Radiographic elements exhibiting reduced crossover

FIELD OF THE INVENTION
This invention relates to radiographic elements. More specifically, this invention relates to radiographic elements containing at least two imaging portions separated by a support, at least one of the imaging portions including a silver halide emulsion
BACKGROUND OF THE INVENTION
In silver halide photography one or more silver halide emulsion layers are usually coated on a single side of a support. An important exception is in medical radiography. To minimize X-ray dosage received by a patient silver halide emulsion layers are commonly coated on both sides of the support. Since silver halide emulsions are relatively inefficient absorbers of X-radiation, the radiographic element is positioned between intensifying screens that absorb X-radiation and emit light. Crossover exposure, which results in a reduction in image sharpness, occurs when light emitted by one screen passes through the adjacent emulsion layer and the support to imagewise expose the emulsion layer on the opposite side of the support. Loss of image sharpness is a result of light spreading in passing through the support. In radiographic applications in which the level of X-ray exposure can be increased without injury to the subject, as in nondestructive testing of materials, crossover can be avoided by coating on a single side of a support.
A great variety of regular and irregular grain shapes have been observed in silver halide photographic emulsions intended for black-and-white imaging applications generally and radiographic imaging applications specifically. Regular grains are often cubic or octahedral. Grain edges can exhibit rounding due to ripening effects, and in the presence of strong ripening agents, such as ammonia, the grains may even be spherical or near spherical thick platelets, as described, for example by Land U.S. Pat. No. 3,894,871 and Zelikman and Levi Making and Coating Photographic Emulsions, Focal Press, 1964, page 223. Rods and tabular grains in varied portions have been frequently observed mixed in among other grain shapes, particularly where the pAg (the negative logarithm of silver ion concentration) of the emulsions has varied during precipitation, as occurs, for example in single-jet precipitations.
Tabular silver bromide grains have been extensively studied, often in macro-sizes having no photographic utility. Tabular grains are herein defined as those having two substantially parallel crystal faces, each of which is substantially larger than any other single crystal face of the grain. The aspect ratio--that is, the ratio of diameter to thickness--of tabular grains is substantially greater than 1:1. High aspect ratio tabular grain silver bromide emulsions were reported by de Cugnac and Chateau, "Evolution of the Morphology of Silver Bromide Crystals During Physical Ripening", Science et Industries Photographiques, Vol. 33, No. 2 (1962), pp. 121-125.
From 1937 until the 1950's the Eastman Kodak Company sold a Duplitized.RTM. radiographic film product under the name No-Screen X-Ray Code 5133. The product contained as coatings on opposite major faces of a film support sulfur sensitized silver bromide emulsions. Since the emulsions were intended to be exposed by X-radiation, they were not spectrally sensitized. The tabular grains had an average aspect ratio in the range of from about 5 to 7:1. The tabular grains accounted for greater than 50% of the projected area while nontabular grains accounted for greater than 25% of the projected area. The emulsion having the highest average aspect ratio, chosen from several remakes, identified below as Control 1, had an average tabular grain diameter of 2.5 microns, an average tabular grain thickness of 0.36 micron, and an average aspect ratio of 7:1. In other remakes the emulsions contained thicker, smaller diameter tabular grains which were of lower average aspect ratio.
Although tabular grain silver bromoiodide emulsions are known in the art, none exhibit a high average aspect ratio. A discussion of tabular silver bromoiodide grains appears in Duffin, [Photographic Emulsion Chemistry, Focal Press, 1966, pp. 66-72, and Trivelli and Smith, "The Effect of Silver Iodide Upon the Structure of Bromo-Iodide Precipitation Series", The Photographic Journal, Vol. LXXX, July 1940, pp. 285-288. Trivelli and Smith observed a pronounced reduction in both grain size and aspect ratio with the introduction of iodide. Gutoff, "Nucleation and Growth Rates During the Precipitation of Silver Halide Photographic Emulsions", Photographic Sciences and Engineering, Vol. 14, No. 4, July-August 1970, pp. 248-257, reports preparing silver bromide and silver bromoiodide emulsions of the type prepared by single-jet precipitations using a continuous precipitation apparatus.
Bogg, Lewis, and Maternaghan have recently published procedures for preparing emulsions in which a major proportion of the silver halide is present in the form of tabular grains. Bogg U.S. Pat. No. 4,063,951 teaches forming silver halide crystals of tabular habit bounded by {100} cubic faces and having an aspect ratio (based on edge length) of from 1.5 to 7:1. The tabular grains exhibit square and rectangular major surfaces characteristic of {100} crystal faces. Lewis U.S. Pat. No. 4,067,739 teaches the preparation of silver halide emulsions wherein most of the crystals are of the twinned octahedral type by forming seed crystals, causing the seed crystals to increase in size by Ostwald ripening in the presence of a silver halide solvent, and completing grain growth without renucleation or Ostwalt ripening while controlling pBr (the negative logarithm of bromide ion concentration). Maternaghan U.S. Pat. Nos. 4,150,994, 4,184,877, and 4,184,878, U.K. Pat. No. 1,570,581, and German OLS publications 2,905,655 and 2,921,077 teach the formation of silver halide grains of flat twinned octahedral configuration by employing seed crystals which are at least 90 mole percent iodide. (Except as otherwise indicated, all references to halide percentages are based on silver present in the corresponding emulsion, grain or grain region being discussed.) Lewis and Maternaghan report increased covering power Maternaghan states that the emulsions are useful in camera films, both black-and-white and color. Bogg specifically reports an upper limit on aspect ratios to 7:1, and, from the very low aspect ratios obtained by the examples, the 7:1 aspect ratio appears unrealistically high. It appears from repeating examples and viewing the photomicrographs published that the aspect ratios realized by Lewis and Maternaghan were also less than 7:1. Japanese patent Kokai 142,329, published Nov. 6, 1980, appears to be essentially cumulative with Maternaghan, but is not restricted to the use of silver iodide seed grains.
Wilgus and Haefner U.S. Ser. No. 429,420, filed concurrently herewith and commonly assigned, titled HIGH ASPECT RATIO SILVER BROMOIODIDE EMULSIONS AND PROCESSES FOR THEIR PREPARATION, which is a continuation-in-part of U.S. Ser. No. 320,905, filed Nov. 12, 1981, now abandoned, more fully discussed below, discloses high aspect ratio silver bromoiodide emulsions and a process for their preparation.
Kofron et al U.S. Ser. No. 429,407, filed concurrently herewith and commonly assigned, titled SENSITIZED HIGH ASPECT RATIO SILVER HALIDE EMULSIONS AND PHOTOGRAPHIC ELEMENTS, which is a continuation-in-part of U.S. Ser. No. 320,904, filed Nov. 12, 1981, now abandoned, more fully discussed below, discloses chemically and spectrally sensitized high aspect ratio tabular grain silver halide emulsions and photographic elements incorporating these emulsions.
Daubendiek and Strong U.S. Ser. No. 429,587, filed concurrently herewith and commonly assigned, titled AN IMPROVED PROCESS FOR THE PREPARATION OF HIGH ASPECT RATIO SILVER BROMOIODIDE EMULSIONS, which is a continuation-in-part of U.S. Ser. No. 320,906, filed Nov. 12, 1981, now abandoned, more fully discussed below, discloses an improvement on the processes of Maternaghan whereby high aspect ratio tabular grain silver bromoiodide emulsions can be prepared.
SUMMARY OF THE INVENTION
In one aspect this invention is directed to a radiographic element comprised of first and second imaging means. At least the first imaging means includes a silver halide emulsion comprised of a dispersing medium and radiation-sensitive silver halide grains. A support is interposed between the imaging means capable of transmitting radiation to which the second imaging means is responsive. The radiographic element is characterized by the first imaging means containing tabular silver halide grains having a thickness of less than 0.3 micron, a diameter of at least 0.6 micron, and an average aspect ratio greater than 8:1 accounting for at least 50 percent of the total projected area of the silver halide grains present in the silver halide emulsion. Spectral sensitizing dye is adsorbed to the surface of the tabular silver halide grains in an amount sufficient to substantially optimally sensitize said tabular silver halide grains.
It is an object of this invention to provide a radiographic element exhibiting unexpectedly reduced crossover of exposing radiation and therefore less reduction of sharpness attributable to crossover, taking other photographic characteristics into account. More specifically, it is an object of this invention to provide a radiographic element having at least one silver halide emulsion layer which, at a selected silver coverage (based on the weight of silver per unit area of the emulsion layer) and at a comparable photographic speed, permits less crossover of exposing radiation.
The radiographic elements of this invention, like the photographic elements of Kofron et al, cited above, exhibit significant advantages in speed-granularity relationships and in sharpness unrelated to crossover. These improvements are realized independently of the halide content of the tabular silver halide grains. The silver bromoiodide emulsions exhibit improved speed-granularity relationships as compared to previously known tabular grain emulsions and as compared to the best speed-granularity relationships heretofore achieved with silver bromoiodide emulsions generally. Very large increases in blue speed of the silver bromide and bromoiodide emulsions have been realized as compared to their native blue speed when blue spectral sensitizers are employed.

BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an elevation of a testing arrangement and
FIG. 2 is a plot of density versus log exposure.

DESCRIPTION OF PREFERRED EMBODIMENTS
The present invention is broadly applicable to any radiographic element having separate imaging units, at least one of which is comprised of a silver halide emulsion, the units being separated by a support which is capable of transmitting to one of the imaging units radiation penetrating the silver halide emulsion of the other unit. In a preferred configuration the radiographic elements have imaging units coated on each of two opposed major surfaces of a transmitting support, such as a film support. Alternate arrangements are possible. Instead of coating the imaging units on opposite sides of the same support, they can be coated on separate supports, and the resulting structures stacked so that one support or both supports separate the imaging units.
The imaging units can take the form of any conventional radiographic imaging layer or combination of layers, provided at least one layer is comprised of a high aspect ratio tabular grain silver halide emulsion, as more specifically described below. In a preferred form of the invention the imaging units are both silver halide emulsion layer units. While it is specifically contemplated that the imaging units can each employ differing radiation-sensitive silver halide emulsions, in a specifically preferred form of the invention both of the imaging units are comprised of high aspect ratio tabular grain silver halide emulsions. It is generally preferred to employ two identical imaging units separated by an interposed support. Emulsions other than the required high aspect ratio tabular grain emulsion can take any convenient conventional form. Various conventional emulsions are illustrated by Research Disclosure, Vol. 176, December 1978, Item 17643, Paragraph I, Emulsion preparation and types, here incorporated by reference. (Research Disclosure and its predecessor, Product Licensing Index, are publications of Industrial Opportunities Ltd.; Homewell, Havant, Hampshire, P09 1EF, United Kingdom.)
a. High aspect ratio tabular grain emulsions and their preparation
The high aspect ratio tabular grain silver halide emulsions are comprised of a dispersing medium and spectrally sensitized tabular silver halide grains. As applied to the silver halide emulsions the term "high aspect ratio" is herein defined as requiring that the silver halide grains having a thickness of less than 0.3 micron and a diameter of at least 0.6 micron have an average aspect ratio of greater than 8:1 and account for at least 50 percent of the total projected area of the silver halide grains.
The preferred high aspect ratio tabular grain silver halide emulsions of the present invention are those wherein the silver halide grains having a thickness of less than 0.3 micron (optimally less than 0.2 micron) and a diameter of at least 0.6 micron have an average aspect ratio of at least 12:1 and optimally at least 20:1. In a preferred form of the invention these silver halide grains satisfying the above thickness and diameter criteria account for at least 70 percent and optimally at least 90 percent of the total projected area of the silver halide grains.
The grain characteristics described above of the silver halide emulsions of this invention can be readily ascertained by procedures well known to those skilled in the art. As employed herein the term "aspect ratio" refers to the ratio of the diameter of the grain to this thickness. The "diameter" of the grain is in turn defined as the diameter of a circle having an area equal to the projected area of the grain as viewed in a photomicrograph or an electron micrograph of an emulsion sample. From shadowed electron micrographs of emulsion samples it is possible to determine the thickness and diameter of each grain and to identify those tabular grains having a thickness of less than 0.3 micron and a diameter of at least 0.6 micron. From this the aspect ratio of each such tabular grain can be calculated, and the aspect ratios of all the tabular grains in the sample meeting the less than 0.3 micron thickness and at least 0.6 micron diameter criteria can be averaged to obtain their average aspect ratio. By this definition the average aspect ratio is the average of individual tabular grain aspect ratios. In practice it is usually simpler to obtain an average thickness and an average diameter of the tabular grains having a thickness of less than 0.3 micron and a diameter of at least 0.6 micron and to calculate the average aspect ratio as the ratio of these two averages. Whether the averaged individual aspect ratios or the averages of thickness and diameter are used to determine the average aspect ratio, within the tolerances of grain measurements contemplated, the average aspect ratios obtained do not significantly differ. The projected areas of the tabular silver halide grains meeting the thickness and diameter criteria can be summed, the projected areas of the remaining silver halide grains in the photomicrograph can be summed separately, and from the two sums the percentage of the total projected area of the silver halide grains provided by the tabular grains meeting the thickness and diameter critera can be calculated.
