The present application claims priority under 35 U.S.C. §119 to Japanese Patent Application No. 2007-090535, filed Mar. 30, 2007, entitled “Printer-Plotter Apparatus.” The contents of this application are incorporated herein by reference in their entirety.
1. Field of the Invention
The present invention relates to a printer-plotter.
2. Discussion of the Background
Printer is an apparatus for printing on a surface of a sheet-like medium by, for example, ejecting ink droplets from a printer head (inkjet head) while moving the printer head in anteroposterior and lateral directions (horizontally) relative to the sheet-like medium. Plotter is an apparatus for conducting the cutting process relative to a sheet-like medium by moving a cutting head in anteroposterior and lateral directions relative to the sheet-like medium while holding a cutter of the cutting head in contact with the sheet-like medium. For moving each of the heads of these apparatuses in the anteroposterior and lateral directions relative to the sheet-like medium, there is known an arrangement in which the head is supported by a guide rail extending in the lateral direction above the medium such that the head is movable in the lateral direction along the guide rail and the sheet-like medium is fed in the anteroposterior direction. There is also known an arrangement in which the sheet-like medium is fixed and supported on a flat plate and a guide rail which supports the head movably in the lateral direction moves in the anteroposterior direction above the sheet-like medium which is fixed as mentioned above.
There is also known an apparatus including a printer head and a cutting head which are supported on a guide rail so that the apparatus has functions as a printer in addition to a plotter (a plotter with print function). For example, Japanese Patent No. 3333312 and Japanese Patent No. 3645012 disclose such an apparatus. The contents of these patents are incorporated herein by reference in their entirety. By using such a plotter with print function, the space and the cost can be reduced as compared to a case using separately a printer and a plotter.
In the plotter with print function as disclosed in the aforementioned patent documents, the cutting head is attached to a belt which is driven by driving force of an electric motor similarly to a conventional plotter so that the cutting head is moved in the lateral direction according to the movement of the belt. In addition, a printer head is detachably attached to the cutting head which is moved in the lateral direction according to the movement of the belt. When the printer head is detached from the cutting head, the printer head is connected to a fixing member at an end of the guide rail so that the printer head is held not to move. During cutting process relative to a sheet-like medium by this plotter with print function having the aforementioned structure, the printer head is separated from the cutting head and is fixed to the fixing member so that only the cutting head is moved in the lateral direction. During printing process relative to a sheet-like medium, the printer head is detached from the fixing member and is connected to the cutting head so that the printer head is moved together with the cutting head in the lateral direction.
According to the plotter with print function having the aforementioned structure, both two heads are connected and are thus moved together during the printing process. For the movement, large belt driving force is required and an electric motor for driving the belt is thus required to have a large capacity, thus leading to increase in size and cost of the apparatus. Further, since the printer head is connected directly to the cutting head during the printing, ink droplets ejected from the printer head for printing may adhere to the cutting head so that the cutting head may be contaminated. Particularly when a solvent ink is used for printing, coatings of electric wires and harnesses for transmitting power and control signals to electric parts in the cutting head may be dissolved due to the adhesion of the solvent ink, leading to operation error of the cutting head. It should be noted that if the coatings of the electric wires and harnesses are made of a material having ink resistance, there is a problem of high cost of production of the apparatus because such a material is expensive.
According to one aspect of the present invention, a printer-plotter includes a guide rail, a first head, a second head, a driving device, a first connecting mechanism and a second connecting mechanism. The guide rail extends in a longitudinal direction. The first head is supported by the guide rail and movable along the longitudinal direction. The second head is supported by the guide rail and movable independently of the first head along the longitudinal direction. The driving device includes a driving force transmitting member and a driving mechanism configured to move the driving force transmitting member. The first connecting mechanism is configured to detachably connect the first head to the driving force transmitting member. The second connecting mechanism is configured to detachably connect the second head to the driving force transmitting member.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The embodiments will now be described with reference to the accompanying drawings, wherein like reference numerals designate corresponding or identical elements throughout the various drawings. It should be noted that the directions of arrows F, R, U marked in the drawings are forward, rightward, upward in the following description, respectively.
Shown in
Attached to the front surface of the cutting unit 50 is a spray unit 90 for applying a coating agent to form a coating layer on a surface of the sheet-like medium before the cutting process by the cutting unit 50.
