1. Field of the Invention
The present invention relates to a radiation image converting panel comprising a radiation converting film having a columnar crystal structure, which converts an incident radiation ray to a visible light.
2. Related Background Art
Radiation images typified by X-ray images have conventionally been widely used for purposes such as disease diagnosis. As a technique for obtaining such a radiation image, for example, a radiation image recording and reproducing technique using a radiation converting film that accumulates and records irradiated radiation energy, and also emits a visible light according to radiation energy accumulated and recorded as a result of irradiating an excitation light has been widely put into practical use.
A radiation image converting panel to be applied to such a radiation image recording and reproducing technique as this includes a support body and a radiation converting film provided on the support body. As the radiation converting film, a photostimulable phosphor layer having a columnar crystal structure formed by vapor-phase growth (deposition) has been known. When the photostimulable phosphor layer has a columnar crystal structure, since a photostimulable excitation light or photostimulable emission is effectively suppressed from diffusing in the horizontal direction (reaches the support body surface while repeating reflection at crack (columnar crystal) interfaces), this allows remarkably increasing the sharpness of an image by photostimulable emission.
For example, Japanese Patent Application Laid-Open No. H02-58000 has proposed a radiation image converting panel having a photostimulable phosphor layer for which formed by a vapor-phase deposition method on a support body are slender columnar crystals with a constant tilt with respect to a normal direction of the support body. Furthermore, Japanese Patent Application Laid-Open No. 2005-98717 has proposed a technique for realizing a uniform crystal diameter distribution further excellent in impact resistance by distributing the columnar crystal diameters in a photostimulable phosphor layer isotropically from the center of the photostimulable phosphor layer toward the periphery and suppressing variation of those.
The present inventors have examined the conventional radiation image converting panels in detail, and as a result, have discovered the following problems. That is, for radiation converting films of the conventional radiation image converting panels, it has been demanded to reduce the columnar crystal diameters in order to reduce a sensitivity unevenness and obtain a higher resolution.
However, in the periphery of a radiation converting film formed on the support body, the fluorescence lifetime is shorter than that in the vicinity of the center under the influence of moisture. Therefore, there has been a problem such that, when the crystal diameters themselves of planarly distributed columnar crystals are reduced entirely and uniformly, moisture resistance in the periphery of the radiation converting film that has not been originally excellent in moisture resistance is further deteriorated.
The present invention has been developed to eliminate the problems described above. It is an object of the present invention to provide a radiation image converting panel with a structure to realize an increase in resolution of the central region of a panel and an improvement in moisture resistance of the peripheral region of the panel.
A radiation image converting panel according to the present invention comprises a support body, and a radiation converting film formed on the support body. The support body includes a parallel plate having a first main surface on which the radiation converting film is formed and a second main surface opposing the first main surface. The radiation converting film is provided on a film forming region which exists within the first main surface of the support body and includes at least a gravity center position of the first main surface. The radiation converting film is an Eu-doped photostimulable phosphor layer, and is comprised of columnar crystals which are coincident or tilted at a predetermined angle with respect to a normal direction of the first main surface.
In particular, a radiation image converting panel according to the present invention has been completed by the inventors' discovery that the crystal diameters of the columnar crystals influence moisture resistance of the panel. In concrete terms, by controlling the average crystal diameter of the columnar crystals located on a peripheral measuring area of the film forming region defined on the first main surface of the support body to 1.3 times or more larger than the average crystal diameter of the columnar crystals located on a central measuring area of the film forming region, moisture resistance in the periphery of the radiation converting film is improved. Therefore, it becomes possible to sufficiently maintain fluorescence lifetime of the radiation converting film as a whole even when the resolution in the vicinity of the center thereof is raised.
Also, each of the central measuring area and the peripheral measuring area in the film forming region is preferably an observation field of an electron microscope with a maximum width of 1 mm or less and a minimum width of 40 μm or more, and an electron-microscope observation field where five or more rows of ten or more columnar crystals exist. Moreover, in this specification, the average crystal diameter means an average of the diameters, out of the columnar crystals existing within the electron-microscope observation field, of a total of 30 or more but 1000 or less columnar crystals contained in three crystal rows each one of which is composed of ten or more columnar crystals.