In the above determinations a reference tabular grain thickness of less than 0.3 micron was chosen to distinguish the uniquely thin tabular grains herein contemplated from thicker tabular grains which provide inferior radiographic properties. A reference grain diameter of 0.6 micron was chosen, since at lower diameters it is not always possible to distinguish tabular and nontabular grains in micrographs. The term "projected area" is used in the same sense as the terms "projection area" and "projective area" commonly employed in the art; see, for example, James and Higgins, Fundamentals of Photographic Theory, Morgan and Morgan, New York, p. 15.
The tabular grains can be of any silver halide crystal composition known to be useful in radiography. In a preferred form offering the broadest range of observed advantages the present invention employs high aspect ratio silver bromoiodide emulsions. High aspect ratio silver bromoiodide emulsions and their preparation is the subject of Wilgus and Haefner, cited above and here incorporated by reference.
High aspect ratio tabular grain silver bromoiodide emulsions can be prepared by a precipitation process which forms a part of the Wilgus and Haefner invention. Into a conventional reaction vessel for silver halide precipitation equipped with an efficient stirring mechanism is introduced a dispersing medium. Typically the dispersing medium initially introduced into the reaction vessel is at least about 10 percent, preferably 20 to 80 percent, by weight based on total weight, of the dispersing medium present in the silver bromoiodide emulsion at the conclusion of grain precipitation. Since dispersing medium can be removed from the reaction vessel by ultrafiltration during silver bromoiodide grain precipitation, as taught by Mignot, U.S. Pat. No. 4,334,012, here incorporated by reference, It is appreciated that the volume of dispersing medium initially present in the reaction vessel can equal or even exceed the volume of the silver bromoiodide emulsion present in the reaction vessel at the conclusion of grain precipitation. The dispersing medium initially introduced into the reaction vessel is preferably water or a dispersion of peptizer in water, optionally containing other ingredients, such as one or more silver halide ripening agents and/or metal dopants, more specifically described below. Where a peptizer is initially present, it is preferably employed in a concentration of at least 10 percent, most preferably at least 20 percent, of the total peptizer present at the completion of silver bromoiodide precipitation. Additional dispersing medium is added to the reaction vessel with the silver and halide salts and can also be introduced through a separate jet. It is common practice to adjust the proportion of dispersing medium, particularly to increase the proportion of peptizer, after the completion of the salt introductions.
A minor portion, typically less than 10 percent, of the bromide salt employed in forming the silver bromoiodide grains is initially present in the reaction vessel to adjust the bromide ion concentration of the dispersing medium at the outset of silver bromoiodide precipitation. Also, the dispersing medium in the reaction vessel is initially substantially free of iodide ions, since the presence of iodide ions prior to concurrent introduction of silver and bromide salts favors the formation of thick and nontabular grains. As employed herein, the term "substantially free of iodide ions" as applied to the contents of the reaction vessel means that there are insufficient iodide ions present as compared to bromide ions to precipitate as a separate silver iodide phase. It is preferred to maintain the iodide concentration in the reaction vessel prior to silver salt introduction at less than 0.5 mole percent of the total halide ion concentration present. If the pBr of the dispersing medium is initially too high, the tabular silver bromoiodide grains produced will be comparatively thick and therefore of low aspect ratios. It is contemplated to maintain the pBr of the reaction vessel initially at or below 1.6, preferably below 1.5. On the other hand, if the pBr is too low, the formation of nontabular silver bromoiodide grains is favored. Therefore, it is contemplated to maintain the pBr of the reaction vessel at or above 0.6, preferably above 1.1. (As herein employed, pBr is defined as the negative logarithm of bromide ion concentration. Both pH and pAg are similarly defined for hydrogen and silver ion concentrations, respectively.)
During precipitation silver, bromide, and iodide salts are added to the reaction vessel by techniques well known in the precipitation of silver bromoioidide grains. Typically an aqueous silver salt solution of a soluble silver salt, such as silver nitrate, is introduced into the reaction vessel concurrently with the introduction of the bromide and iodide salts. The bromide and iodide salts are also typically introduced as aqueous salt solutions, such as aqueous solutions of one or more soluble ammonium, alkali metal (e.g., sodium or potassium), or alkaline earth metal (e.g., magnesium or calcium) halide salts. The silver salt is at least initially introduced into the reaction vessel separately from the iodide salt. The iodide and bromide salts are added to the reaction vessel separately or as a mixture.
With the introduction of silver salt into the reaction vessel the nucleation stage of grain formation is initiated. A population of grain nuclei are formed which are capable of serving as precipitation sites for silver bromide and silver iodide as the introduction of silver, bromide, and iodide salts continues. The precipitation of silver bromide and silver iodide onto existing grain nuclei constitutes the growth stage of grain formation. The aspect ratios of the tabular grains formed according to this invention are less affected by iodide and bromide concentrations during the growth state than during the nucleation stage. It is therefore possible during the growth stage to increase the permissible latitude of pBr during concurrent introduction of silver, bromide, and iodide salts above 0.6, preferably in the range of from about 0.6 to 2.2, most preferably from about 0.8 to about 1.6. It is, of course, possible and, in fact, preferred to maintain the pBr within the reaction vessel throughout silver and halide salt introduction within the initial limits, described above prior to silver salt introduction. This is particularly preferred where a substantial rate of grain nuclei formation continues throughout the introduction of silver, bromide, and iodide salts, such as in the preparation of highly polydispersed emulsions. Raising pBr values above 2.2 during tabular grain growth results in thickening of the grains, but can be tolerated in many instances while still realizing an average aspect ratio of greater than 8:1.
As an alternative to the introduction of silver, bromide, and iodide salts as aqueous solutions, it is specifically contemplated to introduce the silver, bromide, and iodide salts, initially or in the growth stage, in the form of fine silver halide grains suspended in dispersing medium. The grains are sized so that they are readily Ostwald ripened onto larger grain nuclei, if any are present, once introduced into the reaction vessel. The maximum useful grain sizes will depend on the specific conditions within the reaction vessel, such as temperature and the presence of solubilizing and ripening agents. Silver bromide, silver iodide, and/or silver bromoiodide grains can be introduced. (Since bromide and/or iodide are precipitated in preference to chloride, it is also possible to employ silver chlorobromide and silver chlorobromoiodide grains.) The silver halide grains are preferably very fine--e.g., less than 0.1 micron in mean diameter.
Subject to the pBr requirements set forth above, the concentrations and rates of silver, bromide, and iodide salt introductions can take any convenient conventional form. The silver and halide salts are preferably introduced in concentrations of from 0.1 to 5 moles per liter, although broader conventional concentration ranges, such as from 0.01 mole per liter to saturation, for example, are contemplated. Specifically preferred precipitation techniques are those which achieve shortened precipitation times by increasing the rate of silver and halide salt introduction during the run. The rate of silver and halide salt introduction can be increased either by increasing the rate at which the dispersing medium and the silver and halide salts are introduced or by increasing the concentrations of the silver and halide salts within the dispersing medium being introduced. It is specifically preferred to increase the rate of silver and halide salt introduction, but to maintain the rate of introduction below the threshold level at which the formation of new grain nuclei is favored--i.e., to avoid renucleation, as taught by Irie U.S. Pat. No. 3,650,757, Kurz U.S. Pat. No. 3,672,900, Saito U.S. Pat. No. 4,242,445, Wilgus German OLS 2,107,118, Teitscheid et al European Patent Application 80102242, and Wey "Growth Mechanism of AgBr Crystals in Gelatin Solution", Photographic Science and Engineering, Vol. 21, No. 1, January/February 1977, p. 14, et. seq. By avoiding the formation of additional grain nuclei after passing into the growth stage of precipitation, relatively monodispersed tabular silver bromoiodide grain populations can be obtained. Emulsions having coefficients of variation of less than about 30 percent can be prepared. (As employed herein the coefficient of variation is defined as 100 times the standard deviation of the grain diameter divided by the average grain diameter.) By intentionaly favoring renucleation during the growth stage of precipitation, it is of course, possible to produce polydispersed emulsions of substantially higher coefficients of variation.
The concentration of iodide in the silver bromoiodide emulsions of this invention can be controlled by the introduction of iodide salts. Any conventional iodide concentration can be employed. Even very small amounts of iodide--e.g., as low as 0.05 mole percent--are recognized in the art to be beneficial. (Except as otherwise indicated, all references to halide percentages are based on silver present in the corresponding emulsion, grain, or grain region being discussed; e.g., a grain consisting of silver bromoiodide containing 40 mole percent iodide also contains 60 mole percent bromide.) In one preferred form the emulsions of the present invention incorporate at least about 0.1 mole percent iodide. Silver iodide can be incorporated into the tabular silver bromoiodide grains up to its solubility limit in silver bromide at the temperature of grain formation. Thus, silver iodide concentrations of up to about 40 mole percent in the tabular silver bromoiodide grains can be achieved at precipitation temperatures of 90.degree. C. In practice precipitation temperatures can range down to near ambient room temperatures--e.g., about 30.degree. C. It is generally preferred that precipitation be undertaken at temperatures in the range of from 40.degree. to 80.degree. C. While for most photographic applications it is preferred to limit maximum iodide concentrations to about 20 mole percent, with optimum iodide concentrations being up to about 15 mole percent, and such iodide concentrations can be employed in the practice of this invention, it is typically preferred in radiographic elements to limit iodide concentrations to up to 6 mole percent.
The relative proportion of iodide and bromide salts introduced into the reaction vessel during precipitation can be maintained in a fixed ration to form a substantially uniform iodide profile in the tabular silver bromoiodide grains or varied to achieve differing photographic effects. Solberg et al U.S. Ser. No. 431,913, concurrently filed and commonly assigned, titled RADIATION-SENSITIVE SILVER BROMOIODIDE EMULSIONS, PHOTOGRAPHIC ELEMENTS, AND PROCESSES FOR THEIR USE, which is a continuation-in-part of U.S. Ser. No. 320,909, filed Nov. 12, 1981, now abandoned, has recognized that advantages in photographic speed and/or granularity can result from increasing the proportion of iodide in laterally displaced, typically annular regions, of high aspect ratio tabular grain silver bromoiodide emulsions as compared to central regions of the tabular grains. Solberg et al teaches iodide concentrations in the central regions of the tabular grains of from 0 to 5 mole percent, with at least one mole percent higher iodide concentrations in the laterally surrounding annular regions up to the solubility limit of silver iodide in silver bromide, preferably up to about 20 mole percent and optimally up to about 15 mole percent. Solberg et al constitutes a preferred species of the present invention and is here incorporated by reference. In a variant form it is specifically contemplated to terminate iodide or bromide and iodide salt addition to the reaction vessel prior to the termination of silver salt addition so that excess bromide ion in solution reacts with the silver salt. This results in a shell of silver bromide being formed on the tabular silver bromoiodide grains. Thus, it is apparent that the tabular silver bromoiodide grains of the present invention can exhibit substantially uniform or graded iodide concentration profiles and that the gradation can be controlled, as desired, to favor higher iodide concentrations internally or at or near the surfaces of the tabular silver bromoiodide grains.
Although the preparation of the high aspect ratio tabular grain silver bromoiodide emulsions has been described by reference to the process of Wilgus and Haefner, which produces neutral or nonammoniacal emulsions, the emulsions of the present invention and their utility are not limited by any particular process for their preparation. A process for preparing high aspect ratio tabular grain silver bromoiodide emulsions discovered subsequent to that of Wilgus and Haefner is described by Daubendiek and Strong, cited above and here incorporated by reference. Daubendiek and Strong teaches an improvement over the processes of Maternaghan, cited above, wherein in a preferred form the silver iodide concentration in the reaction vessel is reduced below 0.05 mole per liter and the maximum size of the silver iodide grains initially present in the reaction vessel is reduced below 0.05 micron.
High aspect ratio tabular grain silver bromide emulsions lacking iodide can be prepared by the process described by Wilgus and Haefner modified to exclude iodide. High aspect ratio tabular grain silver bromide emulsions can alternatively be prepared following a procedure similar to that employed by Cugnac and Chateau, cited above and here incorporated by reference. High aspect ratio silver bromide emulsions containing square and rectangular grains can be prepared as taught by Mignot U.S. Ser. No. 320,912, filed Nov. 12, 1981, commonly assigned, titled SILVER BROMIDE EMULSIONS OF NARROW GRAIN SIZE DISTRIBUTION AND PROCESSES FOR THEIR PREPARATION. In this process cubic seed grains having an edge length of less than 0.15 micron are employed. While maintaining the pAg of the seed grain emulsion in the range of from 5.0 to 8.0, the emulsion is ripened in the substantial absence of nonhalide silver ion complexing agents to produce tabular silver bromide grains having an average aspect ratio of at least 8.5:1. Still other preparations of high aspect ratio tabular grain silver bromide emulsions lacking iodide are illustrated in the examples.
To illustrate other high aspect ratio tabular grain silver halide emulsions which can be employed in the practice of this invention, attention is directed to Wey U.S. Ser. No. 429,403, filed concurrently herewith and commonly assigned, titled IMPROVED DOUBLE-JET PRECIPITATION PROCESSES AND PRODUCTS THEREOF, which is a continuation-in-part of U.S. Ser. No. 320,908, filed Nov. 12, 1981, now abandoned, both here incorporated by reference, which discloses a process of preparing tabular silver chloride grains which are substantially internally free of both silver bromide and silver iodide. Wey employs a double-jet precipitation process wherein chloride and silver salts are concurrently introduced into a reaction vessel containing dispersing medium in the presence of ammonia. During chloride salt introduction the pAg within the dispersing medium is in the range of from 6.5 to 10 and the pH in the range of from 8 to 10. The presence of ammonia and higher temperatures tends to cause thick grains to form, therefore precipitation temperatures are limited to up to 60.degree. C. The process can be optimized to produce high aspect ratio tabular grain silver chloride emulsions.
