Claims
- 1. A method for fabricating a resonator comprising the steps of:
providing a first substrate having a cavity etched therein; providing a quartz substrate; bonding the quartz substrate over the cavity; thinning the quartz substrate; removing a portion of the quartz substrate; bonding the quartz substrate to a base substrate; and removing the first substrate, thereby releasing the quartz substrate.
- 2. The method of claim 1, wherein the step of thinning the quartz substrate thins the quartz substrate to a thickness of less than ten micrometers.
- 3. The method of claim 1, wherein the first substrate comprises a member selected from the group consisting of Si and GaAs.
- 4. The method of claim 1, wherein the base substrate comprises a member selected from the group consisting of group III-V elements, and SiGe.
- 5. The method of claim 1, further comprising the steps of:
removing a portion of the base substrate thus obtaining a modified base substrate; and depositing at least one probe pad on the modified base substrate.
- 6. The method of claim 5, wherein the quartz substrate comprises a first surface and a second surface, the resonator further comprising at least one first electrode on the first surface, and at least one second electrode on the second surface.
- 7. The method of claim 6, wherein the quartz substrate further comprises at least one via connected to the at least one first electrode and the at least one second electrode, wherein the at least one via is filled with a metal.
- 8. The method of claim 7, wherein the quartz substrate further comprises at least one tuning pad for tuning the quartz substrate to a desired resonant frequency.
- 9. The method of claim 8, wherein the step of bonding the quartz substrate to the base substrate, comprises the step of bonding the at least one probe pad to the at least one second electrode, thereby allowing a signal to flow between the at least one probe pad and the at least one second electrode.
- 10. The method of claim 8, wherein the at least one tuning pad is ablated to adjust the resonant frequency.
- 11. The method of claim 8, wherein the tuning pad is one among the at least one first electrode and the at least one second electrode.
- 12. A method for fabricating a resonator comprising the steps of:
providing a first substrate having a cavity etched therein; providing a quartz substrate; bonding the quartz substrate over the cavity; and thinning the quartz substrate.
- 13. The method of claim 12, wherein the step of thinning comprises thinning the quartz substrate to a thickness of less than ten micrometers.
- 14. The method of claim 12, further comprising the steps of:
removing a portion of the quartz substrate; providing a base substrate; bonding the quartz substrate to a base substrate; and removing the first substrate, thereby releasing the quartz substrate.
- 15. The method of claim 12, wherein the first substrate is comprised of a member selected from the group consisting of Si and GaAs.
- 16. The method of claim 14, wherein the base substrate is comprised of a member selected from the group consisting of group III-V elements, and SiGe.
- 17. The method of claim 14, wherein the step of providing a base substrate further comprises the step of:
removing a portion of the base substrate thus obtaining a modified base substrate; and depositing at least one probe pad on the modified base substrate.
- 18. The method of claim 17, wherein the quartz substrate comprises a first surface and a second surface, the quartz substrate further comprising at least one first electrode on the first surface, and at least one second electrode on the second surface of the quartz substrate.
- 19. The method of claim 18, wherein the quartz substrate further comprises at least one via connected to the at least one first electrode and the at least one second electrode, wherein the at least one via is filled with a metal.
- 20. The method of claim 19, wherein the quartz substrate further comprises at least one tuning pad for tuning the quartz substrate to a desired resonant frequency.
- 21. The method of claim 20, wherein the step of bonding the quartz substrate to the base substrate, comprises the step of bonding the at least one probe pad to the at least one second electrode, thereby allowing a signal to flow between the at least one probe pad and the at least one second electrode.
- 22. The method of claim 20, wherein the at least one tuning pad is ablated to adjust the resonant frequency of the resonator.
- 23. The method of claim 20, wherein the tuning pad is one among the at least one first electrode and the at least one second electrode.
- 24. A resonator comprising:
a quartz substrate; the quartz substrate having a thickness less than 10 micrometers; and a base substrate, the quartz substrate bonded to the base substrate.
- 25. The resonator of claim 24, wherein the base substrate comprises a member selected from the group consisting of group III-V elements, and SiGe.
- 26. The resonator of claim 24, wherein at least a portion of the base substrate is removed, thereby creating a modified base substrate.
- 27. The resonator of claim 24, wherein the modified base substrate further comprises at least one probe pad.
- 28. The resonator of claim 27, wherein the quartz substrate comprises a first surface and a second surface, the resonator comprising at least one first electrode on the first surface, and at least one second electrode on the second surface.
- 29. The resonator of claim 28, wherein the quartz substrate further comprises at least one via connected to the at least one first electrode and the at least one second electrode, wherein the at least one via is filled with a metal.
- 30. The resonator of claim 29, wherein the quartz substrate further comprises at least one tuning pad located on a member of the group consisting of the first surface and the second surface for tuning the quartz substrate to a resonant frequency, and wherein a portion of the quartz substrate has been removed, thereby creating a modified quartz substrate.
- 31. The resonator of claim 30, wherein the bond between the base substrate and the quartz substrate further comprises a bond between the probe pad and a member selected from the group of the at least one first electrode and the at least one second electrode.
- 32. The resonator of claim 31, wherein the tuning pad is ablated to adjust the resonant frequency.
- 33. The resonator of claim 32, wherein the tuning pad is one among the at least one first electrode and the at least one second electrode.
- 34. A method useful for thinning a quartz substrate for use in a resonator comprising the steps of:
providing a quartz substrate; removing a first portion of the quartz substrate using a lap and polishing process; removing a second portion of the quartz substrate using the lap and polishing process; and removing a third portion of the quartz substrate using reactive ion etching after the step of removing the second portion, while simultaneously monitoring the thickness of the quartz substrate during the step of removing the third portion.
- 35. The method of claim 34, wherein the lap and polish process during the step of removing a first portion uses aluminum oxide.
- 36. The method of claim 34, wherein the lap and polish process during the step of removing a second portion uses silica or cerium oxide.
- 37. The method of claim 34, wherein reactive ion etching uses a gas having a fluorine chemistry.
- 38. The method of claim 34, wherein the step of measuring is performed using spectroscopic ellipsometry.
- 39. The method of claim 34, wherein the step of measuring is performed using reflectometry.
- 40. The method of claim 34, wherein the quartz substrate is thinned to a thickness less than 10 micrometers.
- 41. The method of claim 34, further comprising the step of performing an additional lap and polish process using cerium oxide after the step of removing a third portion.
- 42. The method of claim 41, further comprising the step of wet etching the quartz substrate using ammonium bifluoride after the step of performing an additional lap and polish process.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] The present document claims the benefit of U.S. Provisional Application No. 60/376,995, filed Apr. 30, 2002, the contents of which are incorporated by reference herein.
Provisional Applications (1)
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Number |
Date |
Country |
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60376995 |
Apr 2002 |
US |