The central measuring area in the film forming region preferably corresponds to the gravity center position of the first main surface in the support body, but may be around the gravity center position. More specifically, it suffices that the central measuring area is located in an area (central area) of the film forming region where a distance from the gravity center position equals 5% of the minimum distance from the gravity center position to an edge of the film forming region. On the other hand, the peripheral measuring area in the film forming region locates at a position where a distance from the gravity center position equals 60% of the minimum distance from the gravity center position. However, it also suffices that the peripheral measuring area is located in an area (peripheral area) sandwiched by the edge of the film forming region and the circumference of a circle around the gravity center position whose radius equals 60% of the minimum distance from the gravity center position to the edge of the film forming region.
Moreover, the central measuring area in the film forming region may be located in a central area of the film forming region defined by a circle around the gravity center position whose area ratio equals 0.05 or less to the total area of the film forming region. In this case, the peripheral measuring area in the film forming region may be located in a peripheral area of the film forming region sandwiched by the edge of the film forming region and the circumference of a circle around the gravity center position whose area ratio equals 0.36 to the total area of the film forming region.
Ideally, the average crystal diameter in one measuring area or each one of more than one measuring areas located on a line segment connecting the central measuring area and the peripheral measuring area monotonically increases from the central measuring area toward the peripheral measuring area. At the very least, the average crystal diameter in the measuring area located at a middle point of a line segment connecting the central measuring area and the peripheral measuring area is larger than the average crystal diameter in the central measuring area and smaller than the average crystal diameter in the peripheral measuring area.
In the radiation image converting panel according to the present invention, the average crystal diameter of the columnar crystals located on the peripheral measuring area of the film forming region is preferably 2.5 times or less larger than the average crystal diameter of the columnar crystals located on the central measuring area of the film forming region. This is because when the crystal diameter ratio greatly exceeds 2.5 times, a difference in resolution between the central measuring area and the peripheral measuring area becomes excessively large, an image unevenness and a sensitivity unevenness on the panel surface become significant. More preferably, the average crystal diameter of the columnar crystals located on the peripheral measuring area of the film forming region is 2.0 times or less larger than the average crystal diameter of the columnar crystals located on the central measuring area of the film forming region, and further preferably, 1.6 times or less.
Furthermore, the radiation image converting panel according to the present invention may include a moisture-resistant protective film (transparent organic film) that covers an exposed surface of the radiation converting film without a surface covered by the first main surface of the support body (the surface attached on the first main surface).
The present invention will be more fully understood from the detailed description given hereinbelow and the accompanying drawings, which are given by way of illustration only and are not to be considered as limiting the present invention.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the scope of the invention will be apparent to those skilled in the art from this detailed description.
In the following, embodiments of a radiation image converting panel according to the present invention will be explained in detail with reference to Figs. IA to 3B, 4 to 6, 7A to 7E, and 8 to 9. In the description of the drawings, identical or corresponding components are designated by the same reference numerals, and overlapping description is omitted.
In
As can be understood from
In concrete terms, the columnar crystals shown in
Next, by use of
As shown in
Also, in the first specifying method of
Moreover, in the second specifying method of
In either of the specifying methods of
Next,
The manufacturing apparatus 10 shown in
In the evaporation source 15, a mixture material of CsBr and EuBr is set, and the support body 100 is set on the support body holder 14. The crystal diameter of columnar crystals to be formed on a surface of the support body 100 facing the evaporation source 15 is adjusted by adjusting the temperature of the support body 100 itself with the heater 14a, and by controlling the degree of vacuum in the vacuum container 11, an inflow angle of the metal vapor from the material source 15 to the support body 100, and the like.
First, columnar crystals of Eu-doped CsBr are grown on the first main surface 100a (the surface facing the evaporation source 15) of the support body 100 by a vapor deposition method. At this time, the drive unit 13 is rotating the support body holder 14 via the rotary shaft 13a, and accordingly, the support body 100 is also rotating around the axis AX.
