Information
-
Patent Grant
-
6388212
-
Patent Number
6,388,212
-
Date Filed
Wednesday, September 20, 200024 years ago
-
Date Issued
Tuesday, May 14, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Wenderoth, Lind & Ponack, L.L.P.
-
CPC
-
US Classifications
Field of Search
US
- 200 4
- 200 14
- 200 7
- 200 18
- 200 11 TW
- 200 11 G
- 200 567
- 200 571
-
International Classifications
-
Abstract
A push and rotation operating type electronic component that allows for rotary manipulation in a tangential direction of a peripheral surface of a cylindrical operating knob projecting from a control surface of an apparatus, and also for pushing manipulation in a direction toward a central axis of rotation of the knob. The electronic component provides for a reduction in overall dimensions of a main portion, thereby reducing a height size of an enclosure of the end-use apparatus, smooth movement to a depressing manipulation, and easy to assemble. It is provided with a rotary encoder comprising a cylindrical rotary body with stepped periphery having a cylindrical knob portion of large diameter at a center, and rotatably retained in a frame supported also rotatably on a substrate and flexible contact bars retained by the substrate and in resilient contacts with a movable contact provided on a peripheral surface of a cylindrical axle besides the knob portion, and a push switch of a self-restoring type disposed on the substrate and activated by a turning movement the frame.
Description
FIELD OF THE INVENTION
The present invention relates to a push and rotary operating type electronic component employed mainly in a computer peripheral such as a mouse and the like, a communication terminal apparatus such as a cellular phone and the like, a vehicle-mounted electric device, and so on. In particular, the invention relates to a push and rotary operating type electronic component that allows for rotary manipulation of a peripheral surface of a cylindrical operating knob projecting from a control surface of the apparatus in a tangential direction, and also for push manipulation in a direction toward a central axis of rotation of the knob.
BACKGROUND OF THE INVENTION
A rotary encoder equipped with a push switch (hereinafter referred to simply as “REPS”), such as one shown in a general perspective view of
FIG. 15
, has been hitherto known, as this kind of push and rotary operating type electronic component is prior art.
FIG. 16
is a cross-sectional side view of the REPS. With reference to FIG.
15
and
FIG. 16
, the REPS of the prior art will be described hereinafter.
The REPS of the prior art comprises a mounting substrate
1
having contact points, a rotary encoder
2
disposed on one side of the mounting substrate
1
having contact points, as a rotary operation part, and a push switch
3
disposed on the other side of the mounting substrate
1
having contact points, as a push operation part.
The rotary encoder
2
is held on the mounting substrate
1
in a manner such that it is movable within a certain range in a vertical direction (the direction shown by arrows V in FIG.
15
and FIG.
16
). Further, the push switch
3
is fixed to the mounting substrate
1
so as not to move.
As shown in a general perspective view of
FIG. 17
, the mounting substrate
1
having contact points is provided with a recess
5
formed in a plate-like plastic body having guide rails
4
for the rotary encoder
2
to move along, another recess
6
for fixing the push switch
3
, three terminals
7
connected to their respective contact plates
8
for leading an electric signal of the rotary encoder
2
to an outside, and a support leg
1
A positioned on a mount surface
1
B at a lower end for installation of the REPS on a wiring board of an apparatus.
As shown in the cross-sectional side view of
FIG. 16
, the rotary encoder
2
comprises a sliding contact body
9
made of plastic, inserted in the recess
5
of the mounting substrate
1
with contact points, three flexible contact bars
10
secured to the sliding contact body
9
by insertion molding, a cylindrical axle
15
mounted on the sliding contact body
9
, a discoidal operating knob
12
mounted on the cylindrical axle
15
in a rotatable manner, a rotary body
14
made of plastic mounted on an inner surface of the discoidal operating knob
12
, and a radially-oriented movable contact
13
secured to the rotary body
14
.
The sliding contact body
9
is fitted in the recess
5
and retained with the guide rails
4
in a manner that it is movable within a certain range in a vertical direction (the direction shown by the arrow V).
FIG. 19
is a plan view depicting one aspect of the three flexible contact bars
10
in contact with the radially-oriented movable contact
13
. As shown in
FIG. 19
, the three flexible contact bars
10
consisting of a common flexible contact bar and two signaling flexible contact bars, all fixed to the sliding contact body
9
, are in resilient contact with an annular contact portion
13
A and a radial contact portion
13
B of the radially-oriented movable contact
13
. In other words, the three flexible contact bars
10
are so arranged as to be in contact with the radially-oriented movable contact
13
secured to the rotary body
14
, which is rotatable about the cylindrical axle
15
. Hence, the three flexible contact bars
10
slide on the annular contact portion
13
A and the radial contact portion
13
B, while maintaining resilient contacts therewith, when the operating knob
12
is rotated. The above operation causes the rotary encoder
2
to generate an electric signal.
Furthermore, three flexible contacts
11
in electrical continuity with their respective flexible contact bars
10
are so arranged such that they maintain contact with the three contact plates
8
positioned on the mounting substrate
1
. Therefore, the electric signal generated in the rotary encoder
2
is led to the terminals
7
through the flexible contacts
11
and the contact plates
8
.
In addition, a leaf spring
16
, mounted on a lower end portion of the sliding contact body
9
, stays in resilient contact with projecting studs
17
(refer to
FIG. 17
) of the mounting substrate
1
. In this structure, the leaf spring
16
provides a biasing force to keep the rotary encoder
2
in a position away from the push switch
3
in a normal state.
The push switch
3
is fitted and secured in the recess
6
(shown in
FIG. 17
) in an opposite surface of the mounting substrate
1
with respect to the rotary encoder
2
. The push switch
3
is arranged so that an actuating button
18
thereof is in contact with a pushing portion
15
A of the cylindrical axle
15
of the rotary encoder
2
, as shown in FIG.
16
. Terminals
19
to deliver an electric signal of the push switch
3
to an outside project downward.
The REPS of the prior art is constructed as described above.
FIG. 18
is a partially sectioned side view depicting an example in which this REPS is mounted in an enduse apparatus. The mounting substrate
1
having contact points is mounted on a wiring board
20
with the support leg
1
A, as shown in
FIG. 18
, so as to keep the mount surface
1
B at a bottom end thereof in close contact with a surface of the wiring board
20
. In addition, the terminals
7
of the rotary encoder
2
and the terminals
19
of the push switch
3
are inserted into mounting holes
21
and
22
in the wiring board
20
of the apparatus, and soldered. Also, the REPS is mounted in the apparatus in a manner that a peripheral rim
12
A, serving as an operating portion of the discoidal operating knob
12
, protrudes from a control surface
23
on an upper enclosure of the apparatus.
The REPS of the prior art constructed as discussed above operates in a manner, which will be described hereinafter.
First, the rotary encoder
2
will be described. An operator rotates the discoidal operating knob
12
by applying a force on the peripheral rim
12
A of the operating knob
12
in the tangential direction (the direction of an arrow H shown in FIG.
