Patent Application
20080145790
The present invention relates to a process for the production of lithographic printing plates. The invention furthermore relates to printing plates produced according to this process.
Lithographic printing is based on the immiscibility of oil and water, wherein the oily material or the printing ink is preferably accepted by the image area, and the water or fountain solution is preferably accepted by the non-image area. When an appropriately produced surface is moistened with water and a printing ink is applied, the background or non-image area accepts the water and repels the printing ink, while the image area accepts the printing ink and repels the water. The printing ink in the image area is then transferred to the surface of a material such as paper, fabric and the like, on which the image is to be formed. Generally, however, the printing ink is first transferred to an intermediate material, referred to as blanket, which then in turn transfers the printing ink onto the surface of the material on which the image is to be formed; this technique is referred to as offset lithography.
A frequently used type of lithographic printing plate precursor comprises a photosensitive coating applied onto a substrate on aluminum basis. The coating can react to radiation such that the exposed portion becomes so soluble that it is removed during the developing process. Such a plate is referred to as positive working. On the other hand, a plate is referred to as negative working if the exposed portion of the coating is hardened by the radiation. In both cases, the remaining image area accepts printing ink, i.e. is oleophilic, and the non-image area (background) accepts water, i.e. is hydrophilic. The differentiation between image and non-image areas takes place during exposure, for which a film is attached to the printing plate precursor—under vacuum in order to guarantee good contact. The plate is then exposed by means of a radiation source. When a positive plate is used, the area on the film corresponding to the image on the plate is so opaque that the light does not reach the plate, while the area on the film corresponding to the non-image area is clear and allows light to permeate the coating, whose solubility increases. In the case of a negative plate, the opposite takes place: The area on the film corresponding to the image on the plate is clear, while the non-image area is opaque. The coating beneath the clear film area is hardened due to the incident light, while the area not reached by the light is removed during developing. The light-hardened surface of a negative working plate is therefore oleophilic and accepts printing ink, while the non-image area that used to be coated with the coating removed by the developer is desensitized and therefore hydrophilic.
Alternatively, the plate can also be exposed digitally without a film, e.g. with a UV laser.
Photosensitive mixtures have been used for years in photopolymerizable compositions for the production of photosensitive materials such as e.g. printing plate precursors.
However, an improved sensitivity in particular in the LTV and visible spectral ranges as well as a high processing speed are required for new and advanced applications (e.g. exposure by means of lasers). Furthermore, the plates should transfer consistent tonal values during printing and print without a tendency to toning. Tests have shown that these properties are influenced to a high degree by the type of liquid used for developing. Therefore, there is high demand for improved printing plate developers.
The document DE 32 23 386 A1 describes a process for developing positive working radiation-sensitive coatings comprising o-naphthoquinone diazide. The developer used for this purpose comprises e.g. ethoxylated alkanediols as tensides. The developer is intended to prevent an attack of the substrate surface due to the high degree of alkalinity of the developers necessary for o-naphthoquinone diazides.
Documents EP-A1-1 115 035 and U.S. Pat. No. 6,455,234 B1 describe alkoxylated acetylenic diols which cause a low surface tension in developers as tensides during the production of semi-conductors and at the same time reduce foaming. The aqueous photoresist developers comprise 10 to 10,000 ppm of the alkoxylated derivatives as well as 0.1 to 3 wt.-% tetramethyl ammonium hydroxide. It has been found that such developers lead to strong dot sharpening in lithographic printing plates.
EP-A2-1 253 472 discloses alkaline developers for IR-sensitive positive working lithographic printing plate precursors comprising for example silicates or non-reducing sugars and acetylene glycols or ethoxylated derivatives thereof. It has been found that the use of silicate results in plates with a tendency to toning during printing; furthermore, the use of reducing sugars leads to a sludging of the developing machine.
Aqueous alkaline developers comprising an alkali silicate or metasilicate, a non-ionic tenside and an anionic or amphoteric tenside are described in EP-A1-0 732 628. A number of examples are given for non-ionic tensides, inter alia ethoxylated tetramethyl decinediol. However, it has been found that the use of such developers leads to toning problems during printing.
JP 2000-056480 describes resist strippers which comprise, in addition to water, hydroxyl amine, amines with pKa—7.5 to 13, a water-soluble organic solvent and acetylene alcohol/alkylene oxide adducts. However, it has been found that these solutions lead to strong dot sharpening in lithographic printing plates.
DE 44 11 176 A1 is directed to developers for pre-sensitized lithographic printing plates comprising an alkali silicate and a water-soluble ethylene oxide adduct of a sugar alcohol.
In document EP-A1-1 199 606 developer solutions comprising, in addition to an inorganic alkali reagent, a non-ionic tenside with a polyoxyalkylene ether group are used for developing negative working lithographic printing plate precursors. Other developers with a non-ionic tenside comprising a polyoxyalkylene ether group are described in EP 1 353 235 A1, U.S. Pat. No. 6,686,126 B2, EP 1 172 699 A1, U.S. Pat. No. 3,586,504, EP 1 346 843 A1 and U.S. Pat. No. 6,641,980 B2.
U.S. Pat. No. 4,098,712 discloses alkaline developer solutions which may comprise alkyl and alkylaryl ethers of polyethylene glycol as tensides.
U.S. Pat. No. 4,959,296 describes developers for the production of lithographic printing plates which print without fountain solution; these developers may comprise non-ionic tensides with polyoxyethylene units.
Documents EP 0 111 136 A2 and EP 0 269 760 A1 describe fountain solution compositions for offset printing; these compositions can for example comprise ethoxylation products of 2,4,7,9-tetramethyl-5-decine-4,7-diol as wetting agent.
US 2004/0,053,172 A1 suggests solutions of alkoxylated acetylene diols for improving the surface wettability of substrate materials prior to coating them.
Documents JP 08-286386 and JP 2000-194135 describe positive resist compositions comprising a component which upon irradiation releases an acid, as well as a resin which is broken down by the acid and thus becomes soluble in the developer. Solutions of tetramethyl ammonium hydroxide comprising a tenside with acetylene-polyoxyethylene structure are used as developers; such a developer is also described in JP 10-171128.
JP 2003-162072 describes negative working planographic printing plate precursors comprising a titanocene initiator in the radiation-sensitive coating. The developers used for these precursors comprise several alkali reagents as well as an acetylene alcohol and/or an acetylene glycol together with a polyoxyalkylene ether tenside.
EP 1 260 867 A1 describes developers for negative working IR-sensitive coatings comprising non-ionic tensides; the tensides listed comprise polyoxyalkylene units.
U.S. Pat. No. 6,638,687 B2 and EP 1 213 619 A1 describe negative working lithographic printing plate precursors whose coating comprises a special urethane binder which is difficult to produce and therefore expensive. The developers used for these precursors comprise a non-ionic tenside with a polyoxyalkylene ether group.
WO 02/31599 describes aqueous developers for negative working lithographic printing plate precursors comprising one or more filter dyes or one or more free-radical inhibitors. With the help of these components the formation of sludge in the processor can be considerably reduced or prevented.
DE 198 45 605 A1 is directed to an alkaline aqueous developer concentrate comprising an amphoteric tenside, an anionic tenside, a complexing agent, an amino alcohol and an N-alkoxylated mono- or polyfunctional amine. According to this document, developers can be produced from this concentrate that are suitable for positive working, negative working and reversal process coatings of printing plate precursors etc. and which do not lead to sludging in the processor.
EP 0 080 042 A1 discloses developers for light-hardenable coatings with a highly molecular organic polymer with an acid number of 10 to 200 and a diazo resin; the developer comprises an organic solvent, an alkali reagent, a tenside and a water-softening agent; polyglycol alkylphenyl ethers and polyglycol alkyl ethers are e.g. mentioned as non-ionic tensides. The water-softening agent is supposed to prevent the formation of sludge in the developer.
It is the object of the present invention to provide a process for the production of lithographic printing plates which allows a high developing speed and causes no or very little formation of sludge in the processor; at the same time, no toning problems should arise when the plates are used for printing and the relative dot sharpening should be low. Furthermore, the printing plate precursors should exhibit yellow light stability and the developer used in the process should not attack the seals of the pump valves. Also, the developer should require as few components as possible.
The object of the invention is achieved by a process for the production of lithographic printing plates comprising
As used in the present invention, the term lithographic printing plate (also referred to as “lithographic printing form”) refers to an imaged printing plate produced from a lithographic printing plate precursor.
Unless defined otherwise, the term “allyl group” as used in the present invention refers to a straight-chain, branched or cyclic saturated hydrocarbon group preferably comprising 1 to 18 carbon atoms, especially preferred 1 to 10 carbon atoms and most preferred 1 to 6 carbon atoms. The alkyl group can optionally comprise one or more substituents (preferably 0 or 1 substituent) selected for example from halogen atoms (fluorine, chlorine, bromine, iodine), CN, NO2, NR72, COOR7 and OR7 (R7 independently represents a hydrogen atom, an allyl group or an aryl group). The above definition also applies to the alkyl unit of an aralkyl group and an alkoxy group.
Unless defined otherwise, the term “aryl group” as used in the present invention refers to an aromatic carbocyclic group with one or more fused rings, which preferably comprises 5 to 14 carbon atoms. The aryl group can optionally comprise one or more substituents (preferably 0 to 3) selected for example from halogen atoms, alkyl groups, alkoxy groups, CN, NO2, NR72, COOR7 and OR7 (wherein each R7 is independently selected from hydrogen, alkyl and aryl). The above definition also applies to the aryl unit of an aralkyl group and the aryl unit of an aryloxy group. Preferred examples include a phenyl group and a naphthyl group which can optionally be substituted.
All monomers, oligomers and polymers which are free-radical polymerizable and comprise at least one C—C double bond can be used as ethylenically unsaturated monomers, oligomers and polymers. Monomers/oligomers/polymers with C—C triple bonds can also be used, but they are not preferred. Suitable compounds are well known to the person skilled in the art and can be used in the present invention without any particular limitations. Esters of acrylic and methacrylic acids, itaconic acid, crotonic acid, isocrotonic acid, maleic acid and fumaric acid with one or more unsaturated groups in the form of monomers, oligomers or prepolymers are preferred. Furthermore, monomers, oligomers and prepolymers comprising styrene groups can be used. They may be present in solid or liquid form, with solid and highly viscous forms being preferred. Compounds suitable as monomers include for instance trimethylol propane triacrylate and trimethacrylate, pentaerythritol triacrylate and trimethacrylate, dipentaerythritolmonohydroxy pentaacrylate and pentamethacrylate, dipentaerythritol hexaacrylate and methacrylate, pentaerythritol tetraacrylate and tetramethacrylate, ditrimethylol propane tetraacrylate and tetramethacrylate, diethyleneglycol diacrylate and dimethacrylate, triethyleneglycol diacrylate and dimethacrylate or tetraethyleneglycol diacrylate and dimethacrylate. Suitable oligomers and/or prepolymers are for example urethane acrylates and methacrylates, epoxide acrylates and methacrylates, polyester acrylates and methacrylates, polyether acrylates and methacrylates or unsaturated polyester resins.
