The present disclosure relates to a power network, and in particular, relates to a power network that can reduce the IR-drop (the voltage drop across resistors).
The semiconductor integrated circuit (IC) industry has been experiencing a rapid development. Generally, in the course of integrated circuits' evolution, functional density (i.e., the number of interconnected devices per chip area) has been increasing while geometric size (i.e., the smallest component (or line) that can be created with a fabrication process) has been decreasing. This scaling-down process may increase production efficiency and lower associated costs.
But with functional densities' increasing, the power consumption needed by the integrated circuits' is also increasing. In order to reduce the power consumption, low-power circuit routing of the IC becomes crucial. In a conventional low-power circuit's routing, the power of a power domain of an IC is controlled by adding the power switch units to the IC. The power of an idle power domain is turned off by the power switch units to reduce the excess power consumption caused by leakage current of the IC. However, when the power switch units are added to the IC, the IR-drop of the circuit is usually not considered.
The present disclosure provides a power network. The power network includes a plurality of power switch units, disposed in a first semiconductor layer, arranged in a plurality of columns along a first direction and a plurality of rows along a second direction. The plurality of power switch units in even rows are aligned with a center point of a horizontal space between adjacent two of the plurality of power switch units in the same row of the odd rows of the plurality of power switch units in the first direction. The plurality of power switch units in even columns are aligned with a center point of a vertical space between adjacent two of the plurality of power switch units in the same column of the odd columns of the plurality of power switch units in the second direction. The power network further includes a plurality of second connecting lines, disposed in a fourth semiconductor layer, extending in the second direction, wherein the plurality of second connecting lines are separated by a width of one of the plurality of power switch units, wherein an upper edge and a lower edge of one of the plurality of power switch units are connected to adjacent two of the plurality of second connecting lines, respectively. The first semiconductor layer intersects the fourth semiconductor layer.
The present disclosure provides a method for routing a power network. The method includes the processor reading a first integrated circuit layout in a storage device and then analyzes the first integrated circuit layout to define a power domain. The method further includes disposing a plurality of power switch units in a first semiconductor layer of the power domain. The plurality of power switch units are arranged in a plurality of columns along a first direction and a plurality of rows along a second direction. The plurality of power switch units in even rows are aligned with the center point of a horizontal space between adjacent two of the plurality of power switch units in the same row of the odd rows of the plurality of power switch units in the first direction. The plurality of power switch units in even columns are aligned with the center point of a vertical space between adjacent two of the plurality of power switch units in the same column of the odd columns of the plurality of power switch units in the second direction. The method further includes disposing a plurality of second connecting lines to a fourth semiconductor layer of the power domain by the processor according to the plurality of power switch units, wherein the plurality of second connecting lines are separated by a width of one of the plurality of power switch units. An upper edge and a lower edge of one of the plurality of power switch units are connected to adjacent two of the plurality of second connecting lines, respectively. The first semiconductor layer intersects the fourth semiconductor layer.
Aspects of the present disclosure are best understood from the following detailed description when read with the accompanying figures. It should be noted that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
The following disclosure provides many different embodiments, or examples, for implementing different features of the invention. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. For example, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
Furthermore, spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
In the present embodiment, the power switch units 104_1 to 104_15 are staggered with each other. For example, the power switch units 104_9, 1042, and 104_8 in the first row and the power switch units 104_1, 104_3, and 104_7 in the second row are staggered with each other, the power switch units 104_1, 104_3, and 104_7 in the second row and the power switch units 104_10, 104_4 and 104_6 in the third row are staggered with each other, and so on. The power switch units 104_9, 104_10 and 104_13 in the first column and the power switch units 104_1 and 104_11 in the second column are staggered with each other, the power switch units 104_1 and 104_11 in the second column and the power switch units 1042, 104_4 and 104_14 in the third column are staggered with each other, and so on. In some embodiments, adjacent two of the power switch units in the same column are separated by a vertical space (i.e., the distance in the column direction) and adjacent two of the power switch units in the same row also are separated by a horizontal space (i.e., a distance in the row direction).
In
In
Specifically, as shown in
Furthermore, each of the second connecting lines 110 shown in
In the present embodiment, in the third semiconductor layer, two first connecting lines 108 are respectively arranged in parallel on both sides of each of the first power lines 106 in the second semiconductor layer. For example, the first connecting lines 108_11, 108_12 are respectively arranged in parallel on both sides of the first power lines 106_6. Therefore, the first connecting lines 108 are also arranged along the column direction and are parallel to each other. Furthermore, in the present embodiment, each of the first connecting lines 108 crosses over one corresponding column of the power switch units. In some embodiments, the first connecting lines 108 are connected to a virtual power source.
