of the piston (
11
) at one or two or more middle positions by being positioned at one or two or more middle positions between both the stroke end positions; and
position control means which changes the rotation speeds of the rotating bodies among three or more levels by the piston (
11
) and the restricting members (
12
,
67
).
The eleventh invention will be specifically described with reference to FIG.
17
.
The first piston
11
moves between the stroke end position shown in FIG.
17
(
a
) and the stroke end position shown in FIG.
17
(
d
). With the movement of the first piston
11
between both stroke end positions, the capacity position of the variable displacement hydraulic motor
9
varies from the maximum capacity position to the minimum capacity position.
The third piston
67
is positioned at the first middle position as shown in FIG.
17
(
b
), and the second piston
12
is positioned at the second middle position as shown in FIG.
17
(
c
). When the first piston
11
comes in contact with the third piston
67
, the movement of the first piston
11
is restricted at the first middle position, and when the first piston
11
comes in contact with the second piston
12
, the movement of the first piston
11
is restricted at the second middle position.
The first piston
11
, the second piston
12
and the third piston
67
are discontinuously positioned at the respective positions.
In other words, when the first piston
11
is positioned at one stroke end position as shown in FIG.
17
(
a
), the capacity position of the variable displacement hydraulic motor
9
becomes the maximum capacity position, and the rotation speed of the rotating body becomes the minimum speed.
And, when the third piston
67
is positioned at the first middle position and the first piston
11
is positioned to come in contact with the third piston
67
as shown in FIG.
17
(
b
), the capacity position of the variable displacement hydraulic motor
9
becomes the first middle capacity position, and the rotation speed of the rotating body becomes the first middle speed.
And, when the second piston
12
is positioned at the second middle position and the first piston
11
is positioned to come in contact with the second piston
12
as shown in FIG.
17
(
c
), the capacity position of the variable displacement hydraulic motor
9
becomes the second middle capacity position, and the rotation speed of the rotating body becomes the second middle speed.
And, when the first piston
11
is positioned at the other stroke end position as shown in FIG.
17
(
d
), the capacity position of the variable displacement hydraulic motor
9
becomes the minimum capacity position, and the rotation speed of the rotating body becomes the maximum speed.
According to the eleventh invention, the rotation speeds of the rotating bodies can be switched among three or more speeds by discontinuously positioning the first piston
11
, the second piston
12
and the third piston
67
at the respective positions. Therefore, the rotation speed of the hydraulic motor can be changed among three or more levels by a simple structure and simple control without using a complex structure such as a servo valve and complex control.
Because the number of speed changes of the hydraulic motor is increased to three or more levels, a maximum discharge amount of the hydraulic pump can be made small, and the hydraulic pump can be made small in size.
A twelfth invention relates to the eleventh invention, wherein the position control means comprises:
respective pressure-receiving chambers (
13
,
14
,
15
,
68
) which apply the pressure oil to the piston (
11
) and the one or two or more restricting members (
12
,
67
); and
pressure oil supply means which previously determines combinations of high and low pressures of the pressure oil supplied to the respective pressure-receiving chambers (
13
,
14
,
15
,
68
) for the respective rotation speeds of the rotating bodies and supplies the pressure oil having the combinations of high and low pressures corresponding to the rotation speed to be changed to the pressure-receiving chambers (
13
,
14
,
15
,
68
) respectively.
The twelfth invention will be described with reference to FIG.
17
and FIG.
18
.
The first piston
11
, the second piston
12
and the third piston
67
are moved when the pressure oil acts on the pressure-receiving chambers
13
,
14
,
15
,
68
.
As shown in
FIG. 18
, the combinations of high and low (ON, OFF) pressures of the pressure oil supplied to the respective pressure-receiving chambers
13
,
14
,
15
,
68
are previously determined for each rotation speed of the rotating body. When the pressure oils having the combinations of the high and low pressures corresponding to the rotation speed to be changed are supplied to the respective pressure-receiving chambers
13
,
14
,
15
,
68
, the first piston
11
, the second piston
12
and the third piston
67
are discontinuously positioned, and the rotation speed of the rotating body is changed.
According to the twelfth invention, the pressure oils having the combination of high and low pressures corresponding to the rotation speed to which the speed is changed are supplied to the respective pressure-receiving chambers
13
,
14
,
15
,
68
to discontinuously position the first piston
11
, the second piston
12
and the third piston
67
, so that the hydraulic motor structure and control can be facilitated further more.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a sectional diagram showing a positioning device having a middle capacity adjusting mechanism in its body, which is in a maximum capacity state;
FIG. 2
is a sectional diagram showing the positioning device having the middle capacity adjusting mechanism in its body, which is in a middle capacity state;
FIG. 3
is a sectional diagram showing the positioning device having the middle capacity adjusting mechanism in its body, which is in a minimum capacity state;
FIG. 4
is a sectional diagram of inclined shaft type axial piston motor
9
, which is in a maximum capacity state;
FIG. 5
is a sectional diagram of the inclined shaft type axial piston motor
9
, which is in a middle capacity state;
FIG. 6
is a sectional diagram of the inclined shaft type axial piston motor
9
, which is in a minimum capacity state;
FIG. 7
is a diagram showing the relation between ON/OFF states of supplying pressure oil to first, second and third pressure-receiving chambers and the capacities of hydraulic motors;
FIG. 8
is a sectional diagram of a conventional hydraulic motor;
FIG. 9
is a sectional diagram of the conventional hydraulic motor;
FIG. 10
is a sectional diagram of the conventional hydraulic motor;
FIGS.
11
(
a
) and
11
(
b
) are diagrams showing comparison between a two-stage change and a three-stage change of the capacity of a hydraulic motor;
FIG. 12
is a sectional diagram showing a positioning device having respective capacity adjusting mechanisms mounted in its body;
FIG. 13
is an oil hydraulic circuit chart of the present embodiment;
FIG. 14
is an oil hydraulic circuit chart of another embodiment different from
FIG. 13
;
FIGS.
15
(
a
),
15
(
b
) and
15
(
c
) are diagrams showing the relation among ON/OFF states of supplying the pressure oil to first, second and third pressure-receiving chambers, the capacities of a hydraulic motor, and the switching states of a selector switch;
FIG. 16
is a sectional diagram showing a positioning device which can make positioning at four positions;
FIG.
17
(
a
) is a diagram showing a maximum capacity state, FIG.
17
(
b
) is a diagram showing a first medium capacity state, FIG.
17
(
c
) is a diagram showing a second medium capacity state, and FIG.
17
(
d
) is a diagram showing a minimum capacity state;
FIG. 18
is a diagram showing the relation between the supply of pressure oil to first, second, third and fourth pressure-receiving chambers and the capacities of variable displacement hydraulic motor
9
;
FIG. 19
is a sectional diagram showing a positioning device which can make positioning at six positions;
FIG. 20
is an oil hydraulic circuit chart of a motor mechanism which can change the speed among four speeds; and
FIG. 21
is a diagram showing the relation among ON/OFF states of supplying the pressure oil to first, second, third and fourth pressure-receiving chambers, the capacities of a hydraulic motor and the switching states of a switch.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
An embodiment of a positioning device according to the present invention, a capacity controller for a variable displacement piston motor/pump using the positioning device, and a speed changing device of rotating bodies using a hydraulic motor will be described with reference to the accompanying drawings.
In this embodiment, a variable displacement piston motor using a positioning device which can fix at three positions is assumed.
FIG. 1
is a sectional diagram of a positioning device.
A structure of the positioning device used in the invention will be described with reference to FIG.
1
.
A positioning device
45
comprises a body
44
and a cover
41
. A hole
70
is formed in the body
44
. The hole
70
has the same diameter along any part of it.
A first piston
11
and a second piston
12
are placed in the hole
70
of the body
44
with their end faces
11
a
,
12
a
opposed to each other. The first piston
11
and the second piston
12
are slidable in the hole
70
in its longitudinal direction. The first piston
11
and the second piston
12
have the same outside diameter. The first piston
11
and the second piston
12
are designed to have the same diameter at any parts in a longitudinal direction of the pistons. A pin
43
is fixed to the first piston
11
by a screw
71
. A member to be positioned is pivotably connected to the leading end of the pin
43
.
The second piston
12
has the end face
12
a
opposed to the first piston
11
and an end face
12
b
on the opposite side of the end face
12
a
. The end face
12
b
is opposed to the cover
41
. The end face
12
b
of the second piston
12
has a pressure-receiving area S
1
.
The first piston
11
has the end face
11
a
opposed to the second piston
12
and an end face
11
b
on the opposite side of the end face
11
a
. The end face
11
b
is opposed to a hole end face
70
a
. A first piston-guiding member
42
is formed in the hole end face
70
a
. A hole
11
c
having a diameter corresponding to the outside diameter of the first piston-guiding member
42
is formed in the first piston
11
. The first piston
11
moves within the hole
70
with a sliding surface of the first piston-guiding member
42
and a sliding surface of the hole
11
c
of the first piston
11
mutually slid.
Here, the end face
11
a
of the first piston
11
has a pressure-receiving area S
2
, and the end face
11
b
has a pressure-receiving area S
3
.
A first pressure-receiving chamber
13
is a pressure-receiving chamber which applies a pressure to the end face
12
b
of the second piston
12
. A second pressure-receiving chamber
14
is a pressure-receiving chamber which applies a pressure to the end face
11
a
of the first piston
11
. A third pressure-receiving chamber
15
is a pressure-receiving chamber which applies a pressure to the end face
11
b
of the first piston
11
.
A middle position adjusting mechanism
40
is fitted to the cover
41
. The middle position adjusting mechanism
40
comprises an adjusting screw
40
a
and a nut
40
c
. The bottom end of the adjusting screw
40
a
is fixed to the cover
41
by the nut
40
c
. A second piston restriction section
40
b
is formed on the leading end of the adjusting screw
40
a
. A hole
12
c
having a diameter corresponding to the outside diameter of the adjusting screw
40
a
is formed on the second piston
12
. The second piston
12
moves within the hole
70
with a sliding surface of the hole
12
c
of the second piston
12
and a sliding surface of the adjusting screw
40
a
mutually slid.
The second piston restriction section
40
b
decides a stop position of the second piston
12
when it is moved toward the first piston
11
.
On the other hand, a hole
11
d
having a diameter corresponding to the outside diameter of the second piston restriction section
40
b
is formed in the first piston
11
. The first piston
11
moves within the hole
70
with the sliding surface of the hole
11
d
of the first piston
11
and the sliding surface of the second piston restriction section
40
b
mutually slid.
The middle capacity position is adjusted by the middle position adjusting mechanism
40
. Specifically, a fixed state of the adjusting screw
40
a
by the nut
40
is released to adjust a screw-in amount of the adjusting screw
40
a
, and the adjusting screw
40
a
is fixed again to the cover
41
by the nut
40
c
. Thus, the middle capacity position is adjusted.
FIG.
2
and
FIG. 3
are also sectional diagrams of the positioning device.
FIG. 1
to
FIG. 3
show three positions where the positioning device can fix the member to be positioned.
Then, an embodiment of the capacity controller for the variable displacement piston motor/pump will be described with reference to the drawings.
FIG. 4
is a sectional diagram of an inclined shaft type axial piston motor
9
.
This piston motor
9
generally comprises a casing
52
which accommodates a cylinder block
47
, a valve plate
46
and a main shaft
51
, and the positioning device
45
which makes positioning of a capacity position of the piston motor
9
among three levels by positioning the pivoting position of the valve plate
46
in three levels.
The cylinder block
47
accommodates a center shaft
10
and a piston
49
. One end of the center shaft
10
is pivotably connected to the main shaft
51
. Other end of the center shaft
10
is connected to the valve plate
46
. The piston
49
is slidably placed in cylinder
48
formed within the cylinder block
47
.
The capacity of the piston motor
9
is variable according to pivoting of the valve plate
46
. Specifically, when the valve plate
46
is pivoted, an angle of the center shaft
10
to the main shaft
51
is changed, and a stroke amount of the piston
49
is changed. In other words, a difference of capacity occurs between the pistons
49
and
49
which are mutually opposed with the center shaft
10
between them. The main shaft
51
is an output shaft of the hydraulic motor.
A stop position of the valve plate
46
is restricted by a maximum capacity adjusting mechanism
53
and a minimum capacity adjusting mechanism
54
. The minimum capacity adjusting mechanism
54
comprises an adjusting screw
54
b
fitted to the casing
52
and a nut
54
a
for fixing the adjusting screw
54
b
to the casing
52
. One leading end of the adjusting screw
54
b
is protruded from the inside surface of the casing
52
, and the other leading end is protruded from the outside surface of the casing
52
. The maximum capacity adjusting mechanism
53
also has the same structure.