In addition to monomers and/or oligomers, use can also be made of polymers comprising free-radical polymerizable C—C double bonds in the main or side chains. Examples thereof include reaction products of maleic acid anhydride copolymers and hydroxyalkyl(meth)acrylates (cf. e.g. DE-A-4 311 738); (meth)acrylic acid polymers, partially or fully esterified with allyl alcohol (cf. e.g. DE-A-3 332 640); reaction products of polymeric polyalcohols and isocyanatoalkyl(meth)acrylates; unsaturated polyesters; (meth)acrylate-terminated polystyrenes; polymers with styrene side groups (cf. U.S. Pat. No. 6,746,820); poly(meth)acrylic acid esters, poly(meth)acrylic acids, poly(meth)acrylamides; (meth)acrylic acid polymers, partially or fully esterified with epoxides comprising free-radical polymerizable groups; and polymers with allyl side-groups which can for example be obtained by polymerization of allyl(meth)acrylate, optionally with further comonomers.
Free-radical polymerizable compounds that can be used in the present invention also include compounds that have a molecular weight of 3,000 or less and are reaction products obtained by reacting a diisocyanate with (i) an ethylenically unsaturated compound with a hydroxy group, and at the same time (ii) a saturated organic compound with one NH group and one OH group, wherein the reactants are used in amounts according to the following condition:
Number of moles of isocyanate groups ≦ number of moles of OH plus NH groups.
Examples of diisocyanates are represented by the following formula:
O═C═N—(CR82)a-D-(CR82)b—N═C═O (II)
wherein a and b independently represent 0 or an integer from 1 to 3, each R8 is independently selected from H and C1-C3 alkyl and D is a saturated or unsaturated spacer which can optionally comprise further substituents in addition to the two isocyanate groups. D can be a chain-shaped or a ring-shaped unit. As used in the present invention, the term “diisocyanate” refers to an organic compound comprising two isocyanate groups but no OH groups and no secondary or primary amino groups.
R8 is preferably H or CH3.
a and b are preferably independently 0 or 1.
D can for example be an alkylene group (CH2)w, wherein w is an integer from 1 to 12, preferably 1 to 6, and one or more hydrogen atoms are optionally replaced with substituents such as e.g. alkyl groups (preferably C1-C6), a cycloalkylene group, an arylene group or a saturated or unsaturated heterocyclic group.
Suitable diisocyanates are for example the following:
The ethylenically unsaturated compound (i), which comprises a hydroxy group, comprises at least one non-aromatic C—C double bond, which is preferably terminal. The hydroxy group is preferably not bonded to a doubly bonded carbon atom; the hydroxy group is not part of a carboxy group. In addition to the one OH group, the ethylenically unsaturated compound (i) does not comprise any further functional groups, such as e.g. NH, which can react with the isocyanate.
Examples of the ethylenically unsaturated compound (i) include
Hydroxy(C1-C12)alkyl(meth)acrylates (e.g. 2-hydroxyethyl(meth)acrylate, 2- or 3-hydroxy-propyl(meth)acrylate, 2-, 3- or 4-hydroxybutyl(meth)acrylate), hydroxy(C1-C12)alkyl(meth)acryl-amides (e.g. 2-hydroxyethyl(meth)acrylamide, 2- or 3-hydroxypropyl(meth)acrylamide, 2-, 3- or 4-hydroxybutyl(meth)acrylamide), mono(meth)acrylates of oligomeric or polymeric ethylene glycols or propylene glycols (e.g. polyethylene glycol mono(meth)acrylate, triethylene glycol mono(meth)acrylate), allyl alcohol, pentaerythritol tri(meth)acrylate, 4-hydroxy(C1-C12)alkyl-styrene (e.g. 4-hydroxymethylstyrene), 4-hydroxystyrene, hydroxycyclohexyl(meth)acrylate.
The term “(meth)acrylate” etc. as used in the present invention indicates that both methacrylate and acrylate etc. are meant.
The saturated organic compound (II) is a compound with one OH and one NH group.
The saturated organic compound (II) can for example be represented by the following formula (III) or (V)
wherein R9 is a straight-chain (preferably C1-C12, especially preferred C1-C4), branched (preferably C3-C12, especially preferred C3-C6) or cyclic (preferably C3-C8, especially preferred C5-C6) alkyl group,
E is a straight-chain (preferably C1-C6, especially preferred C1-C2), branched (preferably C3-C12, especially preferred C3-C6) or cyclic (preferably C3-C8, especially preferred C5-C6) alkylene group,
represents a saturated heterocyclic ring with 5 to 7 ring atoms, which in addition to the nitrogen atom shown above optionally comprises another heteroatom selected from S, O and NR11, wherein R11 is an alkyl group optionally substituted with an OH group,
R10 is OH or a straight-chain, branched or cyclic alkyl group substituted with an OH group, and
z=0 if the heterocyclic ring comprises NR11 and R11 is an alkyl group substituted with OH and
z=1 if the saturated heterocyclic ring does not comprise NR11 or if the saturated heterocyclic ring comprises NR11 and R11 is an unsubstituted alkyl group.
Of the compounds of formula (III), those are preferred wherein E represents —CH2CH2— and R9 is a straight-chain C1-C12 (preferably C1-C4) alkyl group.
Of the compounds of formula (IV), those are preferred wherein either no additional heteroatom is present in the ring and R10 is an allyl group substituted with OH (i.e. hydroxyalkyl-substituted piperidines), or a group NR11 is present in the ring and R11 is an alkyl group substituted with OH (i.e. N-hydroxyalkyl-substituted piperazines).
In particular, the following compounds should be mentioned as compound (II):
The number of moles of isocyanate groups must not exceed the number of moles of OH groups and NH groups combined since the product should not comprise any more free isocyanate groups.
The reaction of the diisocyanate and the ethylenically unsaturated compound (i) and the saturated compound (ii) usually takes place in an aprotic solvent such as a ketone (e.g. acetone, methyl ethyl ketone, diethyl ketone, cyclopentanone and cyclohexanone), an ether (e.g. diethyl ether, diisopropyl ether, tetrahydrofuran, dioxane and 1,2-dioxolane) and an ester (e.g. ethyl acetate, methyl acetate, butyl acetate, ethylene glycol diacetate, methyl lactate and ethyl lactate) or in a technical solvent such as ethylene glycol monomethyl ether acetate, propylene glycol monomethyl ether acetate etc.
It is preferred to use a catalyst for condensation reactions. All known catalysts suitable for condensation reactions can be used. Examples include tertiary amines, such as triethylamine, pyridine etc. and tin compounds, such as dibutyltin dilaurate.
The reaction preferably takes place at 10 to 120° C., especially preferred at 30 to 70° C.
Under optimized synthesis conditions a uniform product can be obtained. However, as a rule it has to be assumed that a mixed product is formed. The molecular weight of the product should be 3,000 or less. In the case of a mixed product, the molecular weight is the weight-average molecular weight. Both a uniform reaction product and a mixed product can be used as a free-radical polymerizable compound in the present invention.
Additional suitable C—C unsaturated free-radical polymerizable compounds are described e.g. in EP 1 176 007 A1.
It is of course possible to use different kinds of monomers, oligomers or polymers in the mixture; furthermore, mixtures of monomers and oligomers and/or polymers can be used in the present invention, as well as mixtures of oligomers and polymers. The free-radical polymerizable monomers/oligomers/polymers are preferably present in an amount of 5 to 95 wt.-%; if monomers/oligomers are used, especially preferred 20 to 85 wt.-%, based on the dry layer weight of a radiation-sensitive coating prepared from the radiation-sensitive composition of the present invention. As used in the present invention, the term “dry layer weight of the radiation-sensitive coating” is therefore synonymous with the term “solids of the radiation-sensitive composition”.
As another essential component, the radiation-sensitive coating comprises a sensitizer which upon irradiation in the presence of a coinitiator initiates the free-radical polymerization of the free-radical polymerizable monomers. It depends on the type of sensitizer whether the radiation-sensitive element according to the present invention can be imaged by means of UV radiation (300 to <480 nm) or IR radiation (>750 to 1,100 nm).
Photoinitiators which directly form free radicals upon absorption of UV radiation (300 to <480 nm) are known to the person skilled in the art and are for example described in K.K. Dietliker: “Chemistry & Technology of UV&EB formulation for coatings, inks & prints”, Vol. 3 (SITA Technology, London (1991)). These photoinitiators which form free radicals directly upon irradiation with UV radiation result in a low degree of photosensitivity. Therefore, the more efficient combinations of a sensitizer and a coinitiator are used in the present invention. In order to obtain efficient combinations of sensitizers and coinitiators, the person skilled in the art, based on this technical knowledge, selects combinations wherein the excitation energy absorbed by the sensitizers is converted into free radicals with a high degree of efficiency with the help of the coinitiators, which free radicals then initiate the polymerization of the monomers, oligomers and/or reactive binders. In the selection of sensitizers and coinitiators, parameters such as excitation wavelength, singlet and triplet energies, lifetimes of the excited states, fluorescence and phosphorescence quantum yields and absorption coefficients of the sensitizers as well as half-wave reduction and half-wave oxidation potentials of the sensitizers and coinitiators have to be taken into account. Furthermore, the sensitizer/coinitiator systems have to be adjusted to the corresponding radiation source and suitable concentrations have to be selected in the layer such that sufficient radiation, including a sufficient portion of radiation in the vicinity of the substrate surface, is absorbed.
Within the framework of the present invention, a sensitizer/coinitiator combination is efficient when the following components are combined:
Within the framework of the present invention, these sensitizer/coinitiator combinations are divided into two groups, namely those wherein the at least one sensitizer absorbs radiation from the range of 300 to <480 nm and preferably shows an absorption maximum in that range (also briefly referred to as “TV sensitizer” or “LTV absorber”), and those wherein the at least one sensitizer absorbs radiation from the range of >750 to 1,100 nm and preferably shows an absorption maximum in that range (also briefly referred to as “IR absorber”).
If a sensitizer/coinitiator combination of the former group is used, an IR-sensitive element is obtained, while the use of an initiator system of the latter group leads to a UV-sensitive element.
Whenever the terms “IR-sensitive composition or coating” are used in the following, they refer to compositions or coatings sensitive to radiation of >750 to 1,100 nm. Whenever the terms “UV-sensitive composition or coating” are used in the following, they refer to compositions or coatings sensitive to radiation of 300 to <480 nm.