15
). This rotary motion causes the rotary body
14
to rotate about the axle
15
. Accordingly, the three flexible contact bars
10
slide on the annular contact portion
13
A and the radial contact portion
13
B of the radially-oriented movable contact
13
secured to the rotary body
14
, while maintaining resilient contact therewith. As a result, the rotary encoder
2
generates an electric signal corresponding to a direction of the rotation of the operating knob
12
, so as to function as a rotary type encoder. This electric signal is transferred to the contact plates
8
on the mounting substrate
1
from the flexible contact bars
10
via the three flexible contacts
11
. The electric signal is further transferred to a circuit on the wiring board
20
of the apparatus through the terminals
7
for external connections.
The push switch
3
will be described next. The operator applies a depressing force on the peripheral rim
12
A of the discoidal operating knob
12
in a direction toward the central axis of rotation (the direction of arrows V
1
shown in FIG.
16
and
FIG. 18
) against the biasing force of the leaf spring
16
, which provides the force to push the rotary encoder
2
upward. The depressing force shifts the entire rotary encoder
2
in the direction of the arrow V
1
along the guide rails
4
of the mounting substrate
1
having contact points. This movement causes the pushing portion
15
A of the cylindrical axle
15
to depress the actuating button
18
. The depressed motion of the actuating button
18
actuates the push switch
3
to thereby generate an electric signal. The electric signal is delivered through the terminals
19
to the circuit on the wiring board
20
in the apparatus. When the depressing force applied on the operating knob
12
is removed thereafter, the rotary encoder
2
is pushed back and returns to its original position by a resilient restoring force of the leaf spring
16
. What has been described above is how the REPS of the prior art operates.
However, the REPS of the prior art has a large diameter, since the radially-oriented movable contact
13
in the REPS has the radial contact portion
13
B arranged radially around the annular contact portion
13
A. Therefore, an outer diameter of the rotary body
14
is also large.
Consequently, the discoidal operating knob
12
to operate the rotary body
14
needs to be made even larger in size. Moreover, the mounting substrate
1
having contact points must be kept from protruding beyond the control surface
23
, as shown in
FIG. 18
, when mounting the REPS on the end-use apparatus. Furthermore, a clearance is required between the wiring board
20
and the peripheral rim of the operating knob
12
so that the operating knob
12
is rotatable. A wide space is needed between the control surface
23
and the wiring board
20
in the apparatus for this reason. Accordingly, there has been a problem that an enclosure of the apparatus equipped with the REPS of the prior art becomes bulky in height.
In the REPS, the rotary encoder
2
is mounted in a vertically movable manner at one side of the mounting substrate
1
having contact points. The push switch
3
is positioned on the other side. This structure has given rise to another problem in that depressing manipulation of the operating knob
12
yields a twisting force against the guide rails
4
of the mounting substrate
1
, thereby causing an unstable feeling when manipulated. In addition, the REPS of the prior art is provided with the flexible contacts
11
and the contact plates
8
to deliver the electric signal produced by the rotary encoder
2
. Therefore, another problem with the REPS of the prior art has been that it is difficult to assemble and costly, due to the large number of resilient contact members and sliding contact points.
SUMMARY OF THE INVENTION
The present invention is intended to obviate the foregoing problems of the past by realizing a reduction in diameter of a rotary operation part and a discoidal operating knob, and thereby reducing a height size of an enclosure of an end-use apparatus. In addition, this invention aims at providing a push and rotary operating type electronic component that is smooth in depressing manipulation, small in a number of structural components, easy to assemble, and less expensive.
To achieve the above purpose, the push and the rotary operating type electronic component of this invention comprises a rotary operation part, and a self-restoring type push switch.
The above rotary operation part comprises a substrate made of an insulation material, a quadrangular frame provided with an axial pin on one side, and supported rotatably by a frame support formed on the substrate, a cylindrical rotary body with a stepped periphery, comprising a cylindrical axle of small diameter having a movable contact on a peripheral surface thereof and a large diameter portion serving-as a knob portion, the rotary body retained rotatably in the quadrangular frame and a flexible contact bar retained by the substrate in a manner to keep resilient contact with the movable contact provided on the peripheral surface of the cylindrical axle of small diameter of the rotary body.
The self-restoring type push switch is disposed on the substrate, and it is actuated when depressed by a turning movement of the quadrangular frame.
The foregoing structure can thus attain a reduction in diameter of the operating knob and a height size of an enclosure of the end-use apparatus, and realize a push and rotary operating type electronic component that is smooth in depressing manipulation, small in number of the structural components, easy to assemble, and less expensive.
The quadrangular frame is so composed such that a projection located near an end portion of another side opposite the side where the axial pin is provided, engages in a restraining hole in the substrate. This structure can restrict a turning angle of the quadrangular frame.
The rotary body comprises a cylindrical knob portion of a large diameter, formed of plastic resin having a center hole, and a cylindrical axle of a small diameter provided with a movable contact on a peripheral surface thereof.
The cylindrical axle is inserted into the center hole of the knob portion, and connected with it. With this structure, the rotary body consisting of the knob portion of large diameter, of which the peripheral surface is subject to manipulation, and the cylindrical axle of small diameter having the movable contact on its peripheral surface can be formed highly precisely and less expensively. In addition, this structure is easily adaptable for alterations in diameter, shape and color of the knob portion, a change in the movable contact for a variation of electric signals, and so on.
The cylindrical axle of the rotary body is retained rotatably at both sides near ends of the knob portion by two opposite sides of the quadrangular frame. Furthermore, the movable contact of the cylindrical axle is positioned at an exterior side of the two sides of the quadrangular frame that holds the cylindrical axle rotatably. The movable contact, flexible contact bars in contact resiliently therewith, and their vicinities are enclosed with a cover. In other words, the contact members are separated by the quadrangular frame from the knob portion manipulated by a hand of an operator, and enclosed with the cover. This structure maintains the contact members free from dust, and improves reliability.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a general perspective view of a REPS of a first exemplary embodiment of the present invention;
FIG. 2
is a sectional view of an essential portion of the REPS depicted in
FIG. 1
, as viewed from a front side;
FIG. 3
is an exploded perspective view of the REPS shown in
FIG. 1
;
FIGS. 4A
,
4
B,
4
C, and
4
D are explanatory drawings illustrating a process of forming a rotary body of the REPS shown in
FIG. 1
;
FIG. 5
is a sectional view taken along a line
5
—
5
in
FIG. 2
;
FIG. 6
is a sectional view taken along a line
6
—
6
in
FIG. 2
;
FIG. 7
is a sectional view taken along a line
7
—
7
in
FIG. 2
;
FIG. 8
is a partially sectioned view of an apparatus equipped with the REPS shown in
FIG. 1
, as viewed from a front side;
FIG. 9
is a sectional view taken along a line
9
—
9
in
FIG. 8
;
FIG. 10
is a sectional view taken along a line
10
—
10
in
FIG. 8
;
FIG. 11
is a sectional view of an essential portion of a REPS of a second exemplary embodiment of the present invention, as viewed from a front side;
FIG. 12
is an exploded perspective view of the REPS shown in
FIG. 11
;
FIG. 13
is a sectional view of an essential portion of a REPS of a third exemplary embodiment of the present invention, as viewed from a front side;
FIG. 14
is an exploded perspective view of the REPS shown in
FIG. 13
;
FIG. 15
is a general perspective view of a REPS of the prior art;
FIG. 16
is a cross-sectional side view of the REPS of the prior art shown in
FIG. 15
;
FIG.
