Patent Application
20190219922
The present invention relates to a resist composition, a pattern forming method, and a method of manufacturing an electronic device.
More specifically, the present invention relates to a resist composition used in a step of manufacturing a semiconductor such as an IC or LSI, the manufacturing of a circuit substrate such as a liquid crystal and a thermal head, and a lithographic step of other photofabrication, a pattern forming method, and a method of manufacturing an electronic device including the pattern forming method.
In the related art, microfabrication by lithography using a resist composition has been performed in the process of manufacturing a semiconductor device such as an integrated circuit (IC) and a large scale integrated circuit (LSI). In recent years, according to the high integration of integrated circuits, formation of ultrafine patterns in a submicron region and a quarter micron region has been required. Along with this, there is a tendency in that an exposure wavelength also becomes shorter from g rays to i rays further to KrF excimer laser light (for example, see JP1996-337616A (JP-H08-337616A)). These days, lithography using electron beams, X-rays, or extreme ultraviolet rays (EUV light) in addition to the excimer laser light is also being developed (for example, see JP2009-086684A, JP2002-182392A, and JP2004-062044A).
According to recent demands for ultrafine pattern formation in a submicron region and a quarter micron region due to the high integration of integrated circuits, ultrafine patterns are required, but there has been a problem in that isolated pattern resolution decreases.
An object of the present invention is to provide a resist composition that enables the formation of a pattern having excellent resolution of an isolated pattern and a pattern forming method and to provide a method of manufacturing an electronic device including the pattern forming method.
The present inventors have diligently conducted research on the object described above and found that the object can be achieved by using a resin (hereinafter, referred to as a “resin (A)”) in which solubility in an alkali developer increases and solubility in an organic solvent decreases due to an action of an acid and which has a phenolic hydroxyl group and an acid-decomposable group protected by a specific protective group under a specific condition, as a base resin of a resist composition.
According to an aspect, the present invention is as follows.
[1] A resist composition comprising: a resin of which solubility in an alkali developer increases and solubility in an organic solvent decreases due to an action of an acid, in which the resin includes a repeating unit (a) having one or more *—OY0 groups substituted for an aromatic ring; and a phenolic hydroxyl group (b) or a partial structure (c) represented by Formula (X).
The phenolic hydroxyl group (b) may be included in the repeating unit (a) and may be included in a repeating unit different from the repeating unit (a),
the partial structure (c) may be included in the repeating unit (a) and may be included in a repeating unit different from the repeating unit (a),
the *—OY0 group is a group that is decomposed due to an action of an acid to generate a phenolic hydroxyl group, Y0 is a protective group represented by any one of Formulae (i) to (iv), and * represents a bonding site to the aromatic ring,
for the resin including the phenolic hydroxyl group (b), in a case where the repeating unit (a) has the phenolic hydroxyl group (b), the repeating unit (a) is a repeating unit in which the *—OY0 group is decomposed due to an action of an acid to generate one or more phenolic hydroxyl groups, and in a case where the repeating unit (a) does not have a phenolic hydroxyl group, the repeating unit (a) is a repeating unit in which the *—OY0 group is decomposed due to an action of an acid to generate two or more phenolic hydroxyl groups, and
for the resin including the partial structure (c), in a case where the repeating unit (a) has the partial structure (c), the repeating unit (a) is a repeating unit in which the *—OY0 group is decomposed due to an action of an acid to generate one or more phenolic hydroxyl groups, and in a case where the repeating unit (a) does not have the partial structure (c), the repeating unit (a) is a repeating unit in which the *—OY0 group is decomposed due to an action of an acid to generate two or more phenolic hydroxyl groups,
in the formula, R1 and R2 each independently represent an alkyl group substituted with at least one fluorine atom, a cycloalkyl group substituted with at least one fluorine atom, or an aryl group substituted with at least one fluorine atom or an alkyl group substituted with at least one fluorine atom,
—C(Rx1)(Rx2)(Rx3) Formula (i):
in the formula, Rx1, Rx2, and Rx3 each independently represent an alkyl group or a cycloalkyl group, and any two of Rx1, Rx2, or Rx3 may be bonded to each other to form a ring,
—C(R36)(R37)(OR38) Formula (ii):
in the formula, R36 represents an alkyl group having 3 or more carbon atoms, a cycloalkyl group, or an alkoxy group,
R37 represents a hydrogen atom or a monovalent organic group, and
R38 represents a monovalent organic group,
—C(Rx31)(Rx32)(ORx33) Formula (iii):
in the formula, Rx31 and Rx32 each independently represent a hydrogen atom or a monovalent organic group. Here, in a case where the aromatic ring substituted with the OY0 group is a benzene ring directly bonded to a main chain, at least one of Rx31 or Rx32 is an organic group, and
Rx33 represents a single bond and is bonded to the aromatic ring at an ortho position with respect to a substitution position of the OY0 group for the aromatic ring, represented by *,
—C(Rn)(H)(Ar) Formula (iv):
in the formula, Ar represents an aryl group, and
Rn represents an alkyl group, a cycloalkyl group, and an aryl group, and Rn and Ar may be bonded to each other to form a non-aromatic ring.