The term “sensitive” in this context means that radiation of the mentioned wavelength range is absorbed to such a degree that a polymerization of the coating of the printing plate precursor can be initiated in the irradiated areas and thus a difference in the dissolution rate of irradiated and non-irradiated areas is obtained during developing which is sufficient for producing an imaged printing plate.
1,4-Dihydropyridines, oxazoles, bisoxazoles and analogues, and coumarins can for example be used as UV-absorbing sensitizers. Such sensitizers are e.g. described in DE 42 17 495 A1, DE 44 18 645 C1, DE 3 801 065 C2, EP 1 041 074 A1 and DD 287 796 A. One or more UV sensitizers can be used; when two or more sensitizers are used, combinations of UV sensitizers from different chemical classes can be used as well.
Compounds of formula (V) are preferably used as UV sensitizers of the 1,4-dihydropyridine type
wherein
R1 is selected from a hydrogen atom, —C(O)OR7, an optionally substituted allyl group, an optionally substituted aryl group and an optionally substituted aralkyl group,
R2 and R3 are independently selected from optionally substituted alkyl groups, optionally substituted aryl groups, CN and a hydrogen atom,
R4 and R5 are independently selected from —C(O)OR7, —C(O)R7, —C(O)NR8R9 and CN,
or R2 and R4 together form an optionally substituted phenyl ring or a 5- to 7-membered carbocyclic or heterocyclic ring, wherein the unit
is present in the carbocyclic or heterocyclic ring adjacent to position 5 of the dihydropyridine ring and wherein the carbocyclic or heterocyclic ring optionally comprises additional substituents,
or both R2 and R4 as well as R3 and R5 form either optionally substituted phenyl rings or 5- to 7-membered carbocyclic or heterocyclic rings, wherein the unit
is present in the carbocyclic or heterocyclic rings adjacent to positions 3 and 5 of the dihydropyridine ring and wherein the carbocyclic or heterocyclic rings optionally comprise additional substituents,
or one of the pairs R2/R4 and R3/R5 forms a 5- to 7-membered carbocyclic or heterocyclic ring, wherein the unit
is present in the carbocyclic or heterocyclic ring adjacent to position 5 or 3 of the dihydropyridine ring and wherein the carbocyclic or heterocyclic ring optionally comprises additional substituents and the other pair forms an optionally substituted phenyl ring,
or R2 and R1 or R3 and R1 form a 5- to 7-membered heterocyclic ring which can optionally comprise one or more substituents and which, in addition to the nitrogen atom it shares with the 1,4-dihydropyridine ring, optionally comprises additional nitrogen atoms, —NR13 groups, —S— or —O—,
R13 is selected from a hydrogen atom, an alkyl group, aryl group and aralkyl group,
R6 is selected from an alkyl group optionally substituted with a halogen atom or a —C(O) group, an optionally substituted aryl group, an optionally substituted aralkyl group, an optionally substituted heterocyclic group and the group
wherein
Y is an allylene or arylene group,
R7 is a hydrogen atom, aryl group, aralkyl group or alkyl group, wherein the alkyl group and the alkyl unit of the aralkyl group optionally comprise one or more C—C double and/or C—C triple bonds,
and R8 and R9 are independently selected from a hydrogen atom, an optionally substituted alkyl group, an optionally substituted aryl group and an optionally substituted aralkyl group.
According to a preferred embodiment, R1 is a hydrogen atom.
If R2 and R3 do not form rings with adjacent substituents, they are preferably independently selected from C1-C5 allyl groups or aryl groups.
If R4 and R5 do not form rings with adjacent substituents, they are preferably independently selected from —C(O)OR7.
R6 is preferably selected from C1-C5 alkyl groups or aryl groups.
R7 is preferably selected from C1-C5 alkyl groups and it is especially preferred that it represent a methyl group.
According to one embodiment, the substitution of the 1,4-dihydropyridine ring with R2/R4 and R3/R5 is symmetrical, i.e. R2═R3 and R4═R5.
According to a preferred embodiment, R2 and R3 are independently selected from optionally substituted alkyl groups, optionally substituted aryl groups, CN and a hydrogen atom, and R4 and R5 are independently selected from —C(O)OR7, —C(O)R7, C(O)NR8R9 and CN.
Specific 1,4-dihydropyridine derivatives suitable as UV sensitizers are those of formula (Va)
wherein R1 and R6 are as defined above,
the groups R8a to R8d and R9a to R9d are independently selected from a hydrogen atom, allyl groups and aryl groups, wherein two groups R9 or R8 of adjacent ring carbon atoms can also form a saturated or unsaturated carbocyclic or heterocyclic ring or fused aromatic ring together,
each U is independently selected from CR132, O, S and NR13 and
each R13 independently represents a hydrogen atom, alkyl, aralkyl or aryl group,
of formula (Vb)
wherein R1 and R6 are as defined above, and
R10a to R10d and R11a to R11d are independently selected from a hydrogen atom, alkyl groups, aryl groups, aralkyl groups, halogen atoms (fluorine, chlorine, bromine, iodine), CN, NR132, C(O)OR13 and OR13 (each R13 independently represents a hydrogen atom, an alkyl group, aryl group or aralkyl group), wherein two groups R11 or R10 of adjacent ring carbon atoms can also form an unsaturated carbocyclic or heterocyclic ring or fused aromatic ring together,
of formula (Vc)
wherein R1, R3, R5 and R6 are as defined above and the groups R9a to R9f are independently selected from a hydrogen atom, alkyl groups, aryl groups, aralkyl groups, halogen atoms (fluorine, chlorine, bromine, iodine), CN, NR132, C(O)OR13 and OR13 (R13 independently represents a hydrogen atom, an alkyl group, aryl group or aralkyl group), wherein two groups R9 of adjacent ring carbon atoms can also form a saturated or unsaturated carbocyclic or heterocyclic ring or fused aromatic ring together,
of formula (Vd)
wherein each R1, R2, R3, R4 and R5 independently is as defined above and Y is selected from allylene and arylene,
of formula (Ve)
wherein R2, R4, R5 and R6 are as defined above and groups R9a to R9f are defined as are groups R9a to R9d of formula (Va) above,
of formula (Vf)
wherein R2, R4, R5 and R6 are as defined above and groups R9a to R9h are defined as are groups R9a to R9d of formula (Va) above
and of formula (Vg)
wherein R2, R4, R5 and R6 are as defined above and the groups R11a to R11d are independently selected from hydrogen, alkyl groups, aryl groups, aralkyl groups, halogen atoms (fluorine, chlorine, bromine, iodine), CN, NR132, C(O)OR13 and OR13 (R13 independently represents a hydrogen atom, an alkyl group, aryl group or aralkyl group), wherein two groups R11 of adjacent ring carbon atoms can also form an unsaturated carbocyclic or heterocyclic ring or fused aromatic ring together.
It goes without saying that the number of groups R8 or R9 in formulas (Va), (Vc), (Ve) and (Vf) is reduced if two groups R8 or R9 of adjacent ring carbon atoms together form a fused aromatic ring.
In the 1,4-dihydropyridine derivatives of formula (Va), R1 is preferably a hydrogen atom, R6 is a methyl or phenyl group and U is preferably O or CH2; the substituents R8a to R8d and R9a to R9d are independently preferably selected from hydrogen atoms and methyl groups. Of the derivatives of formula (Va) those with symmetrical substitution at the dihydropyridine ring are especially preferred.
In the derivatives of formula (Vb), R1 is preferably a hydrogen atom and R6 is preferably a methyl or phenyl group. The substituents R10a to R10d and R11a to R11d are independently preferably selected from C1-C5 alkyl groups, OR13 and halogen atoms; a symmetrical substitution of the two aromatic rings is especially preferred.
In the 1,4-dihydropyridine derivatives of formula (Vc), R1 is preferably a hydrogen atom, R6 is preferably a methyl or phenyl group, R3 is preferably a methyl group and R5 is preferably C(O)OR7 (wherein R7 is as defined above). The substituents R9a to R9f are independently preferably selected from C1-C5 alkyl groups. A methyl group is especially preferred.
In the derivatives of formula (Vd), Y is preferably a 1,4-phenylene or 1,2-ethylene group. Furthermore, it is preferred that both groups R1 be the same, both groups R2 be the same, both groups R3 be the same, both groups R4 be the same and both groups R5 be the same; the preferred definitions given with respect to formula (V) apply to all groups R1 to R5.
In the derivatives of formula (Ve), R2 is preferably C1-C5 alkyl, R4 is preferably —C(O)OR7, R8 is preferably C(O)OR7 and R6 is preferably C1-C5 alkyl or phenyl (R7 is as defined above). The substituents R9a to R9f are preferably independently selected from C1-C5 alkyl groups.
In the derivatives of formula (Vf), R2 is preferably C1-C5 alkyl, R4 is preferably C(O)OR7, R8 is preferably C(O)OR7 and R6 is preferably a C1-C5 alkyl or a phenyl group (wherein R7 is as defined above). The substituents R9a to R9h are preferably independently selected from C1-C5 alkyl groups.
In the derivatives of formula (Vg), R2 is preferably C1-C5 alkyl, R4 is preferably C(O)OR7, R5 is preferably C(O)OR7 and R6 is preferably a C1-C5 alkyl or a phenyl group. The substituents R11 are preferably independently selected from C1-C5 allyl groups.
Of the 1,4-dihydropyridine derivatives of formulas (Va) to (Vg) those of formulas (Va) and (Vd) are especially preferred.
The 1,4-dihydropyridine derivatives that can be used as UV sensitizers in the present invention can be prepared according to processes well known to the person skilled in the art, such as the Hantzsch synthesis. As an example, reference is made to J. Org. Chem. 30 (1965), p. 1914 et seqq., and Angew. Chem. [Applied Chemistry] (Intern.) 20 (1981), p. 762 et seqq.; the processes described therein can also be used for the synthesis of 1,4-dihydropyridines not explicitly disclosed therein by varying the starting compounds accordingly.
Compounds of formula (VI) are preferably used as UV sensitizers of the oxazole type
wherein each Rd, Re and Rf is independently selected from a halogen atom, an optionally substituted alkyl group, an optionally substituted aryl group, which may also be fused, an optionally substituted aralkyl group, a group —NR′R″ and a group —OR′″,
wherein R′ and R″ are independently selected from a hydrogen atom, an allyl, aryl or aralkyl group,
R′″ is an optionally substituted allyl, aryl or aralkyl group or a hydrogen atom, and k, in and n are independently 0 or an integer from 1 to 5.