The design house (or design team) 220 generates the integrated circuit layout (or IC layout) 222. The integrated circuit layout 222 includes various geometrical patterns (e.g., polygons) designed for the IC device 250. The geometrical patterns correspond to IC features in one or more semiconductor layers that constitute the IC device 250. Exemplary IC features include active regions, gate electrodes, source and drain features, isolation features, metal lines, contact plugs, vias, and so on. The design house 220 implements appropriate design procedures to form the integrated circuit layout 222. The design procedures may include logic design, physical design, placing-and-routing, and/or various routing checking operations. The integrated circuit layout 222 is presented in one or more data files having information about the geometrical patterns. For example, the integrated circuit layout 222 can be expressed in a GDSII file format or DFII file format.
In the present embodiment, the design house 220 performs the routing of the power network 100. As shown in
In operation, the routing system 260 routes the power network 100 by utilizing the integrated circuit layout 222. The routing system 260 analyzes the integrated circuit layout 222 in the storage device 262 to define the power domains in the IC device 250. The area of the rhombus defined by the four power switch units (e.g., the power switch units 104_1 to 104_4) in the power network 100 is calculated by the utilization rate of the power switch unit, whereby the relationship between the horizontal axis space (distance) of the rhombus and the vertical axis space (distance) of the rhombus is obtained. The power network 100 is then disposed in the power domain and the layout of the power network 100 is derived. The layout of the power network 100 is integrated into the integrated circuit layout 222 to form the integrated circuit layout 270, and then the integrated circuit layout 270 is transmitted to the mask house 230 via the communication module 268 to produce the masks.
The mask house 230 uses the integrated circuit layout 270 to manufacture a set of masks to be used for fabricating the various layers of the IC device 250. The mask house 230 performs data preparation 232 and mask fabrication 234. In the data preparation 232, the integrated circuit layout 270 is translated into a form that can be physically written by a mask writer. In the mask fabrication 234, the set of masks (photomask or reticle) is fabricated.
The data preparation 232 may produce feedback to the design house 220, which may be used to modify (or adjust) the integrated circuit layout 270 to make it compliant for the manufacturing processes in the IC manufacturer 240. The data preparation 232 may further include other manufacturing flows such as optical proximity correction (OPC), off-axis illumination, sub-resolution assist features, other suitable techniques, or combinations thereof.
After the data preparation 232 prepares data for the mask layers, the mask fabrication 234 fabricates a group of masks. For example, an electron-beam (e-beam) or a mechanism of multiple e-beams is used to form a pattern on a mask based on data files derived from the integrated circuit layout 270. The mask can be formed in various technologies such as binary masks, phase shifting masks, and EUV masks. For example, a binary mask includes a transparent substrate (e.g., fused quartz) and an opaque material (e.g., chromium) coated on the substrate. The opaque material is patterned according to the mask data, thereby forming opaque regions and transparent regions on the binary mask. A radiation beam, such as an ultraviolet (UV) beam, is blocked by the opaque regions and transmits through the transparent regions, thereby transferring an image of the mask to a sensitive material layer (e.g., photoresist) coated on a wafer 242. In another example, a EUV mask includes a low thermal expansion substrate, a reflective multilayer (ML) over the substrate, and an absorption layer over the ML. The absorption layer is patterned according to the mask data. A EUV beam is either absorbed by the patterned absorption layer or reflected by the ML, thereby transferring an image of the mask to a sensitive material layer (e.g., photoresist layer) coated on the wafer 242.
The IC manufacturer (fab) 240, such as a semiconductor foundry, uses the masks to fabricate the IC device 250 using, for example, lithography processes. The IC manufacturer 240 is an IC fabrication business that can include a myriad of manufacturing facilities for the fabrication of a variety of different IC products. For example, there may be a manufacturing facility for the front end fabrication of a plurality of IC products (i.e., front-end-of-line (FEOL) fabrication), while a second manufacturing facility may provide the back end fabrication for the interconnection and packaging of the IC products (i.e., back-end-of-line (BEOL) fabrication), and a third manufacturing facility may provide other services for the foundry business. In the present embodiment, a semiconductor wafer is manufactured to form the IC device 250 using one or more photolithography processes such as deep ultraviolet (DUV) lithography, immersion lithography, extreme ultraviolet (EUV) lithography, electron beam lithography, x-ray lithography, ion beam lithography, and other suitable lithography techniques.