Maskasky U.S. Ser. No. 431,455, filed concurrently herewith and commonly assigned, titled SILVER CHLORIDE EMULSIONS OF MODIFIED CRYSTAL HABIT AND PROCESSES FOR THEIR PREPARATION, which is a continuation-in-part of U.S. Ser. No. 320,898, filed Nov. 12, 1981, now abandoned, both of which are here incorporated by reference, discloses a process of preparing tabular grains of at least 50 mole percent chloride having opposed crystal faces lying in {111} crystal planes and at least one peripheral edge lying parallel to a <211> crystallographic vector in the plane of one of the major surfaces. Such tabular grain emulsions can be prepared by reacting aqueous silver and chloride-containing halide salt solutions in the presence of a crystal habit modifying amount of an amino-substituted azaindene and a peptizer having a thioether linkage.
Wey and Wilgus U.S. Ser. No. 431,854, filed concurrently herewith and commonly assigned, titled NOVEL SILVER CHLOROBROMIDE EMULSIONS AND PROCESSES FOR THEIR PREPARATION, which is a continuation-in-part of U.S. Ser. No. 320,899, filed Nov. 12, 1981, now abandoned, both of which are here incorporated by reference, discloses tabular grain emulsions wherein the silver halide grains contain silver chloride and silver bromide in at least annular grain regions and preferably throughout. The tabular grain regions containing silver, chloride, and bromide are formed by maintaining a molar ratio of chloride and bromide ions of from 1.6 to about 260:1 and the total concentration of halide ions in the reaction vessel in the range of from 0.10 to 0.90 normal during introduction of silver, chloride, bromide, and, optionally, iodide salts into the reaction vessel. The molar ratio of silver chloride to silver bromide in the tabular grains can range from 1:99 to 2:3.
High aspect ratio tabular grain emulsions useful in the practice of this invention can have extremely high average aspect ratios. Tabular grain average aspect ratios can be increased by increasing average grain diameters. This can produce sharpness advantages, but maximum average grain diameters are generally limited by granularity requirements for a specific photographic application. Tabular grain average aspect ratios can also or alternatively be increased by decreasing average grain thicknesses. Typically, the tabular grains have an average thickness of at least 0.05 micron, although even thinner tabular grains can in principle be employed--e.g., as low as 0.01 miocron, depending on the halide content. When silver coverages are held constant, decreasing the thickness of tabular grains generally improves granularity as a direct function of increasing aspect ratio. Hence the maximum average aspect ratios of the tabular grain emulsions of this invention are a function of the maximum average grain diameters acceptable for the specific photographic application and the minimum attainable tabular grain thicknesses which can be produced. Maximum average aspect ratios have been observed to vary, depending upon the precipitation technique employed and the tabular grain halide composition. The highest observed average aspect ratios, 500:1, for tabular grains with photographically useful average grain diameters, have been achieved by Ostwald ripening preparations of silver bromide grains, with aspect ratios of 100:1, 200:1, or even higher being obtainable by double-jet precipitation procedures. The presence of iodide generally decreases the maximum average aspect ratios realized, but the preparation of silver bromoiodide tabular grain emulsions having average aspect ratios of 100:1 or even 200:1 or more is feasible. Average aspect ratios as high as 50:1 or even 100:1 for silver chloride tabular grains, optionally containing bromide and/or iodide, can be prepared as taught by Maskasky, cited above.
Modifying compounds can be present during tabular grain precipitation. Such compounds can be initially in the reaction vessel or can be added along with one or more of the salts according to conventional procedures. Modifying compounds, such as compounds of copper, thallium, lead, bismuth, cadmium, zinc, middle chalcogens (i.e., sulfur, selenium, and tellurium), gold, and Group VIII noble metals, can be present during silver halide precipitation, as illustrated by Arnold et al U.S. Pat. No. 1,195,432, Hochstetter U.S. Pat. No. 1,951,933, Trivelli et al U.S. Pat. No. 2,488,060, Overman U.S. Pat. No. 2,628,167, Mueller et al U.S. Pat. No. 2,950,972, Sidebotham U.S. Pat. No. 3,488,709, Rosecrants et al U.S. Pat. No. 3,737,313, Berry et al U.S. Pat. No. 3,772,031, Atwell U.S. Pat. No. 4,269,927, and Research Disclosure, Vol. 134, June 1975, Item 13452. Research Disclosure and its predecessor, Product Licensing Index, are publications of Industrial Opportunities Ltd.; Homewell, Havant; Hampshire, P09 1EF, United Kingdom. The tabular grain emulsions can be internally reduction sensitized during precipitation, as illustrated by Moisar et al, Journal of Photographic Science, Vol. 25, 1977, pp. 19-27.
The individual silver and halide salts can be added to the reaction vessel through surface or subsurface delivery tubes by gravity feed or by delivery apparatus for maintaining control of the rate of delivery and the pH, pBr, and/or pAg of the reaction vessel contents, as illustrated by Culhane et al U.S. Pat. No. 3,821,002, Oliver U.S. Pat. No. 3,031,304 and Claes et al, Photographische Korrespondenz, Band 102, Number 10, 1967, p. 162. In order to obtain rapid distribution of the reactants within the reaction vessel, specially constructed mixing devices can be employed, as illustrated by Audran U.S. Pat. No. 2,996,287, McCrossen et al U.S. Pat. No. 3,342,605, Frame et al U.S. Pat. No. 3,415,650, Porter et al U.S. Pat. No. 3,785,777, Finnicum et al U.S. Pat. No. 4,147,551, Verhille et al U.S. Pat. No. 4,171,224, Calamur U.K. Patent Application 2,022,431A, Saito et al German OLS 2,555,364 and 2,556,885, and Research Disclosure, Volume 166, February 1978, Item 16662.
In forming the tabular grain emulsions peptizer concentrations of from 0.2 to about 10 percent by weight, based on the total weight of emulsion components in the reaction vessel, can be employed; it is preferred to keep the concentration of the peptizer in the reaction vessel prior to and during silver bromoiodide formation below about 6 percent by weight, based on the total weight. It is common practice to maintain the concentration of the peptizer in the reaction vessel in the range of below about 6 percent, based on the total weight, prior to and during silver halide formation and to adjust the emulsion vehicle concentration upwardly for optimum coating characteristics by delayed, supplemental vehicle additions. It is contemplated that the emulsion as initially formed will contain from about 5 to 50 grams of peptizer per mole of silver halide, preferably about 10 to 30 grams of peptizer per mole of silver halide. Additional vehicle can be added later to bring the concentration up to as high as 1000 grams per mole of silver halide. Preferably the concentration of vehicle in the finished emulsion is above 50 grams per mole of silver halide. When coated and dried in forming a photographic element the vehicle preferably forms about 30 to 70 percent by weight of the emulsion layer.
Vehicles (which include both binders and peptizers) can be chosen from among those conventionally employed in silver halide emulsions. Preferred peptizers are hydrophilic colloids, which can be employed alone or in combination with hydrophobic materials. Suitable hydrophilic materials include substances such as proteins, protein derivatives, cellulose derivatives--e.g., cellulose esters, gelatin--e.g., alkali-treated gelatin (cattle bone or hide gelatin) or acid-treated gelatin (pigskin gelatin), gelatin derivatives--e.g., acetylated gelatin, phthalated gelatin and the like, polysaccharides such as dextran, gum arabic, zein, casein, pectin, collagen derivatives, agar-agar, arrowroot, albumin and the like as described in Yutzy et al U.S. Pat. Nos. 2,614,928 and '929, Lowe et al U.S. Pat. Nos. 2,691,582, 2,614,930, '931, 2,327,808 and 2,448,534, Gates et al U.S. Pat. Nos. 2,787,545 and 2,956,880, Himmelmann et al U.S. Pat. No. 3,061,436, Farrell et al U.S. Pat. No. 2,816,027, Ryan U.S. Pat. Nos. 3,132,945, 3,138,461 and 3,186,846, Dersch et al U.K. Pat. No. 1,167,159 and U.S. Pat. Nos. 2,960,405 and 3,436,220, Geary U.S. Pat. No. 3,486,896, Gazzard U.K. Pat. No. 793,549, Gates et al U.S. Pat. Nos. 2,992,213, 3,157,506, 3,184,312 and 3,539,353, Miller et al U.S. Pat. No. 3,227,571, Boyer et al U.S. Pat. No. 3,532,502, Malan U.S. Pat. No. 3,551,151, Lohmer et al U.S. Pat. No. 4,018,609, Luciani et al U.K. Pat. No. 1,186,790, Hori et al U.K. Pat. No. 1,489,080 and Belgian Pat. No. 856,631, U.K. Pat. No. 1,490,644, U.K. Pat. No. 1,483,551, Arase et al U.K. Pat. No. 1,459,906, Salo U.S. Pat. Nos. 2,110,491 and 2,311,086, Fallesen U.S. Pat. No. 2,343,650, Yutzy U.S. Pat. No. 2,322,085, Lowe U.S. Pat. No. 2,563,791, Talbot et al U.S. Pat. No. 2,725,293, Hilborn U.S. Pat. No. 2,748,022, DePauw et al U.S. Pat. No. 2,956,883, Ritchie U.K. Pat. No. 2,095, DeStubner U.S. Pat. No. 1,752,069, Sheppard et al U.S. Pat. No. 2,127,573, Lierg U.S. Pat. No. 2,256,720, Gaspar U.S. Pat. No. 2,361,936, Farmer U.K. Pat. No. 15,727, Stevens U.K. Pat. No. 1,062,116 and Yamamoto et al U.S. Pat. No. 3,923,517.
Other materials commonly employed in combination with hydrophilic colloid peptizers as vehicles (including vehicle extenders--e.g., materials in the form of latices) include synthetic polymeric peptizers, carriers and/or binders such as poly(vinyl lactams), acrylamide polymers, polyvinyl alcohol and its derivatives, polyvinyl acetals, polymers of alkyl and sulfoalkyl acrylates and methacrylates, hydrolyzed polyvinyl acetates, polyamides, polyvinyl pyridine, acrylic acid polymers, maleic anhydride copolymers, polyalkylene oxides, methacrylamide copolymers, polyvinyl oxazolidinones, maleic acid copolymers, vinylamine copolymers, methacrylic acid copolymers, acryloyloxyalkylsulfonic acid copolymers, sulfoalkylacrylamide copolymers, polyalkyleneimine copolymers, polyamines, N,N-dialkylaminoalkyl acrylates, vinyl imidazole copolymers, vinyl sulfide copolymers, halogenated styrene polymers, amineacrylamide polymers, polypeptides and the like as described in Hollister et al U.S. Pat. Nos. 3,679,425, 3,706,564 and 3,813,251, Lowe U.S. Pat. Nos. 2,253,078, 2,276,322, '323, 2,281,703, 2,311,058 and 2,414,207, Lowe et al U.S. Pat. Nos. 2,484,456, 2,541,474 and 2,632,704, Perry et al U.S. Pat. No. 3,425,836, Smith et al U.S. Pat. Nos. 3,415,653 and 3,615,624, Smith U.S. Pat. No. 3,488,708, Whiteley et al U.S. Pat. Nos. 3,392,025 and 3,511,818, Fitzgerald U.S. Pat. Nos. 3,681,079, 3,721,565, 3,852,073, 3,861,918 and 3,925,083, Fitzgerald et al U.S. Pat. No. 3,879,205, Nottorf U.S. Pat. No. 3,142,568, Houck et al U.S. Pat. Nos. 3,062,674 and 3,220,844, Dann et al U.S. Pat. No. 2,882,161, Schupp U.S. Pat. No. 2,579,016, Weaver U.S. Pat. No. 2,829,053, Alles et al U.S. Pat. No. 2,698,240, Priest et al U.S. Pat. No. 3,003,879, Merrill et al U.S. Pat. No. 3,419,397, Stonham U.S. Pat. No. 3,284,207, Lohmer et al U.S. Pat. No. 3,167,430, Williams U.S. Pat. No. 2,957,767, Dawson et al U.S. Pat. No. 2,893,867, Smith et al U.S. Pat. Nos. 2,860,986 and 2,904,539, Ponticello et al U.S. Pat. Nos. 3,929,482 and 3,860,428, Ponticello U.S. Pat. No. 3,939,130, Dykstra U.S. Pat. No. 3,411,911 and Dykstra et al Canadian Pat. No. 774,054, Ream et al U.S. Pat. No. 3,287,289, Smith U.K. Pat. No. 1,466,600, Stevens U.K. Pat. No. 1,062,116, Fordyce U.S. Pat. No. 2,211,323, Martinez U.S. Pat. No. 2,284,877, Watkins U.S. Pat. No. 2,420,455, Jones U.S. Pat. No. 2,533,166, Bolton U.S. Pat. No. 2,495,918, Graves U.S. Pat. No. 2,289,775, Yackel U.S. Pat. No. 2,565,418, Unruh et al U.S. Pat. Nos. 2,865,893 and 2,875,059, Rees et al U.S. Pat. No. 3,536,491, Broadhead et al U.S. Pat. No. 1,348,815, Taylor et al U.S. Pat. No. 3,479,186, Merrill et al U.S. Pat. No. 3,520,857, Bacon et al U.S. Pat. No. 3,690,888, Bowman U.S. Pat. No. 3,748,143, Dickinson et al U.K. Pat. Nos. 808,227 and '228, Wood U.K. Pat. No. 822,192 and Iguchi et al U.K. Pat. No. 1,398,055. These additional materials need not be present in the reaction vessel during silver halide precipitation, but rather are conventionally added to the emulsion prior to coating. The vehicle materials, including particularly the hydrophilic colloids, as well as the hydrophobic materials useful in combination therewith can be employed not only in the emulsion layers of the photographic elements of this invention, but also in other layers, such as overcoat layers, interlayers and layers positioned beneath the emulsion layers.