Preferably, Rd, Re and Rf are independently selected from a halogen atom, a C1-C8 alkyl and a group —NR′R″, wherein R′ and R″ are preferably independently selected from hydrogen atoms and C1-C6 alkyl.
k, m and n are preferably independently 0 or 1, preferably, k+m+n≧1.
Oxazole derivatives of formula (VI), wherein at least one of Rd, Re and Rf represents a group —NR′R″ wherein R′ and R″ are preferably independently selected from hydrogen atoms and C1-C6 alkyl, and especially preferred R′═R″═C1-C6 alkyl, are especially preferred.
The oxazole derivatives used in the present invention as UV absorbers can be prepared according to processes well known to the person skilled in the art. In this connection, reference is made to DE 120 875 A1 and EP 129 059 A1; the processes described in these documents can also be used for the synthesis of oxazoles not explicitly described therein by varying the starting compounds accordingly.
According to the present invention, a compound of formula (VII), i.e. bisoxazoles and analogues thereof, can also be used as a UV sensitizer
wherein X is a spacer group comprising at least one C—C double bond conjugated to the heterocycles,
D1 and D2 independently represent an optionally substituted fused aromatic ring and
V and W are independently selected from O, S and NR, wherein R is selected from an alkyl, aryl and aralkyl group which can optionally be mono- or polysubstituted.
Preferably, V=W and represents O or NR.
R is preferably C1-C12 alkyl.
The spacer group X can be a chain-like or cyclic unit or a combination thereof. It is preferably selected from:
Phenylene, optionally comprising one or more benzofused aromatic rings (e.g. naphthylene), wherein the binding sites to the two heterocycles can be located at the same ring or at different rings,
In the six-membered rings shown above, it is preferred that the binding sites be in the 1,4-position, in the five-membered rings, the 2,5-position is preferred. The five- and six-membered rings shown above can optionally comprise one or more substituents such as e.g. C1-C10 allyl and halogen atoms, even if they are not shown in the above formulas.
D1 and D2 preferably represent fused aromatic rings which can optionally be substituted.
Preferred UV sensitizers of formula (VII) are represented by formulas (VIIa), (VIIb) and (VIIc):
wherein p and q are independently an integer from 1 to 4, each group R14 und R15 is independently selected from a halogen atom, an alkyl, aryl, aralkyl, alkoxy, aryloxy, aralkyloxy group, a saturated or non-aromatic unsaturated carbocyclic ring, a fused aryl group, —SO3H, —NR162, —COOR17 and —COR17;
each group R16 is independently a hydrogen atom or an allyl group and each group R17 is independently selected from a hydrogen atom, an allyl and an aryl group, and
X and R are as defined above.
R14 and R15 are preferably independently selected from —NR32, an alkoxy group and an aryl group.
R16 is preferably a C1-C10 alkyl group.
R17 is preferably a C1-C10 alkyl group.
The compounds of formula (VII) that can be used in the present invention as UV sensitizers can be prepared according to processes well known to the person skilled in the art. In this connection, reference is made to A. Dorlars et al., Angew. Chemie [Applied Chemistry], Vol. 87 (1975), 693-707; the processes described therein can also be used for the synthesis of compounds not explicitly disclosed therein by varying the starting compounds accordingly.
Furthermore, a coumarin compound of formula (VIII) can be used as a UV sensitizer in the radiation-sensitive coating
wherein
R1, R16, R17 and R18 are independently selected from —H, a halogen atom, C1-C20 alkyl, —OH, —O—R4 and —NR5R6, wherein R4 is C1-C20 alkyl, C5-C10 aryl or C6-C30 aralkyl (preferably C1-C6 alkyl) and R5 and R6 are independently selected from a hydrogen atom and C1-C20 allyl,
or R1 and R16, R16 and R17 or R17 and R15 together form a 5- or 6-membered heterocyclic ring with a heteroatom, selected from N and O, in one or both positions adjacent to the phenyl ring shown in formula (VIII),
or R16 or R17 forms, together with each of its two adjacent substituents, a 5- or 6-membered heterocyclic ring with a heteroatom, selected from N and O, in one or both positions adjacent to the phenyl ring shown in formula (VIII),
wherein each formed 5- or 6-membered heterocyclic ring can independently be substituted with one or more C1-C6 alkyl groups,
with the proviso that at least one of R1, R16, R17 and R15 is not hydrogen or C1-C20 alkyl,
R2 is a hydrogen atom, C1-C20 alkyl, C5-C10 aryl or C6-C30 aralkyl and
R3 is a hydrogen atom or a substituent selected from
—COOH, —COOR7, —COR8, —CONR9R10, —CN, C5-C10 aryl, C6-C30 aralkyl, a 5- or 6-membered heterocyclic optionally benzofused group, a group —CH═CH—R12 and
wherein R7 is C1-C20 alkyl, R8 is C1-C20 allyl or a 5- or 6-membered heterocyclic group, R9 and R10 are independently selected from a hydrogen atom and C1-C20 alkyl, R11 is C1-C12 alkyl or alkenyl, a heterocyclic non-aromatic ring or C5-C20 aryl optionally with a heteroatom, selected from O, S and N, and R12 is C5-C10 aryl or a 5- or 6-membered heterocyclic, optionally aromatic, ring;
or R2 and R3, together with the carbon atoms to which they are bonded, form a 5- or 6-membered, optionally aromatic, ring.
In one embodiment, one of R1, R16, R17 and R18 is a group —NR5R6, and especially preferred a dimethylamino group or a diethylamino group. Preferably, the other groups are then all hydrogen atoms.
In another embodiment, R1 and R16, R16 and R17 or R17 and R18 together form a 5- or 6-membered, preferably 6-membered, heterocyclic ring with a heteroatom selected from N and O (preferably N) in one or both positions (preferably one) adjacent to the phenyl ring; preferably, the formed heterocyclic ring is a saturated 6-membered ring with a nitrogen atom. In this embodiment, the remaining groups (R17 and R18, R1 and R18 or R1 and R16) preferably represent hydrogen atoms. The formed heterocyclic ring can comprise one or more substituents, independently selected from C1-C6 alkyl groups (preferably CH3), which are preferably not bonded at the heteroatom.
According to another embodiment, R16 or R17 forms, together with each of its two adjacent substituents, a 5- or 6-membered (preferably 6-membered) heterocyclic ring with a heteroatom selected from N and O (preferably N), in one or both positions (preferably one) adjacent to the phenyl ring; preferably, the two formed heterocyclic rings are two saturated 6-membered rings with a common nitrogen atom, i.e. the two formed heterocyclic rings, together with the phenyl ring shown in formula (VIII), form a julolidine unit. In this embodiment, the remaining group (R18 or R1) preferably represents a hydrogen atom. The two formed heterocyclic rings, which preferably represent a julolidine unit together with the phenyl ring, can be substituted with one or more substituents, whereby the substituents are independently selected from C1-C6 alkyl groups (preferably —CH3).
The substituent R2 is preferably a hydrogen atom or an optionally substituted C1-C6 alkyl, especially preferred H, —CH3 or —CF3.
R3 is preferably an acceptor substituent selected from —COOH, —COOCH2CH3, —COOCH3, —CN and —CO—CH3.
Examples of the most preferred UV sensitizers of formula (VI) include the following:
Furthermore, a compound of formula (IX) can be used as a UV sensitizer, i.e. for the range of 300 to <480 nm, in the present invention:
wherein
X is selected from O, S and Se;
n represents 0 or a positive integer;
m, p and q are independently 0 or a positive integer;
the π-units
are independently unsaturated units, each with a conjugated π-electron system, which are covalently bonded to the heterocyclic unit
and together with this unit again form a conjugated πelectron system and
each group R1, R2 and R3 is independently selected from a hydrogen atom, a halogen atom, an alkyl group, an aralkyl group, a group —NR4R5 and a group —OR6,
wherein R4, R5 and R6 are independently selected from an alkyl group, aryl group and aralkyl group.
For the person skilled in the art, it goes without saying that due to the number of binding sites available at the π-units
the maximum number of substituents R1, R2 und R3 (i.e. m, p and q) is limited; the same of course applies to the maximum number (2+n) of the heterocyclic units bonded to
If X=O,2,4,5-substituted oxazoles are obtained,
accordingly, if X=S, 2,4,5-substituted thiazoles are obtained and
accordingly, if X=Se, 2,4,5-substituted selenazoles are obtained; of those compounds, oxazoles and thiazoles are preferred, and oxazoles are especially preferred.
n is preferably 0, 1 or 2, especially preferred 0 or 1.
The substituted heterocyclic unit
is bonded at least twice (n=0) to
it is not necessary that these substituents of
all be the same, i.e. for every substituent of
each X
R2, R3, p and q is selected independently.
The unsaturated unit
is preferably selected from:
a polyene group SUS-1 with alternating double bonds:
wherein z1 is a positive integer (preferably 1 to 3, especially preferred 1 or 2), and
Ra and Rb are independently selected from H, alkyl, aryl, halogen, —CN, —COOH and —COO-alkyl (preferably H, —CN and CH3),
a polyyne group SUS-2 with alternating triple bonds:
wherein z2 is a positive integer (preferably 1 or 2, especially preferred 1),
a group SUS-3, which is a π-branched aromatic unit with (4n+2) π-electrons, preferably one of the structures SUS-3-a, SUS-3-b and SUS-3-c:
a group SUS-4, which is a π-branched electron-deficient heteroaromatic unit, preferably a group SUS-4-a, SUS-4-b, SUS-4-c, SUS-4-d and SUS-4-e
a group SUS-5, which is a π-branched electron-rich heteroaromatic unit, preferably a group SUS-5-a, SUS-5-b or SUS-5-c
wherein X is selected from O, S and Se and
a group SUS-6, which is a π-branched electron-rich heteroaromatic unit with two fused aromatic rings,
wherein X1 represents a heteroatom, preferably O, S, Se, NH or N-alkyl (wherein the alkyl group preferably comprises 1 to 5 carbon atoms), especially preferred O or S;
combinations of the above-mentioned groups SUS-1 to SUS-6 can also be used as unit
as long as the π-conjugation in the unit
and the entire system (IX) is not lost due to the combination.
The optional substituents R1 are not shown in the groups SUS-1 to SUS-6.
It is especially preferred that
represent:
It is particularly preferred that
represent:
The units
preferably also represent structures SUS-1 to SUS-6; the optional substituents R2 and R3 are not shown. It is especially preferred that
each represent optionally substituted aryl groups, in particular phenyl groups, which are optionally mono- or polysubstituted with a halogen atom or a group NR72 (each R7 is preferably independently selected from alkyl and aryl).
Compounds with a covalent bond between
as depicted below
are not UV sensitizers according to the present invention; the interaction between
results in chromophores which do not lead to a highly sensitive photosystem.