17
. is a general perspective view of a mounting substrate having contact points, which is an essential portion of the REPS of the prior art shown in
FIG. 15
;
FIG. 18
is a partially sectioned view of an apparatus equipped with the REPS of the prior art shown in
FIG. 15
, as viewed from a side thereof; and
FIG. 19
is a plan view depicting a contact portion of the REPS of the prior art shown in FIG.
15
.
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
Referring now to the accompanying figures, push and rotary operating type electronic components (“REPS”) of the exemplary embodiments of this invention will be described hereinafter, using certain examples of the REPS used heavily in the latest computer peripherals, communication terminal apparatuses, and the like.
First Exemplary Embodiment
FIG. 1
is a general perspective view of a REPS of a first exemplary embodiment of the present invention,
FIG. 2
is a sectional view of an essential portion of the REPS shown in
FIG. 1
, as viewed from a front of the REPS, and
FIG. 3
is an exploded perspective view of the REPS shown in FIG.
1
.
As shown in
FIG. 1
,
2
, and
3
, the REPS comprises a substrate
31
made of insulation resin, provided with a plurality of flexible contact bars, a quadrangular frame
33
supported rotatably by a pair of frame supports
32
formed on the substrate
31
, a rotary body
34
having a movable contact member, retained rotatably by the quadrangular frame
33
, a push switch
41
disposed on the substrate
31
and a cover
42
for protecting a plurality of a flexible contact bars and a movable contact member from dust.
The substrate
31
retains three flexible contact bars
39
A
39
B and
39
C, and a plate spring
40
provided with a detent
40
A.
The rotary body
34
is formed in such a configuration as having a cylindrical knob portion
35
of large diameter in its center, and cylindrical axles
36
A and
36
B of small diameter at both of its sides. Therefore, the rotary body
34
has a cylindrical shape with a stepped-periphery. The cylindrical axle
36
A is provided with a movable contact
37
around a peripheral surface of it, and the cylindrical axle
36
B is provided with an annularly undulated surface
38
. The movable contact
37
is in contact resiliently with the three flexible contact bars
39
A,
39
B and
39
C retained by the substrate
31
. The annularly undulated surface
38
is kept in resilient contact with the detent
40
A of the plate spring
40
extending from the substrate
31
.
The substrate
31
and the rotary body
34
constitute a rotary encoder, that is, a rotary operation part.
The frame
33
comprises a side
44
A having axial pins
43
, an opposite side
44
B, and two sides
45
A and
45
B facing against each other, and connecting orthogonally to the sides
44
A and
44
B, as shown in FIG.
3
. The axial pins
43
on the side
44
A are inserted into the support holes
32
A in the pair of frame supports
32
formed on the substrate
31
, so as to be supported rotatably. In addition, projections
46
A and
46
B formed at both ends of the side
44
B facing the side
44
A are inserted respectively in restraining holes
47
A and
47
B provided in the substrate
31
. Therefore, a range of turning angles of the frame
33
is restricted accurately by the restraining holes
47
A and
47
B.
The push switch
41
disposed on the substrate
31
operates when it is depressed by a turning movement of the frame
33
. The push switch
41
is a push switch of self-restoring type.
The cover
42
is placed to cover the movable contact
37
, the flexible contact bars
39
A,
39
B and
39
C, and their vicinities, to protect them from dust, thereby improving reliability of the contact members.
The structure described above realizes the REPS of this exemplary embodiment to be small in size, and less expensive.
The frame
33
also has retaining slots
48
A and
48
B, each having an opening at an upper side, formed in the two sides
45
A and
45
B at their respective center portions, as shown in FIG.
3
. The cylindrical axles
36
A and
36
B of the cylindrical rotary body
34
having stepped-periphery are press-fit from the upper side into the retaining slots
48
A and
48
B. The retaining slots
48
A and
48
B have their openings slightly smaller in width than diameters of the cylindrical axles
36
A and
36
B. Hence, the rotary body
34
can be held rotatably in the frame
33
.
As shown in
FIG. 2
, the rotary body
34
is composed of the cylindrical axles
36
of small diameter having the movable contact
37
inserted into the center hole
35
A of the cylindrical knob portion
35
having large diameter, formed of plastic resin, and connected together.
FIG. 4
shows a process of forming the rotary body
34
.
First, a metal rod is fabricated by header processing to form a cylindrical metal axle
50
having annularly undulated surfaces
38
and
48
at two ends thereof and a non-circular collar
49
extending from a generally mid portion thereof, as shown in a general perspective view of FIG.
4
A. The undulated surfaces
38
and
48
are formed analogously in angular intervals of their ridges and ditches with respect to each other.
The ditches of the annularly undulated surface
48
are then filled with insulation resin of a certain kind by outsert molding. This plastic molding produces a comb-tooth shaped movable contact
37
B having conductive areas and insulated areas arranged alternately at predetermined angular intervals on the peripheral surface, as shown in a general perspective view of FIG.
4
B. Accordingly, the cylindrical axle
36
having a cylindrical movable contact
37
A and the comb-tooth shaped movable contact
37
B is now formed. The cylindrical movable contact
37
A and conductive areas of the comb-tooth shaped movable contact
37
B are electrically continuous.
The plastic resin that forms the insulated areas covers an end surface of the cylindrical metal axle
50
entirely and in a circular shape, including a center hole
48
A in the end next to the annularly undulated surface
48
, as shown in. FIG.
4
B. Accordingly, the plastic resin that forms the insulated surfaces of the comb-tooth shaped movable contact
37
B bonds rigidly with the annularly undulated surface
48
.
Subsequently, the cylindrical axle
36
, constructed as above, is inserted into the center hole
35
A in the cylindrical knob portion
35
of large diameter formed separately with plastic resin, as shown in a general perspective view of FIG.
4
C. The knob portion
35
is provided with a non-circular opening within the center hole
35
A in a like shape as that of the non-circular collar
49
. The knob portion
35
and the cylindrical axle
36
are connected in a manner such that they rotate unitedly by engaging the non-circular collar
49
of the cylindrical axle
36
with the non-circular opening in the center hole
35
A of the knob portion
35
. This completes the cylindrical rotary body
34
having stepped-periphery, as shown in a sectioned front view of FIG.
4
D.
As described, the rotary body
34
can be constructed precisely and less expensively by separately forming the cylindrical knob portion
35
of large diameter and the cylindrical axle
36
having the movable contact
37
, etc. on the peripheral surface thereof. In addition, the rotary body
34
of this exemplary embodiment can be adapted easily to alterations in outer diameter, shape and color of the knob portion, a change in the movable contact for a variation of electric signals, and so on.
The rotary body
34
constructed as above is retained rotatably in position by the two opposite sides
45
A and
45
B, of the frame
33
, as described above.
FIG. 5
is a sectional view taken along a line
5
—
5
in FIG.
2
.
FIG. 5
also shows a positional relation among the cylindrical movable contact
37
A, the movable contact
37
B serving as a contact for signals, and the three flexible contact bars
39
A,
39
B and
39
C retained by the substrate
31
. Each of the flexible contact bars
39
A,
39
B and
39
C is formed of thin resilient sheet metal. As shown in
FIG. 5
, the flexible contact bar
39
A for a common contact point makes resilient contact with the cylindrical movable contact
37
A from underside thereof, and both of the two flexible-contact bars
39
B and
39
C for signal contact points make resilient contact with the comb-tooth shaped movable contact
37
B also from the underside. Lengths of the two flexible contact bars
39
B and
39
C for the signal contact points are differentiated slightly from each other by a predetermined dimension. Therefore, the two points of resilient contact for signaling are slightly shifted with respect to each other by a predetermined distance.