It is specifically contemplated that grain ripening can occur during the prepration of silver halide emulsions according to the present invention, and it is preferred that grain ripening occur within the reaction vessel during at least silver bromoiodide grain formation. Known silver halide solvents are useful in promoting ripening. For example, an excess of bromide ions, when present in the reaction vessel, is known to promote ripening. It is therefore apparent that the bromide salt solution run into the reaction vessel can itself promote ripening. Other ripening agents can also be employed and can be entirely contained within the dispersing medium in the reaction vessel before silver and halide salt addition, or they can be introduced into the reaction vessel along with one or more of the halide salt, silver salt, or peptizer. In still another variant the ripening agent can be introduced independently during halide and silver salt additions. Although ammonia is a known ripening agent, it is not a preferred ripening agent for the silver bromoiodide emulsions of this invention exhibiting the highest realized speed-granularity relationships. The preferred emulsions of the present invention are non-ammoniacal or neutral emulsions.
Among preferred ripening agents are those containing sulfur. Thiocyanate salts can be used, such as alkali metal, most commonly sodium and potassium, and ammonium thiocyanate salts. While any conventional quantity of the thiocyanate salts can be introduced, preferred concentrations are generally from about 0.1 to 20 grams of thiocyanate salt per mole of silver halide. Illustrative prior teachings of employing thiocyanate ripening agents are found in Nietz et al, U.S. Pat. No. 2,222,264, cited above; Lowe et al U.S. Pat. No. 2,448,534 and Illingsworth U.S. Pat. No. 3,320,069; the disclosures of which are here incorporated by reference. Alternatively, conventional thioether ripening agents, such as those disclosed in McBride U.S. Pat. No. 3,271,157, Jones U.S. Pat. No. 3,574,628, and Rosecrants et al U.S. Pat. No. 3,737,313, here incorporated by refrence, can be employed.
The high aspect ratio tabular grain emulsions are preferably washed to remove soluble salts. The soluble salts can be removed by decantation, filtration, and/or chill setting and leaching, as illustrated by Craft U.S. Pat. No. 2,316,845 and McFall et al U.S. Pat. No. 3,396,027; by coagulation washing, as illustrated by Hewitson et al U.S. Pat. No. 2,618,556, Yutzy et al U.S. Pat. No. 2,614,928, Yackel U.S. Pat. No. 2,565,418, Hart et al U.S. Pat. No. 3,241,969, Waller et al U.S. Pat. No. 2,489,341, Klinger U.K. Pat. No. 1,305,409 and Dersch et al U.K. Pat. No. 1,167,159; by centrifugation and decantation of a coagulated emulsion, as illustrated by Murray U.S. Pat. No. 2,463,794, Ujihara et al U.S. Pat. No. 3,707,378, Audran U.S. Pat. No. 2,996,287 and Timson U.S. Pat. No. 3,498,454; by employing hydrocyclones alone or in combination with centrifuges, as illustrated by U.K. Pat. No. 1,336,692, Claes U.K. Pat. No. 1,356,573 and Ushomirskii et al Soviet Chemical Industry, Vol. 6, No. 3, 1974, pp. 181-185; by diafiltration with a semipermeable membrane, as illustrated by Research Disclosure, Vol. 102, October 1972, Item 10208, Hagemaier et al Research Disclosure, Vol. 131, March 1975, Item 13122, Bonnet Research Disclosure, Vol. 135, July 1975, Item 13577, Berg et al German OLS 2,436,461, Bolton U.S. Pat. No. 2,495,918, and Mignot U.S. Pat. No. 4,344,012, cited above, or by employing an ion exchange resin, as illustrated by Maley U.S. Pat. No. 3,782,953 and Noble U.S. Pat. No. 2,827,428. The emulsions, with or without sensitizers, can be dried and stored prior to use as illustrated by Research Disclosure, Vol. 101, September 1972, Item 10152. In the present invention washing is particularly advantageous in terminating ripening of the tabular grains after the completion of precipitation to avoid increasing their thickness and reducing their aspect ratio.
Although the procedures for preparing tabular silver halide grains described above will produce high aspect ratio tabular grain emulsions in which the tabular grains satisfying the thickness and diameter criteria for aspect ratio account for at least 50 percent of the total projected area of the total silver halide grain population, it is recognized that further advantages can be realized by increasing the proportion of such tabular grains present. Preferably at least 70 percent (optimally at least 90 percent) of the total projected area is provided by tabular silver halide grains meeting the thickness and diameter criteria. While minor amounts of nontabular grains are compatible with many photographic applications, to achieve the full advantages of tabular grains the proportion of tabular grains can be increased. Larger tabular silver halide grains can be mechanically separated from smaller, nontabular grains in a mixed population of grains using conventional separation techniques--e.g., by using a centrifuge or hydrocyclone. An illustrative teaching of hydrocyclone separation is provided by Audran et al U.S. Pat. No. 3,326,641.
b. Sensitization
Although not required to achieve the crossover advantages of this invention, the high aspect ratio tabular grain silver halide emulsions as well as other silver halide emulsions in the radiographic elements of this invention are preferably chemically sensitized. Preferred chemical sensitization of high aspect ratio tabular grain silver halide emulsions is taught by Kofron et al, cited above and here incorporated by reference. They can be chemically sensitized with active gelatin, as illustrated by T. H. James, The Theory of the Photographic Process, 4th Ed., Macmillan, 1977, pp. 67-76, or with sulfur, selenium, tellurium, gold, platinum, palladium, iridium, osmium, rhodium, rhenium, or phosphorus sensitizers or combinations of these sensitizers, such as at pAg levels of from 5 to 10, pH levels of from 5 to 8 and temperatures of from 30.degree. to 80.degree. C., as illustrated by Research Disclosure, Vol. 120, April 1974, Item 12008, Research Disclosure, Vol. 134, June 1975, Item 13452, Sheppard et al U.S. Pat. No. 1,623,499, Matthies et al U.S. Pat. No. 1,673,522, Waller et al U.S. Pat. No. 2,399,083, Damschroder et al U.S. Pat. No. 2,642,361, McVeigh U.S. Pat. No. 3,297,447, Dunn U.S. Pat. No. 3,297,446, McBride U.K. Pat. No. 1,315,755, Berry et al U.S. Pat. No. 3,772,031, Gilman et al U.S. Pat. No. 3,761,267, Ohi et al U.S. Pat. No. 3,857,711, Klinger et al U.S. Pat. No. 3,565,633, Oftedahl U.S. Pat. Nos. 3,901,714 and 3,904,415 and Simons U.K. Pat. No. 1,396,696; chemical sensitization being optionally conducted in the presence of thiocyanate compounds, as described in Damschroder U.S. Pat. No. 2,642,361; sulfur containing compounds of the type disclosed in Lowe et al U.S. Pat. No. 2,521,926, Williams et al U.S. Pat. No. 3,021,215, and Bigelow U.S. Pat. No. 4,054,457. It is specifically contemplated to sensitize chemically in the presence of finish (chemical sensitization) modifiers--that is, compounds known to suppress fog and increase speed when present during chemical sensitization, such as azaindenes, azapyridazines, azapyrimidines, benzothiazolium salts, and sensitizers having one or more heterocyclic nuclei. Exemplary finish modifiers are described in Brooker et al U.S. Pat. No. 2,131,038, Dostes U.S. Pat. No. 3,411,914, Kuwabara et al U.S. Pat. No. 3,554,757, Oguchi et al U.S. Pat. No. 3,565,631, Oftedahl U.S. Pat. No. 3,901,714, Walworth Canadian Pat. No. 778,723, and Duffin Photographic Emulsion Chemistry, Focal Press (1969), New York, pp. 138-143. Additionally or alternatively, the emulsions can be reduction sensitized--e.g., with hydrogen, as illustrated by Janusonis U.S. Pat. No. 3,891,446 and Babcock et al U.S. Pat. No. 3,984,249, by low pAg (e.g., less than 5) and/or high pH (e.g., greater than 8) treatment or through the use of reducing agents, such as stannous chloride, thiourea dioxide, polyamines and amineboranes, as illustrated by Allen et al U.S. Pat. No. 2,983,609, Oftedahl et al Research Disclosure, Vol. 136, August 1975, Item 13654, Lowe et al U.S. Pat. Nos. 2,518,698 and 2,739,060, Roberts et al U.S. Pat. Nos. 2,743,182 and '183, Chambers et al U.S. Pat. No. 3,026,203 and Bigelow et al U.S. Pat. No. 3,361,564. Surface chemical sensitization, including sub-surface sensitization, illustrated by Morgan U.S. Pat. No. 3,917,485 and Becker U.S. Pat. No. 3,966,476, is specifically contemplated.
Although the high aspect ratio tubular grain silver halide emulsions are generally responsive to the techniques for chemical sensitization known in the art in a qualitative sense, in a quantitative sense--that is, in terms of the actual speed increases realized--the tabular grain emulsions require careful investigation to identify the optimum chemical sensitization for each individual emulsion, certain preferred embodiments being more specifically discussed below.
The high aspect ratio tabular grain silver halide emulsions are in all instances spectrally sensitized. It is specifically contemplated to employ in combination with the high aspect ratio tabular grain emulsions and other emulsions disclosed herein spectral sensitizing dyes that exhibit absorption maxima in the blue and minus blue--i.e., green and red, portions of the visible spectrum. In addition, for specialized applications, spectral sensitizing dyes can be employed which improve spectral response beyond the visible spectrum. For example, the use of infrared absorbing spectral sensitizers is specifically contemplated.
The high aspect ratio tabular grain silver halide emulsions can be spectrally sensitized with dyes from a variety of classes, including the polymethine dye class, which classes include the cyanines, merocyanines, complex cyanines and merocyanines (i.e., tri-, tetra- and poly-nuclear cyanines and merocyanines), oxonols, hemioxonols, styryls, merostyryls and streptocyanines.
The cyanine spectral sensitizing dyes include, joined by a methine linkage, two basic heterocyclic nuclei, such as those derived from quinolinium, pyridinium, isoquinolinium, 3H-indolium, benz[e]indolium, oxazolium, oxazolinium, thiazolium, thiazolinium, selenazolium, selenazolinium, imidazolium, imidazolinium, benzoxazolium, benzothiazolium, benzoselenazolium, benzimidazolium, naphthoxazolium, naphthothiazolium, naphthoselenazolium, dihydronaphthothiazolium, pyrylium and imidazopyrazinium quaternary salts.
The merocyanine spectral sensitizing dyes include, joined by a methine linkage, a basic heterocyclic nucleus of the cyanine dye type and an acidic nucleus, such as can be derived from barbituric acid, 2-thiobarbituric acid, rhodanine, hydantoin, 2-thiohydantoin, 4-thiohydantoin, 2-pyrazolin-5-one, 2-isoxazolin-5-one, indan-1,3-dione, cyclohexane-1,3-dione, 1,3-dioxane-4,6-dione, pyrazolin-3,5-dione, pentane-2,4-dione, alkylsulfonylacetonitrile, malononitrile, isoquinolin-4-one, and chroman-2,4-dione.
One or more spectral sensitizing dyes may be used. Dyes with sensitizing maxima at wavelengths throughout the visible spectrum and with a great variety of spectral sensitivity curve shapes are known. The choice and relative proportions of dyes depends upon the region of the spectrum to which sensitivity is desired and upon the shape of the spectral sensitivity curve desired. Dyes with overlapping spectral sensitivity curves will often yield in combination a curve in which the sensitivity at each wavelength in the area of overlap is approximately equal to the sum of the sensitivities of the individual dyes. Thus, it is possible to use combinations of dyes with different maxima to achieve a spectral sensitivity curve with a maximum intermediate to the sensitizing maxima of the individual dyes.
Combinations of spectral sensitizing dyes can be used which result in supersensitization--that is, spectral sensitization that is greater in some spectral region than that from any concentration of one of the dyes alone or that which would result from the additive effect of the dyes. Supersensitization can be achieved with selected combinations of spectral sensitizing dyes and other addenda, such as stabilizers and antifoggants, development accelerators or inhibitors, coating aids, brighteners and antistatic agents. Any one of several mechanisms as well as compounds which can be responsible for supersensitization are discussed by Gilman, "Review of the Mechanisms of Supersensitization", Photographic Science and Engineering, Vol. 18, 1974, pp. 418-430.
Spectral sensitizing dyes also affect the emulsions in other ways. Spectral sensitizing dyes can also function as antifoggants or stabilizers, development accelerators or inhibitors, and halogen acceptors or electron acceptors, as disclosed in Brooker et al U.S. Pat. No. 2,131,038 and Shiba et al U.S. Pat. No. 3,930,860.