The motor has a minimum capacity when the valve plate
46
is in contact with the leading end of the adjusting screw
54
b
protruded from the inside surface of the casing
52
. Similarly, the motor has a maximum capacity when the valve plate
46
is in contact with the leading end of the adjusting screw
53
b
protruded from the inside surface of the casing
52
.
The minimum capacity position is adjusted by the minimum capacity adjusting mechanism
54
.
Specifically, the fixed state of the adjusting screw
54
b
by the nut
54
a
is released to adjust a screw-in amount of the adjusting screw
54
b
, and the adjusting screw
54
b
is fixed again to the casing
54
by the nut
54
a
. Thus, the minimum capacity position is adjusted. Similarly, the maximum capacity position is adjusted.
Then, the control of the capacity of the piston motor
9
will be described with additional reference to FIG.
7
.
FIG. 7
is a diagram showing the relation between ON/OFF of the supply of the pressure oil to the first pressure-receiving chamber
13
, the second pressure-receiving chamber
14
and the third pressure-receiving chamber
15
and the capacities of the hydraulic motor
9
. In
FIG. 7
, “ON” indicates that the pressure oil of a high pressure is supplied to the pressure-receiving chamber, and “OFF” indicates that the pressure oil of a low pressure is supplied to the pressure-receiving chamber. The low pressure state means, for example, a state that the supply of the pressure oil is intercepted. For convenience of description, it is assumed that the “high pressure” has magnitude P and the “low pressure” has magnitude O. In
FIG. 7
, the “Invention” indicates the embodiments shown in
FIG. 4
to
FIG. 6
, while the “Conventional” means the prior art shown in FIG.
10
. States actually used in the embodiments shown in
FIG. 4
to
FIG. 6
are indicated within the heavy lines in FIG.
7
.
When the supply of the pressure oil to the respective pressure-receiving chambers
13
,
14
,
15
is controlled in the combination indicated in the fifth columns from the top and in the heavy line in
FIG. 7
, the first piston
11
and the second piston
12
have the states as shown in FIG.
4
. At this point, the valve plate
46
is positioned at the maximum capacity position.
Specifically, the pressure oil of a high pressure is supplied to the second pressure-receiving chamber
14
and the third pressure-receiving chamber
15
. At this point, the first piston
11
has a difference of pressure-receiving surface areas S
2
−S
3
(>0) between the pressure-receiving area S
2
of the end face
11
a
and the pressure-receiving area S
3
of the end face
11
b
. Therefore, force F=(S
2
−S
3
)·P is applied to the first piston
11
to move toward hole end face
70
a
. Therefore, the first piston
11
is moved to a position so that the valve plate
46
comes in contact with the leading end of the adjusting screw
53
b
for the maximum capacity adjustment. The valve plate
46
comes in contact with the leading end of the adjusting screw
53
b
for the maximum capacity adjustment before the first piston
11
comes in contact with the hole end face
70
a
. Thus, the first piston
11
is positioned at a position away from the second piston
12
. At this point, the valve plate
46
is positioned at the maximum capacity position.
When the supply of the pressure oil to the respective pressure-receiving chambers
13
,
14
,
15
is controlled in the combination shown in the third columns indicated by a heavy line in
FIG. 7
, the first piston
11
and the second piston
12
have the state as shown in FIG.
5
. At this point, the valve plate
46
is positioned at the middle capacity position.
Specifically, the pressure oil of a high pressure is supplied to the first pressure-receiving chamber
13
and the third pressure-receiving chamber
15
. At this point, there is a difference of pressure-receiving surface areas S
1
−S
3
(>0) between the pressure-receiving area S
1
of the end face
12
a
of the second piston
12
and the pressure-receiving area S
3
of the end face
11
b
of the first piston
11
. Therefore, force F=(S
1
−S
3
)·P is applied to the first piston
11
and the second piston
12
to move toward the hole end face
70
a
. The second piston
12
is contacted to the second piston, restriction section
40
b
of the adjusting screw
40
a
, and the movement of the second piston
12
is restricted. The first piston
11
comes in contact with the second piston
12
which has its movement restricted by the second piston restriction section
40
b
. Thus, the first piston
11
is positioned at the middle position. And, the valve plate
46
is positioned at the middle capacity position.
When the supply of the pressure oil to the respective pressure-receiving chambers
13
,
14
,
15
is controlled in the combination shown in the seventh columns indicated by a heavy line in
FIG. 7
, the first piston
11
and the second piston
12
have the state as shown in FIG.
6
. At this point, the valve plate
46
is positioned at the minimum capacity position.
Specifically, the pressure oil of a high pressure is supplied to the third pressure-receiving chamber
15
. At this point, force F=S
3
·P acts on the end face
11
b
of the first piston
11
to move toward the second piston
12
. Therefore, the first piston
11
moves to a position so that the valve plate
46
kept in contact with the second piston
12
comes in contact with the leading end of the adjusting screw
54
b
for the minimum capacity adjustment. The valve plate
46
comes in contact with the leading end of the adjusting screw
54
b
for the minimum capacity adjustment before the second piston
12
comes in contact with the cover. Thus, the first piston
11
is positioned at a position to come in contact with the second piston
12
whose movement is not restricted by the second piston restriction section
40
b
. At this point, the valve plate
46
is positioned at the minimum capacity position.
The aforesaid embodiment controls the supply of the pressure oil to the respective pressure-receiving chambers
13
,
14
,
15
in the combination indicated by the heavy-lined frames. But, the capacity position of the valve plate
46
can be changed in another combination shown in FIG.
7
.
When the supply of the pressure oil to the respective pressure-receiving chambers
13
,
14
,
15
is controlled in the combinations shown in the first, second and sixth heavy line frames instead of the combination shown in the fifth heavy line frames in
FIG. 7
, the first piston
11
can also be positioned in the state shown in
FIG. 4
, and the capacity position of the valve plate
46
can be positioned at the maximum capacity position.
But, when the supply of the pressure oil to the respective pressure-receiving chambers
13
,
14
,
15
is controlled in the combinations shown in the fourth and eighth columns, the position of the first piston
11
becomes indefinite, and the capacity position of the valve plate
46
becomes indefinite.
Then, operation to adjust the capacity position of the aforesaid piston motor
9
will be described.
The valve plate
46
of
FIG. 4
is positioned at the maximum capacity position. At this point, the maximum capacity position is adjusted by the maximum capacity adjusting mechanism
53
.
Specifically, the fixed state of the adjusting screw
53
b
by the nut
53
a
is released to adjust the screw-in amount of the adjusting screw
53
b
, and the adjusting screw
53
b
is fixed again to the casing
52
by the nut
53
a
. Thus, the maximum capacity position is adjusted.
The valve plate
46
of
FIG. 5
is positioned at the middle capacity position. Then, the middle capacity position is adjusted by the middle position adjusting mechanism
40
.
Specifically, the fixed state of the adjusting screw
40
a
by the nut
40
c
is released to adjust the screw-in amount of the adjusting screw
40
a
, and the adjusting screw
40
a
is fixed again to the cover
41
by the nut
40
c
. Thus, the middle capacity position is adjusted.
The valve plate
46
of
FIG. 6
is positioned at the minimum capacity position. Then, the minimum capacity position is adjusted by the minimum capacity adjusting mechanism
54
.
Specifically, the fixed state of the adjusting screw
54
b
by the nut
54
a
is released to adjust the screw-in amount of the adjusting screw
54
b
, and the adjusting screw
54
b
is fixed again to the casing
52
by the nut
54
a
. Thus, the minimum capacity position is adjusted.
The embodiment described above assumes the use as the hydraulic motor for HST (hydrostatic transmission) vehicle such as bulldozers. In such a case, the main shaft
51
is connected to a running body (a wheel or a caterpillar) of the HST vehicle.
The HST vehicle such as the bulldozer has its right and left running bodies (wheels or caterpillars) independently driven by the HSTs respectively mounted on the right and left sides. Specifically, the left-side running body of the vehicle is independently driven and changed its speed by the HST exclusive for the left side, namely a pair of hydraulic pump and hydraulic motor. Similarly, the right-side running body of the vehicle is independently driven and changed its speed by the HST exclusive for the right side, namely a pair of hydraulic pump and hydraulic motor.
Some HST vehicles change the speed by changing the capacity of the variable displacement motor. The structures of the variable displacement motor and pump are shown in
FIG. 4
to FIG.
7
.
As described above, this embodiment can adjust at the middle capacity position, so that a difference in the number of rotations between the left and right hydraulic motors
9
and
9
can be eliminated when the hydraulic motor
9
is changed its speed to the middle capacity position. Therefore, a deviation from the course while running straight can be prevented. Besides, this embodiment changes the capacity position among three levels of minimum, maximum and middle capacity positions, so that the capacity of the hydraulic pump can be made small, and a size of the hydraulic pump can be made compact accordingly. Thus, hydraulic equipment can be mounted in a limited space.
In addition, the first piston
11
and the second piston
12
are designed to have the same outside diameter in this embodiment, so that they can have a simple structure, and the hole
70
accommodating the pistons
11
,
12
is designed to have a simple structure such that it has the same diameter along any part of it. Thus, it has an effect that the working to produce the positioning device
45
can be facilitated.
Furthermore, according to this embodiment, the position of the first piston
11
positioned at the minimum capacity position is adjusted. The minimum capacity position is susceptible to the hydraulic motor
9
. According to this embodiment, the minimum capacity position which is largely different and variable among individuals can be adjusted with ease.
According to this embodiment, the middle position adjusting mechanism
40
is mounted on the cover
41
of the body
44
along the moving direction of the first piston
11
and the second piston
12
. Accordingly, the adjusting work can be performed readily.
Then, the positioning device according to an embodiment different from the positioning device according to the embodiment shown in
FIG. 1
to
FIG. 3
will be described with reference to FIG.
12
. Like reference numerals are used for the like components of the embodiment shown in
FIG. 1
to FIG.
3
. and their descriptions are omitted.
Differences between the positioning device shown in FIG.
12
and the positioning device shown in
FIG. 1
to
FIG. 3
are a maximum position adjusting mechanism
61
and a minimum position adjusting mechanism
63
which are disposed along the moving direction of the first piston
11
and the second piston
12
. And, a middle position adjusting mechanism
62
is mounted on the minimum position adjusting mechanism
63
.
Specifically, a hole
90
is formed in a body
44
. The first piston
11
and the second piston
12
are disposed in the hole
90
of the body
44
with the end faces
11
a
,
12
a
mutually opposed. A cover
64
is fitted to the body
44
to oppose the end face
11
b
of the first piston
11
. A cover
65
is fitted to the body
44
to oppose the end face
12
b
of the second piston
12
. This cover
65
corresponds to the cover
41
of
FIG. 1
to FIG.
3
.
The maximum position adjusting mechanism
61
is fitted to the cover
64
. The maximum position adjusting mechanism
61
comprises an adjusting screw
61
a
and a nut
61
c
. The base end of the adjusting screw
61
a
is fixed to the cover
64
by the nut
61
c
. A first piston restricting section
61
b
is formed on the leading end of the adjusting screw
61
a
. The adjusting screw
61
a
is fitted to the same axis as the first piston
11
.
The minimum position adjusting mechanism
63
is fitted to the cover
65
. The minimum position adjusting mechanism
63
comprises an adjusting screw
63
a
and a nut
63
c
. The base end of the adjusting screw
63
a
is fixed to the cover
65
by the nut
63
c
. Second piston restricting section
63
b
is formed on the leading end of the adjusting screw
63
a
. The adjusting screw
63
a
is fitted to the same axis as the second piston
12
.
The middle position adjusting mechanism
62
is disposed on the adjusting screw
63
a
of the minimum position adjusting mechanism
63
. The middle position adjusting mechanism
62
comprises an adjusting screw
62
a
and a nut
62
c
. The base end of the adjusting screw
62
a
is fixed to the base end of the adjusting screw
63
a
of the minimum position adjusting mechanism
63
by the nut
62
c
. A second piston restricting section
62
b
is formed on the leading end of the adjusting screw
62
a
. A hole
63
d
having a diameter corresponding to the outside diameter of the adjusting screw
62
a
is formed on the adjusting screw
63
a
, and the adjusting screw
62
a
slides within the hole
63
d.
A hole
12
c
having a diameter corresponding to the outside diameter of the adjusting screw
63
a
is formed in the second piston
12
, and hole
12
d
having a diameter corresponding to the outside diameter of the second piston restriction section
62
b
is formed. The second piston
12
moves in the hole
90
while the hole
12
c
slides in contact with the adjusting screw
63
a
and the hole
12
d
slides in contact with the second piston restricting section
62
b.