The cutting head 50 is provided with a cutting head connecting mechanism 110 which can clamp the driving belt 85 to connect to the driving belt 85, while the printer head 60 is provided with a printer head connecting mechanism 120 which can clamp the driving belt 85 to connect to the driving belt 85. For making it easily understandable, the structure is schematically shown in
Therefore, during the cutting process (cutout process or the like) relative to the sheet-like medium by the cutting head 50 or during the process for coating the surface of the sheet-like medium by the spray unit 90 attached to the front surface of the cutting head 50, the cutting head 50 is connected to the driving belt 85 by the cutting head connecting mechanism 110 clamping the driving belt 85 and the cutting head 50 is controlled to travel along the guide rail 40 in the lateral direction by controlling the rotation of the driving pulley. During this, the feeding of the sheet-like medium in the anteroposterior direction by the feeding mechanism is also controlled in combination with the control of the rotation of the driving pulley. In this state, a cutter (not shown) attached to the lower surface of the cutting head 50 is used to conduct intended cutting process relative to the sheet-like medium.
On the other hand, during the printing relative to the sheet-like medium by the printer head 60, the printer head 60 is connected to the driving belt 85 by the printer head connecting mechanism 120 clamping the driving belt 85 and the printer head 60 is controlled to travel along the guide rail 40 in the lateral direction by controlling the rotation of the driving pulley. During this, the feeding of the sheet-like medium in the anteroposterior direction by the feeding mechanism is also controlled in combination with the control of the rotation of the driving pulley. In this state, ink droplets are ejected from an inkjet device attached to the lower surface of the printer head 60 to conduct intended printing on the sheet-like medium.
Hereinafter, the specific structure of the printer-plotter having the aforementioned structure of operational principle will be described with reference to
The body 10 has left and right side walls 11a, 11b. As seen from
The cutting head 50 includes a carriage 51 which is attached to and movable along the guide rail 40 in the lateral direction, a cutter holder 52 which is attached to the carriage 51, and a cutting head connecting mechanism 110 disposed within the carriage 51. The cutter holder 52 is supported such that the cutter holder 52 is movable in the vertical direction relative to the carriage 51 by a vertical movement mechanism (not shown). By controlling the operation of the vertical movement mechanism, the position in the vertical direction of the cutter 53 can be adjusted. A cutter 53 can be detachably attached to a lower end of the cutter holder 52 and has a blade at its lower end for cutting the sheet-like medium M. The cutter 53 is supported by the cutter holder 52 such that the cutter 53 is rotatable in the normal and reverse directions about a rotary shaft which extends in the vertical direction. Connected to the cutting head 50 are electric wires or harnesses which extend from the main unit to transmit power and signals for controlling the operation of the aforementioned vertical movement mechanism, but not shown.
The printer head 60 includes a carriage 61 which is attached to and movable along the guide rail 40 in the lateral direction, and a plurality of printer head modules 62 which are disposed on the lower end side of the carriage 61 and are aligned in the lateral direction. Each printer head module 62 is provided with a number of ink ejection holes formed in its lower surface so that the printer head modules 62 can eject ink droplets of different colors, respectively. The ink ejection holes of each module 62 face to the supporting surface 30a of the platen 30 in the vertical direction. As the sheet-like medium M is put on the platen 30, ink droplets are ejected from the ink ejection holes to the surface of the sheet-like medium M to conduct intended printing. Connected to the printer head modules 62 are tubes for supplying inks to ink passages from the ink storage portions (not shown) of the cartridge type. Also connected to the modules 62 are electric wires or harnesses for supplying electric power and signals for controlling the ink ejection. The ink storage portions may be mounted on the body 10 or on the carriage 61.
Below a right end portion of the guide rail 40, the main unit (the body 10) is provided with a maintenance device 70. The maintenance device 70 includes a stage 70a which is movable in the vertical direction and an anti-drying member 71 mounted on the upper surface of the stage 70a. The anti-drying member 71 is made of fabric or sponge having moisturizing property. As the printer head 60 is moved to the right end portion of the guide rail 40, the stage is automatically moved upward so that the lower surface of the head module 62 is covered by the anti-drying member 71 to close the ink ejection holes. As the ink ejection holes are closed, the inks around the ink ejection holes are blocked from being exposed to ambient air, thereby preventing the clogging of the ink ejection holes 62a due to drying of inks and thus keeping the ink ejection performance.