In a preferred form of this invention the tabular silver halide grains have adsorbed to their surfaces spectral sensitizing dye which exhibits a shift in hue as a function of adsorption. Any conventional spectral sensitizing dye known to exhibit a bathochromic or hypsochromic increase in light absorption as a function of adsorption to the surface of silver halide grains can be employed in the practice of this invention. Dyes satisfying such criteria are well known in the art, as illustrated by T. H. James, The Theory of the Photographic Process, 4th Ed., Macmillan, 1977, Chapter 8 (particularly, F. Induced Color Shifts in Cyanine and Merocyanine Dyes) and Chapter 9 (particularly, H. Relations Between Dye Structure and Surface Aggregation) and F. M. Hamer, Cyanine Dyes and Related Compounds, John Wiley and Sons, 1964, Chapter XVII (particularly, F. Polymerization and Sensitization of the Second Type). Merocyanine, hemicyanine, styryl, and oxonol spectral sensitizing dyes which produce H aggregates (hypsochromic shifting) are known to the art, although J aggregates (bathochromic shifting) is not common for dyes of these classes. Preferred spectral sensitizing dyes are cyanine dyes which exhibit either H or J aggregation.
In a specifically preferred form the spectral sensitizing dyes are carbocyanine dyes which exhibit J aggregation. Such dyes are characterized by two or more basic heterocyclic nuclei joined by a linkage of three methine groups. The heterocyclic nuclei preferably include fused benzene rings to enhance J aggregation. Preferred heterocyclic nuclei for promoting J aggregation are quinolinium, benzoxazolium, benzothiazolium, benzoselenazolium, benzimidazolium, naphthooxazolium, naphthothiazolium, and naphthoselenazolium quaternary salts.
Sensitizing action can be correlated to the position of molecular energy levels of a dye with respect to ground state and conduction band energy levels of the silver halide crystals. These energy levels can in turn be correlated to polarographic oxidation and reduction potentials, as discussed in Photographic Science and Engineering, Vol. 18, 1974, pp. 49-53 (Strumer et al), pp. 175-178 (Leubner) and pp. 475-485 (Gilman). Oxidation and reduction potentials can be measured as described by R. J. Cox, Photographic Sensitivity, Academic Press, 1973, Chapter 15.
The chemistry of cyanine and related dyes is illustrated by Weissberger and Taylor, Special Topics of Heterocyclic Chemistry, John Wiley and Sons, New York, 1977, Chapter VIII; Venkataraman, The Chemistry of Synthetic Dyes, Academic Press, New York, 1971, Chapter V; James, The Theory of the Photographic Process, 4th Ed., Macmillan, 1977, Chapter 8, and F. M. Hamer, Cyanine Dyes and Related Compounds, John Wiley and Sons, 1964.
Although native blue sensitivity of silver bromide or bromoiodide is usually relied upon in the art in emulsion layers intended to record exposure to blue light, significant advantages can be obtained by the use of spectral sensitizers, even where their principal absorption is in the spectral region to which the emulsions possess native sensitivity. For example, it is specifically recognized that advantages can be realized from the use of blue spectral sensitizing dyes. Even when the emulsions of the invention are high aspect ratio tabular grain silver bromide and silver bromoiodide emulsions, very large increases in speed are realized by the use of blue spectral sensitizing dyes. Where it is intended to expose emulsions according to the present invention in their region of native sensitivity, advantages in sensitivity as well as crossover properties can be gained by increasing the thickness of the tabular grains. For example, in one preferred form of the invention the emulsions are blue sensitized silver bromide and bromoiodide emulsions in which the tabular grains having a thickness of less than 0.5 micron and a diameter of at least 0.6 micron have an average aspect ratio of greater than 8:1, preferably at least 12:1 and account for at least 50 percent of the total projected area of the silver halide grains present in the emulsion, preferably 70 percent and optimally at least 90 percent. In the foregoing description 0.3 micron can, of course, be substituted for 0.5 micron without departing from the invention. In all instances the maximum average grain diameters contemplated for use in the radiographic elements of this invention are below 30 microns, preferably below 15 microns, and optimally below 10 microns.
Useful blue spectral sensitizing dyes for high aspect ratio tabular grain silver bromide and silver bromoiodide emulsions can be selected from any of the dye classes known to yield spectral sensitizers. Polymethine dyes, such as cyanines, merocyanines, hemicyanines, hemioxonols, and merostyryls, are preferred blue spectral sensitizers. Generally useful blue spectral sensitizers can be selected from among these dye classes by their absorption characteristics--i.e., hue. There are, however, general structural correlations that can serve as a guide in selecting useful blue sensitizers. Generally the shorter the methine chain, the shorter the wavelength of the sensitizing maximum. Nuclei also influence absorption. The addition of fused rings to nuclei tends to favor longer wavelengths of absorption. Substituents can also alter absorption characteristics.
Among useful spectral sensitizing dyes for sensitizing silver halide emulsions are those found in U.K. Pat. No. 742,112, Brooker U.S. Pat. Nos. 1,846,300, '301, '302, '303, '304, 2,078,233 and 2,089,729, Brooker et al U.S. Pat. Nos. 2,165,338, 2,213,238, 2,231,658, 2,493,747, '748, 2,526,632, 2,739,964 (Reissue 24,292), 2,778,823, 2,917,516, 3,352,857, 3,411,916 and 3,431,111, Wilmanns et al U.S. Pat. No. 2,295,276, Sprague U.S. Pat. Nos. 2,481,698 and 2,503,776, Carroll et al U.S. Pat. Nos. 2,688,545 and 2,704,714, Larive et al U.S. Pat. No. 2,921,067, Jones U.S. Pat. No. 2,945,763, Nys et al U.S. Pat. No. 3,282,933, Schwan et al U.S. Pat. No. 3,397,060, Riester U.S. Pat. No. 3,660,102, Kampfer et al U.S. Pat. No. 3,660,103, Taber et al U.S. Pat. Nos. 3,335,010, 3,352,680 and 3,384,486, Lincoln et al U.S. Pat. No. 3,397,981, Fumia et al U.S. Pat. Nos. 3,482,978 and 3,623,881, Spence et al U.S. Pat. No. 3,718,470 and Mee U.S. Pat. No. 4,025,349. Examples of useful dye combinations, including supersensitizing dye combinations, are found in Motter U.S. Pat. No. 3,506,443 and Schwan et al U.S. Pat. No. 3,672,898. As examples of supersensitizing combinations of spectral sensitizing dyes and nonlight absorbing addenda, it is specifically contemplated to employ thiocyanates during spectral sensitization, as taught by Leermakers U.S. Pat. No. 2,221,805; bis-triazinylaminostilbenes, as taught by McFall et al U.S. Pat. No. 2,933,390; sulfonated aromatic compounds, as taught by Jones et al U.S. Pat. No. 2,937,089; mercapto-substituted heterocycles, as taught by Riester U.S. Pat. No. 3,457,078; iodide, as taught by U.K. Pat. No. 1,413,826; and still other compounds, such as those disclosed by Gilman, "Review of the Mechanisms of Supersensitization", cited above.
Conventional amounts of dyes can be employed in spectrally sensitizing the emulsion layers containing nontabular or low aspect ratio tabular silver halide grains. To realize the full advantages of this invention it is preferred to absorb spectral sensitizing dye to the grain surfaces of the high aspect ratio tabular grain emulsions in a substantially optimum amount--that is, in an amount sufficient to realize at least 60 percent of the maximum photographic speed attainable from the grain under contemplated conditions of exposure. The quantity of dye employed will vary with the specific dye or dye combination chosen as well as the size and aspect ratio of the grains. It is known in the photographic art that optimum spectral sensitization is obtained with organic dyes at about 25 to 100 percent or more of monolayer coverage of the total available surface area of surface sensitive silver halide grains, as disclosed, for example, in West et al, "The Adsorption of Sensitizing Dyes in Photographic Emulsions", Journal of Phys. Chem., Vol 56, p. 1065, 1952; Spence et al, "Desensitization of Sensitizing Dyes", Journal of Physical and Colloid Chemistry, Vol. 56, No. 6, June 1948, pp. 1090-1103; and Gilman et al U.S. Pat. No. 3,979,213. Optimum dye concentration levels can be chosen by procedures taught by Mees, Theory of the Photographic Process, 1942, Macmillan, pp. 1067-1069.
Spectral sensitization can be undertaken at any stage of emulsion preparation heretofore known to be useful. Most commonly spectral sensitization is undertaken in the art subsequent to the completion of chemical sensitization. However, it is specifically recognized that spectral sensitization can be undertaken alternatively concurrently with chemical sensitization, can entirely precede chemical sensitization, and can even commence prior to the completion of silver halide grain precipitation, as taught by Philippaerts et al U.S. Pat. No. 3,628,960, and Locker et al U.S. Pat. No. 4,225,666. As taught by Locker et al, it is specifically contemplated to distribute introduction of the spectral sensitizing dye into the emulsion so that a portion of the spectral sensitizing dye is present prior to chemical sensitization and a remaining portion is introduced after chemical sensitization. Unlike Locker et al, it is specifically contemplated that the spectral sensitizing dye can be added to the emulsion after 80 percent of the silver halide has been precipitated. Sensitization can be enhanced by pAg adjustment, including cycling, during chemical and/or spectral sensitization. A specific example of pAg adjustment is provided by Research Disclosure, Vol. 181, May 1979, Item 18155.
It has been discovered quite unexpectedly by Kofron et al, cited above, that high aspect ratio tabular grain silver halide emulsions can exhibit improved speed-granularity relationships when chemically and spectrally sensitized than have been heretofore realized using low aspect ratio tabular grain silver halide emulsions and have been heretofore realized using silver halide emulsions of the highest known speed-granularity relationships. Best results have been achieved using minus blue spectral sensitizing dyes.
In one preferred form, spectral sensitizers can be incorporated in the emulsions of the present invention prior to chemical sensitization. Similar results have also been achieved in some instances by introducing other adsorbable materials, such as finish modifiers, into the emulsions prior to chemical sensitization.
Independent of the prior incorporation of adsorbable materials, it is preferred to employ thiocyanates during chemical sensitization in concentrations of from about 2.times.10.sup.-3 to 2 mole percent, based on silver, as taught by Damschroder U.S. Pat. No. 2,642,361, cited above. Other ripening agents can be used during chemical sensitization.
In still a third approach, which can be practiced in combination with one or both of the above approaches or separately thereof, it is preferred to adjust the concentration of silver and/or halide salts present immediately prior to or during chemical sensitization. Soluble silver salts, such as silver acetate, silver trifluoroacetate, and silver nitrate, can be introduced as well as silver salts capable of precipitating onto the grain surfaces, such as silver thiocyanate, silver phosphate, silver carbonate, and the like. Fine silver halide (i.e., silver bromide, iodide, and/or chloride) grains capable of Ostwald ripening onto the tabular grain surfaces can be introduced. For example, a Lippmann emulsion can be introduced during chemical sensitization. Maskasky U.S. Ser. No. 431,855, filed concurrently herewith and commonly assigned, titled CONTROLLED SITE EPITAXIAL SENSITIZATION, which is a continuation-in-part of U.S. Ser. No. 320,920, filed Nov. 12, 1981, now abandoned both of which are here incorporated by reference, discloses the chemical sensitization of spectrally sensitized high aspect ratio tabular gain emulsions at one or more ordered discrete sites of the tabular grains. It is believed that the preferential adsorption of spectral sensitizing dye on the crystallographic surfaces forming the major faces of the tabular grains allows chemical sensitization to occur selectively at unlike crystallographic surfaces of the tabular grains.
The preferred chemical sensitizers for the highest attained speed-granularity relationships are gold and sulfur sensitizers, gold and selenium sensitizers, and gold, sulfur, and selenium sensitizers. Thus, in a preferred form of the invention, high aspect ratio tabular grain silver bromide or, most preferably, silver bromoiodide emulsions contain a middle chalcogen, such as sulfur and/or selenium, which may not be detectable, and gold, which is detectable. The emulsions also usually contain detectable levels of thiocyanate, although the concentration of the thiocyanate in the final emulsions can be greatly reduced by known emulsion washing techniques. In various of the preferred forms indicated above the tabular silver bromide or silver bromoiodide grains can have another silver salt at their surface, such as silver thiocyanate, or another silver halide of differing halide content (e.g., silver chloride or silver bromide), although the other silver salt may be present below detectable levels.
Although not required to realize all of their advantages, the emulsions employed in the present invention are preferably, in accordance with prevailing manufacturing practices, substantially optimally chemically as well as being substantially optimally spectrally sensitized. That is, they preferably achieve speeds of at least 60 percent of the maximum log speed attainable from the grains in the spectral region of sensitization under the contemplated conditions of use and processing. Log speed is herein defined as 100 (1-log E), where E is measured in meter-candle-seconds at a density of 0.1 above fog. Once the silver halide grains of an emulsion have been characterized, it is possible to estimate from further product analysis and performance evaluation whether an emulsion layer of a product appears to be substantially optimally chemically and spectrally sensitized in relation to comparable commercial offerings of other manufacturers.
c. Completion of the radiographic element
Once high aspect ratio tabular grain emulsions have been generated by precipitation procedures, washed, and sensitized, as described above, their preparation can be completed by the incorporation of conventional photographic addenda.