As described, a contact portion of the rotary encoder for generating electric signals is composed of the movable contacts
37
A and
37
B of the rotary body
34
, and the flexible contact bars
39
A,
39
B and
39
C retained by the substrate
31
.
There are disposed in predetermined positions at one edge of the substrate
31
three connection terminals
39
D,
39
E and
39
F having flexibility, each connected integrally with the flexible contact bars
39
A,
39
B and
39
C respectively. The connection terminals
39
D,
39
E and
39
F are terminals for leading the electric signals of the rotary encoder. In this instance, a flexible member having the flexible contact bar
39
A at one end and the connection terminal
39
D at the other end is bent toward a shallow recess of a clearance space
31
A provided in a flat underside surface of the substrate
31
, as shown in FIG.
5
. The connection terminal
39
D, formed as a part of the flexible member, projects downward below the underside surface of the substrate
31
. Other flexible members provided respectively with the flexible contact bars
39
B and
39
C also are shaped like shapes as the flexible member having the flexible contact bar
39
A.
FIG. 6
is a sectional view taken along a line
6
—
6
in FIG.
2
. As shown in
FIG. 6
, the detent
40
A on the plate spring
40
extending from the substrate
31
stays in resilient contact to an underside of the annularly undulated surface
38
provided on the cylindrical axle
36
B of the rotary body
34
. They are so constructed such that the flexible contact bars
39
B and
39
C remain in contact with the movable contact
37
B at points within the insulated surface, when the detent
40
A is caught in one of the ditches of the annularly undulated surface
38
. In other words, the flexible contact bars
39
B and
39
C are not in a state of continuous electrical contact with the movable contact
37
.
As described above, the three flexible contact bars
39
A,
39
B and
39
C, and the plate spring
40
all bias the rotary body
34
in an upwardly thrusting direction from below. Therefore, the frame
33
retaining the rotary body
34
is normally biased to be in a stable state at an upper end position within the range of the turning angle.
The movable contact
37
, the flexible contact bars
39
A,
39
B and
39
C, the annularly undulated surface
38
, the plate spring
40
, and their vicinities are covered with the cover
42
to be dustproof. The cover
42
for dustproofing is mounted on both sides of the knob portion
35
with a fixing stud
31
C to the substrate
31
.
FIG. 7
is a sectional view taken along a line
7
—
7
in FIG.
2
. As shown in
FIG. 7
, the push switch
41
is disposed on the substrate
31
in a position corresponding to the side
44
B of the frame
33
.
The push switch
41
comprises a switch
52
comprising an outer stationary contact
52
A and a center stationary contact
52
B placed by insert-molding within a circular recess
51
provided in the substrate
31
, a discoidal dome-shaped movable contact
53
made of thin resilient sheet metal placed with its perimeter on the outer stationary contact
52
A, and a flexible insulation film
54
covering the circular recess
51
provided in the substrate
31
and an upper area of the discoidal dome-shaped movable contact
53
.
There is normally a predetermined contact spacing between a center portion of the dome-shaped movable contact
53
and the center stationary contact
52
B. There is no electrical continuity between the outer stationary contact
52
A and the center stationary contact
52
B, and the switch
52
is therefore in an OFF state. When an operator pushes the knob portion
35
in a direction toward its center axis, a depressing boss
44
C on a lower surface of the side
44
B of the frame
33
depresses the dome-shaped movable contact
53
through the insulation film
54
. This depressing force deforms the dome-shaped movable contact
53
in such a manner as to contact the center stationary contact
52
B. The deformation causes electrical continuity between the outer stationary contact
52
A and the center stationary contact
52
B through the dome-shaped movable contact
53
. In other words, the switch
52
turns on. On the other hand, when the operator removes the depressing force from the knob portion
35
, the dome-shaped movable contact
53
restores itself into its original shape. That is,the switch
52
turns off. The dome-shaped movable contact
53
provides for a click feel (tactile response) when it deforms and restores. The push switch
41
is constructed as described above, and it thus, so functions.
The foregoing structure makes it possible to provide the push switch
41
of high-performance, self-restoring type having the ability to yield a click feel during operation with compactness in size and high accuracy in dimension relative to other constituent members.
There are provided in predetermined positions of the substrate
31
, switch connection terminals (
52
C and
52
D) connected to their respective stationary contacts (
52
A and
52
B). The connection terminals
52
C and
52
D lead electric signals of the push switch
41
. In this instance, a flexible member having the stationary contact
52
A at one end and the connection terminal
52
C at the other end is bent toward the shallow recess of clearance space
31
B provided in the flat underside surface of the substrate
31
. The connection terminal
52
C formed as a part of the flexible member protrudes downwardly below the underside surface of the substrate
31
. Another flexible member provided with the stationary contact
52
B also has a shape like the flexible member having the stationary contact
52
A. Each of the switch connection terminals
52
C and
52
D having a tip end extending downwardly below the underside surface of the substrate
31
and is the same feature as the connection terminals
39
D,
39
E and
39
F of the rotary encoder.
Support legs
55
are provided on the flat underside surface at both ends of the substrate
31
to mount the REPS on a wiring board of an apparatus.
The REPS of this exemplary embodiment is constructed as has been described above.
FIG. 8
is a partially sectioned front view depicting an instance where the REPS of this exemplary embodiment is mounted in an end-use apparatus.
FIG. 9
is a sectional view taken along a line
9
—
9
in FIG.
8
. The REPS of this exemplary embodiment is positioned with respect to the wiring board
56
, and mounted by inserting the support legs
55
on the underside of the substrate
31
into mounting holes
56
A in the wiring board
56
of the apparatus, as shown in FIG.
9
. When mounted as above, the connection terminals
39
D,
39
E and
39
F and the switch connection terminals
52
C and
52
D (refer to
FIG. 7
) protruding below the underside surface of the substrate
31
come into contact resiliently with their respective contact surfaces
57
and
58
(not shown in the figures) on the wiring board
56
.
Further, when an upper enclosure
59
A and a lower enclosure
59
B of the apparatus are assembled together, a pressing rib
59
C provided on the upper enclosure
59
A presses an upper surface of the substrate
31
of the REPS on the wiring board
56
held on the lower enclosure
59
B against the lower enclosure
59
B. The REPS is secured to the apparatus by this pressure. In addition, the connection terminals
39
D,
39
E and
39
F, and the switch connection terminals
52
C and
52
D are securely connected with resilient pressure to the individual contact surfaces
57
and
58
on the wiring board
56
. A peripheral surface
35
B of the knob portion
35
of the rotary body
34
protrudes above a control surface
60
of the upper enclosure
59
A, to serve as a control portion, in this arrangement.