The optional substituents R1, R2 and R3 are independently selected from a hydrogen atom, a halogen atom, an alkyl group (preferably C1-C8), an aralkyl group, a group —NR4R5 (wherein R4 and R5 are independently selected from alkyl (preferably C1-C8), aryl and aralkyl) and a group —OR6 (wherein R6 is selected from alkyl (preferably C1-C8), aryl and aralkyl).
The following compounds of formula (IX) are especially preferred:
The UV sensitizers of formula (IX) that can be used in the present invention exhibit a strong yellow to greenish fluorescence. They can be prepared according to processes well known to the person skilled in the art, for example analogously to the process described in EP 0 129 059 A1 and U.S. Pat. No. 3,257,203 A; the processes described in these documents can also be used for the synthesis of compounds not explicitly described therein by varying the starting compounds accordingly.
A compound of formula (X) can also be used as UV sensitizer:
wherein
and each
independently represent an aromatic or heteroaromatic unit,
each group R1 and R2 is independently selected from a halogen atom, an alkyl group, aryl group or aralkyl group, a group —NR4R5 or a group —OR6,
R4, R5 and R6 are independently selected from an alkyl group, aryl group and aralkyl group and
n is an integer of at least 2 and
k and m independently represent 0 or an integer from 1 to 5.
is preferably selected from a benzene, napththalene, anthracene, fluoren, biphenyl, carbazole, furan, dibenzofuran, thiophene, dibenzothiophene, oxadiazole, thiadiazole, pyridine, pyrimidine and triazine unit as well as any combination of two or more of the above units which may be the same or different.
The unit
can optionally comprise one or more substituents selected from halogen atoms, alkyl groups, aralkyl groups, alkoxy groups and aryloxy groups.
Each
is preferably independently selected from a benzene, naphthalene, anthracene, fluoren, carbazole, thiophene and oxadiazole unit as well as any combination of two or more of the above units which may be the same or different.
Each unit
can optionally comprise one or more substituents selected from halogen atoms, alkyl groups, aralkyl groups, alkoxy groups and aryloxy groups. It is especially preferred that all units
in formula (X) be the same.
Each group R1 and R2 is preferably independently selected from alkyl, alkyl-O— and halogen. CH3, Cl and F are especially preferred.
If k=1 and/or m=1, the substituent R1 or R2 is preferably located in para position to the C atom bonded to the N atom in formula (X).
n is preferably an integer of 2 or 3; it is especially preferred that n=2.
k and m are preferably independently 0 or 1; it is especially preferred that k=m=0 or 1.
The following compounds are preferred compounds of formula (X):
The UV sensitizers of formula (X) that can be used in the present invention exhibit a strong yellow to greenish fluorescence; these compounds are therefore no optical brighteners. They can be prepared according to processes well known to the person skilled in the art, for example analogously to the processes described in C. Lambert, et. al., “Bridge-mediated hopping or superexchange electron-transfer processes in bis(triarylamine) systems”, Nature-Materials, 2002, 1, 69, or A. de Meijire, F. Diederich, “Metal Catalyzed Cross-Coupling Reactions”, Wiley-VCH, Weinheim, 2004; the processes described therein can also be used for the synthesis of compounds not explicitly disclosed therein by varying the starting compounds accordingly.
An oligomeric or polymeric compound comprising the following structural unit (XI) can also be used as a UV sensitizer in the present invention:
wherein
is an aromatic or heteroaromatic unit or a combination of the two so that a conjugated π-system is present between the two groups Z in structure (XI),
each Z independently represents a heteroatom connecting the spacer AS and the conjugated system,
each R1 and R2 is independently selected from a halogen atom, an alkyl, aryl, alkylaryl or aralkyl group, a group —NR3R4 and a group —OR5,
each R3, R4 and R5 is independently selected from an alkyl, aryl, alkylaryl and aralkyl group,
a and b independently represent 0 or an integer from 1 to 4,
n has a value of >1 and
AS is an aliphatic spacer.
is preferably derived from benzene, naphthalene, anthracene, fluoren, biphenyl, carbazole, furan, dibenzofuran, thiophene, dibenzothiophene, dithienothiophene, oxadiazole, thiadiazole, pyridine, pyrimidine and combinations of two or more of the above groups which may be the same or different.
The aromatic or heteroaromatic unit
can optionally comprise one or more substituents selected from halogen atoms, allyl, aralkyl, alkoxy and aryloxy groups.
Z represents a heteroatom which is preferably selected from O, N, S and Si, more preferred, Z is O or S and most preferred Z is O.
R1 and R2 are preferably independently selected from halogen atoms, alkyl and a group —OR5, more preferred from a group —OR5; it is particularly preferred that R1 and R2 be the same.
The groups R3, R4 and R5 are preferably independently selected from alkyl and alkylaryl, especially preferred from C1-C6 alkyl.
a and b are preferably independently 0, 1 or 2, especially preferred 0 or 1; it is particularly preferred that a and b be the same.
n represents an average value and preferably has a value in the range of 2 to 25.
The aliphatic spacer AS is preferably
a group {(CH2)y—O}z—(CH2)x, wherein x and y each independently represents an integer of at least 1 (it is especially preferred that y is 2 or 3, x is preferably an integer from 2 to 12) and z represents an integer ≧0 (it is especially preferred that z is 0, 1, 2, 3 or 4; if z≠0, x is preferably 2 and if z=0, x is preferably an integer from 4 to 12),
a group
wherein s is an integer of at least 1 (it is especially preferred that s is 2 to 6),
a siloxane unit or a silane unit.
It is especially preferred that the aliphatic spacer is —CO—(—CH2—)4—CO—, —(CH2)8— or {(CH2)2O}2—(CH2)2.
Preferably, the molecular weight of the UV sensitizer with the structural unit (XI) (weight average determined by means of gel permeation chromatography using polystyrene as standard) is at least 500 g/mol, preferably at least 1.000 g/mol, and most preferred in the range of 5,000 to 30,000.
UV sensitizers with structural unit (XI) which only consist of structural units (XI), i.e. do not comprise any other structural units, are especially preferred.
Examples of suitable UV sensitizers with structural unit (XI) are those comprising one or more of the following structural units (XIa) to (XIi) and preferably consisting of only one or more of these units:
The LTV sensitizers with structural unit (XI) that can be used in the present invention exhibit a strong yellow to greenish fluorescence. They can be prepared according to the process of Wittig polymerization well known to the person skilled in the art from a phosphonate and a bisaldehyde, for example analogously to the process described in Macromolecules 1999, 32, 7409-7413; the processes described therein can also be used for the synthesis of compounds not explicitly disclosed therein by varying the starting compounds accordingly. Other process variations on the Wittig polymerization using a phosphonium salt are e.g. described Macromolecules 2001, 33, 7426-7430 and Macromolecules 2001, 34, 4124-4129.
For UV-sensitive coatings (i.e. coatings sensitive to 300 to <480 nm) with UV sensitizers, the coinitiators are for example selected from onium compounds, for example those where the onium cation is selected from iodonium, sulfonium, phosphonium, oxysulfoxonium, oxysulfonium, sulfoxonium, ammonium, diazonium, selenonium, arsenonium and N-substituted N-heterocyclic onium cations wherein N is substituted with an optionally substituted alkyl, alkenyl, alkinyl or aryl; N-arylglycines and derivatives thereof (e.g. N-phenylglycine); aromatic sulfonyl halides; trihalomethylarylsulfones; imides such as N-benzoyloxyphthalimide; 9,10-dihydroanthracene derivatives; N-aryl, S-aryl or O-aryl polycarboxylic acids with at least two carboxy groups of which at least one is bonded to the nitrogen, oxygen or sulfur atom of the aryl unit (e.g. aniline diacetic acid and derivatives thereof and other coinitiators described in U.S. Pat. No. 5,629,354 A); hexaarylbiimidazoles; thiol compounds (mercaptothiazoles, mercaptooxadiazoles, mercaptotetrazines, mercaptoimidazoles, mercaptotetrazoles, mercaptopyridines, mercaptooxazoles and mercaptotriazoles; they include 2-mercaptobenzoxazole, 2-mercaptobenzothiazole, 2-mercaptobenzimidazole, pentaerythritol-tetrakis(mercaptoacetate), 4-acetamidothiophenol, mercaptosuccinic acid, dodecanthiol, beta-mercaptoethanol, 6-ethoxy-2-mercaptobenzothiazole, 4-methyl-4H-1,2,4-triazole-3-thiol, 2-mercapto-1-methylimidazole, 2-mercapto-5-methylthio-1,3,4-thiadiazole, 5-n-butylthio-2-mercapto-1,3,4-thiadiazole, 4-methoxybenzenethiol, 1-phenyl-1H-tetrazole-5-thiol, 4-phenyl-4H-1,2,4-triazole-3-thiol, pentaerythritol-tetrakis(3-mercaptopropionate), trimethylolpropane-tris(mercaptoacetate), 2-mercaptopyridine, 4-mercaptopyridine, 2-mercapto-3H-quinazoline and 2-mercaptothiazoline); polyhalogenalkyl-substituted compounds, such as e.g. 1,3,5-triazine derivatives with 1 to 3 CX3 groups (wherein every X is independently selected from a chlorine or bromine atom, and is preferably a chlorine atom); oxime ethers and oxine esters, such as for example those derived from benzoin; acrylphosphine oxides, diacylphosphine oxides and peroxides (e.g. those listed in EP 1 035 435 A1 as activators of the type of an organic peroxide).
The negative working radiation-sensitive composition of the present invention does not comprise any metallocenes since it was found that they negatively affect the yellow light stability of the printing plate precursor.
Hexaarylbiimidazoles, onium compounds, thiol compounds and polyhalogenalkyl-substituted compounds are preferred coinitiators for UV sensitizers.
Suitable hexaarylbiimidazoles are for example represented by the following formula (XII):
wherein A1-A6 are substituted or unsubstituted C5-C20 aryl groups which are identical or different from each other and in whose rings one or more carbon atoms can optionally be substituted by heteroatoms selected from O, N and S. Suitable substituents for the aryl groups are those that do not inhibit the light-induced dissociation to triarylimidazolyl radicals, e.g. halogen atoms (fluorine, chlorine, bromine, iodine), —CN, C1-C6 allyl (optionally with one or more substituents selected from halogen atoms, —CN and —OH), C1-C6 alkoxy, C1-C6 alkylthio, (C1-C6 alkyl) sulfonyl.
Preferred aryl groups are substituted and unsubstituted phenyl, biphenyl, naphthyl, pyridyl, furyl and thienyl groups. Especially preferred are substituted and unsubstituted phenyl groups, and particularly preferred are halogen-substituted phenyl groups.