[2] The resist composition according to [1], in which the resin is a repeating unit represented by Formula D1,
in the formula,
R11, R12, and R13 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group, or an alkoxycarbonyl group,
R12 may form a ring with Ar1 or L1, and R12 in this case represents a single bond or an alkylene group,
X1 represents a single bond, —COO—, or —CONR—, and R represents a hydrogen atom or an alkyl group,
L1 represents a single bond or a linking group,
Ar1 represents an aromatic ring group,
OY1 represents an acid-decomposable group decomposed due to an action of an acid, Y1 is a protective group represented by any one of Formulae (i) to (iv), and in a case where there are a plurality of Y1's, Y1's may be identical to or different from each other,
n11 represents an integer of 1 or more, and
n12 represents an integer of 1 or more.
[3] The resist composition according to [2], in which in Formula D1, at least one of n11 or n12 is an integer of 2 or more.
[4] The resist composition according to [2] or [3], in which the resin contains a repeating unit that is different from the repeating unit represented by Formula D1 and that has an acid-decomposable group decomposed due to an action of an acid.
[5] The resist composition according to any one of [2] to [4], in which the resin contains a repeating unit represented by Formula D2,
in Formula D2,
R21, R22, and R23 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group, or an alkoxycarbonyl group,
R22 may form a ring with Ar2 or L2, and R22 in this case represents a single bond or an alkylene group,
X2 represents a single bond, —COO—, or —CONR—, and R represents a hydrogen atom or an alkyl group,
L2 represents a single bond or a linking group,
Ar2 represents an aromatic ring group, and
n2 represents an integer of 1 or more.
[6] The resist composition according to [1], in which the resin includes a repeating unit represented by Formula D2 and a repeating unit represented by Formula D3,
in Formula D2,
R21, R22, and R23 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group, or an alkoxycarbonyl group,
R22 may form a ring with Ar2 or L2, and R22 in this case represents a single bond or an alkylene group,
X2 represents a single bond, —COO—, or —CONR—, and R represents a hydrogen atom or an alkyl group,
L2 represents a single bond or a linking group,
Ar2 represents an aromatic ring group, and
n2 represents an integer of 1 or more,
in Formula D3,
R31, R32, and R33 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group, or an alkoxycarbonyl group,
R32 may form a ring with Ar3 or L3, and R32 in this case represents a single bond or an alkylene group,
X3 represents a single bond, —COO—, or —CONR—, and R represents a hydrogen atom or an alkyl group,
L3 represents a single bond or a linking group,
Ar3 represents an aromatic ring group,
OY3 represents an acid-decomposable group decomposed due to an action of an acid, Y3 is a protective group represented by any one of Formulae (i) to (iv), and in a case where there are a plurality of Y3's, Y3's may be identical to or different from each other, and
n3 represents an integer of 1 or more, and here, in a case where n3 is 1, Y3 is a group represented by Formula (iii).
[7] The resist composition according to [6], in which in Formula D2, n2 is an integer of 2 or more.
[8] The resist composition according to [6] or [7], in which the resin contains a repeating unit that is different from the repeating unit represented by Formula D3 and that has an acid-decomposable group decomposed due to an action of an acid.
[9] The resist composition according to any one of [1] to [8], in which both of R1 and R2 in Formula (X) are trifluoromethyl groups.