In this way, the REPS of this exemplary embodiment can attain connections of the individual connection terminals
39
D,
39
E and
39
F, and the switch connection terminals
52
C and
52
D, simply by securing it with pressure against the wiring board
56
in the end-use apparatus. Therefore, the REPS of this exemplary embodiment avoids deformation due to heat, contamination due to soldering flux and the like, during solder connections when mounting it in the end-use apparatus. In addition, the REPS of this exemplary embodiment can be made even less costly, since it does not necessitate the use of a heat resistant plastic for the substrate
31
and other components.
The REPS of this exemplary embodiment constructed as above operates in a manner, which will be described next.
With reference to FIG.
8
and
FIG. 9
, the operator first applies a force in the tangential direction (the direction of an arrow H shown in
FIG. 9
) on the peripheral surface
35
B of the knob portion
35
of the rotary body
34
protruding above the control surface
60
of the apparatus. This force of the tangential direction causes the rotary body
34
to rotate. The rotation also renders the cylindrical axles
36
A and
36
B to rotate, thereby operating the rotary encoder.
In other words, the flexible contact bars
39
A,
39
B and
39
C retained by the substrate
31
slide on the cylindrical movable contact
37
A and the comb-tooth shaped movable contact
37
B on the cylindrical axle
36
A while maintaining resilient contacts thereto. This sliding movement generates electric signals (pulse signals), respectively, between the connection terminals
39
D and
39
E, and between
39
D and
39
F having continuities to their respective flexible contact bars
39
A,
39
B and
39
C. The signals are transferred to a circuit of the apparatus through the contact surfaces
57
on the wiring board
56
. In addition, the detent
40
A of the plate spring
40
extending from the substrate
31
slides resiliently around the annularly undulated surface
38
on the cylindrical axle
36
B. The sliding produces click feels corresponding to the electric signals. The detent
40
A of the plate spring
40
is maintained in one of the ditches of the annularly undulated surface
38
, when rotation of the knob portion
35
, i.e. the rotary body
34
, stops.
In this embodiment, where points of the flexible contact bars
39
B and
39
C make contact with the comb-tooth shaped movable contact
37
B, are shifted. This shift produces a delay in phase between an electric signal generated between the connection terminals
39
D and
39
E, and another electric signal generated between the terminals
39
D and
39
F. The circuit of the end-use apparatus can detect a rotating direction and a rotating angle of the rotary body
34
(i.e. the knob portion
35
) according to the delay in phase.
When the rotary body
34
, that is, the knob portion
35
is not manipulated, the two flexible contact bars
39
B and
39
C stay in contact with the insulated surface of the comb-tooth shaped movable contact
37
B. Even if the rotary body
34
is rotated from this position, the flexible contact bars
39
B and
39
C stop at positions in contact with another insulated surface again. Therefore, this rotary encoder consumes no electric power except when it is rotated.
The rotary body
34
retained in the frame
33
is kept biased upwardly by the three flexible contact bars
39
A,
39
B and
39
C, and the plate spring
40
. Therefore, the side
44
B of the frame
33
provided with the depressing boss
44
C for the push switch
41
does not move downward during normal rotary manipulation of the knob portion
35
. There can be cases in that the flexible contact bars
39
A,
39
B and
39
C, and the plate spring
40
are depressed and bent slightly when a depressing force is applied downwardly on the knob portion
35
during a rotary manipulation. However, the push switch
41
of self-restoring type is so devised as not likely to turn on easily, even if the frame
33
turns slightly and the side
44
B having the depressing boss
44
C shifts downward.
FIG. 10
is a sectional view taken along a line
10
—
10
in FIG.
8
. When a downward depressing force is applied to the peripheral surface
35
B of the knob portion
35
, the frame
33
turns about the axial pins
43
supported by the substrate
31
. This turning motion causes the depressing boss
44
C on the lower surface of the side
44
B to shift downward, to actuate the push switch
41
. In other words, the depressing boss
44
C pushes an upper center portion of the discoidal dome-shaped movable contact
53
hard downward through the flexible insulation film
54
. This makes the discoidal dome-shaped movable contact
53
deform resiliently into a reversed shape, as shown in
FIG. 10
, with a click feel. The reversing deformation causes an underside surface in the center of the discoidal dome-shaped movable contact
53
to come in contact with the center stationary contact
52
B. This results in a continuity between the outer stationary contact
52
A and the center stationary contact
52
B of the switch
52
(i.e., between the switch connection terminals
52
C and
52
D) thereby turning the switch on. An ON signal through the switch connection terminals
52
C and
52
D is transferred to the circuit in the apparatus via the contact surfaces
58
(not show in the figures) on the wiring substrate
56
. Here, the downward depressing force needs to be greater than a total of forces of the three flexible contact bars
39
A,
39
B and
39
C and the plate spring
40
(not show in
FIG. 10
) biasing the, rotary body
34
upwardly, and the restoring force of the push switch
41
.
When the depressing force applied to the knob portion
35
is removed thereafter, the discoidal dome-shaped movable contact
53
is restored to its original shape by its own resilient restoring force. This turns the continuity again into an OFF state between the switch connection terminals
52
C and
52
D. The depressing boss
44
C on the side
44
B is pushed back upward by the resilient restoring force of the movable contact
53
. In addition, the frame
33
is also pushed up by the forces of the three flexible contact bars
39
A,
39
B and
39
C, and the plate spring
40
. Consequently, the frame
33
returns to its upper end position within the range of turning angle.
The depressing manipulation of this push switch
41
is an operation for pushing down the depressing boss
44
C by making the frame
33
to turn about the axial pins
43
provided on the side
44
A of the quadrangle thereof. Therefore, there is never a twisting stress to develop during the depressing manipulation. Hence, the knob portion
35
is moved smoothly irrespective of a position being pushed.
Furthermore, one of the ditches in the annularly undulated surface
38
provided on the cylindrical axle
36
B of the rotary body
34
retained in the frame
33
receives the detent
40
A of the plate spring
40
in resilient contact thereto (refer to FIG.
6
). Therefore, the rotary body
34
does not rotate, when the push switch
41
is activated by turning the frame
33
with a depressing force applied-to the knob portion
35
. Thus, the encoder does not make a rotational movement during activation of the push switch
41
.
In addition, since the two flexible contact bars
39
B and
39
C remain in contact with the insulated surface of the comb-tooth shaped movable contact
37
B during the depressing manipulation, there is never an erroneous signal generated as the encoder.
Further, the points where the two flexible. contact bars
39
B and
39
C make resilient contact with the movable contact
37
B are arranged to be on a generally circular arc of turning movement of the center axis of the rotary body
34
when the frame
33
turns about the axial pins
43
. This structure can reduce the deviation of the points where the two flexible contact bars
39
B and
39
C make resilient contact with the movable contact
37
B during activation of the push switch
41
by turning the frame
33
.
As has been described, this exemplary embodiment realizes a reduction in diameter of the movable contact
37
of the rotary encoder. Therefore, a diameter of the cylindrical knob portion
35
can be reduced and thereby, a height size of the end-use apparatus can be reduced. In addition, the push switch
41
of this exemplary embodiment becomes smooth in operation, uses a lower number of components, is easy to assemble, and is less costly. Accordingly, this exemplary embodiment can realize a push and rotary operating type electronic component that is small in dimension, smooth in operation, easy to assemble, and less expensive.