Examples include:
Suitable hexaarylbiimidazoles are for example described in U.S. Pat. No. 4,565,769 and U.S. Pat. No. 3,445,232 and can be prepared according to known methods, such as e.g. the oxidative dimerization of triarylimidazoles.
The term “polyhalogenalkyl-substituted compound” as used in the present invention refers to compounds comprising either one polyhalogenated or several monohalogenated alkyl substituents. The halogenated alkyl group preferably comprises 1 to 3 carbon atoms; a halogenated methyl group is especially preferred. Fluorine, chlorine and bromine atoms are preferably used as halogen atoms, with chlorine and bromine atoms being especially preferred.
Examples of especially suitable polyhalogenalkyl-substituted compounds for use as coinitiators in the present invention include: Trihalogenmethylarylsulfones and trihalogemethylhetarylsulfones, such as e.g. tribromomethylphenylsulfone and tribromomethyl-2-pyridylsulfone; 2-phenyl-4,6-bis(trichloromethyl)-s-triazine, 2,4,6-tris(trichloro-methyl)-s-triazine, 2-methyl-4,6-bis(trichloromethyl)-s-triazine, 2-(styryl-4,6-bis(trichloro-methyl)-s-triazine, 2-(p-methoxystyryl)-4,6-bis(trichloromethyl)-s-triazine, 2-(4-methoxy-naphtho-1-yl)-4,6-bis-trichloromethyl-s-triazine, 2-(4-ethoxy-naphtho-1-yl)-4,6-bis(trichloro-methyl)-s-triazine and 2-[4-(2-ethoxyethyl)-naphtho-1-yl]-4,6-bis(trichloromethyl)-s-triazine; other heterocycles with at least one C(Hal)3 group, such as e.g. 2-trichloromethylbenzoxazole, 2-trichloromethylbenzthiazole, 2-trichloromethyl-5-phenyl-1,3-oxazole; 1,2,3,4-tetrabromo-butane.
The IR-sensitive elements (i.e. elements sensitive to the spectral range of >750 to 1,100 nm) comprise at least one IR sensitizer and one or more coinitiators.
In the present invention, the IR absorbers are preferably selected from the class of triarylamine dyes, thiazolium dyes, indolium dyes, oxazolium dyes, cyanine dyes, polyaniline dyes, polypyrrol dyes, polythiophene dyes and phthalocyanine dyes and pigments. However, other IR absorbers, e.g. those described in US 2002/0025489 A1, can be used as well.
Suitable IR absorbers include e.g. the following compounds:
According to another embodiment of the present invention, an IR sensitizer of formula (XIII) is used.
wherein
These IR sensitizers absorb in the range of 800 to about 1,100 nm; those of formula (XIII) absorbing in the range of 810 to 860 nm are especially preferred.
D3 is preferably a C(alkyl)2 group, wherein the alkyl group preferably comprises 1 to 3 carbon atoms.
R18 is preferably an allyl group with 1 to 4 carbon atoms.
R19 is preferably SR12.
R20 is preferably a hydrogen atom.
R12 is preferably a phenyl group.
It is preferred that the dotted line represent a ring group with 5 or 6 carbon atoms.
The counterion A− is preferably a chloride ion or a tosylate anion.
Of the IR absorbers of structure (XIII), those with a symmetrical structure are especially preferred.
Examples of especially preferred IR absorbers of structure (XIII) include:
Basically, all coinitiators mentioned above in connection with UV-sensitive systems can be used as coinitiators for IR-sensitive systems, preferably polyhalogenalkyl-substituted compounds, onium salts and other compounds described in U.S. Pat. No. 6,309,792 B1. Polyhalogenalkyl-substituted compounds, thiol compounds, N-arylglycines and derivatives thereof, N-aryl, S-aryl or O-aryl polycarboxylic acids with at least two carboxy groups of which at least one is bonded to the nitrogen, oxygen or sulfur atom of the aryl unit and onium compounds as mentioned in collection with the coinitiators for UV-sensitive initiator systems are especially suitable.
In particular polycarboxylic acids of the general formula (XIV) are suitable polycarboxylic acids
R21—(CR22R23)a-A-CH2COOH (XIV)
wherein:
N-aryl-polycarboxylic acids are especially preferred; in particular those of formula (XIVa) below:
wherein Ar represents a mono- or polysubstituted or unsubstituted aryl group and s is an integer of 1 to 5,
and of formula (XIVb)
wherein R26 represents a hydrogen atom or a C1-C6 alkyl group and t and v are each an integer from 1 to 5.
Possible substituents of an aryl group are C1-C3 allyl groups, C1-C3 alkoxy groups, C1-C3 thioalkyl groups and halogen atoms. The aryl group can comprise 1 to 3 identical or different substituents.
Ar preferably represents a phenyl group.
In formula (XIVb), v is preferably 1 and R26 preferably represents a hydrogen atom.
Examples of suitable polycarboxylic acids include:
The most preferred polycarboxylic acid is anilino diacetic acid. In IR-sensitive systems, these polycarboxylic acids can additionally increase storage stability.
In the present invention, one coinitiator or a mixture of coinitiators can be used. A coinitiator mixture comprising a thiol compound and another of the mentioned coinitiators is especially preferred. In the case of the sensitizer as well, one sensitizer or a mixture of two or more can be used.
Systems which are both UV and IR-sensitive due to an appropriate combination of sensitizers are also possible; however, they are not preferred.
The amount of coinitiator(s) is not particularly restricted; however, it is preferably in the range of 0.2 to 25 wt.-%, based on the dry layer weight, especially preferred 0.5 to 15 wt.-%. The amount of sensitizer(s) is not particularly restricted; however, it is preferably also in the range of 0.2 to 25 wt.-%. The optimum amount of sensitizer depends on various factors such as its extinction coefficient at the emitted wavelength, or the emitted wavelengths of the radiation source, the thickness of the radiation-sensitive layer of the radiation-sensitive element and its molar mass. Typically, they are used in amounts of 0.5 to 15 wt.-%, based on the dry layer weight of the radiation-sensitive coating. These values apply to initiator systems of both groups, i.e. those for the range of 300 to <480 nm and those for the range of >750 to 1,100 nm. Each initiator system has an optimum value for the molar ratio (nM=Mol Sens:Mol Coinit) of sensitizer (Sens) and coinitiator (Coinit). It is usually between 0.1 and 2.
The radiation-sensitive composition furthermore comprises at least one binder with acid groups. The binder is preferably selected from polyvinyl acetals, acrylic polymers, polyurethanes and copolymers thereof. It is preferred that the binder contains carboxyl groups as acid groups. Most preferred are acrylic polymers. The binders preferably have acid values in the range of 20 to 180 mg KOH/g polymer. Optionally, the binder can comprise groups capable of undergoing a cycloaddition reaction (e.g. a 2+2 photocycloaddition) and/or free-radical polymerization. The amount of binder is not particularly restricted and is preferably in the range of 0 to 90 wt.-%, especially preferred 5 to 60 wt.-%, based on the dry layer weight.
The UV or IR-sensitive composition can optionally also comprise small amounts of a thermopolymerization inhibitor. Suitable examples of inhibitors of an undesired thermopolymerization include hydroquinone, p-methoxyphenol, di-t-butyl-p-cresol, pyrrogallol, t-butylcatechol, benzoquinone, 4,4′-thio-bis-(3-methyl-6-t-butylphenol), 2,2′-methylene-bis-(4-methyl-6-t-butylphenol) and N-nitrosophenylhydroxylamine salts. The amount of thermopolymerization inhibitor is preferably 0 to 5 wt.-%, based on the dry layer weight, especially preferred 0.01 to 2 wt.-%. Such inhibitors are often introduced into the radiation-sensitive composition via commercial monomers or oligomers and are therefore not expressly mentioned.
Furthermore, the UV or IR-sensitive composition of the present invention can comprise dyes or pigments for coloring the layer (contrast dyes and pigments). Examples of colorants include e.g. phthalocyanine pigments, azo pigments, carbon black and titanium dioxide, triarylmethane dyes, such as ethyl violet and crystal violet, azo dyes, anthraquinone dyes and cyanine dyes. The amount of colorant is preferably 0 to 20 wt.-%, based on the dry layer weight, especially preferred 0.5 to 10 wt.-%.
For improving the physical properties of the hardened layer, the UV or IR-sensitive composition can additionally comprise further additives such as plasticizers or inorganic fillers. Suitable plasticizers include e.g. dibutyl phthalate, dioctyl phthalate, didodecyl phthalate, dioctyl adipate, dibutyl sebacate, triacetyl glycerin und tricresyl phosphate. The amount of plasticizer is not particularly restricted, however, it is preferably 0 to 10 wt.-%, based on the dry layer weight, especially preferred 0.25 to 5 wt.-%. Suitable inorganic fillers include for example Al2O3 and SiO2; they are preferably present in an amount of 0 to 20 wt.-%, based on the dry layer weight, especially preferred 0.1 to 5 wt.-%.
The UV or IR-sensitive composition can also comprise known chain transfer agents. They are preferably used in an amount of 0 to 15 wt.-%, based on the dry layer weight, especially preferred 0.5 to 5 wt.-%.
Furthermore, the UV or IR-sensitive composition can comprise leuco dyes such as e.g. leuco crystal violet and leucomalachite green. They are preferably present in an amount of 0 to 10 wt.-%, based on the dry layer weight, especially preferred 0.5 to 5 wt.-%.
Additionally, the UV or IR-sensitive composition can comprise surfactants (flow improvers). Suitable surfactants include siloxane-containing polymers, fluorine-containing polymers and polymers with ethylene oxide and/or propylene oxide groups. They are preferably present in an amount of 0 to 10 wt.-%, based on the dry layer weight, especially preferred 0.2 to 5 wt.-%.
Exposure indicators, such as e.g. 4-phenylazodiphenylamine, can also be present as optional components of the UV or IR-sensitive composition; they are preferably present in an amount of 0 to 5 wt.-%, especially preferred 0 to 2 wt.-%, based on the dry layer weight.
The UV or IR-sensitive composition used in the present invention is substantially not sensitive to radiation from the range of 480 to 750 μm. This means that in the spectral range of 480 to about 600 nm no image can be generated on the printing plate precursor with an energy of 0.2 mJ/cm2, i.e. no polymerization of the exposed areas is initiated to a degree sufficient for allowing a distinction between exposed and unexposed areas during developing.
In the spectral range of about 600 to 750 nm, no image can be obtained with an energy of 200 mJ/cm2.