The second piston restricting section
62
b
decides a stop position when the second piston moves toward the first piston
11
.
Operation of a positioning device
66
shown in
FIG. 12
will be described.
The maximum capacity position is adjusted by the maximum position adjusting mechanism
61
.
Specifically, the fixed state of the adjusting screw
61
a
by the nut
61
c
is released to adjust the screw-in amount of the adjusting screw
61
a
, and the adjusting screw
61
a
is fixed again to the cover
64
by the nut
61
c
. Thus, the maximum capacity position is adjusted.
The minimum capacity position is adjusted by the minimum position adjusting mechanism
63
.
Specifically, the fixed state of the adjusting screw
63
a
by the nut
63
c
is released to adjust the screw-in amount of the adjusting screw
63
a
, and the adjusting screw
63
a
is fixed again to the cover
65
by the nut
63
c
. Thus, the minimum capacity position is adjusted.
The middle capacity position is adjusted by the middle position adjusting mechanism
62
.
Specifically, the fixed state of the adjusting screw
62
a
by the nut
62
c
is released to adjust the screw-in amount of the adjusting screw
62
a
, and the adjusting screw
62
a
is fixed again to the base end of the adjusting screw
63
a
of the minimum position adjusting mechanism
63
by the nut
62
c
. Thus, the middle capacity position is adjusted.
In the embodiment shown in
FIG. 12
, the minimum position adjusting mechanism
63
and the maximum position adjusting mechanism
61
are also disposed in addition to the middle position adjusting mechanism
62
on the body
44
in the moving direction of the first piston
11
and the second piston
12
. Accordingly, the adjusting work can be performed with ease as compared with the minimum capacity adjusting mechanism
54
and the maximum capacity adjusting mechanism
53
which are disposed in the pivoting direction of the valve plate
46
as shown in FIG.
4
. The embodiment shown in
FIG. 12
is suitable when a space enough for the mechanism to adjust the capacity is not available around the casing
52
.
The maximum capacity adjusting mechanism, the middle capacity adjusting mechanism and the minimum capacity adjusting mechanism shown in
FIG. 4
to FIG.
6
and
FIG. 12
use the adjusting screw and the nut to adjust the capacity position. But, such arrangement is not limitative but an eccentric cam, shim and electromagnetic solenoid may be used to adjust the position, that the movement of the valve plate
46
, the first piston
11
or the second piston
12
is restricted, so to adjust the capacity position.
The embodiment shown in
FIG. 4
to
FIG. 6
assumes an inclined shaft type axial piston motor (pump). But, a swash plate type motor or pump or a radial type motor or pump may be used in the present invention.
FIG. 13
is an oil hydraulic circuit chart of the HST vehicle in which the aforesaid hydraulic motor is installed.
In
FIG. 13
, like reference numerals are used for the like components as shown in
FIG. 1
to FIG.
6
and
FIG. 12
, and their descriptions are omitted.
As shown in
FIG. 13
, running bodies
100
,
100
′ of wheels or caterpillars are respectively mounted on left and right sides of the HST vehicle. This embodiment assumes the caterpillars as the running bodies. The left caterpillar
100
is driven to rotate by the hydraulic motor
9
described with reference to
FIG. 4
to FIG.
6
. Similarly, the right caterpillar
100
′ is driven to rotate by the hydraulic motor
9
′ similar to the hydraulic motor
9
. In other words, the left and right caterpillars
100
,
100
′ are rotating bodies which are driven to rotate by the left and right hydraulic motors
9
,
9
′.
A left motor mechanism
8
is mainly comprised of the left hydraulic motor
9
. And, right motor mechanism
8
′ is mainly comprised of the right hydraulic motor
9
′.
The left hydraulic motor
9
is driven by a left hydraulic pump
3
as a drive source. The right hydraulic motor
9
′ is driven by a right hydraulic pump
3
′ as a drive source. A left pump mechanism
7
is mainly comprised of the left hydraulic pump
3
. And, a right pump mechanism
7
′ is mainly comprised of the right hydraulic pump
3
′.
Specifically, the left-side caterpillar
100
of the vehicle body is independently driven and changed its speed by HST exclusive for the left side, namely a pair of the left pump mechanism
7
and the left motor mechanism
8
. Similarly, the right-side caterpillar
100
′ of the vehicle body is independently driven and changed its speed by HST exclusive for the right side, namely a pair of the right pump mechanism
7
′ and the right motor mechanism
8
′.
The HST vehicle is changed its speed by changing the capacities of the left and right hydraulic motors
9
,
9
′. The capacities of the left and right hydraulic motors
9
,
9
′ are changed by a motor capacity switching mechanism
22
.
Now, among the left motor mechanism
8
, the right motor mechanism
8
′, the left pump mechanism
7
and the right pump mechanism
7
′, the left-side mechanism will be described as a representative example. A dash (′) is added to the reference numerals for the component parts of the left-side mechanism to indicate the components of the right-side mechanism, and their descriptions will be omitted if not necessary.
The left hydraulic pump
3
is connected to a rotation shaft
2
as the output shaft of engine
1
. In other words, the left hydraulic pump
3
is a variable displacement hydraulic pump driven by the engine
1
. This hydraulic pump
3
is, for example, a swash plate type hydraulic pump. A swash plate
4
of the hydraulic pump
3
has a tilting angle which is variable depending on the moved position of a servo piston
5
. The left hydraulic pump
3
has two discharge ports
3
a
,
3
b
. In other words, the left hydraulic pump
3
is a hydraulic pump which can flow the pressure oil in two directions. When the servo piston
5
changes its position and the tilting angle of the swash plate
4
is also changed, the discharge direction of the pressure oil is switched to the discharge port
3
a
or
3
b
, and the capacity of the left hydraulic pump
3
is changed accordingly.
A fixed displacement hydraulic pump
6
is connected to the rotation shaft
2
of the engine
1
and driven by the engine
1
. The hydraulic pump
6
is a supply source for supplying the original pressure of a pilot pressure oil to a pilot valve
23
. The servo piston
5
is supplied with the pilot pressure oil controlled by the pilot valve
23
.
The discharge port
3
a
on one side of the left hydraulic pump
3
is communicated with a port
9
a
on one side of the left hydraulic motor
9
through a pipe
25
. The discharge port
3
b
on the other side of the left hydraulic pump
3
is communicated with a port
9
b
on the other side of the left hydraulic motor
9
through a pipe
26
.
Therefore, when the servo piston
5
is supplied with a pilot pressure oil from the pilot valve
23
, the tilting angle of the swash plate
4
of the left hydraulic pump
3
is changed. Thus, the discharge port through which the pressure oil is discharged from the left hydraulic pump
3
is switched between
3
a
and
3
b
, and the pressure oil is flown into the port
9
a
or
9
b
of the left hydraulic motor
9
.
When the pressure oil is flown into the port
9
a
of the left hydraulic motor
9
, the left hydraulic motor
9
is rotated in one direction (called the normal direction), and the left caterpillar
100
is driven in the normal direction (called the forward direction). In this case, the pressure oil is flown from the port
9
b
on the opposite side of the port
9
a
of the left hydraulic motor
9
to the pipe
26
and circulated to the variable displacement hydraulic pump
3
.
And, when the pressure oil is flown into the port
9
b
of the left hydraulic motor
9
, the left hydraulic motor
9
is rotated in another direction (called the opposite direction), and the left caterpillar
100
is driven in the opposite direction (called the reverse direction). In this case, the pressure oil is flown from the port
9
a
on the opposite side of the port
9
b
of the left hydraulic motor
9
to the pipe
25
and circulated to the variable displacement hydraulic pump
3
.
A right hydraulic pump
8
′ and the right hydraulic motor
9
′ also operate in the same way as described above.
Then, the structure of the motor capacity switching mechanism
22
will be described.
The motor capacity switching mechanism
22
comprises a three-position selector valve
20
, a selector valve controller
17
, pressure sensors
18
,
19
and a high-pressure selecting valve
21
.
The three-position selector valve
20
is supplied with an original pressure through a pipe
104
.
Specifically, the left motor mechanism
8
is provided with check valves
101
,
102
. A pressure oil inlet port of the check valve
101
is connected to the pipe
25
. A pressure oil inlet port of the check valve
102
is connected to the pipe
26
. Pressure oil outlet ports of the check valves
101
,
102
are connected to a pipe
103
. The pipe
103
is connected to an inlet port of the high-pressure selection valve
21
. Similarly, check valves
101
′,
102
′ are disposed on the right motor mechanism
8
′. A pressure oil inlet port of the check valve
101
′ is connected to a pipe
25
′. A pressure oil inlet port of the check valve
102
′ is connected to a pipe
26
′. Pressure oil outlet ports of the check valves
101
′,
102
′ are connected to a pipe
103
′. The pipe
103
′ is connected to an inlet port of the high-pressure selection valve
21
. An outlet port of the high-pressure selection valve
21
is connected to a pipe
104
.
Therefore, between a pressure of the pressure oil in the pipe
25
and a pressure of the pressure oil in the pipe
26
, the pressure oil having a higher pressure is flown to the pipe
103
through the check valves
101
,
102
. And, between a pressure of the pressure oil in the pipe
25
′ and a pressure of the pressure oil in the pipe
26
′, the pressure oil having a higher pressure is flown to the pipe
103
′ through the check valves
101
′,
102
′. In this embodiment, the two check valves
101
,
102
or the check valves
101
′,
102
′ are used, but a shuttle valve may be used instead of the two check valves.
The high-pressure selection valve
21
selects the pressure oil having a higher pressure between a pressure of the pressure oil in the pipe
103
and a pressure of the pressure oil in the pipe
103
′ to flow to the pipe
104
.
Thus, the pressure oil having a higher pressure between the pressure oils flown into the left and right hydraulic motors
9
,
9
′ is supplied as the original pressure to a 3-position selector valve
20
(FIG.
13
and FIG.
14
).
As described above, in the embodiment illustrated, the pressure oil selected by the high-pressure selection valve
21
acts on the left and right motor mechanisms
8
,
8
′ through the single 3-position selector valve
20
.
Here, an oil hydraulic circuit for operating the left and right motor mechanisms
8
,
8
′ may be configured as follows. The pressure oil in the pipe
103
drives only the left motor mechanism
8
through a single 3-position selector valve, and the pressure oil in the pipe
103
′ drives only the right motor mechanism
8
′ through another 3-position selector valve. In this case, the two 3-position selector valves are simultaneously controlled by the selector valve controller
17
by switching the selector switch
16
.
The pressure oil (original pressure of the 3-position selector valve) in the pipe
104
is detected by the pressure sensors
18
,
19
disposed on the pipe
104
. The pressure sensor
18
is a sensor which detects that a pressure of the pressure oil in the pipe
104
becomes a first threshold or higher. The pressure sensor
19
is a sensor which detects that a pressure of the pressure oil in the pipe
104
has a second threshold or higher. Here, the second threshold is greater than the first threshold.
Detection signals output from the pressure sensors
18
,
19
are entered the selector valve controller
17
.
The 3-position selector valve
20
has three valve positions, namely a maximum position
20
a
, a middle position
20
b
and a minimum position
20
c
. Pipes
27
a
,
28
a
are connected to the 3-position selector valve
20
. The pipe
27
a
is branched to left and right pipes
27
,
27
′. The pipe
27
is communicated with first pressure-receiving chamber
13
of the left motor mechanism
8
. Similarly, the pipe
27
′ is communicated with a first pressure-receiving chamber
13
′ of the right motor mechanism
8
′. The pipe
28
a
is branched to left and right pipes
28
,
28
′. The pipe
28
is communicated with a second pressure-receiving chamber
14
of the left motor mechanism
8
. Similarly, the pipe
28
′ is communicated with a second pressure-receiving chamber
14
′ of the right motor mechanism
8
′.
The pipe
104
is branched to left and right pilot pipes
29
,
29
′. The pipe
29
is communicated with a third pressure-receiving chamber
15
of the left motor mechanism
8
. Similarly, the pipe
29
′ is communicated with a third pressure-receiving chamber
15
′ of the right motor mechanism
8
′. Therefore, the respective pressure-receiving chambers
13
to
15
and
13
′ to
15
′ of the left and right motor mechanisms
8
,
8
′ are supplied with a signal pressure having the higher pressure as the original pressure between the pressure oils flown into the left and right hydraulic motors
9
,
9
′.
Therefore, when the valve position of the 3-position selector valve
20
is switched to the maximum position
20
a
, the capacities of the hydraulic motors
9
,
9
′ are positioned at the maximum capacity position. When the valve position of the
3
position selector valve
20
is switched to the middle position
20
b
, the capacities of the hydraulic motors
9
,
9
′ are positioned at the middle capacity position. And, when the valve position of the 3-position selector valve
20
is switched to the minimum position
20
c
, the capacities of the hydraulic motors
9
,
9
′ are positioned at the minimum capacity position.