In addition, the first exemplary embodiment is adaptable for another configuration of click mechanism in that the angular intervals of the ditches provided around the annularly undulated surface
38
of the rotary body
34
can be reduced to one half (or one quarter) of the angular intervals of the insulated surfaces of the comb-tooth shaped movable contact
37
B. This click mechanism doubles (or quadruples) the number of click-feels produced per each rotation of the rotary body
34
. With this configuration, the two flexible contact bars
39
B and
39
C having their signaling contact points shifted slightly from each other can produce different electric signals at each of the adjoining click positions. Accordingly, a number of counts of the electric signals can be doubled (or quadrupled) per each rotation of the rotary body.
Furthermore, at least those flexible contact bars (
39
B and
39
C) in resilient contacts with the comb-tooth shaped movable contact
37
B of the rotary body
34
, among the plurality of flexible contact bars
39
A,
39
B and
39
C retained by the substrate
31
, are so arranged that they extend from positions on the substrate at a side nearer to the axial pin of the frame with respect to the center axis of the rotary body
34
, and that points of the resilient contacts are on a generally circular arc of the center axis of the rotary body when the frame turns about the axial pins. This arrangement can reduce the deviation of the points where the flexible contact bars make resilient contact with the comb-tooth shaped movable contact during manipulation of the push operation part, thereby reducing a risk of erroneous operation of the rotary operation part.
Second Exemplary Embodiment
FIG. 11
is a sectional view of a REPS of a second exemplary embodiment of the present invention as viewed from a front side.
FIG. 12
is an exploded perspective view of the REPS shown in FIG.
11
.
The REPS of this exemplary embodiment represents another structure in which changes are made on parts of the REPS of the first exemplary embodiment. The changes pertain to setting positions of movable contacts arranged on a cylindrical axle of a rotary body, and configurations of a frame rotatably supporting the rotary body and a cover on sides of the frame. Structures other than the parts altered from the first exemplary embodiment remain identical to those of the REPS of the first exemplary embodiment. Therefore, like components as those of the first exemplary embodiment are assigned the same reference numerals, and their description will be omitted. Description will be made in detail, hereinafter, only for portions that differ from those of the first exemplary embodiment.
In the REPS of this exemplary embodiment shown in FIG.
11
and
FIG. 12
, a quadrangular frame
63
is supported rotatably on a pair of frame supports
62
of a substrate
61
made of insulation plastic resin. A rotary body
64
is retained rotatably in the quadrangular frame
63
. The rotary body
64
is formed in such a configuration that it has a cylindrical knob portion
35
of large diameter in its center, and cylindrical axles
65
A and
65
B of small diameter at both of its sides. Therefore, the rotary body
64
has a cylindrical shape with a stepped-periphery. The cylindrical axle
65
A of the knob portion
35
is only provided with a comb-tooth shaped movable contact
66
B, and the cylindrical axle
65
B is provided with a cylindrical movable contact
66
A and an annularly undulated surface
67
. The comb-tooth shaped movable contact
66
B is in contact resiliently with two flexible contact bars
68
B and
68
C retained by the substrate
61
. The annularly undulated surface
67
is kept in resilient contact with a detent
40
A on a plate spring
40
extending from the substrate
61
, and the movable contact
66
A is kept in resilient contact with a flexible contact bar
68
A retained by the substrate
61
. In other words, the cylindrical axle
65
A is in resilient contact with the two flexible contact bars
68
B and
68
C retained by the substrate
61
, and the cylindrical axle
65
B is in resilient contact with the detent
40
A and the flexible contact bar
68
A.
The substrate
61
and the rotary body
64
constitute a rotary encoder representing a rotary operation part.
The rotary body
64
of this exemplary embodiment is formed in the same manner as the process shown in
FIGS. 4A
,
4
B,
4
C and
4
D for the rotary body
34
described in the first exemplary embodiment. Description will therefore be skipped for a method of forming the rotary body
64
.
A push switch
41
of self-restoring type is disposed on the substrate
61
in a manner to operate with a turn of the frame
63
, and dustproof covers
69
and
70
are mounted on both sides of the knob portion
35
, in the like way as in the case of the first exemplary embodiment.
In the above structure, two flexible legs are provided in a projecting manner on both sides of the pair of frame supports
62
of the substrate
61
, as shown in FIG.
12
.
The comb-tooth shaped movable contact
66
B and the cylindrical movable contact
66
A arranged at both sides of the rotary body
64
, with the knob portion
35
sandwiched in-between, are fabricated of a solid metallic material. Therefore, these movable contacts
66
B and
66
A are electrically continuous to each other. This feature is same as that of the first exemplary embodiment.
The rotary body
64
constructed as above is retained rotatably in the quadrangular frame
63
. The quadrangular frame
63
is composed of a U-shaped section
72
and a side section
74
for bridging an open end of the U-shaped section
72
, as shown in FIG.
12
. The U-shaped section
72
comprises a side
72
A having axial pins
71
, another side
72
B facing the side
72
A, and yet another side
72
C connecting the sides
72
A and
72
B. The side
72
C has a circular hole
73
A as a retaining means of the rotary body
64
. The side section
74
has another circular hole
73
B also as retaining means of the rotary body
64
. The side
72
C is provided with the dustproof cover
70
integrated with its exterior side for enclosing around the cylindrical movable contact
66
A and the flexible contact bar
68
A in resilient contact thereto. The side section
74
is also provided with the dustproof cover
69
integrated with its exterior side for enclosing around the comb-tooth shaped movable contact
66
B and the flexible contact bars
68
B and
68
C in resilient contact thereto. The covers
69
and
70
are provided with projections
69
A and
70
A, respectively, at same ends of their exterior sides. The projections
69
A and
70
A are inserted in restraining holes
75
A and
75
B provided in a manner so as to face with each other near corners of the substrate
61
, to restrict an extent of a turning angle of the frame
63
.
The next portion of the description pertains to a method of assembling the quadrangular frame
63
to retain the rotary body
64
in it. When the U-shaped section
72
and the side section
74
for bridging the open end of the U-shaped section
72
are connected, the cylindrical axle
65
B is inserted in advance into the circular hole
73
A in the side
72
C, and the cylindrical axle
65
A, also in advance, into the circular hole
73
B in the side section
74
. Subsequently, a dowel
72
D at each end of the sides
72
A and
72
B of the U-shaped section
72
is inserted into each of two small holes
74
A in the side section
74
. The U-shaped section
72
and the side section
74
are connected by fixing tips of the dowels
72
D with thermal clinching or the like method. With this connection, assembly of the quadrangular frame
63
is completed. The connection of the U-shaped section
72
and the side section
74
also retains the rotary body
64
in the quadrangular frame
63
.
Since the structure of the substrate
61
provided with a push switch
41
is similar to that of the first exemplary embodiment, a detailed description will be skipped. However, connection terminals
68
E,
68
F, and
68
D of the rotary encoder are positioned in a mid-portion between the pair of frame supports
62
of the substrate
61
, because the flexible contact bars
68
B,
68
C, and
68
A are arranged separately, at both sides of the pair of frame supports
62
.
There are two barriers
76
, each of which is provided next to the flexible contact bars
68
B and
68
A, respectively, on the substrate
61
, to prevent dust from entering into contact spaces in the same manner as the covers
69
and
70
.