The wafer 242 includes a silicon substrate or another proper substrate having material layers formed thereon. The materials made of the another proper substrate include another suitable elementary semiconductor, such as diamond or germanium; a suitable compound semiconductor, such as silicon carbide, indium arsenide, or indium phosphide; or a suitable alloy semiconductor, such as silicon germanium carbide, gallium arsenic phosphide, or gallium indium phosphide. The wafer 242 may further include various doped regions, dielectric features, and multilevel interconnects (formed at subsequent manufacturing steps).
As shown in
It should be noted that the position of each component of the power network is merely exemplary, and is not intended to limit the present disclosure. In some embodiments, the first power lines 106, the first connecting lines 108, and the second connecting lines 110 are in different level of semiconductor layers. The level of the semiconductor layer where the first power lines 106 are positioned is higher than the level of the semiconductor layer where the first connecting lines 108 are positioned, the level of the semiconductor layer where the first connecting lines 108 are positioned is higher than the level of the semiconductor layer where the second connecting lines 110 are positioned, and the power switch units and the standard cells are positioned in the substrate below these semiconductor layers, and is not intended to limit the present disclosure. In some embodiments, each of the third connecting lines 112 includes a combination of vias between different semiconductor layers, and is not intended to limit the present disclosure. In the present embodiment, the first power lines 106 are in the second (The level 7 or M7) semiconductor layer, the first connecting lines 108 are in the third (level 5 or M5) semiconductor layer, and the second connecting lines 110 are in the fourth (level 2 or M2) semiconductor layer, and each of the third connecting lines 112 comprise a combination of the second via to the fourth via (via2-via4). In other embodiments, the first connecting lines 108 and the first power lines 106 can be in the same level of semiconductor layers.
As discussed above, the area of the rhombus defined by the four power switch units can be determined by the utilization rate of the power switch unit. For example, the present embodiment can be applied to the power switch unit in a 16 nm fabrication process, and is not intended to limit the present disclosure. In case of the area of the rhombus is predetermined, the different horizontal axis space of the rhombus will result in different circuit resistances for the optimal circuit path between the corresponding standard cell and the power switch unit. That is, the circuit path between the standard cell and the power switch unit in the rhombus formed by the four power switch units may have different IR-drop. In the present embodiment, the target rhombus is obtained by a formula of the horizontal axis space of the rhombic, so that the circuit path in the target rhombus has the optimal (smallest) IR-drop.
In the present embodiment, the area of the rhombic obtained based on the utilization rate of the power switch unit (as discussed above) and the sheet resistance of the first connecting line 108 and the second connecting line 110 obtained according to the metal material can be substituted for the formula (1) below:
d=(Ab/a)1/2 formula (1)
In order to analyze the horizontal axis space X of the target rhombus having the optimal (smallest) IR-drop, it is necessary to analyze the case that the largest resistance of the circuit path from standard cell to the power switch unit in the rhombus. As shown in
In order to derive the formula (1), the subsequent embodiments is discussed below. In the subsequent embodiments, the utilization rate of the power switch unit is predetermined 5%, so that the area of the rhombus is 69.12 μm2 and the half of the area of the rhombus is 34.56 μm2, according to the formula s=a×N/A discussed above. The width B of each power switch unit is predetermined as 1.152 μm, so that the space of the adjacent two second connecting lines 110 is also 1.152 μm. The sheet resistance of the second connecting line 110 is “a”, the sheet resistance of the first connecting line 108 is constant “b”, and the resistance of the third connecting line 112 is “c”. The resistance of the signal line that controls the power switch unit and the internal circuit resistance of the power switch unit are not considered because the effect on the overall circuit resistance is small.