[10] The resist composition according to [1], in which the resin includes a repeating unit represented by Formula D4 and a repeating unit represented by Formula D3,
in Formula D4,
R41, R42, and R43 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group, or an alkoxycarbonyl group,
R42 may form a ring with X42 or L4, and R42 in this case represents a single bond or an alkylene group,
R43 may be bonded to X41, X42, or L4 to form a ring, and R43 in this case represents a single bond or an alkylene group,
X41 represents a single bond, —COO—, or —CONR—, R represents a hydrogen atom or an alkyl group, and in a case where R43 and X41 are bonded to each other to form a ring, R may be bonded to R43 as an alkylene group,
L4 represents a single bond or a linking group,
X42 represents an alkylene group, a cycloalkylene group, or an aromatic ring group,
in the formula, R1 and R2 each independently represent an alkyl group substituted with at least one fluorine atom, a cycloalkyl group substituted with at least one fluorine atom, or an aryl group substituted with at least one fluorine atom or an alkyl group substituted with at least one fluorine atom, and
n4 represents an integer of 1 or more,
in Formula D3,
R31, R32, and R33 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group, or an alkoxycarbonyl group,
R32 may form a ring with Ar3 or L3, and R32 in this case represents a single bond or an alkylene group,
X3 represents a single bond, —COO—, or —CONR—, and R represents a hydrogen atom or an alkyl group,
L3 represents a single bond or a linking group,
Ar3 represents an aromatic ring group,
OY3 represents an acid-decomposable group decomposed due to an action of an acid, Y3 is a protective group represented by any one of Formulae (i) to (iv), and in a case where there are a plurality of Y3's, Y3's may be identical to or different from each other, and
n3 represents an integer of 1 or more, and here, in a case where n3 is 1, Y3 is a group represented by Formula (iii).
[11] The resist composition according to [10], in which both of R1 and R2 in Formula D4 are trifluorochloroethyl groups.
[12] The resist composition according to [10] or [11], in which the resin further contains a repeating unit that is different from the repeating unit represented by Formula D3 and that has an acid-decomposable group decomposed due to an action of an acid.
[13] The resist composition according to any one of [1] to [12], further comprising: a compound that generates an acid by irradiation with actinic rays or radiation.
[14] The resist composition according to any one of [1] to [13], in which the resin further includes a repeating unit having a photoacid generating group that generates an acid by irradiation with actinic rays or radiation.
[15] A pattern forming method comprising:
forming a resist film including the resist composition according to any one of [1] to [14];
exposing the resist film; and
developing the resist film after exposure,
in which the development is performed with an alkali developer.
[16] A pattern forming method comprising:
forming a resist film including the resist composition according to any one of [1] to [14];
exposing the resist film; and
developing the resist film after exposure,
in which the development is performed with a developer containing an organic solvent.
[17] A method of manufacturing an electronic device, comprising: the pattern forming method according to [15] or [16].
According to the present invention, it is possible to provide a resist composition that can form a pattern having an excellent resolution of an isolated pattern and a pattern forming method. According to the present invention, it is possible to provide a method of manufacturing an electronic device including the pattern forming method.
Hereinafter, an example of an aspect for implementing the present invention is described.
With respect to an expression of a group and an atomic group in the present specification, in a case where substitution or non-substitution is not indicated, both of a group not having a substituent and a group having a substituent are included. For example, an “alkyl group” that does not indicate substitution or non-substitution includes not only an alkyl group (unsubstituted alkyl group) not having a substituent but also an alkyl group (substituted alkyl group) having a substituent.
An “actinic ray” or a “radiation” in the present invention, for example, means a bright line spectrum of a mercury lamp, or a far ultraviolet ray represented by an excimer laser, an extreme ultraviolet ray (EUV light), an X-ray, a particle beam such as an electron beam and an ion beam. In the present invention, the “light” means actinic rays or radiation.
Unless described otherwise, the “exposure” in the present specification include not only exposure to a bright line spectrum of a mercury lamp, a far ultraviolet ray represented by an excimer laser, an X-ray, and an extreme ultraviolet ray (EUV light) but also drawing by a particle beam such as an electron beam and an ion beam.
In the present specification, “(meth)acrylate” means “at least one of acrylate or methacrylate”. “(Meth)acrylic acid” means “at least one of acrylic acid or methacrylic acid”.