Switching of the 3-position selector valve
20
is controlled by the selector valve controller
17
. A control signal output from the selector valve controller
17
is applied to the electromagnetic solenoid of the 3-position selector valve
20
, and the valve position of the 3-position selector valve
20
is switched (the circuit chart of FIG.
13
). The control signal output from the selector valve controller
17
may be used as a hydraulic pilot pressure instead of an electric current to act on the 3-position selector valve
20
so to switch the valve position of the 3-position selector valve
20
.
The selector valve controller
17
is provided with selector switch
16
which is manually operated to change the speed of the left and right hydraulic motors
9
,
9
′. When the selector switch
16
is switched to “Lo” side, a Lo signal for changing the left and right hydraulic motors
9
,
9
′ to the low rotations is entered the selector valve controller
17
. And, when the selector switch
16
is switched to “Hi” side, a Hi signal for changing the left and right hydraulic motors
9
,
9
′ to the high rotations is entered the selector valve controller
17
.
Now, the contents of control made by the selector valve controller
17
will be described with reference to FIG.
15
. Operation of the left hydraulic motor
9
will be typically described below.
FIG.
15
(
b
) is a diagram showing relations among ON/OFF of the supply of pressure oil to the first, second and third pressure-receiving chambers
13
,
14
,
15
, the capacity of the hydraulic motor and the switching condition of the selector switch
16
. In the drawing, “ON” indicates that the pressure oil of a high pressure is being supplied to the pressure-receiving chamber, and “OFF” indicates that the pressure oil of a low pressure is being supplied to the pressure-receiving chamber. The low pressure condition is, for example, a state that the supply of the pressure is stopped. In the following description, a magnitude of the “high pressure” is P and a magnitude of the “low pressure” is
0
(gage pressure) for convenience of description. In the drawing, the combination (Max., OFF, ON, ON) in the first columns corresponds to the combination in the fifth heavy-lined columns of FIG.
7
. The combination (Intermediate, ON, OFF, ON) in the second columns correspond to the combination in the third heavy-lined columns of FIG.
7
. The combination (Minimum, OFF, OFF, ON) in the third columns corresponds to the seventh heavy-lined columns in FIG.
7
.
When the selector switch
16
is switched to “Lo”, a Lo signal for changing the speed of the left hydraulic motor
9
to the low rotation is entered the selector valve controller
17
. Then, the selector valve controller
17
applies a control signal for switching the valve position of the 3-position selector valve
20
to the maximum position
20
a
to the electromagnetic solenoid of the 3-position selector valve
20
. Thus, the valve position of the 3-position selector valve
20
is switched to the maximum position
20
a.
Therefore, the pressure oil of high pressure P is supplied to the second pressure-receiving chamber
14
from the 3-position selector valve
20
through the pipes
28
a
,
28
. And, the pressure oil of high pressure P is supplied to the third pressure-receiving chamber
15
through the pipe
104
and the pilot pipe
29
. The first pressure-receiving chamber
13
is communicated with tank
24
through the pipes
27
,
27
a
and the 3-position selector valve
20
, and the pressure oil in the first pressure-receiving chamber
13
is in a low pressure state.
As a result, the first piston
11
and the second piston
12
are in a state positioned at the maximum capacity position shown in FIG.
4
. At this point, a center shaft
10
of the left hydraulic motor
9
is changed to have an angle corresponding to the maximum capacity position.
Similarly, a center shaft
10
′ of the right hydraulic motor
9
′ is changed to have an angle corresponding to the maximum capacity position.
Thus, the capacity positions of the left and right hydraulic motors
9
,
9
′ are switched to the maximum capacity position, and the left and right hydraulic motors
9
,
9
′ are changed their speeds to the first speed of a low rotation speed with high torque. The left and right caterpillars
100
,
100
′ are changed their rotation speeds to the minimum rotation speed.
At this time, the left and right hydraulic motors
9
,
9
′ are adjusted to have the same maximum capacity position by the maximum capacity adjusting mechanism
53
shown in FIG.
4
. Thus, the left and right caterpillars
100
,
100
′ are controlled to have the same rotation speed.
When the selector switch
16
is switched to “Hi”, a Hi signal for changing the speed of the left hydraulic motor
9
to the high rotation is entered the selector valve controller
17
. Then, the selector valve controller
17
applies to the electromagnetic solenoid of the 3-position selector valve
20
a control signal for switching the valve position of the 3-position selector valve
20
to the middle position
20
b
or the minimum position
20
c
according to the detection signals of the pressure sensors
18
,
19
. Thus, the valve position of the 3-position selector valve
20
is changed to the middle position
20
b
or the minimum position
20
c.
The selector valve controller
17
has a timer therein to count that the pressure oil in the pipe
104
has a pressure of the aforesaid second threshold or higher continuously for one second or more according to the pressure sensor
19
or the pressure oil in the pipe
104
has a pressure of the aforesaid first threshold or below continuously for one second or more according to the pressure sensor
18
.
When it is counted by the aforesaid timer that the pressure oil in the pipe
104
has a pressure of the aforesaid second threshold or higher continuously for one second or more, a control signal for switching to the middle position
20
b
is applied from the selector valve controller
17
to the electromagnetic solenoid of the 3-position selector valve
20
. Thus, the valve position of the 3-position selector valve
20
is switched to the middle position
20
b.
Therefore, the pressure oil of high pressure P is supplied from the 3-position selector valve
20
to the first pressure-receiving chamber
13
through the pipes
27
a
,
27
. The pressure oil of high pressure P is supplied to the third pressure-receiving chamber
15
through the pipe
104
and the pilot pipe
29
. The second pressure-receiving chamber
14
is communicated with the tank
24
through the pipes
28
,
28
a
and the 3-position selector valve
20
, and the pressure oil in the second pressure-receiving chamber
14
has a low pressure.
As a result, the first piston
11
and the second piston
12
are in a state positioned at the middle capacity position shown in FIG.
5
. At this point, the center shaft
10
of the left hydraulic motor
9
is changed to have an angle corresponding to the middle capacity position.
Similarly, the center shaft
10
′ of the right hydraulic motor
9
′ is changed to have an angle corresponding to the middle capacity position.
Thus, the capacity positions of the left and right hydraulic motors
9
,
9
′ are changed to the middle capacity position, and the left and right hydraulic motors
9
,
9
′ are changed their speeds to the second speed at the middle rotation speed with intermediate torque. The rotation speeds of the left and right caterpillars
100
,
100
′ are changed to the middle rotation speed.
At this point, the left and right hydraulic motors
9
,
9
′ are adjusted to have the same middle capacity position by the middle position adjusting mechanism
40
shown in FIG.
5
. Thus, the left and right caterpillars
100
,
100
′ can be adjusted to have the same rotation speed.
When it is counted by the aforesaid timer that the pressure oil in the pipe
104
has a pressure of the aforesaid first threshold or below continuously for one second or more, a control signal for switching to the minimum position
20
c
is applied from the selector valve controller
17
to the electromagnetic solenoid of the 3-position selector valve
20
. Thus, the valve position of the 3-position selector valve
20
is switched to the minimum position
20
c.
Therefore, the pressure oil of high pressure P is supplied to the third pressure-receiving chamber
15
through the pipe
104
and the pilot pipe
29
. The first pressure-receiving chamber
13
is communicated with the tank
24
through the pipes
27
,
27
a
and the 3-position selector valve
20
, and the hydraulic oil in the first pressure-receiving chamber
13
is in a low pressure state. The second pressure-receiving chamber
14
is communicated with the tank
24
through the pipes
28
,
28
a
and the 3-position selector valve
20
, and the pressure oil in the second pressure-receiving chamber
14
is in a low pressure state.
As a result, the first piston
11
and the second piston
12
are positioned at the minimum capacity position shown in FIG.
6
. At this point, the center shaft
10
of the left hydraulic motor
9
is changed to have an angle corresponding to the minimum capacity position.
Similarly, the center shaft
10
′ of the right hydraulic motor
9
′ is changed to have an angle corresponding to the minimum capacity position.
Thus, the capacity positions of the left and right hydraulic motors
9
,
9
′ are changed to the minimum capacity position, and the left and right hydraulic motors
9
,
9
′ are changed their speeds to the third speed at a high rotation speed with low torque. The left and right caterpillars
100
,
100
′ are changed their rotation speeds to the maximum rotation speed.
At this point, the left and right hydraulic motors
9
,
9
′ are adjusted to have the same minimum capacity position by the minimum capacity adjusting mechanism
54
shown in FIG.
6
. Thus, the left and right caterpillars
100
,
100
′ can be adjusted to have the same rotation speed.
As described above, when the hydraulic motors
9
,
9
′ are used to change the rotation speeds of the left and right caterpillars
100
,
100
′ among three levels in this embodiment, a difference in the number of rotations between the left and right caterpillars
100
,
100
′ can be eliminated to prevent a deviation from the course.
And, according to this embodiment, the capacity positions of the left and right hydraulic motors
9
,
9
′ are changed among the three levels, so that the capacities of the left and right hydraulic pumps
3
,
3
′ can be made small, and the hydraulic pumps
3
,
3
′ can be made compact in size. Therefore, the cost of the hydraulic equipment can be reduced, and the hydraulic equipment can be installed in a limited space. Because the hydraulic pumps
3
,
3
′ and the hydraulic motors
9
,
9
′ can be used under the pressure and capacity conditions good for their efficiency, the performance of the HST vehicle can be improved.
And, according to this embodiment, when the selector switch
16
is switched to Hi, switching between the second speed and the third speed can be made automatically. A range between the second speed and the third speed is a running range at a high rotation speed with low torque as shown in FIG.
11
(
b
). According to this embodiment, the manual speed change in the running region requiring the rotation speed is not necessary, and the operability in the running region can be improved.
Besides, this embodiment provides the following effects.
Specifically, when it is assumed that a difference in rotations of the left and right hydraulic motors
9
,
9
′ is ΔNm, time required to change the speed is Δt, a difference in running length of the left and right caterpillars
100
,
100
′ is ΔL, and a constant defined according to the structures of the left and right caterpillars
100
,
100
′ is D, the following relation is established among them.
D·ΔNm·Δt=ΔL
(3)
To prevent a deviation from the course of the vehicle in the automatic speed change, it is necessary to decrease Δt, and the capacities of the hydraulic motors
9
,
9
′ during the automatic speed change must be changed in a short duration.
When the capacities of the hydraulic motors
9
,
9
′ are changed quickly, a motor flow-in pressure in the left pipes
25
,
26
and a motor flow-in pressure in the right pipes
25
′,
26
′ vary largely, resulting in likely occurring hunting in controlling. According to this embodiment, when it is counted that the pressure of the pressure oil in the pipe
104
has the second threshold or more continuously for one second or more or the pressure of the pressure oil in the pipe
104
is the aforesaid first threshold or below continuously for one second or more, the speed is changed to the second speed or the third speed. Therefore, even when the capacities of the left and right hydraulic motors
9
,
9
′ are changed in a short duration, the motor flow-in pressure in the left pipes
25
,
26
and the motor flow-in pressure in the right pipes
25
′,
26
′ are prevented from varying to suppress hunting in controlling.
In this embodiment, when the switch
16
is operated to the Hi side, the automatic speed change is performed between the second speed and the third speed. But, it may be designed to perform the automatic speed change between the first speed and the second speed by operating the operation switch
16
to the Lo side as described below.
FIG.
15
(
c
) is a diagram corresponding to FIG.
15
(
b
) of this embodiment.
When the selector switch
16
is switched to the “Lo” side, a Lo signal for changing the speed of the left hydraulic motor
9
to the low rotations is entered the selector valve controller
17
. Therefore, the selector valve controller
17
applies to the electromagnetic solenoid of the 3-position selector valve
20
a control signal for switching the valve position of the 3-position selector valve
20
to the maximum position
20
a
or the middle position
20
b
according to the detection signals of the pressure sensors
18
,
19
. Thus, the valve position of the 3-position selector valve
20
is switched to the maximum position
20
a
or the middle position
20
b.
When it is counted by the aforesaid timer that the pressure of the pressure oil in the pipe
104
is the aforesaid second threshold or more continuously for one second or more, a control signal for switching to the maximum position
20
a
is applied from the selector valve controller
17
to the electromagnetic solenoid of the 3-position selector valve
20
. Thus, the valve position of the 3-position selector valve
20
is switched to the maximum position
20
a.
