The present invention relates generally to probe cards and more particularly, to a probe installation circuit board for a probe card, and a probe device including the probe installation circuit board.
In a conventional membrane probe card, a flexible membrane circuit board is adopted to serve as a probe head. The flexible membrane circuit board is made by drilling, electroplating, photolithography and surface treatment processes from a flexible substrate 10 whose cross section is configured as shown in
However, it is practically hard to control the quantity of copper etched in the aforementioned photolithography process, so that it is hard to control the widths and thicknesses of the traces 16 and 17, and each trace 16 or 17 is practically shaped with narrower top and wider bottom, like the trace 17 shown in
The present invention has been accomplished in view of the above-noted circumstances. It is a primary objective of the present invention to provide probe installation circuit board and probe device for a probe card, which can solve at least one problem of the prior art.
To attain the above objective, the present invention provides a probe installation circuit board for a probe card, which includes an insulating layer, a grounding layer disposed on a lower surface of the insulating layer, a trace structure disposed on an upper surface of the insulating layer, and a plurality of conductive vias. The trace structure includes two grounding traces, and a signal trace located between the two grounding traces. Each of the grounding traces is connected with the grounding layer by at least one of the conductive vias. Each of the conductive vias includes a through hole penetrating through the grounding trace and the insulating layer, and a conductive layer disposed in the through hole to electrically connect the grounding trace with the grounding layer. The signal trace and the conductive layers of the conductive vias are made of a first metal material. The grounding layer and the grounding traces are made of a second metal material different from the first metal material.
To attain the above objective, the present invention provides a probe device which includes the aforementioned probe installation circuit board, and three probes disposed on the grounding traces and the signal trace respectively. An end of each of the grounding traces and the signal trace is electrically connected with the respective probe. The other end of each of the grounding traces and the signal trace is electrically connected with a tester.
As a result, the first metal material may be a metallic conductor having great oxidation resistance, such as gold, platinum, palladium or rhodium, so that the signal trace and the conductive layers of the conductive vias have no need of surface treatment by nickel immersion gold and no reduction in width or thickness caused by etching in the manufacturing process. The original copper layer of a substrate can be directly used to form the grounding layer and the grounding traces, so that no additional copper layer should be made by electroplating. Therefore, thin copper traces can be formed. Besides, the signal trace and the conductive layers of the conductive vias can be formed by electroplating in grooves provided with specific widths at specific positions by photoresist produced in the photolithography process, such that it consumes low quantity of the first metal material and thus cost-saving, and it is easy to control the positions, widths and thicknesses of the signal trace and the conductive layers of the conductive vias and bring low surface roughness. In addition, by controlling the depth of the grooves formed by the photoresist, the signal trace can be provided with small aspect ratio of depth to width, thereby beneficial to achieve the requirement of fine pitch.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
The present invention will become more fully understood from the detailed description given herein below and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
First of all, it is to be mentioned that same reference numerals used in the following embodiments and the appendix drawings designate same or similar elements or the structural features thereof throughout the specification for the purpose of concise illustration of the present invention. It should be noticed that for the convenience of illustration, the components and the structure shown in the figures are not drawn according to the real scale and amount, and the features mentioned in each embodiment can be applied in the other embodiments if the application is possible in practice. Besides, when it is mentioned that an element is disposed on another element, it means that the former element is directly disposed on the latter element, or the former element is indirectly disposed on the latter element through one or more other elements between aforesaid former and latter elements. When it is mentioned that an element is directly disposed on another element, it means that no other element is disposed between aforesaid former and latter elements.