In the present specification, the numerical range expressed by using “to” means a range including numerical values described before and after “to” as a lower limit and an upper limit.
In the present specification, a weight-average molecular weight of a resin is a value in terms of polystyrene measured by a gel permeation chromatography (GPC) method. The GPC corresponds to a method in which HLC-8120 (manufactured by Tosoh Corporation) is used, TSK gel Multipore HXL-M (manufactured by Tosoh Corporation, 7.8 mm ID×30.0 cm) is used as a column, and tetrahydrofuran (THF) is used as an eluent.
[Resist Composition]
The resist composition of the embodiment of the present invention is preferably a chemically amplified resist composition.
The resist composition is preferably a resist composition for organic solvent development using a developer including an organic solvent and/or for alkali development using an alkali developer. Here, the organic solvent development means at least an application to be provided in a step of development using a developer including an organic solvent. The alkali development means at least an application to be provided in a step of development using an alkali developer.
The resist composition may be a positive resist composition or may be a negative resist composition.
The actinic rays or radiation applied to the resist composition is not particularly limited, and for example, KrF excimer lasers, ArF excimer lasers, extreme ultraviolet rays (EUV light), and electron beams (EB) or the like can be used, but an application for electron beam or extreme ultraviolet exposure is preferable.
Hereinafter, respective essential components and optional components contained in the resist composition are described.
<Resin (A)>
The resist composition according to the embodiment of the present invention contains a resin (A) in which solubility in an alkali developer increases and solubility in an organic solvent decreases due to an action of an acid. A first embodiment and a second embodiment are described below as the resin (A) according to the embodiment. However, unless described otherwise, it is described that both of the first embodiment and the second embodiment are common.
According to the first embodiment, the resin (A) includes a repeating unit (a) having one or more *—OY0 groups substituted with an aromatic ring and a phenolic hydroxyl group (b). The phenolic hydroxyl group (b) may be included in the repeating unit (a) and may be included in a repeating unit different from the repeating unit (a).
According to the second embodiment, the resin (A) includes the repeating unit (a) having one or more *—OY0 groups substituted with an aromatic ring and a partial structure (c) represented by Formula (X). The partial structure (c) may be included in the repeating unit (a) or may be included in a repeating unit different from the repeating unit (a).
In the formula, R1 and R2 each independently represent an alkyl group substituted with at least one fluorine atom, a cycloalkyl group substituted with at least one fluorine atom, or an aryl group substituted with at least one fluorine atom or an alkyl group substituted with at least one fluorine atom.
The alkyl group represented by R1 and R2 may have a linear shape or a branched shape, and examples thereof include a trifluoromethyl group, a 1,1,1,3,3,3-hexafluoroisopropyl group, a 1,1,1-trifluoroethyl group, and a 1,1,1,2,2-pentafluoroethyl group. The number of carbon atoms of the alkyl group represented by R1 and R2 is preferably 1 to 10, more preferably 1 to 6, and even more preferably 1 to 3.
The cycloalkyl group represented by R1 and R2 may be a monocyclic ring or a polycyclic ring, and examples thereof include a perfluorocyclopentyl group, a 1-fluorocyclohexyl group, a perfluorocyclohexyl group, and a perfluoroadamantyl group. The cycloalkyl group represented by R1 and R2 is preferably a monocyclic ring and preferably has 3 to 20 carbon atoms, more preferably has 5 to 15 carbon atoms, and even more preferably 5 to 10 carbon atoms.
The aryl group represented by R1 and R2 may be a monocyclic ring or a polycyclic ring, and examples thereof include a pentafluorophenyl group; a perfluoronaphthyl group; a perfluorothiophenyl group; a phenyl group having one or a plurality of trifluoromethyl groups; a phenyl group having one or a plurality of perfluoroalkyl groups; and a naphthyl group having one or a plurality of trifluoromethyl groups. The aryl group represented by R1 and R2 is preferably a monocyclic ring and preferably has 6 to 20 carbon atoms, more preferably has 6 to 15 carbon atoms, and even more preferably 6 to 10 carbon atoms.