Therefore, the pressure oil of high pressure P is supplied from the 3-position selector valve
20
to the second pressure-receiving chamber
14
through the pipes
28
a
,
28
. And, the pressure oil of high pressure P is supplied to the third pressure-receiving chamber
15
through the pipe
104
and the pilot pipe
29
. The first pressure-receiving chamber
13
is communicated with the tank
24
through the pipes
27
,
27
a
and the 3-position selector valve
20
, and the pressure oil in the first pressure-receiving chamber
13
is in a low pressure state.
As a result, the first piston
11
and the second piston
12
have a state positioned at the maximum capacity position shown in FIG.
4
. At this point, the center shaft
10
of the left hydraulic motor
9
is changed to have an angle corresponding to the maximum capacity position.
Similarly, the center shaft
10
′ of the right hydraulic motor
9
′ is changed to have an angle corresponding to the maximum capacity position.
Thus, the capacity positions of the left and right hydraulic motors
9
,
9
′ are changed to the maximum capacity position, and the left and right hydraulic motors
9
,
9
′ are changed their speeds to have the first speed at a low rotation speed with high torque. The rotation speeds of the left and right caterpillars
100
,
100
′ are changed to the minimum rotation speed.
At this point, the left and right hydraulic motors
9
,
9
′ are adjusted to have the same maximum capacity position by the maximum capacity adjusting mechanism
53
shown in FIG.
4
. Thus, the left and right caterpillars
100
,
100
′ are made to have the same rotation speed.
When it is counted by the aforesaid timer that the pressure of the pressure oil in the pipe
104
is the aforesaid threshold or below continuously for one second or more, a control signal for switching to the middle position
20
b
is applied from the selector valve controller
17
to the electromagnetic solenoid of the 3-position selector valve
20
. Thus, the valve position of the 3-position selector valve
20
is switched to the middle position
20
b.
Therefore, the pressure oil of high pressure P is supplied from the 3-position selector valve
20
to the first pressure-receiving chamber
13
through the pipes
27
a
,
27
. And, the pressure oil of high pressure P is supplied to the third pressure-receiving chamber
15
through the pipe
104
and the pilot pipe
29
. The second pressure-receiving chamber
14
is communicated with the tank
24
through the pipes
28
,
28
a
and the 3-position selector valve
20
, and the pressure of the pressure oil in the second pressure-receiving chamber
14
is in a low pressure state.
As a result, the first piston
11
and the second piston
12
are in a state positioned at the middle capacity position as shown in FIG.
5
. At this point, the center shaft
10
of the left hydraulic motor
9
is changed to have an angle corresponding to the middle capacity position.
Similarly, the center shaft
10
′ of the right hydraulic motor
9
′ is changed to have an angle corresponding to the middle capacity position.
Thus, the capacity positions of the left and right hydraulic motors
9
,
9
′ are switched to the middle capacity positions, and the left and right hydraulic motors
9
,
9
′ are changed to have the second speed at the middle rotation speed with intermediate torque. The rotation speeds of the left and right caterpillars
100
,
100
′ are changed to the middle rotation speed.
At this point, the left and right hydraulic motors
9
,
9
′ are adjusted to have the same middle capacity position by the middle position adjusting mechanism
40
shown in FIG.
5
. Thus, the left and right caterpillars
100
,
100
′ can be made to have the same rotation speed.
When the selector switch
16
is switched to the “Hi” side, a Hi signal for changing the left hydraulic motor
9
to the high rotation is entered the selector valve controller
17
. Therefore, the selector valve controller
17
applies to the electromagnetic solenoid of the 3-position selector valve
20
a control signal for switching the valve position of the 3-position selector valve
20
to the minimum position
20
c
. Thus, the valve position of the 3-position selector valve
20
is switched to the minimum position
20
c.
Therefore, the pressure oil of high pressure P is supplied to the third pressure-receiving chamber
15
through the pipe
104
and the pilot pipe
29
. The first pressure-receiving chamber
13
is communicated with the tank
24
through the pipes
27
,
27
a
and the 3-position selector valve
20
, and the pressure oil in the first pressure-receiving chamber
13
is in a low pressure state. The second pressure-receiving chamber
14
is communicated with the tank
24
through the pipes
28
,
28
a
and the 3-position selector valve
20
, and the pressure oil in the second pressure-receiving chamber
14
is in a low pressure state.
As a result, the first piston
11
and the second piston
12
are in a state positioned at the minimum capacity position shown in FIG.
6
. At this point, the center shaft
10
of the left hydraulic motor
9
is changed to have an angle corresponding to the minimum capacity position.
Similarly, the center shaft
10
′ of the right hydraulic motor
9
′ is changed to have an angle corresponding to the minimum capacity position.
Thus, the capacity positions of the left and right hydraulic motors
9
,
9
′ are switched to the minimum capacity position, and the left and right hydraulic motors
9
,
9
′ are changed their speeds to have the third speed at a high rotation speed with low torque. The rotation speeds of the left and right caterpillars
100
,
100
′ are changed to the maximum rotation speed.
At this point, the left and right hydraulic motors
9
,
9
′ are adjusted to have the same minimum capacity position by the minimum capacity adjusting mechanism
54
shown in FIG.
6
. Thus, the left and right caterpillars
100
,
100
′ can be made to have the same rotation speed.
According to this embodiment, when the selector switch
16
is operated toward the Lo side, switching between the first speed and the second speed is performed automatically. A range between the first speed and the second speed is a work range of a low rotation speed with high torque as shown in FIG.
11
(
b
). According to this embodiment, the manual speed change in the work range requiring torque can be eliminated, and operability in the work range can be improved.
In the aforesaid embodiment, when the operation switch
16
is operated toward the Hi side, the automatic speed change is performed between the second speed and the third speed, and when the operation switch
16
is operated toward the Lo side, the automatic speed change is performed between the first speed and the second speed. But, a switch or the like may be used to select the automatic switching between the first rotation speed and the second rotation speed or the automatic switching between the second rotation speed and the third rotation speed. The range between the first rotation speed and the second rotation speed is a work region of a low rotation speed with high torque. According to this embodiment, when the automatic speed change in the work region is selected depending on a use condition of the hydraulic motors
9
,
9
′, operability in the running region is improved, and the speed change in the running region is freely performed manually. When the automatic speed change in the running region is selected depending on a use condition of the hydraulic motors
9
,
9
′, operability in the running region is improved, and the speed change in the work region is freely performed manually.
The speed change among the first speed, the second speed and the third speed may be made manually.
FIG. 14
is an oil hydraulic circuit chart related to the manual speed change among the first speed, the second speed and the third speed. In
FIG. 14
, like reference numerals are used to indicate the like components of FIG.
13
and their descriptions are omitted. Differences from
FIG. 13
will be described below.
Motor capacity switching mechanism
22
of
FIG. 14
is different from the one shown in FIG.
13
and not provided with the selector valve controller
17
. The 3-position selector valve
20
is provided with selector switch
16
for manual speed change of left and right hydraulic motors
9
,
9
′. When the selector switch
16
is switched to “Lo”, a Lo signal for the speed change of the left and right hydraulic motors
9
,
9
′ to the first speed is entered the electromagnetic solenoid of the 3-position selector valve
20
. When the selector switch
16
is switched to “Mid”, a Mid signal for changing the speeds of the left and right hydraulic motors
9
,
9
′ to the second speed is entered the electromagnetic solenoid of the 3-position selector valve
20
. When the selector switch
16
is switched to “Hi”, a Hi signal. for changing the speeds of the left and right hydraulic motors
9
,
9
′ is entered the electromagnetic solenoid of the 3-position selector valve
20
.
FIG.
15
(
a
) is a diagram corresponding to FIGS.
15
(
b
), (
c
) of this embodiment.
When the selector switch
16
is switched to “Lo”, a Lo signal for changing the speeds of the left and right hydraulic motors
9
,
9
′ to the first speed is entered the electromagnetic solenoid of the 3-position selector valve
20
. Therefore, the valve position of the 3-position selector valve
20
is switched to maximum position
20
a
, and pressure oils of low pressure (OFF), high pressure (ON) and high pressure (ON) are supplied to first, second and third pressure-receiving chambers of the left and right motor mechanisms
8
,
8
′. Thus, the left and right hydraulic motors
9
,
9
′ have a state positioned at the maximum capacity position shown in FIG.
4
. At this point, center shafts
10
,
10
′ of the left and right hydraulic motors
9
,
9
′ are changed to have an angle corresponding to the maximum capacity position.
Thus, the capacity positions of the left and right hydraulic motors
9
,
9
′ are switched to the maximum capacity position, and the left and right hydraulic motors
9
,
9
′ are changed to have the first speed at a low rotation speed with high torque. The rotation speeds of left and right caterpillars
100
,
100
′ are switched to the minimum rotation speed.
At this point, the left and right hydraulic motors
9
,
9
′ are adjusted to have the same maximum capacity position by the maximum capacity adjusting mechanism
53
shown in FIG.
4
. Thus, the left and right caterpillars
100
,
100
′ can be adjusted to have the same rotation speed.
When the selector switch
16
is switched to “Mid”, a Mid signal for the speed change of the left and right hydraulic motors
9
,
9
′ to the second speed is entered the electromagnetic solenoid of the 3-position selector valve
20
. Therefore, the valve position of the 3-position selector valve
20
is switched to middle position
20
b
, and the pressure oils of high pressure (ON), low pressure (OFF) and high pressure (ON) shown in FIG.
15
(
a
) are supplied to the first, second and third pressure-receiving chambers of the left and right motor mechanisms
8
,
8
′. Thus, the left and right hydraulic motors
9
,
9
′ have a state positioned at the middle capacity position shown in FIG.
5
. At this point, the center shafts
10
,
10
′ of the left and right hydraulic motors
9
,
9
′ are changed to have an angle corresponding to the middle capacity position.
Thus, the capacity positions of the left and right hydraulic motors
9
,
9
′ are switched to the middle capacity position, and the left and right hydraulic motors
9
,
9
′ are changed their speeds to the second speed at a middle rotation speed with middle torque. The left and right caterpillars
100
,
100
′ are changed their rotation speeds to the middle rotation speed.
At this point, the left and right hydraulic motors
9
,
9
′ are adjusted to have the same middle capacity position by the middle position adjusting mechanism
40
shown in FIG.
5
. Thus, the left and right caterpillars
100
,
100
′ can be adjusted to have the same rotation speed.
When the selector switch
16
is switched to “Hi”, a Hi signal for changing the speeds of the left and right hydraulic motors
9
,
9
′ to the third speed is entered the electromagnetic solenoid of the 3-position selector valve
20
. Therefore, the valve position of the 3-position selector valve
20
is switched to minimum position
20
c
, and the pressure oils of low pressure (OFF), low pressure (OFF) and high pressure (ON) shown in FIG.
15
(
a
) are supplied to the first, second and third pressure-receiving chambers of the left and right motor mechanisms
8
,
8
′. Thus, the left and right hydraulic motors
9
,
9
′ have a state positioned at the minimum capacity position shown in FIG.
6
. At this point, the center shafts
10
,
10
′ of the left and right hydraulic motors
9
,
9
′ are changed to have an angle corresponding to the minimum capacity position.
Thus, the capacity positions of the left and right hydraulic motors
9
,
9
′ are switched to the minimum capacity position, and the left and right hydraulic motors
9
,
9
′ are changed their speeds to have the third speed at the high rotation speed with low torque. The rotation speeds of the left and right caterpillars
100
,
100
′ are switched to the maximum rotation speed.
At this point, the left and right hydraulic motors
9
,
9
′ are adjusted to have the same minimum capacity position by the minimum capacity adjusting mechanism
54
shown in FIG.
6
. Thus, the left and right caterpillars
100
,
100
′ can be adjusted to have the same rotation speed.
According to this embodiment, switching among the first rotation speed, the second rotation speed and the third rotation speed is manually performed by the selector switch
16
. When the automatic switching of the capacities of the hydraulic motors
9
,
9
′ is not desirable, the switching can be made manually as desired.
In this embodiment, the automatic speed change is performed between the first speed and the second speed or between the second speed and the third speed. But, the automatic speed change may be performed among the first speed, the second speed and the third speed.
In this embodiment, the automatic speed change is performed according to the detection signals of the pressure sensors
18
,
19
. But, the invention is not limited to the above, and a load on the left and right hydraulic motors
9
,
9
′ may be detected by predetermined means to perform the automatic speed change according to the detected load.
The automatic speed change may be made according to the number of revolutions of engine
1
. And, the automatic speed change may also be performed according to the number of rotations of the left and right hydraulic motors
9
,
9
′.