Dickerson U.S. Pat. No. 430,574, filed concurrently herewith and commonly assigned, titled FOREHARDENED PHOTOGRAPHIC ELEMENTS AND PROCESSES FOR THEIR USE, which is a continuation-in-part of U.S. Ser. No. 320,911, filed Nov. 12, 1981, now abandoned, both of which are here incorporated by reference, discloses that hardening radiographic elements according to the present invention intended to form silver images to an extent sufficient to obviate the necessity of incorporating additional hardener during processing permits increased silver covering power to be realized as compared to radiographic elements similarly hardened and processed, but employing nontabular or less than high aspect ratio tabular grain emulsions. Specifically, it is taught to harden the high aspect ratio tabular grain emulsion layers and other hydrophilic colloid layers of radiographic elements in an amount sufficient to reduce swelling of the layers to less than 200 percent, percent swelling being determined by (a) incubating the radiographic element at 38.degree. C. for 3 days at 50 percent relative humidity, (b) measuring layer thickness, (c) immersing the radiographic element in distilled water at 21.degree. C. for 3 minutes, and (d) measuring change in layer thickness. Although hardening of the radiographic elements intended to form silver images to the extent that hardeners need not be incorporated in processing solutions is specifically preferred, it is recognized that the emulsions of the present invention can be hardened to any conventional level. It is further specifically contemplated to incorporate hardeners in processing solutions, as illustrated, for example, by Research Disclosure, Vol. 184, August 1979, Item 18431, Paragraph K, relating particularly to the processing of radiographic materials.
Typical useful incorporated hardeners (forehardeners) include formaldehyde and free dialdehydes, such as succinaldehyde and glutaraldehyde, as illustrated by Allen et al U.S. Pat. No. 3,232,764; blocked dialdehydes, as illustrated by Kaszuba U.S. Pat. No. 2,586,168, Jeffreys U.S. Pat. No. 2,870,013, and Yamamoto et al U.S. Pat. No. 3,819,608; .alpha.-diketones, as illustrated by Allen et al U.S. Pat. No. 2,725,305; active esters of the type described by Burness et al U.S. Pat. No. 3,542,558; sulfonate esters, as illustrated by Allen et al U.S. Pat. Nos. 2,725,305 and 2,726,162; active halogen compounds, as illustrated by Burness U.S. Pat. No. 3,106,468, Silverman et al U.S. Pat. No. 3,839,042, Ballantine et al U.S. Pat. No. 3,951,940 and Himmelmann et al U.S. Pat. No. 3,174,861; s-triazines and diazines, as illustrated by Yamamoto et al U.S. Pat. No. 3,325,287, Anderau et al U.S. Pat. No. 3,288,775 and Stauner et al U.S. Pat. No. 3,992,366; epoxides, as illustrated by Allen et al U.S. Pat. No. 3,047,394, Burness U.S. Pat. No. 3,189,459 and Birr et al German Pat. No. 1,085,663; aziridines, as illustrated by Allen et al U.S. Pat. No. 2,950,197, Burness et al U.S. Pat. No. 3,271,175 and Sato et al U.S. Pat. No. 3,575,705; active olefins having two or more active vinyl groups (e.g. vinylsulfonyl groups), as illustrated by Burness et al U.S. Pat. Nos. 3,490,911, 3,539,644 and 3,841,872 (Reissue 29,305), Cohen U.S. Pat. No. 3,640,720, Kleist et al German Pat. No. 872,153 and Allen U.S. Pat. No. 2,992,109; blocked active olefins, as illustrated by Burness et al U.S. Pat. No. 3,360,372 and Wilson U.S. Pat. No. 3,345,177; carbodiimides, as illustrated by Blout et al German Pat. No. 1,148,446; isoxazolium salts unsubstituted in the 3-position, as illustrated by Burness et al U.S. Pat. No. 3,321,313; esters of 2-alkoxy-N-carboxydihydroquinoline, as illustrated by Bergthaller et al U.S. Pat. No. 4,013,468; N-carbamoyl and N-carbamoyloxypyridinium salts, as illustrated by Himmelmann U.S. Pat. No. 3,880,665; hardeners of mixed function, such as halogen-substituted aldehyde acids (e.g., mucochloric and mucobromic acids), as illustrated by White U.S. Pat. No. 2,080,019,' onium substituted acroleins, as illustrated by Tschopp et al U.S. Pat. No. 3,792,021, and vinyl sulfones containing other hardening functional groups, as illustrated by Sera et al U.S. Pat. No. 4,028,320; and polymeric hardeners, such as dialdehyde starches, as illustrated by Jeffreys et al U.S. Pat. No. 3,057,723, and copoly(acrolein-methacrylic acid), as illustrated by Himmelmann et al U.S. Pat. No. 3,396,029.
The use of forehardeners in combination is illustrated by Sieg et al U.S. Pat. No. 3,497,358, Dallon et al U.S. Pat. Nos. 3,832,181 and 3,840,370 and Yamamoto et al U.S. Pat. No. 3,898,089. Hardening accelerators can be used, as illustrated by Sheppard et al U.S. Pat. No. 2,165,421, Kleist German Pat. No. 881,444, Riebel et al U.S. Pat. No. 3,628,961 and Ugi et al U.S. Pat. No. 3,901,708. The patents illustrative of hardeners and hardener combinations are here incorporated by reference.
In addition to the features specifically described above the radiographic elements of this invention can include additional features of a conventional nature in radiographic elements. Exemplary features of this type are disclosed, for example, in Research Disclosure, Item 18431, cited above and here incorporated by reference. For example, the emulsions can contain stabilizers, antifoggants, and antikink agents, as set forth in Paragraph II, A through K. The radiographic element can contain antistatic agents and/or layers, as set forth in Paragraph III. The radiographic elements can contain overcoat layers, as set out in Paragraph IV. The overcoat layers can contain matting agents disclosed in Research Disclosure, Item 17643, cited above, Paragraph VI. The overcoat and other layers of the radiographic elements can contain plasticizers and lubricants, such as those disclosed in Item 17643, Paragraph XII. Although the radiographic elements of this invention will in most applications be used to form silver images, color materials, such as those disclosed in Item 17643, Paragraph VII, can be incorporated to permit the formation of dye or dye-enhanced silver images. Developing agents and development modifiers, such as those set forth in Item 17643, Paragraphs XX and XXI can be optionally incorporated. The crossover advantages of the present invention can be further improved by employing conventional crossover exposure control approaches, as disclosed in Item 18431, Paragraph V.
In accordance with established practices within the art it is specifically contemplated to blend the high aspect ratio tabular grain emulsions with each other or with conventional emulsions to satisfy specific emulsion layer requirements. For example, it is known to blend emulsions to adjust the characteristic curve of a photographic element to satisfy a predetermined aim. Blending can be employed to increase or decrease maximum densities realized on exposure and processing, to decrease or increase minimum density, and to adjust characteristic curve shape intermediate its toe and shoulder. To accomplish this the high aspect ratio tabular grain emulsions can be blended with conventional silver halide emulsions, such as those described in Item 17643, cited above, Paragraph I. It is specifically contemplated to blend the emulsions as described in sub-paragraph F of Paragraph I. When a relatively fine grain silver chloride emulsion is blended with the emulsions of the present invention, particularly the silver bromoiodide emulsions, a further increase in the sensitivity--i.e., speed-granularity relationship--of the emulsion can result.
The supports can be of any conventional type known to permit crossover. Preferred supports are polyester film suports. Poly(ethylene terephthalate) film supports are specifically preferred. Such supports as well as their preparation are disclosed in Scarlett U.S. Pat. No. 2,823,421, Alles U.S. Pat. No. 2,779,684, and Arvidson and Stottlemyer U.S. Pat. No. 3,939,000. Medical radiographic elements are usually blue tinted. Generally the tinting dyes are added directly to the molten polyester prior to extrusion and therefore must be thermally stable. Preferred tinting dyes are anthraquinone dyes, such as those disclosed by Hunter U.S. Pat. No. 3,488,195, Hibino et al U.S. Pat. No. 3,849,139, Arai et al U.S. Pat. Nos. 3,918,976 and 3,933,502, Okuyama et al U.S. Pat. No. 3,948,664, and U.K. Pat. Nos. 1,250,983 and 1,372,668.
The spectral sensitizing dyes are chosen to exhibit an absorption peak in their adsorbed state, usually, in their aggregated form, in the H or J band, in a region of the spectrum corresponding to the wavelength of electromagnetic radiation to which the element is being imagewise exposed. The electromagnetic radiation producing imagewise exposure is emitted from phosphors of intensifying screens. A separate intensifying screen exposes each of the two imaging units located on opposite sides of the support. The intensifying screens can emit light in the ultraviolet, blue, green, or red portions of the spectrum, depending upon the specific phosphors chosen for incorporation therein. It is common for the intensifying screens to emit light in the green (500 to 600 nm) region of the spectrum. Therefore, the preferred spectral sensitizing dyes for use in the practice of this invention are those which exhibit an absorption peak in the green portion of the spectrum. In a specifically preferred form of the invention the spectral sensitizing dye is a carbocyanine dye exhibiting a J band absorption when adsorbed to the tabular grains in a spectral region corresponding to peak emission by the intensifying screen, usually the green region of the spectrum.
The intensifying screens can themselves form a part of the radiographic elements, but usually they are separate elements which are reused to provide exposures of successive radiographic elements. Intensifying screens are well known in the radiographic art. Conventional intensifying screens and their components are disclosed by Research Disclosure, Vol. 18431, cited above, Paragraph IX, and by Rosecrants U.S. Pat. No. 3,737,313, the disclosures of which are here incorporated by reference.
The exposed radiographic elements can be processed by any convenient conventional technique. Such processing techniques are illustrated by Research Disclosure, Item 17643, cited above, Paragraph XIX. Roller transport processing is particularly preferred, as illustrated by Russel et al U.S. Pat. Nos. 3,025,779 and 3,515,556, Barnes et al U.S. Pat. No. 3,545,971, Taber et al U.S. Pat. No. 3,647,459, and Rees et al U.K. Pat. No. 1,269,268. Hardening development can be undertaken, as illustrated by Allen et al U.S. Pat. No. 3,232,761. Either the developers or the photographic elements can contain adducts of thioamine and glutaraldehyde or acrylic aldehyde, as illustrated by Amering U.S. Pat. No. 3,869,289 and Plakunov et al U.S. Pat. No. 3,708,302.
EXAMPLES
The invention can be better appreciated by reference to the following illustrative examples.
In each of the examples term "percent" means percent by weight, unless otherwise indicated; and the term "M" stands for molar concentration, unless otherwise indicated. All solutions, unless otherwise indicated are aqueous solutions.
EXAMPLES 1 through 3
For the purpose of comparing crossover as a function of tabular grain aspect ratio, three high aspect ratio tabular grain silver bromide emulsions satisfying the requirements of the present invention and a tabular grain silver bromide emulsion having a lower aspect ratio were prepared. The tabular grain characteristics of the emulsions and the crossover results are set forth below in Table I.
TABLE I______________________________________ Aver- % of Cross- age Thick- Pro- over Aspect Diameter ness jectedEmulsion Results Ratio (.mu.m) (.mu.m) Area______________________________________Control 1 22.0 7:1 2.5 0.36 >50Example 1 17.7 12:1 2.7 0.22 >80Example 2 17.0 14:1 2.3 0.16 >90Example 3 15.4 25:1 2.5 0.10 >90______________________________________
Example emulsions 1 through 3 were high aspect ratio tabular grain emulsions within the definition limits of this patent application. Although some tabular grains of less than 0.6 micron in diameter were included in computing the tabular grain average diameters and percent projected area in these and subsequent example emulsions, except where their exclusion is specifically noted, insufficient small diameter tabular grains were present to alter significantly the numbers reported.
To obtain a qualitative ranking of the emulsions in terms of crossover performance the emulsions were identically coated on separate, identical poly(ethylene terephthalate) transparent film supports. The emulsions were each coated at 21.6 mg silver per dm.sup.2 and 28.8 mg gelatin per dm.sup.2. Prior to coating the emulsions were each identically sensitized to the green portion of the spectrum with 600 mg/Ag mole of anhydro-5,5'-dichloro-9-ethyl-3,3'-di(3-sulfopropyl)oxacarbocyanine hydroxide, sodium salt and 400 mg/Ag mole potassium iodide. The emulsions were forehardened with 1.5% by weight bis(vinylsulfonylmethyl)ether, based on the total weight of gelatin.
The manner in which the crossover test results were obtained can best be described by reference to FIG. 1. The coated sample 100 to be tested is shown comprised of the emulsion coating 102 and the support 104. The sample is positioned on a conventional green sensitive radiographic element 106, commercially available under the trademark Kodak Ortho M Film, comprised of an emulsion coating 108 and a transparent film support 110. A black opaque paper layer 112 was positioned adjacent the support surface opposite the emulsion coating. A second black opaque paper layer 114 was positioned to overlie the emulsion coating 108 at a location laterally displaced from the sample 100. A separate sample 106a, identical to the radiographic element 106, was positioned on the paper layer 114 with its emulsion coating 108a farthest from the paper layer. A conventional green emitting X-ray screen 116, commercially available under the Lanex trademark, is shown overlying the samples 100 and 106a. A test object 118 is shown interposed between the screen and the source of X-radiation indicated schematically by the arrows 120. The test object was a laminated aluminum step wedge containing 24 steps, adjacent steps providing, on the average, a difference in transmitted radiation (E) of about 0.10 log E and the radiopacity of the steps progressively increasing from substantially zero for the least dense step.