According to the embodiment, R1 and R2 each are preferably an alkyl group having 1 to 10 fluorine atoms and having 1 to 10 carbon atoms, a cycloalkyl group having 1 to 15 fluorine atoms and having 5 to 15 carbon atoms, or an aryl group having 1 to 15 fluorine atoms or having 0.6 to 15 carbon atoms, and more preferably an alkyl group having 1 to 10 fluorine atoms and having 1 to 6 carbon atoms, and particularly preferably a trifluoromethyl group.
In the resin (A), a *—OY0 group included in the repeating unit (a) is a group that is decomposed due to an action of an acid to generate a phenolic hydroxyl group, Y0 represents a group represented by any one of Formulae (i) to (iv), and * represents a bonding site to the aromatic ring.
According to an aspect, in a case where the repeating unit (a) has the phenolic hydroxyl group (b), and the repeating unit (a) is a repeating unit in which an *—OY0 group is decomposed due to an action of an acid to generate one or more phenolic hydroxyl groups.
According to another aspect, in a case where the repeating unit (a) does not have a phenolic hydroxyl group, the repeating unit (a) is a repeating unit in which an *—OY0 group is decomposed due to an action of an acid to generate 2 or more phenolic hydroxyl groups.
Here, the phenolic hydroxyl group is a group obtained by substituting a hydrogen atom of an aromatic ring group with a hydroxy group. An aromatic ring group is a monocyclic or polycyclic aromatic ring group, and examples thereof include an aromatic hydrocarbon ring such as a benzene ring, a naphthalene ring, an anthracene ring, a fluorene ring, and a phenanthrene ring and an aromatic heterocyclic ring such as a thiophene ring, a furan ring, a pyrrole ring, a benzothiophene ring, a benzofuran ring, a benzopyrrole ring, a triazine ring, an imidazole ring, a benzimidazole ring, a triazole ring, a thiadiazole ring, or a thiazole ring.
In the resin (A) according to the first embodiment, one or more *—OY0 groups included in the repeating unit (a) are decomposed to generate a phenolic hydroxyl group due to an action of an acid generated from a photoacid generating group included in the compound (B) described below or the resin (A) by the irradiation with actinic rays or radiation, and as a result, two or more phenolic hydroxyl groups are included in the repeating unit (a) in an exposed portion such that the development contrast is improved. Therefore, it is assumed that, in a case of the organic solvent development in which a developer including an organic solvent is used, the organic solvent developability of the exposed portion decreases to improve the resolution of an isolated line pattern, and in a case of alkali development in which an alkali developer is used, the alkali developability of the exposed portion improves, the resolution of an isolated space pattern improves.
It is considered that the resin (A) according to the second embodiment has the partial structure (c) represented by Formula (X), but since R1 and R2 in Formula (X) has a fluorine atom, the acidity of the hydroxyl group in Formula (X) is higher than that of a general alcoholic hydroxyl group, and thus it is possible to obtain the same effect as in the phenolic hydroxyl group. Accordingly, it is assumed that the development contrast improves in the same manner as in the resin (A) according to the first embodiment described above, and it is possible to obtain the same effect as in the resin (A) according to the first embodiment.
Y0 included in the *—OY0 group included in a group that is decomposed due to an action of an acid to generate a phenolic hydroxyl group.
Y0 is a protective group represented by Formulae (i) to (iv).
—C(Rx1)(Rx2)(Rx3) Formula (i):
In the formula, Rx1, Rx2, and Rx3 each independently represent an alkyl group or a cycloalkyl group. Any two of Rx1, Rx2, or Rx3 may be bonded to each other to form a ring.
—C(R36)(R37)(OR38) Formula (ii):
In the formula, R36 represents an alkyl group having 3 or more carbon atoms, a cycloalkyl group, or an alkoxy group.
R37 and R38 each independently represent a hydrogen atom or a monovalent organic group.
—C(Rx31)(Rx32)(ORx33) Formula (iii):
In the formula, Rx31 and Rx32 each independently represent a hydrogen atom or a monovalent organic group. Here, in a case where the aromatic ring with which the OY0 group is substituted is a benzene ring which is directly bonded to a main chain, at least one of Rx31 or Rx32 is an organic group.
Rx33 represents a single bond and is bonded to the aromatic ring at an ortho position with respect to a substitution position to the aromatic ring of the OY0 group represented by *.