The aforementioned heads 50, 60 are moved along the guide rail 40 in the lateral direction to conduct intended cutting process and intended printing process. A head driving device 80 for moving the heads 50, 60 in the lateral direction is arranged in the body 10. The head driving device 80 includes driving and driven pulleys 81, 82 which are positioned above the right and left end portions of the guide rail 40, a driving mechanism composed of an electric motor 83 (for example, a stepping motor or a servomotor) for rotating the driving pulley 81, a driving belt 84 (driving force transmitting member) composed of an endless belt which is wound around the pulleys 81 and 82 to extend therebetween. The driving belt 84 is a synchronous belt and the pulleys 81, 82 are both synchronous pulleys so as to prevent slippage of the belt. In the driving device 80, the driving belt 85 can be controlled to move in the lateral direction as shown by arrows in
The heads 50, 60 are supported by the guide rail 40 such that the heads 50, 60 are movable in the lateral direction independently from each other. To enable the respective heads 50, 60 to be controlled to independently travel in the lateral direction, the cutting head connecting mechanism 110 for detachably connecting the cutting head 50 and the driving belt 85 is disposed on the cutting head 50 and a printer head connecting mechanism 120 for detachably connecting the printer head 60 and the driving belt 85 is disposed on the printer head 60, as described above.
The connecting mechanisms 110, 120 have the same structure. The specific structure is shown in
As the plunger 122 is pushed out by the solenoid driving device 121 as shown in
Hereinafter, a printer head connecting mechanism 220 according to a second embodiment will be described with reference to
The pivot hook member 224 is provided with a pivot hole 224a formed in its middle portion and is connected to the carriage 61 via a pin through the pivot hole 224a. Thus, the pivot hook member 224 is pivotally movable in the vertical direction about the pivot hole 224a and the distal end of the pivot hook member 224 can be engaged with the engaging cutouts 87a of the hook receiver. The rear end of the pivot hook member 224 is pivotally connected to an upper end portion of the vertical movable member 223. Therefore, as the plunger 222 is moved vertically by the solenoid driving device 221, the vertical movable member 223 is moved vertically together with the plunger 222 so that the pivot hook member 224 is pivotally moved vertically.
As the plunger 222 is pushed up by the solenoid driving device 221 as shown in
Since the structure of the cutting head connecting mechanism 110 mounted on the cutting head 50 is the same as the structure of the printer head connecting mechanism 120, 220, the description about this will be omitted.
In the printer-plotter P having the structure as aforementioned above, a left hook bracket 12a is fixed to the left sidewall 11a of the body 10 as shown in
Similarly, a right hook bracket 12b is fixed to the right side wall 11b of the body 10 as shown in
Hereinafter, the operation of conducting the cutting and printing processes relative to a sheet-like medium M using the printer-plotter P having the aforementioned structure.
For conducting the cutting process relative to the sheet-like medium M using the cutting head 50, prior to the process, the printer head 60 is connected to the driving belt 85 by the printer head connecting mechanism 120. In this state, the driving belt 85 is moved rightward by driving the electric motor 83 so as to move the printer head 50 rightward. At this point, the cutting head connecting mechanism 110 maintains the cutting head 50 apart from the driving belt 85. As the printer head 60 reaches the right end portion, the hook 141 is engaged with the hook receiving portion so that the printer head 60 is fixed and held at the right end. At the same time, the stage of the maintenance device 70 is automatically moved upward so that the ink ejection holes formed in the lower surface of the printer head module 62 are closed by the anti-drying member 71.
Then, the printer head 60 is separated from the driving belt 85 by the printer head connecting mechanism 120 and the cutting head 50 is connected to the driving belt 85 by the cutting head connecting mechanism 110. Then, the driving belt 85 is moved by the electric motor 83 to move the cutting head 50 connected to the driving belt 85 in the lateral direction along the guide rail 40. At the same time, the sheet-like medium M is moved in the anteroposterior direction by the feeding mechanism 20, whereby the cutter 53 is moved in the anteroposterior and lateral directions relative to the medium M to conduct the intended cutting process.
On the other hand, for conducting the printing process relative to the sheet-like medium M using the printer head 60, also prior to the process, the cutting head 50 is connected to the driving belt 85 by the cutting head connecting mechanism 110. In this state, the driving belt 85 is moved leftward by driving the electric motor 83 so as to move the cutting head 50 leftward. At this point, the printer head connecting mechanism 120 maintains the printer head 60 apart from the driving belt 85. As the cutting head 50 reaches the left end portion, the hook 131 is engaged with the hook receiving portion so that the cutting head 50 is fixed and held at the left end.
Then, the printer head 60 fixed and held at the right end is released from the engagement with the hook 141 and the cutting head 50 is separated from the driving belt 85 by the cutting head connecting mechanism 110. The printer head 60 is connected to the driving belt 85 by the printer head connecting mechanism 120, then, the driving belt 85 is moved by driving the electric motor 83 so as to move the printer head 60 connected to the driving belt 85 in the lateral direction along the guide rail 40 and ink droplets are ejected through the ink ejection holes formed in the lower surface of the printer head modules 62 onto the surface of the sheet-like medium M put on the platen 30, thereby conducting intended printing.