In this embodiment, the left and right hydraulic motors
9
,
9
′ are provided with the hydraulic pumps
3
,
3
′ respectively. But, a common hydraulic pump may be mounted for the left and right hydraulic motors
9
,
9
′ to supply the pressure oil discharged from the hydraulic pump to the left and right hydraulic motors
9
,
9
′.
This embodiment assumes a running/shifting device for vehicles which changes a speed by driving to rotate the left and right running bodies
100
,
100
′ by the left and right hydraulic motors
9
,
9
′. But, the invention is not limited to the above and may be applied to any device if the speed is changed by driving to rotate the left and right rotating bodies by the left and right hydraulic motors
9
,
9
′.
For example, the invention can also be applied to a conveying device which changes its speed by driving to rotate the left and right rotating bodies by the left and right hydraulic motors.
Then, a positioning device for positioning at four positions, namely the maximum position, the first middle position, the second middle position and the minimum position, will be described with reference to FIG.
16
.
FIG. 16
is a sectional diagram of positioning device
80
for fixing at the four positions. Like portions of the embodiment shown in
FIG. 1
to
FIG. 3
will not be described if not necessary.
Differences between the positioning device
80
shown in FIG.
16
and the positioning device
45
shown in
FIG. 1
to
FIG. 3
are as follows. Specifically, a third piston
67
is disposed in addition to the first piston
11
and the second piston
12
. A maximum position adjusting mechanism
81
and a minimum position adjusting mechanism
84
are also disposed along the moving direction of the first piston
11
, the second piston
12
and the third piston
67
. A first middle position adjusting mechanism
82
is fitted to the maximum position adjusting mechanism
81
, and a second middle position adjusting mechanism
83
is fitted to the minimum position adjusting mechanism
84
. Such differences will be mainly described below.
A hole
90
is formed in a body
44
. In the hole
90
of the body
44
, the first piston
11
and the second piston
12
are disposed with end faces
11
a
,
12
a
opposed to each other. The third piston
67
is also disposed in the hole
90
of the body
44
with an end face
67
b
opposed to the end face
11
b
of the first piston
11
. A cover
65
is disposed on the body
44
so to be opposite to the end face
12
b
of the second piston
12
. A cover
64
is disposed on the body
44
so to be opposite to an end face
67
a
of the third piston
67
.
The maximum position adjusting mechanism
81
is fitted to the cover
64
. The minimum position adjusting mechanism
84
is fitted to the cover
65
. The first middle position adjusting mechanism
82
is fitted to the maximum position adjusting mechanism
81
. The minimum position adjusting mechanism
84
is fitted to the cover
65
. The second middle position adjusting mechanism
83
is fitted to the minimum position adjusting mechanism
84
. The minimum position adjusting mechanism
84
has the same structure as the maximum position adjusting mechanism
81
does. The second middle position adjusting mechanism
83
has the same structure as the first middle position adjusting mechanism
82
does. Therefore, the structures of the maximum position adjusting mechanism
81
and the first middle position adjusting mechanism
82
will be described, while those of the minimum position adjusting mechanism
84
and the second middle position adjusting mechanism
83
will not be described.
Specifically, the maximum position adjusting mechanism
81
comprises an adjusting screw
81
a
and a nut
81
c
. The adjusting screw
81
a
is fixed to the cover
64
by the nut
81
c
. The adjusting screw
81
a
is installed on the same axis as the third piston
67
. Therefore, the adjusting screw
81
a
can be relatively moved to the cover
64
.
The minimum position adjusting mechanism
84
also has the same structure as the maximum position adjusting mechanism
81
does. Therefore, the adjusting screw
84
a
can be relatively moved to the cover
65
.
The first middle position adjusting mechanism
82
comprises an adjusting screw
82
a
and a nut
82
c
. The adjusting screw
82
a
is fixed to the adjusting screw
81
a
of the maximum position adjusting mechanism
81
by the nut
82
c
. A third piston restriction part
82
b
is formed on the adjusting screw
82
a
. A hole
81
d
having a diameter corresponding to the outside diameter of the adjusting screw
82
a
is formed in the adjusting screw
81
a
of the maximum position adjusting mechanism
81
. Therefore, the adjusting screw
82
a
can be relatively moved to the adjusting screw
81
a.
A hole
67
c
having a diameter corresponding to the outside diameter of the adjusting screw
82
a
is formed in the third piston
67
. Therefore, the third piston
67
can be moved along the adjusting screw
82
a
. When the third piston
67
moves toward the cover
64
, the end face
67
a
of the third piston
67
comes in contact with the adjusting screw
81
a, and the third piston
67
moves toward the first piston
11
. Then, the end face
67
b
of the third piston
67
comes in contact with the third piston restriction part
82
b.
The second middle position adjusting mechanism
83
also has the same structure as the first middle position adjusting mechanism
82
does. Therefore, an adjusting screw
83
a
can be relatively moved to an adjusting screw
84
a
. And, the second piston
12
can be moved along the adjusting screw
83
a
. When the second piston
12
moves toward the cover
65
, the end face
12
b
of the second piston
12
comes in contact with the adjusting screw
84
a
, and the second piston
12
moves toward the first piston
11
. And, the end face
12
a
of the second piston comes in contact with a second piston restriction part
83
b.
The first pressure-receiving chamber
13
is formed between the adjusting screw
84
a
and the end face
12
b
of the second piston
12
. The second pressure-receiving chamber
14
is formed between the end face
12
a
of the second piston
12
and the end face
11
a
of the first piston
11
. The third pressure-receiving chamber
15
is formed between the end face
11
b
of the first piston
11
and the end face
67
b
of the third piston
67
. Fourth pressure-receiving chamber
68
is formed between the end face
67
a
of the third piston
67
and the adjusting screw
81
a.
The first pressure-receiving chamber
13
is a pressure-receiving chamber for acting a pressure on the end face
12
b
of the second piston
12
. The second pressure-receiving chamber
14
is a pressure-receiving chamber for applying a pressure to the end face
12
a
of the second piston
12
and the end face
11
a
of the first piston
11
. The third pressure-receiving chamber
15
is a pressure-receiving chamber for applying a pressure to the end face
11
a
of the first piston
11
and the end face
67
b
of the third piston
67
. The fourth pressure-receiving chamber
68
is a pressure-receiving chamber for applying a pressure to the end face
67
a
of the third piston
67
.
Then, the adjusting operations by the adjusting mechanisms
81
,
82
,
83
,
84
will be described.
The maximum position of the first piston
11
is adjusted by the maximum position adjusting mechanism
81
.
Specifically, the fixed state of the adjusting screw
81
a
by the nut
81
c
is released to adjust the screw-in amount of the adjusting screw
81
a
, and the adjusting screw
81
a is fixed again to the cover
64
by the nut
81
c
to adjust a relative position of the adjusting screw
81
a
to the cover
64
. Thus, the maximum position of the first piston
11
can be adjusted.
First middle position of the first piston
11
is adjusted by the first middle position adjusting mechanism
82
.
Specifically, the fixed state of the adjusting screw
82
a
by the nut
82
c
is released to adjust the screw-in amount of the adjusting screw
82
a
, and the adjusting screw
82
a
is fixed again to the adjusting screw
81
a
of the maximum position adjusting mechanism
81
by the nut
82
to adjust a relative position of the adjusting screw
82
a
to the adjusting screw
81
a
. Thus, the first middle position of the first piston
11
can be adjusted.
The second middle position of the first piston
11
is adjusted by the second middle position adjusting mechanism
83
. Its adjusting operation is the same to that of the first middle position adjusting mechanism
82
.
And, the minimum position of the first piston
11
is adjusted by the minimum position adjusting mechanism
84
. Its adjusting operation is the same to that of the maximum position adjusting mechanism
81
.
Then, a subject to be positioned by the positioning device
80
is assumed to be a valve plate
46
of variable displacement hydraulic motor
9
, and control for switching the capacity of the variable displacement hydraulic motor
9
to four levels will be described with reference to FIG.
17
and FIG.
18
.
FIG. 17
schematically shows four positioning states of the positioning device
80
. FIG.
17
(
a
) shows a state that the variable displacement hydraulic motor
9
has the maximum capacity, FIG.
17
(
b
) shows a state that the variable displacement hydraulic motor
9
has a first middle capacity, FIG.
17
(
c
) shows a state that the variable displacement hydraulic motor
9
has a second middle capacity, and FIG.
17
(
d
) shows a state that the variable displacement hydraulic motor
9
has a minimum capacity. The capacity of the variable displacement hydraulic motor
9
is variable in order of the minimum capacity, the second middle capacity, the first middle capacity and the maximum capacity.
FIG. 18
is a diagram showing a relation between the supply of the pressure oil to the respective pressure-receiving chambers and the capacity of the variable displacement hydraulic motor
9
. In
FIG. 18
, “ON” and “OFF” are used in the same manner as those of FIG.
7
. Specifically, “ON” indicates that the pressure oil of a high pressure is supplied to the pressure-receiving chamber, and “OFF” indicates that the pressure oil of a low pressure is supplied to the pressure-receiving chamber. The low pressure state is, for example, a state that the supply of the pressure oil is stopped. And, the “high pressure” is indicated by P, and the “low pressure” is indicated by O.
The first piston
11
, the second piston
12
and the third piston
67
can be discontinuously positioned at respective positions by supplying the pressure oil having combinations of high and low pressures shown in
FIG. 18
to the pressure-receiving chambers
13
,
14
,
15
,
68
respectively.
Specifically, when it is controlled to supply the pressure oil in the combination shown in the first columns of
FIG. 18
to the respective pressure-receiving chambers
13
,
14
,
15
,
68
, the second pressure-receiving chamber
14
has a high pressure, the third and fourth pressure-receiving chambers
15
,
68
have a low pressure, and the first piston
11
moves in a direction to push the third piston
67
as shown in FIG.
17
(
a
). As a result, the third piston
67
is positioned at a position so to come in contact with the adjusting screw
81
a
, and the first piston
11
is positioned at a position to come into contact with the third piston
67
. Thus, the first piston
11
is positioned at the maximum position, namely one stroke end position. At this point, first piston valve plate
46
connected to the first piston
11
is positioned at the maximum capacity position. Therefore, the capacity position of the variable displacement hydraulic motor
9
is changed to the maximum capacity position.
And, the supply of the pressure oil in the combination shown in the second columns of
FIG. 18
to the respective pressure-receiving chambers
13
,
14
,
15
,
68
is controlled, so that the second and fourth pressure-receiving chambers
14
,
68
have a high pressure, and the third pressure-receiving chamber has a low pressure as shown in FIG.
17
(
b
). There is a pressure-receiving area difference S
4
−S
2
(>0) between pressure-receiving area S
2
of the end face
11
a
of the first piston
11
and pressure-receiving area S
4
of the end face
67
a
of the third piston
67
. Therefore, force F=(S
4
−S
2
)·P acts on the first piston
11
and the third piston
67
to move toward the cover
65
. The third piston
67
comes in contact with the third piston restriction part
82
b
and its movement is restricted. The first piston
11
comes in contact with the third piston
67
. Thus, the third piston
67
is positioned at a position to come into contact with the third piston restriction part
82
b
, and the first piston
11
is positioned at a position to come in contact with the third piston
67
. And, the first piston
11
is positioned at the first middle position. At this point, the first piston valve plate
46
is positioned at the first middle capacity position. Therefore, the capacity position of the variable displacement hydraulic motor
9
is changed to the first middle capacity position.
And, when it is controlled to supply the pressure oil in the combination of the third columns of
FIG. 18
to the respective pressure-receiving chambers
13
,
14
,
15
,
68
, the first and third pressure-receiving chambers
13
,
15
have a high pressure and the second pressure-receiving chamber
14
has a low pressure as shown in FIG.
17
(
c
). There is pressure-receiving area difference S
1
−S
3
(>0) between the pressure-receiving area S
3
of the end face
11
b
of the first piston
11
and the pressure-receiving area S
1
of the end face
12
b
of the second piston
12
. Therefore, force F=(S
1
−S
3
)·P acts on the first piston
11
and the second piston
12
to move toward the cover
64
. The second piston
12
comes in contact with the second piston restriction part
83
b
and its movement is restricted. The first piston
11
comes in contact with the second piston
12
. Thus, the second piston
12
is positioned at a position to come into contact with the second piston restriction part
83
b
, and the first piston
11
is positioned at a position to come into contact with the second piston
12
. Thus, the first piston
11
is positioned at the second middle position. At this point, the first piston valve plate
46
is positioned at the second middle capacity position. Therefore, the capacity position of the variable displacement hydraulic motor
9
is changed to the second middle capacity position.