Referring to
In this embodiment, the insulating layer 30 is a flexible board, which means the probe installation circuit board 20 in this embodiment is a flexible circuit board, but the present invention is unlimited thereto. In fact, the probe installation circuit board 20 in this embodiment may be made by etching, laser drilling, physical vapor deposition (also referred to as ‘PVD’ hereinafter), photolithography and electroplating processes from the flexible substrate 10 mentioned in the description of the related art as shown in
As shown in
In addition, the probes in the present invention are unlimited to the aforementioned cantilever probes 81 and 82, but may be the signal probes 84 and grounding probes 85 as shown in
As shown in
The aforementioned etching process also provides a groove 71 between every two adjacent grounding traces 41 for disposing the signal trace 42. The width of the groove 71 is smaller than the width of the grounding trace 41 and larger than the width of the signal trace 42. The signal trace 42 and the conductive layers 62 of the conductive vias 60 are made of a first metal material by electroplating in grooves (not shown) formed by photoresist produced in the above-described photolithography process. The grounding layer 50 and the grounding traces 41 are made of a second metal material different from the first metal material. For example, the original copper layer of the aforementioned flexible substrate 10 may be directly used to form the grounding layer 50 and the grounding traces 41, which means the second metal material is copper. However, the second metal material may be other materials having high electric conductivity, such as nickel, aluminum, and so on. The first metal material may be the material having great oxidation resistance, such as gold, platinum, palladium, rhodium, and so on. Before the aforementioned photolithography process and electroplating process using the first metal material, the structure located on the upper surface 31 of the insulating layer 30, including the grounding traces 41, the through holes 61 and the grooves 71, may, but not limited to, be plated with a seed layer of a material, such as titanium copper for example, by the aforementioned PVD process, thereby facilitating combination of the first metal material with the second metal material or the insulating layer 30. The seed layer will be mostly removed along with the photoresist after the electroplating process, but the part of the seed layer combined with the first metal material will be retained. Therefore, seed layers 72 are respectively provided between the signal trace 42 and the insulating layer 30, and between the conductive layers 62 of the conductive vias 60 and the grounding trace 41, the insulating layer 30 and the grounding layer 50, which are the part of the seed layer provided by the aforementioned PVD process.
After the grounding traces 41, the signal trace 42 and the conductive vias 60 are all formed and the aforementioned photoresist is removed, each of the grounding traces 41 and the grounding layer 50 may, but unlimited to, be covered by an oxidation resistant layer 73, so that the grounding traces 41 and the grounding layer 50 made of the second metal material are prevented from oxidation. Each of the oxidation resistant layers 73 may be made of a third metal material different from the first metal material and the second metal material. For example, the third metal material may be tin, and the oxidation resistant layers 73 may be formed by electroless tin plating. By choosing the material lower in electric conductivity than the second metal material but greater in oxidation resistance than the second metal material as the first metal material, it has no need of surface treatment performed to the signal trace 42 and the conductive layers 62 of the conductive vias 60. Besides, the first metal material is low in etch rate. For example, the ratio of the etch rate of the second metal material to the etch rate of the first metal material is larger than or equal to 100. Therefore, the widths or thicknesses of the signal trace 42 and the conductive layers 62 of the conductive vias 60 are not reduced by the etching process in the manufacturing process.
It is to be mentioned that each of the conductive layers 62 of the conductive vias 60 usually includes, but unlimited to include, a pad 63 protruding from the surface of the oxidation resistant layer 73 as shown in
By the above-described configuration, the probe installation circuit board 20 of the present invention can be formed with thin copper traces, and the signal trace 42 and the conductive layers 62 of the conductive vias 60 can be formed by electroplating in the grooves provided with specific widths at specific positions by the photoresist produced in the photolithography process, such that it consumes low quantity of the first metal material and thus cost-saving, and it is easy to control the positions, widths and thicknesses of the signal trace 42 and the conductive layers 62 of the conductive vias 60 and bring low surface roughness. In addition, by controlling the depth of the grooves formed by the photoresist, the signal trace can be provided with small aspect ratio of depth to width, thereby beneficial to achieve the requirement of fine pitch.
As that in a third preferred embodiment of the present invention as shown in
As that in a fourth preferred embodiment of the present invention as shown in
wherein Z0 is characteristic impedance, h is dielectric thickness, w is width of conductive wire, and t is thickness of conductive wire, under the precondition that the characteristic impedance is unchanged, the smaller the thickness T of the insulating layer 30 (i.e. the aforementioned dielectric thickness) is, the smaller the width W of the signal trace 42 (i.e. the aforementioned width of conductive wire) can be. By controlling the depth D of the recess 43, the thickness T of the part of the insulating layer 30 located below the signal trace 42 can be controlled, so that a required width W of the signal trace 42 can be attained. In this way, the probe device of the present invention can meet the limitative requirement of fine pitch between the tested pad positions of the device under test, and also meet the requirement of characteristic impedance.