In the configuration shown in FIG. 1 the assemblage was exposed to radiation from a Picker Corp. single-phase X-ray generator operating a Machlett Dymax Type 59B X-ray tube. Exposure times were 1 second using a tube current of 100 ma and a tube potential of 70 kilovolts. Following exposure the radiographic elements 106 and 106a were processed in a conventional radiographic element processor, commercially available under the trademark Kodak RP X-Omat Film Processor M6A-N, using the standard developer for this processor, commercially available under the trademark MX-810 developer. Development time was 21 seconds at 35.degree. C.
The test results can best be appreciated by reference to FIG. 2, wherein two characteristic curves 201 and 203 are shown. The curves can be resolved into three separate portions. Toe portions 201a and 203a of the curves show little increase in density as a function of increasing exposure. Intermediate portions 201b and 203b are schematically shown to provide a perfect linear relationship between increasing exposure and increasing density. In actual practice the intermediate portions of the characteristic curves are not always linear, but are usually approximate linearity. The shoulder portions 201c and 203c of the curves, like the toe regions, again show little increase in density as exposure is increased.
When a radiographic element containing two identical silver halide emulsion layers on opposite sides of a transparent film support is exposed from one side using a screen such as 118 activated to fluoresce in response to X-ray exposure, identical processing of the emulsion layers does not produce identical characteristic curves. Rather, two laterally offset characteristic curves are produced, as schematically illustrated by curves 201 and 203. The emulsion layer farthest from the exposing screen has been exposed entirely by radiation which has penetrated the nearest emulsion layer and the film support. Thus, the farthest emulsion layer from the screen is exposed entirely by radiation which has "crossed over". The average displacement 204 (expressed as .DELTA. log E) between the intermediate portions 201b and 203b of the characteristic curves can be used to calculate percent crossover for the radiographic element by using the following equation: ##EQU1##
To provide a qualitative ranking of crossover as a function of aspect ratio a characteristic curve corresponding to curve 201 was plotted for each sample 106a and compared to a second characteristic curve corresponding to curve 203 obtained from the portion of the radiographic element 106 underlying the coating sample 100. By measuring the average displacement of the intermediate portions of the characteristic curves and employing equation (A) a crossover test result was obtained. The crossover test results reported in Table I show that the tabular silver bromide emulsions of higher aspect ratio useful in the radiographic elements of this invention are capable of reducing the percentage of crossover obtained.
EXAMPLE 4
An emulsion according to the invention similar to that of Examples 1 through 3, but having an average aspect ratio of between 12 and 15:1 with an average tabular grain thickness of 0.1 micron, 85 percent of the total grain projected area being provided by tabular grains, was coated on both sides of a poly(ethylene terephthalate) film support. The total silver coverage was 54 mg/dm.sup.2 on both sides of the support. A sample of the radiographic element was measured for percent absorption as a function of wavelength and found to have a peak absorption at 545 nm.
The Example 4 radiographic element was exposed for 1/50 second in a Macbeth Sensitometer having a 2850.degree. K. light source through a Corning 4010 filter to simulate the illumination of a green emitting screen. A test object was interposed between the element and the light exposure source. The test object was of a standard type having a 21 density step scale ranging from 0 to 3.0 density in 0.15 increments. Exposed samples were processed as described above in Examples 1 through 3, except for variations in time and temperature of processing indicated below in Tables II and III.
TABLE II______________________________________Effect of Development Timeon Speed and Contrast Log Speed.sup.1 Contrast.sup.2 10 21 30 10 21 30Element sec sec sec sec sec sec______________________________________Example 4 337 344 348 3.12 3.35 3.36______________________________________
TABLE III______________________________________Effect of Development Temperatureon Speed and Contrast Log Speed.sup.1 Contrast.sup.2Element 32.degree. C. 35.degree. C. 41.degree. C. 32.degree. C. 35.degree. C. 41.degree. C.______________________________________Example 4 340 344 353 3.30 3.36 3.36______________________________________ .sup.1 Log Speed is defined by 100 (1log E), log E being measured at 1.0 above gross fog. .sup.2 Contrast was taken as the slope of straight line between two point on the sensitometric curve at 0.2 and 2.0 density above gross fog.
It can be seen from Tables II and III that the radiographic element of the present invention exhibited little variation in speed and contrast as a function of variations in development times and temperatures. The present invention offers significant advantages in processing latitude not afforded by a conventional radiographic element.
EXAMPLE 5
Two samples of the emulsion according to the invention employed in Example 4 were coated on both sides of a support at a total silver coverage of 43 mg/dm.sup.2. Processing was at 35.degree. C. for 21 seconds. In all other respects the description of Example 4 is applicable.
Sensitometric results are summarized in Table IV below:
TABLE IV______________________________________Sensitometric Comparison Ag Mini- Maxi- Coverage mum mum Log Con-Element (mg/dm.sup.2) Density Density Speed.sup.1 trast.sup.2______________________________________Sample 1 43 .18 3.82 347 2.86(Example)Sample 2 43 .19 3.79 342 2.82(Example)______________________________________ .sup.1 See Tables II and III .sup.2 See Tables II and III
In reviewing the results reported in Table IV it can be seen that an acceptable response is being obtained from the radiographic elements of the invention, even though the radiographic elements of the invention contain a 20 percent reduction in silver coverage as compared to Example 4. In addition the radiographic elements of this invention exhibit acceptable crossover characteristics. In this respect this example illustrates that the invention is not limited to achieving radiographic elements exhibiting reduced crossover. The radiographic elements of the present invention are also capable of permitting reduced silver coverages to be realized without increasing crossover to unacceptable levels. Further, it should be apparent that the advantages of the invention can be realized by any desired combination of reduced silver coverage and reduced crossover.
EXAMPLES 6 through 9
For the purpose of further illustrating the reduced crossover demonstrated by the radiographic elements of this invention, three radiographic elements according to this invention and a control radiographic element were prepared.
An emulsion, designated Example 6, was coated on both major surfaces of a poly(ethylene terephthalate) film support. Each side contained an emulsion layer of 22.9 mg silver/dm.sup.2 and 28.6 mg gelatin/dm.sup.2 with a 8.8 mg gelatin/dm.sup.2 overcoat. The emulsion was forehardened with 1.5% by weight bis(vinylsulfonylmethyl) ether based on the total weight of gelatin.
An emulsion, designated Example 7, was coated similarly as Emulsion 6, except each side contained the emulsion at 28.45 mg silver/dm.sup.2 and was forehardened with 0.75% by weight bis(vinylsulfonylmethyl) ether.
To provide Example 8 the Example 7 emulsion was also coated as described above, except that each side of the support contained the emulsion at 22.6 mg silver/dm.sup.2.
An emulsion, designated Control 2, was coated similarly as Example 6, except each side contained the emulsion at 28.4 mg silver/dm.sup.2 and was forehardened with 0.75% by weight bis(vinylsulfonylmethyl)ether.
An emulsion, designated Control 3, was also coated as Control 2 described above, but each side of the support contained silver coverage of 28.25 mg/dm.sup.2.
The characteristics of the emulsions and the crossover performance are set forth below in Table V.
TABLE V______________________________________ Cross- Silver Br/I over coverage Aspect mole percent (mg/dm.sup.2) ratio percent______________________________________Control 2 48 56.8 .perspectiveto.1:1 99/1Control 3 39 56.5 .perspectiveto.1:1 99/1Example 6 27 45.8 8.1:1 100/0Example 7 16 45.2 16.8:1 98.5/1.5Example 8 13 56.9 16.8:1 98.5/1.5______________________________________
The coatings were exposed to radiation from a Picker Corp. single-phase X-ray generator operating a Machlett Dymax Type 59B X-ray tube. Exposure times were 1 second using a tube current of 100 ma and a tube potential of 70 kilovolts. Following exposure the radiographic elements were processed in a conventional radiographic element processor, commercially available under the trademark Kodak RP X-Omat Film Processor M6A-N, using the standard developer for this processor, commercially available under the trademark MX-810 developer. Development time was 21 seconds at 35.degree. C.
The crossover comparisons of the coatings were obtained from a sensitometric exposure utilizing one intensifying screen adjacent to the film. Emission from the single screen produced a primary sensitometric curve in the adjacent layer and a secondary, slower curve in the non-adjacent layer. Density vs. Log E plots were made and percent crossover was calculated using formula A above.
As set out in Table V the high aspect ratio tabular grain silver halide emulsions exhibited reduced crossover when coated on both sides of a support and tested in an X-ray format. Example 7 demonstrated a substantial reduction in crossover exposure vs. Control 3 (16% vs. 39% respectively), even at twenty percent less silver laydown.
In addition the sensitized tabular grain AgBr Example 6 emulsion was coated on one side only at 23.1 mg. silver/dm.sup.2 and evaluated for crossover in the manner described for Examples 1-3 above. The crossover result was 19. This value is consistent with the results of crossover vs. aspect ratio as reported in Table I of the patent application. The difference in crossover (27 vs. 19) between the two-side coating and the single-side coating of this emulsion can be attributed to light loss which occurs when the emulsion layers are not in optical contact, as occurs when separate films are used to measure crossover.
Two-side coatings of Emulsions 6, 7, and 8 as described above were exposed and processed as described in Example 4, except that the temperature (except where otherwise noted) was 33.degree. C. For purposes of comparison an approximately 1:1 aspect ratio silver bromoiodide emulsion (99:1 mole ratio Br:I), Control 4, was coated on each side of a poly(ethylene terephthalate) film support at a silver coverage of 58.1 mg/dm.sup.2 and 58.1 mg gelatin/dm.sup.2 with an 8.8 mg gelatin/dm.sup.2 overcoat. The emulsion as forehardened with 0.5% by weight bis(vinylsulfonylmethyl)ether based on total weight of gelatin. The increased silver coverage of Control 4 as compared to the coatings of Emulsions 6, 7, and 8 was necessary to increase contrast to levels comparable to those obtained with Emulsions 6, 7, and 8. When Control 4 was coated at silver coverages similar to Emulsions 6, 7, and 8, the contrasts obtained were well below those typically desired in commercial radiographic elements.
The effects of varied time of development on photographic speed and contrast are summarized in Table VI while the effects of varied temperature of development on photographic speed and contrast are summarized in Table VII.
TABLE VI______________________________________Effect of Development Timeon Speed and Contrast Log Speed.sup.1 Contrast.sup.2 10 21 30 10 21 30Element sec sec sec .DELTA.S.sup.3 sec sec sec .DELTA.C.sup.4______________________________________Emulsion 6 356 367 375 19 2.57 2.86 2.86 0.29Emulsion 7 279 290 296 17 2.08 2.27 2.36 0.28Emuslion 8 282 292 299 17 2.27 2.46 2.57 0.30Control 4 286 326 332 46 1.30 2.27 2.50 1.20______________________________________
TABLE VII______________________________________Effect of Development Temperatureon Speed and Contrast Log Speed.sup.1 Contrast.sup.2 31.1 33.3 35.5 31.1 33.3 35.5Element .degree.C. .degree.C. .degree.C. .DELTA.S.sup.3 .degree.C. .degree.C. .degree.C. .DELTA.C.sup.4______________________________________Emulsion 6 370 373 373 3 2.77 2.96 2.91 0.14Emulsion 7 291 300 299 9 2.21 2.30 2.46 0.25Emulsion 8 293 300 303 10 2.30 2.57 2.53 0.23Control 4 325 330 336 11 2.30 2.39 2.50 0.20______________________________________ .sup.1 See Tables II and III .sup.2 See Tables II and III .sup.3 Change in Log Speed .sup.4 Change in Contrast
From Table VI it is apparent that the 1:1 aspect ratio emulsion, Control 4, exhibited a much larger change in both speed and contrast as a function of time of development than the high aspect ratio tabular grain emulsions. In comparing Emulsion 6, a silver bromide emulsion, with Emulsions 7 and 8, silver bromoiodide emulsions, it is apparent that the presence or absence of iodide did not in this instance significantly affect the results observed.
From Table VII it is apparent that the performance of Emulsion 6 was superior and that the performance of Emulsions 7 and 8 and Control 4 were roughly comparable. In this instance it appears that the absence of iodide accounted for the relatively lower speed and contrast changes observed for Emulsion 6. However, when elements containing high aspect ratio emulsions and nontabular emulsions each having iodide concentrations above about 2 mole percent are compared, the elements containing the high aspect ratio tabular grain emulsions show relatively less changes in speed and contrast as a function of differences in processing temperature.
APPENDIX
The following preparative details form no part of this invention:
A. Control 1
To a 1.066 liter aqueous bone gelatin, 1.21 molar potassium bromide solution (1.9% gelatin, Solution A) at 70.degree. C., pH 6.0 and pBr approximately 0.08 was added by single-jet at constant flow rate over an 11 minute period with stirring an aqueous solution of silver nitrate (1.11 molar, Solution B). (In this and all subsequent emulsion preparations the contents of the reaction vessel were vigorously stirred during silver salt addition.) The emulsion was ripened by holding with stirring for 15 minutes at 70.degree. C. 1.0 Mole of silver was used to prepare this emulsion.
The emulsion was sensitized chemically by adding 8.5 mg Na.sub.2 S.sub.2 O.sub.3.5H.sub.2 O/mole Ag, 9.91 grams of phthalated gelatin and heating the emulsion for 30 minutes at 52.degree. C. and pH 6.0.