In addition, the structure of the three flexible contact bars
68
A,
68
B and
68
C which make resilient contact with the movable contacts
66
A and
66
B of the rotary body
64
, as well as the configuration of the push switch
41
are similar to those described in the first exemplary embodiment.
Furthermore, the REPS of this exemplary embodiment is mounted in an end-use apparatus, and operates in a like manner as in the case of the first exemplary embodiment. Thus, no further description will be made.
In this exemplary embodiment, as described above, the three flexible contact bars
68
A,
68
B and
68
C, and the plate spring
40
are arranged evenly with two at each side next to the pair of frame supports
62
of the substrate
61
, or the knob portion
35
. Therefore, the REPS can be composed to be smaller in width, since it is laterally symmetrical. This can make the REPS of this exemplary embodiment easy to assemble, thereby reducing damage to the contact points, and so on, during the assembly.
In addition, this second exemplary embodiment is also adaptable for a configuration of click mechanism wherein the angular intervals of ditches provided around the annularly undulated surface
67
of the rotary body
64
are reduced to one half (or one quarter) of the angular intervals of the insulated surfaces of the comb-tooth shaped movable contact
65
B in the same manner as the first exemplary embodiment, to attain a like effectiveness. Further description will therefore be skipped.
Third Exemplary Embodiment
FIG. 13
is a sectional view of a REPS of a third exemplary embodiment of the present invention, as viewed from a front side.
FIG. 14
is an exploded perspective view of the REPS shown in FIG.
13
.
The REPS of this exemplary embodiment employs a change from the REPS of the second exemplary embodiment for a method of composing a click mechanism that produces click feels corresponding to a generation of electric signals when a knob portion is rotated. Since other structures remain identical to those of the REPS of the second exemplary embodiment, like components are assigned like reference numerals, and their descriptions will be omitted. Description will be made in detail, hereinafter, only for portions that differ from those of the second exemplary embodiment.
In the REPS of this exemplary embodiment shown in FIG.
13
and
FIG. 14
, a quadrangular frame
83
is supported rotatably by a pair of frame supports
82
on a substrate
81
made of an insulation plastic resin. The quadrangular frame
83
is composed of a U-shaped section
84
and a side section
85
connected to the U-shaped section
84
for bridging an open end the U-shaped section
84
. A rotary body
86
is retained rotatably in the quadrangular frame
83
. The rotary body
86
is composed of a cylindrical knob portion
87
of large diameter in its center, and cylindrical axles
88
A and
88
B of small diameter at both of its sides. Therefore, the rotary body
86
has a cylindrical shape with a stepped-periphery. The cylindrical axle
88
A of the knob portion
87
is provided with a comb-tooth shaped movable contact
89
B on its peripheral surface, and the cylindrical axle
88
B is provided with a cylindrical movable contact
89
A. Two flexible contact bars
68
B and
68
C, retained by the substrate
81
, are in contact resiliently with the comb-tooth shaped movable contact
89
B, and a flexible contact bar
68
A is in contact resiliently with the movable contact
89
A.
The substrate
81
and the rotary body
86
constitute a rotary encoder representing a rotary operation part.
The rotary body
86
of this exemplary embodiment is formed in generally the same manner as the process shown in
FIGS. 4A
,
4
B,
4
C and
4
D for the rotary body
34
described in the first exemplary embodiment. Description will therefore be skipped for a method of forming the rotary body
86
.
A push switch
41
of self-restoring type is disposed on the substrate
81
in a manner to operate with turn of the frame
83
, and dustproof covers
90
and
91
are mounted on exterior sides of the U-shaped section
84
and the side section
85
constituting the frame
83
. This configuration is same as that of the second exemplary embodiment.
The cylindrical axle
88
B of the rotary body
86
is provided only with a cylindrical movable contact
89
A. Further, an annular spring
93
made of thin resilient sheet metal is placed on a stepped-end surface
92
of the rotary body
86
between the knob portion
87
and the cylindrical axle
88
B. In addition, a surface of a side
95
of the frame
83
confronting the spring
93
is provided with a radially undulated surface
94
having ditches arranged in a radial orientation. Ridges and ditches of the radially undulated surface
94
are so formed that they have angular intervals equal to those of insulated surfaces of the comb-tooth shaped movable contact
89
B of the rotary body
86
. A resilient detent
93
A bulging sideward from the spring
93
is in resilient contact with the radially undulated surface
94
, to constitute a click mechanism.
Described hereinafter is a method of assembling the components in a manner that the resilient detent
93
A of the annular spring
93
comes into resilient contact with the radially undulated surfaces
94
on the side
95
of the frame
83
.
As shown in
FIG. 14
, two-angulated holes
92
A are formed in the stepped-end surface
92
of the knob portion
87
, and two tabs
93
B are formed on the annular spring
93
. First, each of the tabs
93
B is inserted respectively into each of the angulated holes
92
A, thereby mounting the annular spring
93
on the stepped-end surface
92
of the knob portion
87
. The U-shaped section
84
and the side section
85
for bridging the open end of the U-shaped section
84
are connected under this condition in the same manner as in the case of the second exemplary embodiment. That is, the cylindrical axle
88
B is inserted in advance into a circular hole
95
A in the side
95
, and the cylindrical axle
88
A is also inserted in advance into a circular hole
85
A in the side section
85
. Subsequently, a dowel
84
C at each end of sides
84
A and
84
B of the U-shaped section
84
is inserted into each of two small holes
85
B in the side section
85
. The U-shaped section
84
and the side section
85
are connected by fixing tips of the dowels
84
C with thermal clinching or the like method. With this connection, assembly of the quadrangular frame
83
is completed. The connection of the U-shaped section
84
and the side section
85
also retains the rotary body
86
in the quadrangular frame
83
.
Structures of other components of the REPS of this exemplary embodiment, a method of mounting it in an end-use apparatus, and the way it operates are same as those of the first and the second exemplary embodiments, and further descriptions will therefore be skipped.
With this exemplary embodiment, the cylindrical axle
88
B of the rotary body
86
can be shortened. Accordingly, the REPS can be composed with a smaller width size.
What has been described above is the click mechanism having such a structure that the spring
93
is placed on the stepped-end surface
92
of the rotary body
86
between the knob portion
87
and the cylindrical axle
88
B, and the radially undulated surface
94
is formed on the surface of the side
95
of the frame
83
confronting this spring
93
. However, this arrangement may be reversed so that a radially undulated surface is formed on a side of the rotary body
86
, and a spring is placed on a side of the frame
83
.
Although the stepped-end surface
92
is formed in the rotary body
86
at a stepped periphery portion between the knob portion
87
and the cylindrical axle
88
B, a stepped surface may be formed in the cylindrical axle by partially thickening its diameter.
In the third exemplary embodiment, a click mechanism can also be composed of the annularly undulated surface
94
of the rotary body
86
, of which the angular intervals of the ditches are reduced to one half (or one quarter) of the angular intervals of the insulated surfaces of the comb-tooth shaped movable contact
89
B, in the same manner as the first exemplary embodiment, so as to attain the like effectiveness. Further description of it will therefore be skipped.
As has been described, the present invention realizes a reduction in diameter of the movable contact for generating electric signals in the rotary operation part, thereby reducing a diameter of the cylindrical operating knob and a height size of the end-use apparatus. In addition, the invention realizes a push and rotary operating type electronic component that is smooth in operation as a push switch, yet is easy to assemble and is less expensive, as it requires a lower number of constituent components.