—C(Rn)(H)(Ar) Formula (iv):
In the formula, Ar represents an aryl group.
Rn represents an alkyl group, a cycloalkyl group, and an aryl group. Rn and Ar are bonded to each other to form a non-aromatic ring.
First, Formula (i): —C(Rx1)(Rx2)(Rx3) is described.
Rx1, Rx2, and Rx3 in Formula (i) each independently represent an alkyl group or a cycloalkyl group. The alkyl group is a linear alkyl group or a branched alkyl group, and the cycloalkyl group is a monocyclic cycloalkyl group or a polycyclic cycloalkyl group.
According to the aspect, in a case where all of Rx1, Rx2, and Rx3 are linear or branched alkyl groups, at least two of Rx1, Rx2, or Rx3 are preferably methyl groups.
For example, the alkyl group of Rx1, Rx2, and Rx3 is preferably an alkyl group having 1 to 4 carbon atoms such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, and a t-butyl group.
For example, the cycloalkyl group of Rx1, Rx2, and Rx3 is preferably a monocyclic cycloalkyl group such as a cyclopentyl group and a cyclohexyl group and a polycyclic cycloalkyl group such as a norbornyl group, a tetracyclodecanyl group, a tetracyclododecanyl group, and an adamantyl group.
According to the aspect, in a case where any two of Rx1, Rx2, or Rx3 are bonded to each other to form a ring, a formed ring is preferably a monocyclic or polycyclic cycloalkyl group, the cycloalkyl group is preferably a monocyclic cycloalkyl group such as a cyclopentyl group and a cyclohexyl group and a polycyclic cycloalkyl group such as a norbornyl group, a tetracyclodecanyl group, a tetracyclododecanyl group, or an adamantyl group. The monocyclic cycloalkyl group having 5 to 6 carbon atoms is particularly preferable.
With respect to the cycloalkyl group formed by bonding two of Rx1, Rx2, and Rx3, for example, one of the methylene groups constituting the ring may be substituted with a hetero atom such as an oxygen atom or a group having a hetero atom such as a carbonyl group.
Each of the above groups may have a substituent, examples of the substituent include an alkyl group (having 1 to 4 carbon atoms), a halogen atom, a hydroxyl group, an alkoxy group (having 1 to 4 carbon atoms), a carboxyl group, and an alkoxycarbonyl group (having 2 to 6 carbon atoms), and a group having 8 or less carbon atoms is preferable.
Formula (ii): —C(R36)(R37)(OR38) is described.
In the formula, R36 represents an alkyl group having 3 or more carbon atoms, a cycloalkyl group, or an alkoxy group. R37 represents a hydrogen atom or a monovalent organic group. R38 represents a monovalent organic group.
According to the aspect, it is preferable that R36 and R38 in Formula (ii) are not bonded to each other to form a ring. According to another aspect, R37 and R38 in Formula (ii) may be bonded to each other to form a ring.
The alkyl group as R36 is a linear or branched alkyl group having 3 or more carbon atoms, examples thereof include an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a t-butyl group, a hexyl group, and an octyl group, and these groups each may have a substituent. According to the aspect, an alkyl group as R36 preferably has 10 or less carbon atoms.
According to the aspect, the alkyl group as R36 is preferably a secondary or tertiary alkyl group.
The cycloalkyl group of R36 may be a monocyclic ring or a polycyclic ring, and examples thereof include a cycloalkyl group having 3 to 15 carbon atoms. Specific examples thereof include a monocyclic cycloalkyl group such as a cyclopentyl group and a cyclohexyl group, and a polycyclic cycloalkyl group such as a norbornyl group and an adamantyl group. The cycloalkyl group may have a substituent.
Examples of the alkoxy group of R36 include an alkoxy group having 1 to 4 carbon atoms such as a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group, an isobutoxy group, and a t-butoxy group. The alkoxy group may have a substituent.
As described above, R37 represents a hydrogen atom or a monovalent organic group. According to an aspect, R37 is preferably a hydrogen atom.
Examples of the monovalent organic group of R37 and R38 include an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group, an alkoxy group, an acyl group, or a heterocyclic group.
The alkyl group of R37 and R38 may have a linear chain or a branched chain, and examples thereof include an alkyl group having 1 to 4 carbon atoms such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, and a t-butyl group. The alkyl group may have a substituent.