Furthermore, the variables of subsequent embodiments are discussed below. In the rhombus, the distance from the standard unit to the left power switch unit (e.g., the power switch unit 104_1 in
As shown in
R1=ax
is the resistance from the standard cell 118 through the left connecting line 110 to the power switch unit 104_1;
R2=(15−x)a+1.152b+2c
is the resistance from the standard cell 118 through the right second connecting line 110, one third connecting line 112, the first connecting line 108_3, and the other third connecting line 112 to the power switch unit 104_4;
When R1=R2, that is, when ax=(15−x)a+1.152b+2c, the maximum circuit resistance (Rmax) is:
Rmax=7.5a+0.576b+c
As shown in
R1=ax
is the resistance from the standard cell 120 through the left connecting line 110 to the power switch unit 104_1;
R2=(7.5−x)a+3.456b+2c
is the resistance from the standard cell 120 through the right second connecting line 110, one third connecting line 112, the first connecting line 108_3, and the other third connecting line 112 to the power switch unit 104_4;
When R1=R2, that is, when ax=(7.5−x)a+3.456b+2c, the maximum circuit resistance (Rmax) is:
Rmax=3.75a+1.728b+c
As shown in
R1=ax+1.152b+2c
is the resistance from the standard cell 120′ through the left second connecting line 110, one third connecting line 112, the first connecting line 1082, and the other third connecting line 112 to the power switch unit 104_1;
R2=(7.5−x)a+2.304b+2c
is the resistance from the standard cell 120′ through the right second connecting line 110, one third connecting line 112, the first connecting line 108_3, and the other third connecting line 112 to the power switch unit 104_2;
When R1=R2, that is, when ax+1.152b+2c=(7.5−x)a+2.304b+2c, the maximum circuit resistance (Rmax) is:
Rmax=3.75a+1.728b+2c
It should be noted that standard cells 120 and 120′ have different maximum circuit resistances:
Rmax(120)=3.75a+1.728b+c
Rmax(120′)=3.75a+1.728b+2c
Rmax (120′) has one more connecting line resistance “c” than Rmax (120). In this embodiment, only the largest maximum circuit resistance is considered. Therefore, the maximum circuit resistance in a rhombus having a “d” of 7.5 μm is 3.75a+1.728b+2c.
As shown in
R1=ax
is the resistance from the standard cell 122 through the left connecting line 110 to the power switch unit 104_1;
R2=(6−x)a+4.608b+2c
is the resistance from the standard cell 122 through the right second connecting line 110, one third connecting line 112, the first connecting line 108_3, and the other third connecting line 112 to the power switch unit 104_2;
When R1=R2, that is, when ax=(6−x)a+4.608b+2c, the maximum circuit resistance (Rmax) is:
Rmax=3a+2.304b+c
As shown in
R1=ax+1.152b+2c
is the resistance from the standard cell 122′ through the left second connecting line 110, one third connecting line 112, the first connecting line 1082, and the other third connecting line 112 to the power switch unit 104_1;
R2=(6−x)a+3.456b+2c
is the resistance from the standard cell 122′ through the right second connecting line 110, one third connecting line 112, the first connecting line 108_3, and the other third connecting line 112 to the power switch unit 104_2;
When R1=R2, that is, when ax+1.152b+2c=(6−x)a+3.456b+2c, the maximum circuit resistance (Rmax) is:
Rmax=3a+2.304b+2c
As shown in
R1=ax+2.304b+2c
is the resistance from the standard cell 122″ through the left second connecting line 110, one third connecting line 112, the first connecting line 1082, and the other third connecting line 112 to the power switch unit 104_1;
R2=(6−x)a+2.304b+2c
is the resistance from the standard cell 122″ through the right second connecting line 110, one third connecting line 112, the first connecting line 108_3, and the other third connecting line 112 to the power switch unit 104_2;
When R1=R2, that is, when ax+2.304b+2c=(6−x)a+2.304b+2c, the maximum circuit resistance (Rmax) is:
Rmax=3a+2.304b+2c
For the same reason, in this embodiment, only the largest maximum circuit resistance is considered. Therefore, the maximum circuit resistance in a rhombus having a “d” of 6 μm is 3a+2.304b+2c.
Next, the maximum circuit resistances of the above three embodiments with different values of “d” are obtained:
Rmax(d=15)=7.5a+0.576b+c
Rmax(d=7.5)=3.75a+1.728b+2c
Rmax(d=6)=3a+2.304b+2c
It should be noted that in the above results of the maximum circuit resistance, the maximum circuit resistance of the rhombus in which “d” is 15 μm has only one “c”. This is related to the position of the standard cell in the rhombus. Specifically, when the second connecting line 110 connected to the standard unit overlaps the horizontal axis of the rhombus (i.e., the standard unit is positioned on the horizontal axis of the rhombus), the maximum circuit resistance of the standard cell to the power switch unit is only required to pass through one of the third connecting lines 112. When the second connecting line 110 connected to the standard unit is parallel to the horizontal axis of the rhombus (i.e., the standard unit is not positioned on the horizontal axis of the rhombus), the maximum circuit resistance of the standard cell to the power switch unit is required to pass through two of the third connecting lines 112.