In conclusion, the probe installation circuit board 20 provided by the present invention comprises an insulating layer 30, a grounding layer 50 disposed on a lower surface 32 of the insulating layer 30, a trace structure 40 disposed on an upper surface 31 of the insulating layer 30, and a plurality of conductive vias 60. The trace structure 40 includes two grounding traces 41, and a signal trace 42 located between the two grounding traces 41. Each of the grounding traces 41 is connected with the grounding layer 50 by at least one of the conductive vias 60. Each of the conductive vias 60 includes a through hole 61 penetrating through the grounding trace 41 and the insulating layer 30, and a conductive layer 62 disposed in the through hole 61 to electrically connect the grounding trace 41 with the grounding layer 50. The signal trace 42 and the conductive layers 62 of the conductive vias 60 are made of a first metal material. The grounding layer 50 and the grounding traces 41 are made of a second metal material different from the first metal material. As a result, the first metal material may be a metallic conductor having great oxidation resistance, so that the signal trace 42 and the conductive layers 62 of the conductive vias 60 have no need of surface treatment by nickel immersion gold and no reduction in width or thickness caused by etching in the manufacturing process. The original copper layer of a substrate can be used to form the grounding layer 50 and the grounding traces 41, so no additional copper layer should be made by electroplating. Therefore, thin copper traces can be formed. Besides, the signal trace 42 and the conductive layers 62 of the conductive vias 60 can be formed by electroplating in grooves provided with specific widths at specific positions by photoresist produced in the photolithography process, such that it consumes low quantity of the first metal material and thus cost-saving, and it is easy to control the positions, widths and thicknesses of the signal trace 42 and the conductive layers 62 of the conductive vias 60 and bring low surface roughness. In addition, by controlling the depth of the grooves formed by the photoresist, the signal trace 42 can be provided with small aspect ratio of depth to width, thereby beneficial to achieve the requirement of fine pitch.
Preferably, the insulating layer 30 may be a flexible board, so that the probe installation circuit board 20 is a flexible circuit board and can be made of the flexible substrate 10 mentioned in the description of the related art.
Preferably, the oxidation resistance of the first metal material may be greater than the oxidation resistance of the second metal material. Preferably, the electric conductivity of the first metal material may be lower than the electric conductivity of the second metal material. Preferably, the ratio of the etch rate of the second metal material to the etch rate of the first metal material may be larger than or equal to 100. For example, the first metal material may be gold, platinum, palladium or rhodium, and the second metal material may be copper, nickel or aluminum. As a result, the signal trace 42 and the conductive layers 62 of the conductive vias 60 have no need of surface treatment by nickel immersion gold and no reduction in width or thickness caused by etching in the manufacturing process. The original copper layer of a substrate can be used to form the grounding layer 50 and the grounding traces 41, so no additional copper layer should be made by electroplating. Therefore, thin copper traces can be formed.
Preferably, each of the grounding traces 41 may be covered by an oxidation resistant layer 73 to avoid oxidation. The oxidation resistant layer 73 may be made of a third metal material different from the first metal material and the second metal material. More preferably, the third metal material may be tin, and the oxidation resistant layer 73 may be made by electroless tin plating.
Preferably, each of the grounding traces 41 may be further partially provided thereon with a connecting layer 74 made of the first metal material, for the grounding probe 82 or 85 to be connected to the connecting layer 74, thereby improving the electric conductivity. More preferably, a seed layer 72 may be disposed between the connecting layer 74 and the grounding trace 41, thereby beneficial to the combination of the first metal material with the second metal material.
Preferably, the trace structure 40 may further include a recess 43 recessed from the upper surface 31 of the insulating layer 30, and the signal trace 42 is disposed in the recess 43, so that the requirements of fine pitch and characteristic impedance can be met.
Preferably, seed layers 72 may be respectively disposed between the signal trace 42 and the insulating layer 30, and between the conductive layers 62 of the conductive vias 60 and the grounding trace 41, the insulating layer 30 and the grounding layer 50, thereby beneficial to the combination of the first metal material with the second metal material or the insulating layer 30.
Preferably, an end of each of the grounding traces 41 and the signal trace 42 is adapted to be electrically connected with a respective probe 81 or 82, and the other end of each of the grounding traces 41 and the signal trace 42 is adapted to be electrically connected to a tester 83, so that test signal can be transmitted between the probes 81 and 82 and the tester 83.
In addition, the probe device 91 provided by the present invention includes the aforementioned probe installation circuit board 20, and probes 81 and 82 disposed on the grounding traces 41 and the signal trace 42 respectively. An end of each of the grounding traces 41 and the signal trace 42 is electrically connected with the respective probe 81 or 82, and the other end of each of the grounding traces 41 and the signal trace 42 is electrically connected with a tester 83, so that test signal can be transmitted between the probes 81 and 82 and the tester 83.
Preferably, each of the probes 81 and 82 may be a cantilever probe partially fixed to the probe installation circuit board 20 and partially extending out of the probe installation circuit board 20 transversely.
Preferably, each of the probes 84 and 85 includes a pillar tip 87 extending vertically.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
Number | Date | Country | Kind |
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110115159 | Apr 2021 | TW | national |
111100453 | Jan 2022 | TW | national |