Examples of the cycloalkyl group of R37 and R38 include specific examples provided in the cycloalkyl group as R36.
Examples of the aryl group of R37 and R38 include an aryl group having 6 to 15 carbon atoms, and specific examples thereof include a phenyl group, a tolyl group, a naphthyl group, and an anthryl group.
Examples of the aralkyl group of R37 and R38 include an aralkyl group having 7 to 20 carbon atoms, and specific examples thereof include a benzyl group and a phenethyl group.
Examples of the alkoxy group of R37 and R38 include the specific examples provided in the alkoxy group as R36.
Examples of the acyl group of R37 and R38 include an acyl group having 2 to 12 carbon atoms.
Examples of the heterocyclic group of R37 and R38 include a cycloalkyl group including a hetero atom and a monovalent aromatic ring group including a hetero atom, and specific examples thereof include a group having a heterocyclic structure such as thiirane, cyclothiolane, thiophene, furan, pyrrole, benzothiophene, benzofuran, benzopyrrole, triazine, imidazole, benzimidazole, triazole, thiadiazole, thiazole, and pyrrolidone.
First, Formula (iii): —C(Rx31)(Rx32)(ORx33) is described.
In the formula, Rx31 to Rx32 each independently represent a hydrogen atom or a monovalent organic group. Rx33 represents a single bond and is bonded to an aromatic ring at an ortho position with respect to a substitution position to the aromatic ring of the OY0 group represented by *.
Examples of the monovalent organic group of Rx31 and Rx32 include the specific example provided in a monovalent organic group as R37 and R38.
Here, as described above, in a case where the aromatic ring with which the OY0 group is substituted is a benzene ring which is directly bonded to a main chain, at least one of Rx31 or Rx32 is an organic group. In other words, in a case where the aromatic ring which is substituted with the OY0 group is an aromatic ring (for example, a naphthalene ring) other than a benzene ring, both of Rx31 and Rx32 may be hydrogen atoms. Specifically, the repeating unit having an acetonide structure as below is excluded from the repeating unit (a).
In the formula, R represents a hydrogen atom or a substituent.
In a case where Y0 is a protective group represented by Formula (iii), the OY0 group is decomposed due to an action of an acid to generate two phenolic hydroxyl groups.
Subsequently, Formula (iv): —C(Rn)(H)(Ar) is described.
In the formula, Ar represents an aryl group. Rn represents an alkyl group, a cycloalkyl group, and an aryl group. Rn and Ar are bonded to each other to form a non-aromatic ring.
The aryl group of Ar is preferably an aryl group having 6 to 20 carbon atoms such as a phenyl group, a naphthyl group, an anthryl group, or a fluorene group, and more preferably an aryl group having 6 to 15 carbon atoms.
In a case where Ar is a naphthyl group, an anthryl group, or a fluorene group, a bonding position of the carbon atom to which Rn is bonded and AR is not particularly limited. For example, in a case where AR is a naphthyl group, the carbon atom may be bonded to an α-position or a β-position of the naphthyl group. Otherwise, in a case where Ar is an anthryl group, the carbon atom may be bonded to a 1-position, a 2-position, or a 9-position of the anthryl group.
Each of the aryl groups as Ar may have one or more substituents. Specific examples of the substituent include a linear or branched alkyl group having 1 to 20 carbon atoms such as a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group a t-butyl group, a pentyl group, a hexyl group, an octyl group, a dodecyl group, an alkoxy group including these alkyl group moieties, a cycloalkyl group such as a cyclopentyl group and a cyclohexyl group, a cycloalkoxy group including these cycloalkyl group moieties, a hydroxyl group, a halogen atom, an aryl group, a cyano group, a nitro group, an acyl group, an acyloxy group, an acylamino group, a sulfonylamino group, an alkylthio group, an arylthio group, an aralkylthio group, a thiophenecarbonyloxy group, a thiophene methylcarbonyloxy group, and a heterocyclic residue such as a pyrrolidone residue. The substituent is preferably a linear or branched alkyl group having 1 to 5 carbon atoms, an alkoxy group including these alkyl group moieties, and more preferably a paramethyl group or a paramethoxy group.