And, when it is controlled to supply the pressure oil in the combination of the fourth columns of
FIG. 18
to the respective pressure-receiving chambers
13
,
14
,
15
,
68
, the third pressure-receiving chamber
15
has a high pressure, the first and second pressure-receiving chambers
13
,
14
have a low pressure, and the first piston
11
moves in a direction to push the second piston
12
as shown in FIG.
17
(
d
). As a result, the second piston
12
is positioned at a position to come into contact with the adjusting screw
84
a
, and the first piston
11
is positioned at a position to come in contact with the second piston
12
. Thus, the first piston
11
is positioned at the minimum position, namely another stroke end position. At this point, the first piston valve plate
46
is positioned at the minimum capacity position. Therefore, the capacity position of the variable displacement hydraulic motor
9
is changed to the minimum capacity position.
As described above, according to this embodiment, the capacity position of the hydraulic motor
9
which is subject to positioning can be switched by discontinuously positioning the first piston
11
, the second piston
12
and the third piston
67
at the respective positions. Therefore, as shown in
FIG. 10
, the positioning number of the positioning device can be increased to three or more by a simple structure and simple control, and the capacity position of the hydraulic motor can be switched without using the complex structure such as the servo valves and complex control. Therefore, the hydraulic equipment such as the hydraulic pump can be made compact in size.
Then, a positioning device
85
which can position at six positions such as a maximum position, a first middle position, a second middle position, a third middle position, a fourth middle position and a minimum position will be described with reference to FIG.
19
.
FIG.
19
(
a
) is a sectional diagram of the positioning device
85
, and FIG.
19
(
b
) is a partial sectional diagram taken along line A—A of the positioning device
85
of FIG.
19
(
a
).
The positioning device
85
shown in
FIG. 19
has the first piston
11
positioned at the respective positions according to the positional relation among the first piston
11
, the second piston
12
and the second piston restricting part
62
b
in the same way as the positioning device
66
shown in FIG.
12
. But, three pistons
91
to
93
which restrict the movement of the first piston
11
are disposed in addition to the first piston
11
and the second piston
12
to freely project into the second pressure-receiving chamber
14
. Differences from the aforesaid positioning device
66
of
FIG. 12
will be mainly described, and the same portions will be omitted from being described if not necessary.
The body
44
is formed with holes
90
a
,
90
b
,
90
c
as well as hole
90
. The holes
90
a
,
90
b
,
90
c
are formed in the body
44
so that their center axes are perpendicular to the center axis of the hole
90
. The hole
90
a
is formed to be closest to the third pressure-receiving chamber
15
, the hole
90
c
is formed to be closest to the first pressure-receiving chamber
13
, and the hole
90
b
is formed at the middle of them.
The third piston
91
is disposed to be freely slidable in the hole
90
a
. A first piston restricting part
91
a
is formed on the third piston
91
. A fourth pressure-receiving chamber
94
is formed in the hole
90
a
and applies a pressure to the third piston
91
. When the fourth pressure-receiving chamber
94
has a high pressure, the third piston
91
slides within the hole
90
a
, and the first piston restricting part
91
a
protrudes into the second pressure-receiving chamber
14
.
Similarly, the fourth piston
92
is disposed to be freely slidable within the hole
90
b
. The first piston restricting part
92
a
is formed on the fourth piston
92
. A fifth pressure-receiving chamber
95
is formed within the hole
90
b
to apply a pressure to the fourth piston
92
. When the fifth pressure-receiving chamber
95
has a high pressure, the fourth piston
92
slides within the hole
90
b
, and the first piston restricting part
92
a
protrudes into the second pressure-receiving chamber
14
.
Similarly, the fifth piston
93
is disposed to be freely slidable in the hole
90
c
. A first piston restricting part
93
a
is formed on the fifth piston
93
. A sixth pressure-receiving chamber
96
is formed within the hole
90
c
to apply a pressure to the fifth piston
93
. When the sixth pressure-receiving chamber
96
has a high pressure, the fifth piston
93
slides within the hole
90
c
, and the first piston restricting part
93
a
protrudes into the second pressure-receiving chamber
14
.
Then, it is assumed that the subject to be positioned by the positioning device
85
is the valve plate
46
of the variable displacement hydraulic motor
9
, and the control to switch the capacity of the variable displacement hydraulic motor
9
to six levels will be described. The capacity of the variable displacement hydraulic motor
9
varies in the six levels in order of the minimum capacity, the fourth middle capacity, the third middle capacity, the second middle capacity, the first middle capacity and the maximum capacity.
The positioning device
85
shown in
FIG. 19
can position discontinuously the first piston
11
, the second piston
12
, the third piston
91
, the fourth piston
92
and the fifth piston
93
at the respective positions by supplying the pressure oil having a combination of high and low pressures to the respective pressure-receiving chambers
13
,
14
,
15
,
94
,
95
,
96
.
First, it is assumed that the pressure oil of a low pressure is supplied to the fourth pressure-receiving chamber
94
, the fifth pressure-receiving chamber
95
and the sixth pressure-receiving chamber. At this point, the pressure oil to the first pressure-receiving chamber
13
, the second pressure-receiving chamber
14
and the third pressure-receiving chamber
15
is controlled in the same way as in
FIG. 7
, so that the positioning device
85
operates in the same way as the aforesaid positioning device
45
or
66
.
Specifically, the first piston
11
has a state as shown in FIG.
19
and positioned at the stroke end position away from the second piston
12
by controlling the first pressure-receiving chamber
13
, the second pressure-receiving chamber
14
and the third pressure-receiving chamber
15
to have a low pressure, a high pressure and a high pressure respectively. In other words, it is positioned at the maximum position.
And, the first piston
11
is positioned at the fourth middle position to come in contact with the second piston
12
whose movement is restricted by the second piston restricting part
62
b
by controlling the first pressure-receiving chamber
13
, the second pressure-receiving chamber
14
and the third pressure-receiving chamber
15
to have a high pressure, a low pressure and a high pressure respectively.
And, the first piston
11
is positioned at the stroke end position to come in contact with the second piston
12
whose movement is not restricted by the second piston restricting part
62
b
by controlling the first pressure-receiving chamber
13
, the second pressure-receiving chamber
14
and the third pressure-receiving chamber
15
to have a low pressure, a low pressure and a high pressure respectively. In other words, it is positioned at the minimum position.
As described above, when the first piston
11
is changed to the maximum position, the fourth middle position and the minimum position, the variable displacement hydraulic motor
9
is changed to have the maximum capacity, the fourth middle capacity and the minimum capacity respectively.
And, the variable displacement hydraulic motor
9
is changed its capacity to the first middle capacity, the second middle capacity and the third middle capacity when the first piston
11
is changed to the first middle position, the second middle position and the third middle position as described below.
When the first piston
11
is to be positioned at the first middle position, the second middle position or the third middle position, the pressure oil of a low pressure is supplied to the second pressure-receiving chamber
14
, and the pressure oil of a high pressure is supplied to the third pressure-receiving chamber
15
. When it is controlled so that the second pressure-receiving chamber
14
has a low pressure and the third pressure-receiving chamber
15
is controlled to have a high pressure, the first piston
11
moves toward the second piston
12
.
When the first piston
11
is positioned at the first middle position, the pressure oil of a high pressure is supplied to the fourth pressure-receiving chamber
94
, and the pressure oil of a low pressure is supplied to the other fifth and sixth pressure-receiving chambers
95
,
96
. Therefore, the first piston restricting part
91
a
of the third piston
91
protrudes into the second pressure-receiving chamber
14
as indicated by a broken line in FIG.
19
(
b
). Thus, the movement of the first piston
11
is restricted by the first piston restricting part
91
a
, and the first piston
11
is positioned at the first middle position.
Similarly, when the first piston
11
is to be positioned at the second middle position, the pressure oil of a high pressure is supplied to the fifth pressure-receiving chamber
95
, and the pressure oil of a low pressure is supplied to the fourth and sixth pressure-receiving chambers
94
,
96
. Therefore, the first piston restricting part
92
a
of the fourth piston
92
protrudes into the second pressure-receiving chamber
14
as indicated by a broken line in FIG.
19
(
b
). Thus, the movement of the first piston
11
is restricted by the first piston restricting part
92
a
, and the first piston
11
is positioned at the second middle position.
Similarly, when the first piston
11
is to be positioned at the third middle position, the pressure oil of a high pressure is supplied to the sixth pressure-receiving chamber
96
, and the pressure oil of a low pressure is supplied to the fourth and fifth pressure-receiving chambers
94
,
95
. Therefore, the first piston restricting part
93
a
of the fifth piston
93
protrudes into the second pressure-receiving chamber
14
as indicated by a broken line in FIG.
19
(
b
). Thus, the movement of the first piston
11
is restricted by the first piston restricting part
93
a
, and the first piston
11
is positioned at the third middle position.
As described above, according to the positioning device
85
of
FIG. 19
, the capacity position of the hydraulic motor
9
which is subject to positioning can be switched to the six levels by discontinuously positioning the first piston
11
, the second piston
12
, the third piston
91
, the fourth piston
92
and the fifth piston
93
at the respective positions. By disposing more pistons for restricting the movement of the first piston
11
, positioning can be made at more positions.
The positioning device
80
and the positioning device
85
shown in FIG.
16
and
FIG. 19
have the adjusting screw and the nut to configure the maximum capacity adjusting mechanism, the first middle capacity adjusting mechanism, the second middle capacity adjusting mechanism and the minimum capacity adjusting mechanism so to adjust the capacity position. But, such a configuration is not limitative, but the positions to restrict the movement of the first piston
11
, the second piston
12
and the third piston
67
may be adjusted by an eccentric cam, shim or electromagnetic solenoid for adjusting the capacity position.
The embodiments shown in FIG.
16
and
FIG. 19
may be used for the inclined shaft type axial piston motor (pump) and also be used for a swash plate type motor or pump or a radial type motor or pump.
The aforesaid positioning device
80
can be mounted on the HST vehicle to control its running.
FIG. 20
is an oil hydraulic circuit chart of the HST vehicle whose running is controlled by the positioning device
80
. A motor mechanism
160
shown in
FIG. 20
corresponds to the left motor mechanism
8
of FIG.
14
. The right motor mechanism
8
′ is also the same as the motor mechanism
160
but its corresponding one is not shown. In
FIG. 20
, like reference numerals are used to indicate the like components of FIG.
14
and
FIG. 16
, and their descriptions are omitted. The left hydraulic motor
9
will be described below as means for changing the speed among a first speed “Lo”, a second speed “Mid
1
”, a third speed “Mid
2
” and a fourth speed “Hi”. It becomes fast in order of the first speed “Lo”, the second speed “Mid
1
”, the third speed “Mid
2
” and the fourth speed “Hi”, and the first speed “Lo”, the second speed “Mid
1
”, the third speed “Mid
2
” and the fourth speed “Hi” correspond to the maximum capacity, the first middle capacity, the second middle capacity and the minimum capacity respectively. When the speed is changed in order of the first speed “Lo”, the second speed “Mid
1
”, the third speed “Mid
2
” and the fourth speed “Hi”, the rotation speed of the left caterpillar
100
corresponding to the hydraulic motor
9
changes in order of the minimum rotation speed, the first middle speed, the second middle speed and the maximum rotation speed.
A high-pressure selecting valve
161
is a selector valve for selecting the pressure oil of a high pressure between a pressure of the pressure oil in the pipe
25
and a pressure of the pressure oil in the pipe
26
. When the pressure oil in the pipe
25
and the pressure oil in the pipe
26
have the same pressure, both of them are selected.
The pressure oil selected by the high-pressure selecting valve
161
is discharged to a pipe
162
.
The pipe
162
is connected to a 2-position selector valve
163
and a 3-position selector valve
164
.
A switch
165
is a switch which is operated from outside to select the speed “Lo”, “Mid
1
”, “Mid
2
” or “Hi” of the HST vehicle and to output a signal for switching the valve positions of the 2-position selector valve
163
and 3-position selector valve
164
to the 2-position selector valve
163
and the 3-position selector valve
164
. According to the operation of the switch
165
, a pilot pressure oil is supplied to the 2-position selector valve
163
and the 3-position selector valve
164
. It may be configured to switch between the 2-position selector valve
163
and the 3-position selector valve
164
by sending an electric signal to the 2-position selector valve
163
and the 3-position selector valve
164
according to the operation of the switch
165
.
The 2-position selector valve
163
has two valve positions, namely middle/maximum position
163
a
and minimum position
163
b
. The 2-position selector valve
163
is supplied with a pilot pressure oil according to the operation of the switch
165
, and the valve position is switched. When the valve position of the 2-position selector valve
163
is switched to the middle/maximum position
163
a
, the pipe
162
is communicated with first pressure-receiving chamber
13
, and when it is switched to the minimum position
163
b
, the tank
24
is communicated with the first pressure-receiving chamber
13
.