Based on the sheet resistance “b” of the first connecting line 108, the sheet resistance “a” of the second connecting line 110, and the resistance “c” of the third connecting line 112, the values of the above three maximum circuit resistances can be obtained and the smallest maximum circuit resistance can be found. For example, if “a”, “b”, and “c” are “1”, “1”, and “1”, the values of the above three maximum circuit resistances of the three embodiments is:
Rmax(d=15)=9.076
Rmax(d=7.5)=7.478
Rmax(d=6)=7.304
The rhombus in which “d” is 6 μm has the smallest maximum circuit resistance. Therefore, when “a”, “b”, and “c” are “1”, “1”, and “1”, the rhombus in which “d” is 6 μm is the optimal rhombus (the target rhombus) of the above three embodiments and the circuit path in this rhombus (“d” is 6 μm) has the smallest (optimal) IR-drop.
According to the embodiment as discussed above, considering the variable of “d”, it can be derived that:
Rmax(d)=(d/2)a+(34.56/2d−0.576)b+2c
Considering the different utilization rate of power switch units, there will be different half of the rhombus area “A” and the different width “B” of the different power switch units (i.e., the space between the two adjacent second connecting lines 110), the formula (1) discussed above can be derived:
d=(Ab/a)1/2 formula (1)
Rmax(min)=[(Ab/a)1/2]a−Bb/2+2c
In some embodiments, formula (1) can also be expressed with the horizontal axis space of the rhombus:
X=2(Zb/2a)1/2
As discussed above, according to the area of the rhombus obtained by the utilization rate of the power switch unit, the sheet resistance “b” of the first connecting lines 108 and the sheet resistance “a” of the second connecting lines 110 obtained by the metal material, the horizontal axis space “X” of the rhombus can be obtained by the formula (1) such that there is the smallest (optimal) IR-drop from the standard cell to the power switch unit in the rhombus (it is also called as the target rhombus).
In operation 902, a first integrated circuit layout in a storage device is read by a processor of the routing system. For example, the processor 264 of routing system 260 in the design house 220 reads the integrated circuit layout 222 in the storage device 262.
In operation 904, the processor of the routing system analyzes the first integrated circuit layout to define a plurality of power domains. For example, the processor 264 of the routing system 260 analyzes the integrated circuit layout 222 to define a plurality of power domains 102.
In operation 906, the routing system obtains the area and the horizontal axis space of the target rhombus of the power switch units in the power network according to the utilization rate of the power switch units and the sheet resistance of the connecting lines. In the present embodiments, the area of the target rhombus of the power switch units and the sheet resistance of the connecting lines in the power network are substituted into the formula (1) d=(Ab/a)1/2 to obtain (calculate) the horizontal axis space of the target rhombus, where the area of the target rhombus is obtained based on the utilization rate of the power switch unit, and “A” is half of the area of the rhombus, “a” is the sheet resistance of the second connecting lines 110, “b” is the sheet resistance of the first connecting lines 108, and “d” is half of the horizontal axis space of the rhombus.
In operation 908, the processor of the routing system disposes the power switch units with the target rhombus in the power domain. For example, the processor 264 disposes the power switch unit 104s with the target rhombus in power domain 102, as shown in
In operation 910, the processor of the routing system disposes the power lines, the connecting lines, and the signal lines to connect to the power switch units in the power domain to form a power network. For example, the processor 264 of the routing system 260 disposes the first power lines 106, the first connecting lines 108, the second connecting lines 110, and the signal lines connect to the power switch units 104 in the power domain 102 to form the power network 100, as shown in
In operation 912, the processor of the routing system integrates the power network into the first integrated circuit layout, so that the first integrated circuit layout is transformed into a second integrated circuit layout. For example, the processor 264 of the routing system 260 integrates the power network 100 into the integrated circuit layout 222, so that the integrated circuit layout 222 is transformed into the integrated circuit layout 270 for subsequent processes. In some embodiments, the integrated circuit layout 270 is transmitted to the mask house 230 via the communication module 268 to produce the masks such that the IC manufacturer 240 can fabricate the IC device 250 by using the produced masks.
The embodiments of the present disclosure offer advantages over existing art, though it should be understood that other embodiments may offer different advantages, not all advantages are necessarily discussed herein, and that no particular advantage is required for all embodiments. By utilizing the embodiments of the present disclosure, a power network can be fabricated with the smallest (optimal) IR-drop from the standard cell to the power switch unit in the power network.
The foregoing outlines features of several embodiments so that those skilled in the art may better understand the aspects of the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure.
Number | Date | Country | Kind |
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201811041795.5 | Sep 2018 | CN | national |
This Application is a Divisional of U.S. application Ser. No. 16/162,449, filed on Oct. 17, 2018, now U.S. Pat. No. 10,867,918, which claims priority of claims priority of China Patent Application No. 201811041795.5, filed on Sep. 7, 2018, the entirety of which is incorporated by reference herein.
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Child | 16812498 | US |