In the production of a lithographic printing plate of the present invention, a lithographic printing plate precursor is first produced which is then image-wise exposed and subsequently developed. The precursor is produced by applying a radiation-sensitive coating onto a lithographic substrate. A dimensionally stable plate or foil-shaped material, including a material in the form of a press element which is known as a suitable lithographic substrate, is used as a lithographic substrate. Examples of such substrates include paper, paper coated with plastic materials (such as polyethylene, polypropylene, polystyrene), a metal plate or foil, such as e.g. aluminum (including aluminum alloys), zinc and copper plates, plastic films made e.g. from cellulose diacetate, cellulose triacetate, cellulose propionate, cellulose acetate, cellulose acetatebutyrate, cellulose nitrate, polyethylene terephthalate, polyethylene, polystyrene, polypropylene, polycarbonate and polyvinyl acetate, and a laminated material made from paper or a plastic film and one of the above-mentioned metals, or a paper/plastic film that has been metallized by vapor deposition. Among these substrates, an aluminum plate or foil is especially preferred since it shows a remarkable degree of dimensional stability, is inexpensive and furthermore exhibits excellent adhesion to the coating. Furthermore, a composite film can be used wherein an aluminum foil has been laminated onto a polyethylene terephthalate film.
The lithographic substrate either has a naturally hydrophilic surface or is subjected to a treatment generating such a surface.
A metal substrate, in particular an aluminum substrate, is preferably subjected to at least one treatment selected from graining (e.g. by brushing in a dry state or brushing with abrasive suspensions, or electrochemical graining, e.g. by means of a hydrochloric acid electrolyte), anodizing (e.g. in sulfuric acid or phosphoric acid) and hydrophilizing.
In order to improve the hydrophilic properties of the surface of the metal substrate that has been grained and optionally anodized in sulfuric acid or phosphoric acid, the metal substrate can be subjected to an aftertreatment with an aqueous solution of sodium silicate, calcium zirconium fluoride, polyvinylphosphonic acid or phosphoric acid.
The details of the above-mentioned substrate pre-treatment are known to the person skilled in the art.
For producing a lithographic printing plate precursor, the radiation-sensitive composition is applied to the hydrophilic surface of the substrate by means of common coating processes (e.g. spin coating, spray coating, dip coating, coating by means of a doctor blade). It is also possible to apply the radiation-sensitive composition on both sides of the substrate; however, for the process of the present invention, it is preferred that the radiation-sensitive coating be only applied to one side of the substrate.
Usually, the radiation-sensitive composition is applied from an organic solvent or solvent mixture.
Suitable solvents include low alcohols (e.g. methanol, ethanol, propanol and butanol), glycolether derivatives (e.g. ethylene glycol monomethylether, ethylene glycol dimethylether, propylene glycol monomethylether, ethylene glycol monomethylether acetate, ethylene glycol monoethylether acetate, propylene glycol monomethylether acetate, propylene glycol monoethylether acetate, ethylene glycol monoisopropylether acetate, ethylene glycol monobutylether acetate, diethylene glycol monomethylether, diethylene glycol monoethylether), ketones (e.g. diacetone alcohol, acetyl acetone, acetone, methyl ethyl ketone, cyclohexanone, methyl isobutyl ketone), esters (e.g. methyl lactate, ethyl lactate, ethyl acetate, 3-methoxypropyl acetate and butyl acetate), aromatics (e.g. toluene and xylene), cyclohexane, 3-methoxy-2-propanol, 1-methoxy-2-propanol, methoxymethoxyethanol, γ-butyrolactone and dipolar aprotic solvents (e.g. THF, dimethylsulfoxide, dimethylformamide and N-methylpropyrrolidone) and mixtures thereof. The solids content of the radiation-sensitive mixture to be applied depends on the coating method that is used and is preferably 1 to 50 wt.-%.
The dry layer weight of the radiation-sensitive layer is preferably 0.5 to 4 g/m2, more preferably 0.8 to 3 g/m2.
The additional application of a water-soluble oxygen-impermeable overcoat onto the radiation-sensitive layer can be advantageous. The polymers suitable for such an overcoat include, inter alia, polyvinyl alcohol, polyvinyl alcohol/polyvinyl acetate copolymers, polyvinyl pyrrolidone, polyvinyl pyrrolidone/polyvinyl acetate copolymers, polyvinyl methylethers, ring-opened copolymers of maleic acid anhydride and a comonomer such as methylvinylether, polyacrylic acid, cellulose ether, gelatin, etc.; polyvinyl alcohol is preferred. Preferably, the composition for the oxygen-impermeable overcoat is applied in the form of a solution in water or in a solvent miscible with water; in any case, the solvent is selected such that the radiation-sensitive coating already present on the substrate essentially does not dissolve upon application of the overcoat composition. The layer weight of the overcoat can e.g. be 0.1 to 6 g/m2, preferably 0.5 to 4 g/m2. However, the printing plate precursors according to the present invention show excellent properties even without an overcoat. The overcoat can also comprise matting agents (i.e. organic or inorganic particles with a particle size of 2 to 20 μm) which facilitate the planar positioning of the film during contact exposure. In order to improve adhesion of the overcoat to the radiation-sensitive layer, the overcoat can comprise adhesion promoters such as e.g. poly(vinylpyrrolidone)poly(ethyleneimine) and poly(vinylimidazole).
Suitable overcoats are described for example in WO 99/06890.
If the sensitizer distinctly absorbs radiation of a wavelength in the range of 300 to <480 nm, and preferably exhibits an absorption maximum in its absorption spectrum in that range, image-wise irradiation can be carried out by means of common lamps for these wavelengths such as carbon arc lamps, mercury lamps, xenon lamps and metal halide lamps or lasers or laser diodes known to the person skilled in the art. Laser radiation can be digitally controlled via a computer, i.e. it can be turned on or off so that an image-wise exposure of the elements can be effected via stored digitized information in the computer. Lithographic printing plate precursors of that type are therefore referred to as computer-to-plate (CTP) printing plates. LTV laser diodes emitting UV radiation in the range of about 405 nm (e.g. 405±10 nm) are of particular interest as a UV radiation source.
If the initiator/initiator system absorbs IR radiation, i.e. distinctly absorbs radiation of a wavelength in the range of >750 to 1,100 nm, and preferably exhibits an absorption maximum in its absorption spectrum in that range, image-wise irradiation can be carried out by means of IR radiation sources. For instance, IR-sensitive elements of the present invention can be imaged by means of semi-conductor lasers emitting in the range of about 800 to 1,100 nm. Semi-conductor laser diodes which emit in the wavelength range of 810 to 830 nm and solid lasers such as Nd-YAG lasers which emit at 1,064 nm are especially preferred.
After image-wise exposure, but prior to developing, a heat treatment can be carried out at 50 to 180° C., preferably 90 to 150° C., if desired.
The developer used in the present invention has a pH value in the range of 9 to 14 and comprises as essential components
The developer is an aqueous alkaline developer which, however, can optionally comprise up to 10 wt.-% organic solvents such as e.g. glycols, glycol ethers, glycol ether esters, higher-boiling alcohols such as benzyl alcohol or phenoxy ethanol and similar solvents.
The alkaline pH value of the developer (9 to 14, preferably 10 to 12.5) is achieved by the use of one or more alkali hydroxides MOH, preferably KOH. In other words: The alkali hydroxides are the only alkaline components of the developer; thus, the developer does not contain silicates, metasilicates, ammonium hydroxide, tertiary amines etc. whose use in alkaline developers is known (see for example EP 0 732 628 A1 and EP 1 115 035 A1).
The essential component (iii) of the developer is present in the developer in an amount of 1 to 30 wt.-%, preferably 1.5 to 20 wt.-%, particularly preferred 2 to 10 wt.-%.
The groups R1, R2, R3 and R4 are preferably selected from straight-chain allyl groups; it is especially preferred that R1=R2=R3=R4=methyl.
X is preferably selected from —CH═CH— and —C≡C—; it is especially preferred that X represent —C≡C—.
When p+q≠0, the ethylene oxide and propylene oxide units shown in formula (I) can either be present as blocks or randomly distributed; both forms should be considered as being encompassed by the present invention.
It is especially preferred that n+m<15 and p+q<10.
Especially preferred components (iii) of the developer are those of formula (Ia)
wherein m, n, p and q are as defined for formula (I) and
t and r are independently integers from 1 to 10, preferably 1 or 2; it is especially preferred that t=r.
Compounds of formulas (I) and (Ia) can be prepared according to known processes by ethoxylation/propoxylation of the corresponding dialcohol with ethylene oxide/propylene oxide; in this connection, reference is made for example to U.S. Pat. No. 6,313,182 B2. Some of those compounds are also commercially available. Specific examples of suitable compounds are ethoxylated or ethoxylated/propoxylated products of 2,4,7,9-tetramethyl-dec-5-ine-4,7-diol (formula (Ia) wherein t=r=1) and 2,5,8,11-tetramethyl-dodec-6-ine-5,8-diol (formula (Ia) wherein t=r=2).
In addition to the essential components mentioned above, the developer can furthermore comprise one or more optional components selected from hydrotropes, free radical inhibitors and filter dyes. Polyoxyalkylene arylether tensides are not suitable developer components in the present invention.
Suitable hydrotropes are for examples salts of phosphoric acid esters, ethoxylated quaternary fatty amines, alkyl glycosides, alkylimino dipropionate, complex coconut acid iminoglycinates, complex coconut acid iminodipropionates, alkanolpolyglycol phosphoric acid alkylester and alkali salts of arylsulfonic acids. They are preferably present in the developer in an amount of 0 to 20 wt.-%, especially preferred up to 15 wt.-% and particularly preferred up to 10 wt.-%; if they are present, they are preferably used in amounts of at least 1 wt.-%, especially preferred at least 2 wt.-%.
The addition of one or more free radical inhibitors to the developer of the present invention can possibly further suppress the formation of sludge in the processor since they prevent the polymerization of the monomers which are released into the processor during developing when the non-irradiated areas of the printing plate precursor are removed. Basically, all substances can be used as free radical inhibitors which (1) react with free radicals to form products that do not initiate the polymerization of monomers, (2) are soluble in the developer, (3) are stable in the developer and (4) affect neither the developer nor the printing plate precursors to be developed. Without being restricted to these compounds, such inhibitors include compounds with quinone or hydroquinone units, in particular benzoquinone and substituted benzoquinones, hydroquinone and substituted hydroquinones, such as 2,6-dimethylhydroquinone; ethers of hydroquinones, in particular of hydroquinones and substituted hydroquinones such as hydroquinone monomethylether (4-methoxphenol), t-butylhydroquinone (4-t-Butylphenol, TBHQ), and t-butylhydroxyanisol (BHA); resorcinol; pyrogallol; phosphite esters; and sterically hindered phenols and bisphenols, such as 2,6-di-t-butyl-4-methylphenol (BHT), 2,6-di-t-butyl-4-methoxyphenol and 2,4,6-tri-t-butylphenol; stable free radicals such as di-t-butylnitroxide and 2,2,6,6-tetramethyl-4-pyridonenitroxide; nitro-substituted aromatics, aminophenol; phenothiazine and secondary diarylamines, such as substituted diphenylamines, N,N′-diphenyl-p-phenylenediamine and N-phenylnaphthylamine. Quinones, hydroquinones, ethers of hydroquinones and sterically hindered phenols are preferred free radical inhibitors. More preferred are ethers of hydroquinones, in particular ethers of hydroquinone and sterically hindered phenols. Hydroquinone monomethylether (4-methoxphenol), 2,6-di-t-butyl-4-methylphenol and 2,4,6-tri-t-butylphenol are preferred compounds.