At the end of the 30 minute chemical sensitization step, the emulsion was adjusted to pH 6.0 and pAg 10.6 at 52.degree. C. The emulsion was then chill-set and noodle washed until pAg.ltoreq.7.8.
B. Example 1
To a 17.5 liter aqueous bone gelatin, 0.14 molar potassium bromide solution (1.5% gelatin, Solution A) at 55.degree. C. and pBr 0.85 were added by double-jet addition over an 8 minute period (consuming 1.05% of the total siliver used) an aqueous solution of potassium bromide (1.15 molar, Solution B-1) and an aqueous solution of silver nitrate (1.00 molar, Solution C-1). After the initial 8 minutes, Solutions B-1 and C-1 were halted.
Aqueous solutions of potassium bromide (2.29 molar, Solution B-2) and silver nitrate (2.0 molar, Solution C-2) were added next to the reaction vessel by the double-jet technique at pBr 0.85.degree. and 55.degree. C. using an accelerated flow rate (4.2X from start to finish) until Solution C-2 was exhausted (approximately 20 minutes; consuming 14.1% of the total silver used). Solution B-2 was halted.
An aqueous solution of silver nitrate (2.0 molar, Solution C-3) was added to the reaction vessel for approximately 12.3 minutes until pBr 2.39 at 55.degree. C. was attained, consuming 10.4% of the total silver used. The emulsion was held at pBr 2.39 at 55.degree. C. with stirring for 15 minutes.
Solution C-3 and an aqueous solution of potassium bromide (2.0 molar, Solution B-3) were added next by double-jet addition to the reaction vessel at a constant flow rate over approximately an 88 minute period (consuming 74.5% of the total silver used) while maintaining pBr 2.39 at 55.degree. C. Solutions B-3 and C-3 were halted. A total of 41.1 moles of silver were used to prepare this emulsion.
Finally the emulsion was cooled to 35.degree. C. and coagulation washed as described in Yutzy and Russell U.S. Pat. No. 2,614,929.
C. Example 2
To an aqueous solution of bone gelatin, 0.14 molar potassium bromide (1.5% gelatin, Solution A) at pBr 0.85 and 55.degree. C. were added with stirring by double-jet addition at constant flow rate over an 8 minute period (consuming 3.22% of the total silver used) an aqueous solution of potassium bromide (1.15 molar, Solution B-1) and silver nitrate (1.0 molar, Solution C-1). After the initial 8 minute period Solutions B-1 and C-1 were halted.
Aqueous solutions of potassium bromide (3.95 molar, Solution B-2) and silver nitrate (2.0 molar, Solution C-2) were added next at pBr 0.85 and 55.degree. C. utilizing an accelerated double-jet flow rate (4.2X from start to finish) until Solution C-2 was exhausted (approximately 20 minutes; consuming 28.2% of the total silver used). Solution B-2 was halted.
An aqueous solution of silver nitrate (2.0 molar, Solution C-3) was added at constant flow rate for approximately 2.5 minutes until pBr 2.43 at 55.degree. C. was attained, consuming 4.18% of the total silver used. The emulsion was held with stirring for 15 minutes at 55.degree. C.
Solution C-3 and an aqueous solution of potassium bromide (2.0 molar, Solution B-3) were added next at pBr 2.43 and 55.degree. C. utilizing an accelerated flow rate technique (1.4X from start to finish) for 31.1 minutes (consuming 64.4% of the total silver used). Solutions B-3 and C-3 were halted. 29.5 Moles of silver were used to prepare the emulsion.
Finally, the emulsion was cooled to 35.degree. C. and coagulation washed as described for Example 1.
D. Example 3
To an aqueous bone gelatin, 0.14 molar potassium bromide solution (1.5% gelatin, Solution A) at pBr 0.85 and 55.degree. C. were added by double-jet addition with stirring at constant flow rate over an 8 minute period (consuming 4.76% of the total silver used) an aqueous solution of potassium bromide (1.15 molar, Solution B-1) and an aqueous solution of silver nitrate (1.0 molar, Solution C-1). After the initial 8 minutes, Solution B-1 and C-1 were halted.
Aqueous solutions of potassium bromide (2.29 molar, Solution B-2) and siliver nitrate (2.0 molar, Solution C-2) were added next at pBr 0.85 and 55.degree. C. by double-jet addition utilizing accelerated flow (4.2X from start to finish) until Solution C-2 was exhausted (approximately 20 minutes; consuming 59.5% of the total silver used). Solution B-2 was halted. Halide salts Solutions B-1 and B-2 were each added at three points to the surface of Solution A in the procedure described above.
An aqueous solution of silver nitrate (2.0 molar, Solution C-3) was added for approximately 10 minutes at a constant flow rate to the reaction vessel until pBr 2.85 at 55.degree. C. was attained, consuming 35.7% of the total silver used. A total of 23.5 moles of silver were used to prepare this emulsion.
Finally, the emulsion was cooled to 35.degree. C. and coagulation washed as described for Example 1.
E. The emulsions of Examples 1, 2, and 3 prepared as described above were each optimally chemically sensitized with 5 mg/Ag mole of potassium tetrachloroaurate, 150 mg/Ag mole of sodium thiocyanate, and 10 mg/Ag mole of sodium thiosulfate at 70.degree. C. Control 1 was optimally sulfur sensitized, as described above in Paragraph A. The test crossover results obtained are independent of chemical sensitizations.
F. Example 6
To 6.0 liters of a well-stirred aqueous bone gelatin (1.5 percent by weight) solution which contained 0.142 molar potassium bromide were added a 1.15 molar potassium bromide solution and a 1.0 molar silver nitrate solution by double jet addition at constant flow for two minutes at controlled pBr 0.85 consuming 1.75 percent of the total silver used. Following a 30 seconds hold the emulsion was adjusted to pBr 1.22 at 65.degree. C. by the addition of a 2.0 molar silver nitrate solution by constant flow over a 7.33 minutes period consuming 6.42 percent of the total silver used. Then a 2.29 molar potassium bromide solution and a 2.0 molar silver nitrate solution were added by double-jet addition by accelerated flow (5.6x from start to finish) over 26 minutes at controlled pBr 1.22 at 65.degree. C. consuming 37.57 percent of the total silver used. Then the emulsion was adjusted to pBr .about.2.32 at 65.degree. C. by the addition of a 2.0 molar silver nitrate solution by constant flow over a 6.25 minutes period consuming 6.85 percent of the total silver used. A 2.29 molar potassium bromide solution and a 2.0 molar silver nitrate solution were added by double-jet addition by constant flow for 54.1 minutes at controlled pBr 2.32 at 65.degree. C. consuming 47.4 percent of the total silver added. A total of approximately 9.13 moles of silver were used to prepare this emulsion. Following precipitation the emulsion was cooled to 40.degree. C., 1.65 liters of a phthalated gelatin (15.3 percent by weight) solution was added, and the emulsion was washed two times by the coagulation process of Yutzy and Russell U.S. Pat. No. 2,614,929. Then 1.55 liters of a bone gelatin (13.3 percent by weight) solution were added and the emulsion was adjusted to pH 5.5 and pAg 8.3 at 40.degree. C.
The resultant tabular grain AgBr emulsion had an average grain diameter of 1.34 .mu.m, an average thickness of 0.12 .mu.m, and aspect ratio of 11.2:1.
To 2.5 liters of a well-stirred aqueous 0.4 molar potassium nitrate solution containing 1479 g. (1.5 moles) of the above emulsion were added a 1.7 molar potassium bromide solution and a 1.5 molar silver nitrate solution by double-jet addition at constant flow for 135 minutes at controlled pAg 8.2 at 65.degree. C. consuming 5.06 moles of silver. Following precipitation the emulsion was cooled to 40.degree. C., 1.0 liter of a phthalated gelatin (19.0 percent by weight) solution was added, and the emulsion was washed three times by the coagulation process of Yutzy and Russell U.S. Pat. No. 2,614,929. Then 1.0 liter of a bone gelatin (14.5 percent by weight) solution was added and the emulsion was adjusted to pH 5.5 and pAg 8.3 at 40.degree. C.
The resultant tabular grain AgBr emulsion had an average grain diameter of 2.19 .mu.m, an average thickness of 0.27 .mu.m, an aspect ratio of 8.1:1, and greater than 80 percent of the grains were tabular based on projected surface area.
The emulsion was chemically sensitized with 5 mg. potassium tetrachloroaurate/Ag mole, 10 mg. sodium thiosulfate pentahydrate/Ag mole, and 150 mg. sodium thiocyanate/Ag mole and then spectrally sensitized with 600 mg. anhydro-5,5'-dichloro-9-ethyl-3,3'-di(3-sulfopropyl)oxacarbocyanine hydroxide, sodium salt/Ag mole and 400 mg. potassium iodide/Ag mole.
G. Example 7
To 9.0 liters of a well-stirred aqueous bone gelatin (1.5 percent by weight) solution which contained 0.142 molar potassium bromide were added a 1.15 molar potassium bromide solution and a 1.0 molar silver nitrate solution by double-jet addition at constant flow for two minutes at controlled pBr 0.85 at 70.degree. C. consuming 3.5 percent of the total silver used. Following a 30 seconds hold the emulsion was adjusted to pBr 1.4 at 70.degree. C. by the addition of a 2.0 molar silver nitrate solution by accelerated flow (4.55x from start to finish) over two minutes consuming 9.7 percent of the total silver used. Then a 2.25 molar potassium bromide solution which contained 0.04 molar potassium iodide and a 2.0 molar silver nitrate solution were added by double-jet addition by accelerated flow (5.6x from start to finish) over 30 minutes at controlled pBr .about.1.4 at 70.degree. C. consuming 86.8 percent of the total silver used. A total of approximately 6.85 moles of silver were used to prepare this emulsion. Following precipitation the emulsion was cooled to 40.degree. C., 1.27 liters of a phthalated gelatin (15.9 percent by weight) solution was added, and the emulsion was washed three times by the coagulation process of Yutzy and Russell U.S. Pat. No. 2,614,929. Then 1.2 liters of a bone gelatin (13.75 percent by weight) solution was added and the emulsion was adjusted to pH 5.5 and pAg 8.3 at 40.degree. C.
The resultant tabular grain AgBrI (98.5:1.5) emulsion had an average grain diameter of 1.34 .mu.m, an average thickness of 0.08 .mu.m, an aspect ratio of 16.8:1, and greater than 85 percent of the grains were tabular based on projected surface area.
The emulsion was sensitized similarly as Example 6, except for a 40 minute hold at 70.degree. C. following the addition of the chemical sensitizers.
H. Controls 2, 3, and 4
Emulsion Control 2 was an ammoniacal emulsion prepared similar to the procedure described in G. F. Duffin, Photographic Emulsion Chemistry, The Focal Press, London and New York, p. 72, 1966.
12.64 liters of an aqueous bone gelatin (2.0 percent by weight) solution which contained 1.13 molar potassium bromide and 1.18.times.10.sup.-2 molar potassium iodide were placed in a precipitation vessel at 50.degree. C. and stirred. Then 11.67 liters of a 0.856 molar silver nitrate solution which contained 2.08 molar ammonium hydroxide were added by single-jet addition over a 1 minute period. The emulsion was held with stirring for 11/2 hours at 50.degree. C. Next the emulsion was cooled to 30.degree. C., 2.0 liters of a phthalated gelatin (12 percent by weight) solution were added, and the emulsion was coagulation washed three times. Then 1.5 liters of a bone gelatin (19.3 percent by weight) solution were added and the emulsion was adjusted to pH 6.0 and pAg 8.2 at 40.degree. C.
The resultant AgBrI (99:1) emulsion contained .about.1.0 .mu.m spherical grains.
Control 2 was chemically sensitized with 40 mg. sodium thiocyanate/Ag mole, 3.0 mg. sodium thiosulfate pentahydrate/Ag mole, 1.5 mg. potassium tetrachloroaurate/Ag mole, and 50 mg. 3-methyl-1,3-benzothiazolium iodide/Ag mole and held for 25 minutes at 60.degree. C. Control 2 was divided into two parts. One part, Control 2 was spectrally sensitized with 100 mg. anhydro-5,5'-dichloro-9-ethyl-3,3'-di(3-sulfopropyl)oxacarbocyanine hydroxide, sodium salt/Ag mole. The other part, Control 3, was spectrally sensitized the same as tabular grain emulsion Example 6.
Control 4 was prepared identically as Control 2, except that sodium thiocyanate was absent, 0.75 mg potassium tetrachloroaurate/Ag mole was employed, and holding was for 35 minutes.
The invention has been described in detail with particular reference to preferred embodiments thereof, but it will be understood that variations and modifications can be effected within the spirit and scope of the invention.

Number	Name	Date
3894871	Land	Jul 1975
4040833	Hinata et al.	Aug 1977
4063951	Bogg	Dec 1977
4067739	Lewis	Jan 1978
4150994	Maternaghan	Apr 1979
4172730	Hinata et al.	Oct 1979
4177071	DeBrabandere et al.	Dec 1979
4184877	Maternaghan	Jan 1980
4184878	Maternaghan	Jan 1980
4307183	Delfino	Dec 1981

Number	Date	Country
2905655	Feb 1979	DEX
2921077	May 1979	DEX
55-142329	Nov 1980	JPX
1426277	Apr 1972	GBX
1570581	Jul 1980	GBX

Radiographic elements exhibiting reduced crossover

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