After completion of the predetermined cutting and the printing processes as mentioned above, the sheet-like medium M is cut out by a separation cutter (not shown) which is attached to the carriage 61 of the printer head 60 such that the separation cutter is movable in the vertical direction, thereby separating the sheet-like medium M into a printed portion and an unprinted portion. This action is achieved by moving the separation cutter downward to a position capable of touching the sheet-like medium M and sweeping the printer head 60 in a lateral direction.
According to the printer-plotter P as mentioned above, the head not required for the action relative to the sheet-like medium M is never moved along the guide rail 40. Therefore, the capacity of the electric motor 83 for driving the heads 50, 60 can be smaller, thereby achieving the cost reduction. Since the cutting head 50 is on standby in a state fixed at the left end portion 40a of the guide rail 40 during the printing process using the printer head 60, there is no chance that the cutting head 50 gets closer to the printer head 60 so that ink droplets ejected from the printer head 60 adhere never to the cutting head 50 and the cutting head 50 is thus never contaminated with the ink. Moreover, there is no chance that parts mounted on the cutting head 50 such as the covers of harnesses or the like are dissolved due to the adhesion of the ink. Therefore, the requirement for selecting a material having ink resistance to produce these parts can be eliminated, thereby achieving both elimination of operation error and reduction of cost.
Though the printer-plotter according to the present invention has been described with the aforementioned embodiments, the scope of the present invention is not limited to the aforementioned structures. As will be described below, the combination of two head supported by the guide rail 40, the structure of the head driving device 80, the structure of the cutting head and printer head connecting mechanisms 110, 120, the structure for moving the heads 50, 60 in the anteroposterior direction and the lateral direction relative to the sheet-like medium M may be suitably modified. In the following description, the same components as those of the aforementioned structural examples will be marked by the same numerals so as to omit redundant description.
The combination of heads may be a combination of two printer heads for ejecting ink droplets of different compositions or different colors, for example, an aqueous printer head for ejecting aqueous ink droplets and a solvent printer head for ejecting solvent ink droplets.
In this variation example, while one of the heads is used to conduct printing, the other head is positioned at an end of the guide rail 40 and is on standby in a state where the ink ejection holes are closed. Therefore, the capacity of the electric motor 83 for can be smaller and there is no chance that ink droplets ejected from one of the printer heads adhere to the other printer head. It should be noted that each conventional apparatus is provided with only one printer head even when printing with inks of different properties such as aqueous ink and solvent ink is needed because it is impossible to share tubes and a maintenance device. In this structural example, since two printer heads can be mounted, reduction in installation space and cost can be achieved as compared to the case where separate printer-plotters should be installed according to the ink compositions.
In this variation example, the combination of inks to be ejected from two printer heads is not limited to the combination of aqueous ink and solvent ink. One of the heads may eject UV curable ink. In this case, a light source device such as a halogen lamp for irradiating ultraviolet light to the sheet-like medium M is attached to one of the right and left side walls of the carriage of the printer head via a bracket.
Instead of the cutting head 50, a preprocessing head or a post-processing head may be provided. The preprocessing head is a head for conducting pretreatment for obtaining excellent printing result by ejecting a predetermined processing liquid relative to a sheet-like medium M such as fabric prior to the printing to ensure the permeability and fix level similar to the level of a sheet-like medium M which is manufactured for printing purpose. The post-processing head is a head for conducting coating process on a printed surface by ejecting a predetermined processing liquid relative to a sheet-like medium M after printing to improve the rub resistance and weatherability. The carriage of each head is provided with a spraying device having nozzles for ejecting the processing liquid such that the nozzles are arranged to face to the supporting surface 30a in the vertical direction. To use the head for the processing, the head is connected to the driving belt 85, the printer head 60 is connected to the body 10, and the ink ejection holes 62a are closed. By ejecting the processing liquid from the nozzles while moving the nozzles in the anteroposterior and lateral directions relative to the sheet-like medium M, whereby the processing liquid is sprayed on a predetermined area of the sheet-like medium M.
In this variation example, since treatment before or after the printing can be conducted in addition to the function as an inkjet printer, reduction in installation space and cost can be achieved as compared to a case where a separate apparatus capable of conducting such treatment is installed. Moreover, the treatment and the printing can be successively conducted automatically singly by this apparatus, thereby leading to significant laborsaving.