The 3-position selector valve
164
has three valve positions, namely maximum position
164
a
, first middle position
164
b
, and second middle/minimum position
164
c
. Similar to the 2-position selector valve
163
, the 3-position selector valve
164
is supplied with the pilot pressure oil according to the operation of the switch
165
, and the valve position is switched. When the valve position of the 3-position selector valve
164
is switched to the maximum position
164
a
, the pipe
162
is communicated with the second pressure-receiving chamber
14
, and the tank
24
, the third pressure-receiving chamber
15
and the fourth pressure-receiving chamber
68
are communicated to one another. When the valve position of the 3-position selector valve
164
is switched to the first middle position
164
b
, the pipe
162
, the second pressure-receiving chamber
14
and the fourth pressure-receiving chamber
68
are communicated to one another, and the tank
24
is communicated with the third pressure-receiving chamber
15
. When the valve position of the 3-position selector valve
164
is switched to the second middle/minimum position
164
c
, the pipe
162
is communicated with the third pressure-receiving chamber
15
, and the tank
24
, the second pressure-receiving chamber
14
and the fourth pressure-receiving chamber
68
are communicated to one another.
Then, descriptions will be made about relations between the valve positions of the selector valves
163
,
164
and the supply of the pressure oil to the pressure-receiving chambers
13
,
14
,
15
,
68
when the motor mechanism
160
is changed its speed among the four speeds, namely the first speed “Lo”, the second speed “Mid
1
”, the third speed “Mid
2
” and the fourth speed “Hi”.
FIG. 21
is a diagram showing the relations among ON/OFF (high pressure/low pressure) of the supply of the pressure oil to the first, second, third and fourth pressure-receiving chambers
13
,
14
,
15
,
68
, the capacity of the hydraulic motor
9
and the speeds selected by the switch
165
. Similar to
FIG. 15
, “ON” indicates that the pressure oil of a high pressure is supplied to the pressure-receiving chamber, and “OFF” indicates that the pressure oil of a low pressure is supplied to the pressure-receiving chamber. The low pressure state is, for example, a state that the supply of the pressure oil is stopped. In
FIG. 21
, the combination of the first columns (ON, ON, OFF, OFF) corresponds to that of the first columns of FIG.
18
. The combination of the second columns (ON, ON, OFF, ON) corresponds to the combination of the second columns of FIG.
18
. The combination of the third columns (ON, OFF, ON, OFF) corresponds to the combination of the third columns of FIG.
18
. The combination of the fourth columns (OFF, OFF, ON, OFF) corresponds to the combination of the fourth columns of FIG.
18
.
Thus, the combinations of the supply of the pressure oil to the pressure-receiving chambers
13
,
14
,
15
,
68
are previously determined. When any speed is selected by the switch
165
, a pilot signal is output to the 2-position selector valve
163
and the 3-position selector valve
164
so that the pressure of the pressure oil supplied to the pressure-receiving chambers
13
,
14
,
15
,
68
has a combination corresponding to the selected speed.
When the first speed “Lo” is selected by the switch
165
, a pilot pressure for changing the speed of the hydraulic motor
9
to the first speed is entered the 2-position selector valve
163
and the 3-position selector valve
164
. As a result, the valve position of the 2-position selector valve
163
is switched to the middle/maximum position
163
a
, and the valve position of the 3-position selector valve
164
is switched to the maximum position
164
a
. Therefore, the pressure oils of high pressure (ON), high pressure (ON), low pressure (OFF) and low pressure (OFF) are supplied to the first, second, third and fourth pressure-receiving chambers
13
,
14
,
15
,
68
of the motor mechanism
160
respectively. Thus, the hydraulic motor
9
has a state positioned at the maximum capacity position shown in FIG.
17
(
a
). At this point, the center shaft
10
of the hydraulic motor
9
is changed to have an angle corresponding to the maximum capacity position.
The hydraulic motor
9
′ also operates in the same way.
Thus, the capacity positions of the left and right hydraulic motors
9
,
9
′ are switched to the maximum capacity position, and the left and right hydraulic motors
9
,
9
′ are changed their speeds to the first speed “Lo” at the minimum rotation speed with maximum torque. Accordingly, the left and right caterpillars
100
,
100
′ have the minimum rotation speed.
When the second speed “Mid
1
” is selected by the switch
165
, a pilot pressure for changing the hydraulic motor
9
to the second speed is entered the 2-position selector valve
163
and the 3-position selector valve
164
. The valve position of the 2-position selector valve
163
is switched to the middle/maximum position
163
a
, and the valve position of the 3-position selector valve
164
is switched to the first middle position
164
b
. Therefore, the pressure oils of high pressure (ON), high pressure (ON), low pressure (OFF) and high pressure (ON) are supplied to the first, second, third and fourth pressure-receiving chambers
13
,
14
,
15
,
68
of the motor mechanism
160
. Thus, the hydraulic motor
9
has a state positioned at the first middle capacity position shown in FIG.
17
(
b
). At this point, the center shaft
10
of the hydraulic motor
9
is changed to have an angle corresponding to the first middle capacity position.
The hydraulic motor
9
′ also operates in the same way.
Thus, the capacity positions of the left and right hydraulic motors
9
,
9
′ are switched to the first middle capacity position, and the left and right hydraulic motors
9
,
9
′ are changed their speeds to the second speed “Mid”. The left and right caterpillars
100
,
100
′ have the first middle rotation speed.
When the third speed “Mid
2
” is selected by the switch
165
, a pilot pressure for changing the hydraulic motor
9
to the third speed is entered the 2-position selector valve
163
and the 3-position selector valve
164
. The valve position of the 2-position selector valve
163
is switched to the middle/maximum position
163
a
, and the valve position of the 3-position selector valve
164
is switched to the second middle/minimum position
164
c
. Therefore, the pressure oils of high pressure (ON), low pressure (OFF), high pressure (ON) and low pressure (OFF) are supplied to the first, second, third and fourth pressure-receiving chambers of the motor mechanism
160
. Thus, the hydraulic motor
9
has a state positioned at the second middle capacity position shown in FIG.
17
(
c
). At this point, the center shaft
10
of the hydraulic motor
9
is changed to have an angle corresponding to the second middle capacity position.
The hydraulic motor
9
′ also operates in the same way.
Thus, the capacity positions of the left and right hydraulic motors
9
,
9
′ are switched to the second middle capacity position, and the left and right hydraulic motors
9
,
9
′ are changed their speeds to the third speed “Mid
2
”. Thus, the left and right caterpillars
100
,
100
′ have the second middle rotation speed.
When the fourth speed “Hi” is selected by the switch
165
, a pilot pressure for changing the speed of the hydraulic motor
9
to the fourth speed is entered the 2-position selector valve
163
and the 3-position selector valve
164
. The valve position of the 2-position selector valve
163
is switched to the minimum position
163
b
, and the valve position of the 3-position selector valve
164
is switched to the second middle/minimum position
164
c
. Therefore, the pressure oils of low pressure (OFF), low pressure (OFF), high pressure (ON) and low pressure (OFF) are supplied to the first, second, third and fourth pressure-receiving chambers of the motor mechanism
160
as shown in FIG.
21
. Thus, the hydraulic motor
9
has a state positioned at the minimum capacity position shown in FIG.
17
(
d
). At this point, the center shaft
10
of the hydraulic motor
9
is changed to have an angle corresponding to the minimum capacity position.
The hydraulic motor
9
′ also operates in the same way.
Thus, the capacity positions of the left and right hydraulic motors
9
,
9
′ are switched to the minimum capacity position, and the left and right hydraulic motors
9
,
9
′ are changed to the fourth speed “Hi” at the maximum rotation speed with minimum torque. Thus, the left and right caterpillars
100
,
100
′ have the maximum rotation speed.
The aforesaid embodiment was described on the assumption that the positioning device
80
was mounted on the HST vehicle to control its running. It is not limited to the positioning device
80
, and the positioning device
85
may be also mounted on the HST vehicle to control its running.
The above embodiment was also described on the assumption that the speed is changed manually among the four speeds. But, the speed change between any speeds can be made automatically.
Claims
- 1. A positioning device comprising:a first piston and a second piston in a body, the first piston and the second piston having a same outside diameter, the first piston having a position restricted by the body and a position corresponding to a position of the second piston as stop positions, and the second piston having a position restricted by the body and a position restricted by a second piston restricting part as stop positions; a first pressure chamber for applying a pressure to the second piston in a direction of the first piston; a second pressure chamber for applying a pressure in a direction to separate the first piston and the second piston from each other; a third pressure chamber for applying a pressure to the first piston in a direction of the second piston, a first adjusting mechanism for dynamically adjusting a stop position of the first piston; and a second adjusting mechanism for dynamically adjusting a stop position of the second piston, wherein: a pressure-receiving area of the second piston is made greater than a pressure-receiving area of the first piston to thereby make the pressure of the second piston greater than the pressure of the first piston.
- 2. A capacity controller for a variable displacement piston machine using the positioning device of claim 1, wherein the first piston is connected to a capacity control member of the variable displacement piston machine to control a capacity position of the variable displacement piston machine.
- 3. A positioning device for changing a position of a subject to be positioned depending on a moved position of a piston, comprising:the piston which moves between both stroke end positions to change the position of the subject to be positioned from a minimum position to a maximum position; three or more restricting members which are positioned at three or more middle positions of between the both stroke end positions to restrict the movement of the piston at three or more middle positions; and position control means which changes the position of the subject to be positioned among five or more positions by the piston and the restricting members.
- 4. A speed changing device, comprising a variable displacement hydraulic motor which rotatably drives rotating bodies; a hydraulic pump which supplies pressure oil to the variable displacement hydraulic motor; and speed switching means which changes rotation speeds of the rotating bodies by changing a capacity position of the variable displacement hydraulic motor, wherein the speed switching means includes:a piston which changes the capacity position of the variable displacement hydraulic motor from a minimum capacity position to a maximum capacity position by moving between both stroke end positions; three or more restricting members which restrict the movement of the piston at three or more middle positions by being positioned at three or more middle positions between the both stroke end positions; and position control means which changes the rotation speeds of the rotating bodies among five or more levels by the piston and the restricting members.
- 5. A speed changing device of rotating bodies using the hydraulic motor of claim 4, wherein the position control means comprises:respective pressure-receiving chambers which apply the pressure oil to the piston and the three or more restricting members; and pressure oil supply means which previously determines combinations of high and low pressures of the pressure oil supplied to the respective pressure-receiving chambers for the respective rotation speeds of the rotating bodies and supplies the pressure oil having the combinations of high and low pressures corresponding to the rotation speed to be changed to the pressure-receiving chambers, respectively.
- 6. A positioning device comprising:a first piston, a second piston and a third piston in a body, the first piston, the second piston and the third piston having a same outside diameter, the first piston having a position corresponding to a position of the second piston and a position corresponding to a position of the third piston as stop positions, the second piston having a position restricted by the body and a position restricted by a second piston restricting part as stop positions, and the third piston having a position restricted by the body and a position restricted by a third piston restricting part as stop positions; a first pressure chamber for applying a pressure to the second piston in a direction of the first piston; a second pressure chamber for applying a pressure in a direction to separate the first piston and the second piston from each other; a third pressure chamber for applying a pressure in a direction to separate the first piston and the third piston from each other; a fourth pressure chamber for applying a pressure to the third piston in the direction of the first piston; a first adjusting mechanism for adjusting a stop position of the second piston; and a second adjusting mechanism for adjusting a stop position of the third piston, wherein: pressure-receiving areas of the second piston and the third piston are made greater than a pressure-receiving area of the first piston to thereby make the pressure of the second piston and the pressure of the third piston greater than the pressure of the first piston.
- 7. A positioning device comprising:a body having a hole; a piston sliding in the hole; and one or more of piston restriction members moving in a direction perpendicular to a sliding direction of the piston so as to be freely movable from and to the hole, wherein: both stroke ends of the piston and positions where one or more of the piston restricting members expand are determined as stop positions of the piston.
Priority Claims (4)
Number |
Date |
Country |
Kind |
11-178475 |
Jun 1999 |
JP |
|
11-254895 |
Sep 1999 |
JP |
|
2000-175932 |
Jun 2000 |
JP |
|
2000-175938 |
Jun 2000 |
JP |
|
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Number |
Name |
Date |
Kind |
2484603 |
Audemar et al. |
Oct 1949 |
A |
3146681 |
Sheesley |
Sep 1964 |
A |
3732785 |
Boydell |
May 1973 |
A |
3958493 |
Fujita et al. |
May 1976 |
A |
5067323 |
Bennett et al. |
Nov 1991 |
A |