By such a vapor deposition method, a radiation converting film 200 with a film thickness of 500 μm±50 μm is formed on the support body 100. At this time, the crystal diameter of columnar crystals in the vicinity of the center (a local region around the axis AX) of the radiation converting film 200 is approximately 4 μm. Moreover, the crystal diameter of columnar crystals in the periphery of the radiation converting film 200 is approximately 10 μm (see
The CsBr being a material of the radiation converting film 200 formed on the support body 100 as described above is highly hygroscopic. The radiation converting film 200 absorbs vapor in the air to deliquesce when this is kept exposed. Therefore, subsequent to the forming step of the radiation converting film 200 by a vapor deposition method, a moisture-resistant protective film 300 is formed by a CVD method so as to cover an entire exposed surface of the radiation converting film 200. More specifically, the support body 100 on which the radiation converting film 200 has been formed is placed in a CVD apparatus, and a moisture-resistant protective film 300 with a film thickness of approximately 10 μm is formed on the exposed surface of the radiation converting film 200. Thereby, the radiation image converting panel 1 for which the moisture-resistant protective film 300 has been formed on the radiation converting film 200 and the support body 100 is obtained.
Next, description will be given of a measuring method of an average crystal diameter in a sample of the radiation image converting panel 1 obtained by a vapor deposition method and a CVD method as described above.
A measuring area in the film forming region R defined on the first main surface 100a of the support body 100 is, as shown in
In concrete terms, when an electron micrograph of a columnar crystal group located on a measuring area of such a size as described above is obtained, three parallel lines L1 to L3 as shown in
Moreover, in
In
Also, in
In all the radiation converting films of Samples No. 1 to No. 3, the average crystal diameter ratio of the measuring area at the measuring position φ300 was 1.3 or more to the average crystal diameter of the measuring area at the measuring position φ0. Moreover, also in a peripheral area (including the measuring position φ450) separated from the gravity center position G further than the measuring position φ300, the average crystal diameter ratio of the measuring area was 1.3 or more. However, regarding the sample of
On the other hand, in the radiation converting films of Samples No. 4 and No. 5 of comparative examples, the average crystal diameter ratio has greatly fallen below 1.3 at all measuring positions φ0 to φ450.
Moreover,
In the radiation converting films of Samples No. 1 to No. 3, the average crystal diameter ratio of the measuring area at the measuring position φ300 (=W0.6) was 1.3 or more, and deterioration in fluorescence lifetime in the periphery of the radiation converting film has not been recognized in any sample. On the contrary, in the radiation converting films of Samples No. 4 and No. 5 according to comparative examples, the average crystal diameter ratio of the measuring area at the measuring position φ300 (=W0.6) has greatly fallen below 1.3, and deterioration in fluorescence lifetime in the periphery of the radiation converting film has been recognized in both samples. Thus controlling the average crystal diameter of columnar crystals located on the peripheral measuring area (measuring area at measuring position φ300) of the film forming region R defined on the first main surface 100a of the support body 100 to 1.3 times or more larger than the average crystal diameter of columnar crystals located on the central measuring area (measuring area at the measuring position φ0) makes it possible to improve moisture resistance of the radiation image converting panel.
Also, as can be understood from
On the other hand, it is preferable that the average crystal diameter of columnar crystals located on the peripheral measuring area (measuring area at the measuring position φ300) of the film forming region R is 2.5 times or less larger than the average crystal diameter of columnar crystals located on the central measuring area (measuring area at the measuring position φ0) of the film forming region R. This is because when the crystal diameter ratio becomes excessively large, a difference in resolution between the vicinity of the center and periphery of the radiation converting film becomes excessively large, and an image unevenness and a sensitivity unevenness on the panel surface become significant.
As has been described above, a radiation converting film is formed on a film forming region of the support body so that the crystal diameters of columnar crystals are larger in the peripheral area than the central area of the film forming area. Therefore, moisture resistance in the periphery of the radiation image converting panel is improved even when the resolution in the vicinity of the center thereof is increased, so that a sufficient fluorescence lifetime of the panel as a whole is maintained.
From the invention thus described, it will be obvious that the embodiments of the invention may be varied in many ways. Such variations are not to be regarded as a departure from the scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended for inclusion within the scope of the following claims.
Number | Date | Country | Kind |
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P2008-110374 | Apr 2008 | JP | national |