The amount of free radical inhibitors is not particularly restricted, however, they are preferably present in an amount of 0 to 3.0 wt.-%, more preferred 2 wt.-% and particularly preferred 1.5 wt.-%; if they are present, they are preferably used in amounts of at least 0.1 wt.-%, especially preferred at least 0.5 wt.-%.
As described in WO 02/31599 A2, it was found that the use of filter dyes in the developer also has a positive effect on the prevention of sludge in the processor if the plate is UV-sensitive. The filter dye should be selected such that it absorbs in the same wavelength range as the initiator/initiator system used in the coating of the UV-sensitive plate precursor. The filter dye should be soluble and stable in the developer and not enter into chemical reaction or interact with the other components of the developer; particularly, it should not form free radicals upon irradiation or activate the initiator system of the coating of the non-irradiated areas removed by the developer. Dyes comprising one or more sulfonic acid substituents usually show sufficient solubility. Preferred dyes are yellowish, yellow, orange and red dyes comprising sulfonic acid substituents; sulfonated azo dyes are especially preferred. Examples include the following: Metanil yellow (C.I. 13065), methyl orange (C.I. 13025), tropaeolin O (C.I. 14270), tropaeolin OO (C.I. 13080), tartrazine (C.I. 19140); oxonol yellow K (Riedel-de-Haen); yellow dyes such as C.I. 13900, C.I. 14170, C.I. 18835, C.I. 18965, C.I. 18890, C.I. 18900, C.I. 18950, C.I. 22910 and C.I. 25135; and red dyes such as C.I. 14710, C.I. 14900, C.I. 17045, C.I. 18050, C.I. 18070 and C.I. 22890.
The developed elements can be treated with a preservative (“gumming”) using a common method. The gumming agents are aqueous solutions of hydrophilic polymers, wetting agents and other additives and generally known in the technical field.
It can furthermore be advantageous to increase the mechanical strength of the portions of the coating remaining after developing by subjecting them to a heat treatment (what is referred as “baking”) and/or a combination of baking and overall exposure (e.g. to UV light). For this purpose, prior to the treatment, the developed element is treated with a solution that protects the non-image areas such that the heat treatment does not cause these areas to accept ink. A solution suitable for this purpose is e.g. described in U.S. Pat. No. 4,355,096. Baking takes place at a temperature in the range of 150 to 250° C. When both baking and overall exposure are carried out, the two treatment steps can be performed simultaneously or one after the other.
The invention will be explained in more detail in the following examples; however, they shall not restrict the invention in any way.
An electrochemically grained (with HCl) and anodized aluminum foil (average roughness 0.55 μm; aluminum oxide layer 3.2 g/m2) was subjected to a treatment with an aqueous solution of polyvinylphosphonic acid (PVPA) and, after drying, was coated with a filtered solution as described in Tables 1 to 5 and dried.
The respective solutions were filtered, applied to the lithographic substrate and the coating was dried for 4 minutes at 90° C. The dry layer weight of the photopolymer layer was about 1.5 g/m2 in each case.
The resulting plates were provided with an overcoat layer by coating them with an aqueous solution of poly(vinylalcohol) (Celvol® 203 from Celanese, degree of hydrolysis 88%); after drying at 90° C. for 4 minutes, the overcoat layer had a dry layer weight of about 3 g/m2.
The printing plate precursors of Examples 1 to 4 and Comparative Examples 1 to 8 were exposed with an Andromeda® image-setter from Lithotec (30 mW violet laser diode with 405 nm). Immediately after exposure, the plates were heated for 2 minutes at 90° C. in an oven.
The printing plate precursors of Examples 5 and 6 were exposed with a Creo Trendsetter® 3244 image-setter (830 nm laser diode; laser energy 50-75 mJ/cm2 and 100 mJ/cm2 respectively); a UGRA/FOGRA Postscript Strip Version 2.0 EPO was used which contains different elements for evaluating the print quality. Immediately after exposure, the plates were heated for 2 minutes in a 90° C. oven.
Then the overcoat layers were washed with water and the plates were treated for 30 seconds with the developer listed in Table 7 for each example. The individual developer compositions can be inferred from Table 6.
1)ethoxylated products of 2,4,7,9-tetramethyl-dec-5-ine-4,7-diol (formula (2), r = t = 1) with 10 mole-% ethylene oxide content; from Airproducts
2)ethoxylated/propoxylated products of 2,4,7,9-tetramethyl-5-dec-5-ine-4,7-diol (formula (2), r = t = 1); from Airproducts
3)hydrotope: anionic polyether phosphate; from Dow Chemicals
4)ethoxylated (n = 13) beta-naphthol; from Nippon Nyukazai Co., Ltd.
5)ethoxylated/propoxylated C10-C12 monoalcohol; from Polygon
6)polyoxyethylene phenylether from Rewo Chemical Group
7)complexing agent
Then the developer solution was again rubbed over the surface for another 30 seconds using a tampon and then the entire plate was rinsed with water. After this treatment, the exposed portions remained on the plate. For the assessment of its photosensitivity, the plate was inked up in a wet state with printing ink.
For the evaluation of developability, unexposed 5 cm×30 cm plate strips were heated in an oven for 2 minutes at 90° C. and the overcoat layer was subsequently washed away with water and dried. The plate strips were then partially immersed in the corresponding developer, whereby every 5 seconds an additional 4 cm of the strip were immersed. After a total dwell time of 50 seconds, the strips were removed from the developer and the point in time was noted where the photopolymer layer had been completely removed for the first time.
For the evaluation of the formation of sludge during developing, the following method was used: A Raptor Polymer HW type processor from Glunz & Jensen was used to heat the plates to 110° C. (measured at the uncoated back side of the plate), wash away the overcoat layer with tap water, develop the plates with the help of two brushes at 23° C. for 20 seconds using the corresponding developers (see Tables 6 and 7) and finally treat the plates with the gumming solution 850 S from Kodak Polychrome Graphics.
After the individual developer baths had been loaded with 15 m2 of the corresponding unexposed plates per liter of developer, the process was evaluated for (1) residual sludge and (2) cleanliness of the processor by simple rinsing with water; the evaluation was carried out using the following scale:
For the preparation of a lithographic printing plate, an imaging layer was applied to an aluminum foil, as explained above, exposed, heated, developed, and after rinsing with water, the developed plate was rubbed and gummed with an aqueous solution of 0.5% phosphoric acid and 6% gum arabic. The thus prepared plate was loaded in a sheet-fed offset printing machine and an abrasive printing ink (Offset S 7184 available from Sun Chemical, containing 10% potassium carbonate) was used. The non-image areas were examined for toning.
The relative dot sharpening was determined as follows:
The term “dot sharpening” describes the change in the tonal values of a linearized plate during printing. Linearization means that deviations from a predetermined set tonal value (STV) is compensated for by means of RIP software (RIP=raster image processor). The accessible measured values are the tonal values before printing (TVB) and the tonal values after printing (TVA) on the printing form. For determining the loss in tonal value, the linearized tonal values before printing (TVB) are measured. The linearized and developed printing plate is used in a printing machine for 10,000 prints, cleaned and then again subjected to a tonal value examination, which shows the tonal values after printing (TVA). Then the dot sharpening is calculated using equation 1 integrating all predetermined set tonal values (STV).
Ideally, the dot sharpening should converge toward zero. In other words: The lower the dot sharpening, the better the plate.
The plate of Comparative Example 7, i.e. a plate with a considerable dot sharpening during printing at different tonal values, is used as a reference. The relative dot sharpening is calculated using equation (2) below:
The yellow light stability was examined as follows:
The plates were irradiated with a yellow light source (G10 from Encapsulite) with an intensity of 200 lux, measured on the plate surface. After the irradiation the plates were heated and developed with the various developers as described above. The developed plates were examined for coating residues in the non-image areas.
Furthermore, the stability of the regenerate pumps whose valves were sealed with EPDM rubber was examined. For this purpose, developer according to the present invention was pumped for 15 minutes and then the pumps were stopped for 15 minutes; this cycle was repeated until the pumps no longer functioned correctly. For controlling the correct function of the pumps, the developer stream was measured every 24 hours and it was examined whether the pumps draw in developer in an empty state.
The results for the various plates developed with the various developers are summarized in Table 7. The examples show that the process of the present invention results in a high developing speed and a low formation of sludge in the processor, and the developed plates surprisingly exhibit no toning problems on the press. Furthermore, the developers of the present invention do not attack the EPDM valve seals. Surprisingly, it was found that the developer influences the dot sharpening during printing. The developers used in the present invention all lead to an improvement in the dot sharpening compared to Comparative Developer 7; Comparative Developer 7 moreover causes a high degree of sludging in the processor and the sludge is difficult to remove. Although the Comparative Developer 6 also improves the dot sharpening, it leads to toning problems during printing.
The use of component (iii) of the developer in an amount of <1 wt.-% (see Comparative Example 11) leads to a clear decrease in the developing speed. The additional use of a polyoxyethylene phenylether and of K2CO3 or K2CO3 alone does not provide all the desired effects, either (see Comparative Examples 8 to 10).
It can be inferred from Comparative Examples 3 and 4—compared with Example 1—that the type of alkaline reagent surprisingly has a considerable influence on the dot sharpening during printing.
Comparative Examples 5 and 7 show that the use of an ethoxylated monoalcohol leads to clearly different results than the ethoxylated dialcohol of formula (I) or (Ia) used according to the present invention.
Comparative Example 12 furthermore shows that the developer used according to the present invention is not suitable for positive working plates.
3)
1)n.d.: not determined since the plate could not be developed
2)strong dot sharpening at 2% and 5% points
3)A conventional commercially available positive plate (Easy Print von Kodak Polychrome Graphics) was used whose coating comprises naphthoquinone diazide and a cresol-formaldehyde novolak (cf. DE 322 33 86)
4)Exposure with Hg metal halide lamp (emission in the range of 350 to 450 nm) in conventional vacuum copying frame
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2005 007 615.7 | Feb 2005 | DE | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/EP06/00878 | 2/1/2006 | WO | 00 | 8/6/2007 |