Claims
- 1. A push and rotary operating component comprising:a rotary operation part comprising: a substrate formed of an insulation material; a frame support formed on said substrate; a frame provided with an axial pin on one side thereof, said frame being rotatably supported by said frame support; a cylindrical rotary body having a stepped periphery, said cylindrical rotary body comprising a cylindrical axle of small diameter provided with a movable contact on a peripheral surface thereof, and a large diameter portion serving as a knob portion, wherein said cylindrical rotary body is rotatably retained in said frame; and a plurality of flexible contact bars in resilient contact with said movable contact provided on the peripheral surface of said cylindrical axle of small diameter of said rotary body, said plurality of flexible contact bars being retained by said substrate; and a self-restoring push switch disposed on said substrate, wherein said self-restoring push switch operates when depressed with a turning movement of said frame.
- 2. The push and rotary electronic component as recited in claim 1, wherein said frame is a quadrangular frame.
- 3. The push and rotary electronic component as recited in claim 1, further comprising a plurality of flexibly depressible connection terminals, whereinsaid substrate is provided with a flat underside surface, said plurality of flexibly depressible connection terminals being in electrical continuity individually with said plurality of flexible contact bars of said rotary operation part and said self-restoring push switch, and said plurality of flexibly depressible connection terminals protrude below said flat underside surface of said substrate.
- 4. The push and rotation operating type electronic component as recited in claim 1, further comprising a click mechanism, said click mechanism comprising:a radially undulated surface having radially-oriented ditches at predetermined angular intervals, said radially undulated surface being formed on one of a stepped-end surface between said knob portion and said cylindrical axle of said cylindrical rotary body, an end surface of a stepped periphery portion provided on said cylindrical axle, and a surface of said frame confronting said end surface of said stepped periphery portion; and a spring having a resilient detent in resilient contact with said radially undulated surface, said spring being disposed on a surface confronting said radially undulated surface.
- 5. The push and rotary electronic component as recited in claim 1, wherein said self-restoring push switch comprises:a stationary contact provided in a predetermined position on said substrate; and a discoidal dome-shaped movable contact made of thin resilient sheet metal disposed on said stationary contact.
- 6. The push and rotary electronic component as recited in claim 1, whereinsaid substrate has a restraining hole, and said frame is provided with a projection formed near an end of a side facing said one side having said axial pin, said projection engaging the restraining hole provided in said substrate.
- 7. The push and rotary electronic component as recited in claim 1, whereinsaid knob portion of large diameter is cylindrical, formed of plastic resin and has a center hole, said cylindrical axle being inserted in the center hole of said cylindrical knob portion and connected with said cylindrical knob portion.
- 8. The push and rotary electronic component as recited in claim 1, further comprising a cover enclosing said moveable contact, said plurality of flexible contact bars in resilient contact with said moveable contact, and vicinities around said moveable contact and said flexible contact bars, and whereinsaid cylindrical axle of said cylindrical rotary body is rotatably retained at both sides near ends of said knob portion with two opposite sides of said frame in a manner such that said movable contact of said cylindrical axle is positioned at an exterior side of said two opposite sides of said frame.
- 9. The push and rotary electronic component as recited in claim 8, whereinsaid frame comprises a U-shaped section having a side having a retainer of said cylindrical rotary body, said side connecting two other sides facing each other, one of said two other sides having an axial pin, and another side section having another retainer of said cylindrical rotary body, said another side section bridging an open end of said U-shaped section, and wherein said cover is formed integrally at an exterior side of at least one of said side having said retainer and said another side section having said another retainer.
- 10. The push and rotary electronic component as recited in claim 1, whereinsaid moveable contact is an annular moveable contact and said cylindrical axle of said cylindrical rotary body is also provided with a comb-tooth shaped movable contact on said peripheral surface of said cylindrical axle, said comb-tooth shaped movable contact having conductive areas in continuity with said annular movable contact and insulated areas arranged alternately at predetermined angular intervals, wherein said annular moveable contact and said comb-tooth shaped movable contact make up a plurality of moveable contacts, and said plurality of flexible contact bars are in resilient contact with said plurality of movable contacts, wherein said rotary operation part is operable as a rotary encoder.
- 11. The push and rotary electronic component as recited in claim 10, whereinat least two of said plurality of flexible contact bars are in resilient contact with said comb-tooth shaped movable contact of said cylindrical rotary body, said at least two of said plurality of flexible contact bars being extended from positions on said substrate at a side nearer to said axial pin of said frame with respect to a center axis of said cylindrical rotary body, and said plurality of flexible contact bars make resilient contact at points located on a generally circular arc of said center axis of said circular rotary body when said frame makes the turning movement about said axial pin.
- 12. The push and rotary electronic component as recited in claim 10, wherein two of said plurality of flexible contact bars retained by said substrate are in resilient contact with said comb-tooth shaped movable contact of said cylindrical rotary body at points shifted slightly from each other by a predetermined distance.
- 13. The push and rotary electronic component as recited in claim 12, further comprising a plate spring having a detent at a tip thereof, said plate spring being retained by said substrate, whereinsaid cylindrical axle has an annularly undulated surface, said annularly undulating surface and said annular movable contact being provided on said peripheral surface of one side of said cylindrical axle next to said knob portion of said cylindrical rotary body, wherein said detent at said tip of said plate spring and one of said plurality of flexible contact bars retained by said substrate are kept in resilient contact with said annularly undulated surface and said annular moveable contact, respectively, and said comb-tooth shaped movable contact is provided on said peripheral surface of another side of said cylindrical axle, wherein said two of said plurality of flexible contact bars retained by said substrate are kept in resilient contact with said comb-tooth shaped moveable contact.
- 14. The push and rotary electronic component as recited in claim 1, further comprising a click mechanism, said click mechanism comprises:an annularly undulated surface having ditches in parallel with a central axis of said cylindrical axle at predetermined angular intervals, said annularly undulating surface being formed around said peripheral surface of said cylindrical axle at a side of said knob portion of said cylindrical rotary body; and a plate spring extending from said substrate having a detent at a tip thereof in resilient contact with said annularly undulated surface.
- 15. The push and rotary electronic component as recited in claim 14, wherein one of said plurality of flexible contact bars retained by said substrate and in resilient contact with said movable contact of said cylindrical rotary body and said plate spring retained by said substrate and in resilient contact with said annularly undulated surface bias said cylindrical rotary body in a separating direction from said substrate.
- 16. The push and rotary electronic component as recited in claim 14, whereinsaid cylindrical rotary body further comprises a comb-shaped moveable contact having conductive surfaces and insulated surfaces located on said cylindrical rotary body, and the predetermined angular intervals of the ditches provided in said annularly undulated surface on said cylindrical axle of said cylindrical rotary body correspond with angular intervals of said conductive surfaces and said insulated surfaces of said comb-tooth shaped movable contact on said cylindrical rotary body, wherein points where two of said plurality of flexible contact bars make resilient contact with said comb-tooth shaped movable contact remain within one of said insulated surfaces, when said detent at said tip of said plate spring extending from said substrate is caught in one of the ditches in said annularly undulated surface.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-265604 |
Sep 1999 |
JP |
|
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