Instead of the cutting head 50, a scanner head for reading images and characters recorded or printed on a sheet-like medium M may be provided. The carriage of the scanner head is provided with a scanner on which an image sensor having optical conversion elements is mounted for reading images and characters. To use the scanner head for the image reading, the carriage of the scanner head is connected to the driving belt 85, the printer head is connected to the body 10, and the ink ejection holes are closed. By repeating an action of feeding the sheet-like medium forward a predetermined length by the feeding mechanism 20 and an action of reading an image or the like per a predetermined pixel width by the image sensor while moving the carriage of the scanner head once in the lateral direction, the image or the like in the predetermined area of the sheet-like medium can be read out.
The data of the image thus read out can be used to conduct printing using the printer head. Alternatively, the scanner head may be used to read out image relative to a portion printed by the printer head. Then, the data for printing and the data of the image read out are compared to check the printing accuracy. Further, the result of checking of the printing accuracy may be displayed on an operation panel to prompt a user to carry out suitable maintenance operation.
In the variation example, the action of reading image or the like and the action of printing can be successively conducted automatically singly by this apparatus, thereby leading to significant laborsaving as compared to a case that a scanner and a printer are separately placed or a case that a scanner is structured as a cartridge type which can be replaced with a head module.
Further, a writing thing such as a pen may be held by the cutter holder 52 of the cutting head 50 in any of the aforementioned structural example. In this case, the printer has a function as a pen plotter. The cutter and the writing thing may be detachably attached to the cutter holder 52. Alternatively, one of the heads is a printer head and the other head is structured such that two or more of the followings, that is, a cutter holder 52, a spraying device for ejecting processing liquid, and a scanner may be detachably attached to the carriage. Therefore, it is possible to provide a printer-plotter having multiple functions. In any of the structural examples, the locations of the heads in the lateral direction may be exchange. Also in this case, the same effects can be obtained. If the printer head is located at a left side, the maintenance device 70 is positioned below a left end portion of the guide rail 40.
The head driving device 80 may be of any structure capable of transmitting driving force to the carriage supported by the guide rail 40 for moving along the guide rail in the lateral direction. For example, the head driving device 80 includes a pair of right and left pulleys each having a groove which is formed in the outer periphery to extend in the circumferential direction and a steel wire which is wound around the pulleys to extend therebetween with some tension not to slip.
The arrangement for moving the head in the anteroposterior and lateral directions relative to the sheet-like medium may be an arrangement, as shown in
According to the printer-plotter according to the embodiments of the present invention, for example, as the driving force transmitting member is moved in the lateral direction by the driving mechanism when the first head is connected to the driving force transmitting member by the first connecting mechanism and the second head is separated from the driving force transmitting member by the second connecting mechanism, the first head is allowed to conduct the predetermined action (cutting process or printing) relative to the sheet-like medium while moving the first head in the lateral direction. During this, the second head is on standby in a state supported by the guide rail. On the other hand, the first head can be separated to be on standby and the second head can be connected to the driving force transmitting member to conduct the predetermined action while moving in the lateral direction. As mentioned above, since the printer-plotter is structured such that the first and second heads are moved separately to conduct the respective actions relative to the sheet-like medium, the driving force required for the driving mechanism can be small and the driving device can be configured to be small and light, thereby achieving reduction in size, weight, and cost of the entire apparatus.
When said first head connected to said driving force transmitting member is moved in the lateral direction by moving said driving force transmitting member in the lateral direction by said driving mechanism, said second head separated from said driving force transmitting member is fixed and held by said second head fixing mechanism. When said second head connected to said driving force transmitting member is moved in the lateral direction by moving said driving force transmitting member in the lateral direction by said driving mechanism, said first head separated from said driving force transmitting member is fixed and held by said first head fixing mechanism. This arrangement is preferable because the second head is fixed and held at the end of the guide rail and thus never disturbs the action of the first head when the first head is moved in the lateral direction along the guide rail to conduct the predetermined action, and on the other hand, the first head is fixed and held at the end of the guide rail and thus never disturbs the action of the second head when the second head is moved along the guide rail in the lateral direction to conduct the predetermined action.
Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
Number | Date | Country | Kind |
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2007-090535 | Mar 2007 | JP | national |
Number | Name | Date | Kind |
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6194859 | Everman et al. | Feb 2001 | B1 |
Number | Date | Country |
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7-256960 | Oct 1995 | JP |
9-66698 | Mar 1997 | JP |
Number | Date | Country | |
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20080239332 A1 | Oct 2008 | US |