In a case where the aryl group as Ar has a plurality of substituents, at least two of the plurality of substituents are bonded to each other to form a ring. The ring is preferably a 5-membered to 8-membered ring and more preferably a 5-membered or 6-membered ring. This ring may be a heterocyclic ring including a hetero atom such as an oxygen atom, a nitrogen atom, or a sulfur atom in a ring member.
The ring may have a substituent. Examples of the substituent include the same substituents as further described below for substituents that may be included in Rn.
As described above, Rn represents an alkyl group, a cycloalkyl group, and an aryl group.
The alkyl group of Rn may be a linear alkyl group or a branched alkyl group. The alkyl group is preferably an alkyl group having 1 to 20 carbon atoms such as a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a t-butyl group, a pentyl group, a hexyl group, a cyclohexyl group, an octyl group, and a dodecyl group. The alkyl group of Rn is preferably an alkyl group having 1 to 5 carbon atoms and more preferably an alkyl group having 1 to 3 carbon atoms.
Examples of the cycloalkyl group of Rn include a cycloalkyl group having 3 to 15 carbon atoms such as a cyclopentyl group and a cyclohexyl group.
The aryl group of Rn is preferably an aryl group having 6 to 14 carbon atoms such as a phenyl group, a xylyl group, a toluyl group, a cumenyl group, a naphthyl group, and an anthryl group.
Each of the alkyl group, the cycloalkyl group, and the aryl group as Rn may further have a substituent. Examples of the substituent include an alkoxy group, a hydroxyl group, a halogen atom, a nitro group, an acyl group, an acyloxy group, an acylamino group, a sulfonylamino group, a dialkylamino group, an alkylthio group, an arylthio group, an aralkylthio group, a thiophenecarbonyloxy group, a thiophene methylcarbonyloxy group, and a heterocyclic residue such as a pyrrolidone residue. Among these, an alkoxy group, a hydroxyl group, a halogen atom, a nitro group, an acyl group, an acyloxy group, an acylamino group, and a sulfonylamino group are particularly preferable.
According to an aspect, the resin (A) according to the first embodiment preferably includes a repeating unit (hereinafter, referred to as a “repeating unit D1”) represented by Formula D1, as the repeating unit (a) having a *—OY0 group substituted with an aromatic ring. The repeating unit D1 is a repeating unit having one or more *—OY0 groups substituted with an aromatic ring and one or more phenolic hydroxyl groups (b).
In the formula,
R11, R12, and R13 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group, or an alkoxycarbonyl group.
R12 may form a ring with Ar1 or L1, and R12 in this case represents a single bond or an alkylene group.
X1 represents a single bond, —COO—, or —CONR—, and R represents a hydrogen atom or an alkyl group.
L1 represents a single bond or a linking group.
Ar1 represents an aromatic ring group.
OY1 represents an acid-decomposable group decomposed due to an action of an acid and Y1 is a protective group represented by any one of Formulae (i) to (iv). In a case where there are a plurality of Y1's, Y1's may be identical to or different from each other.
n11 represents an integer of 1 or more.
n12 represents an integer of 1 or more.
Examples of the alkyl group of R11, R12, and R13 in Formula D1 include preferably an alkyl group having 20 or less carbon atoms such as a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, a sec-butyl group, a hexyl group, a 2-ethylhexyl group, an octyl group, and a dodecyl group, which may have a substituent, more preferably includes an alkyl group having 8 or less carbon atoms, and particularly preferably includes an alkyl group having 3 or less carbon atoms.
In Formula D1, the cycloalkyl group of R11, R12, and R13 may have a monocyclic shape or a polycyclic shape. Preferable examples thereof include a monocyclic cycloalkyl group having 3 to 8 carbon atoms such as a cyclopropyl group, a cyclopentyl group, and a cyclohexyl group which may have a substituent.
In Formula D1, examples of the halogen atom of R11, R12, and R13 include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, and a fluorine atom is particularly preferable.
The alkyl group included in the alkoxycarbonyl group of R11, R12, and R13 in Formula D1 is preferably the same as those in the alkyl group in R11, R12, and R13.
Examples of the preferable substituent in each group include an alkyl group, a cycloalkyl group, an aryl group, an amino group, an amide group, a ureido group, a urethane group, a hydroxyl group, a carboxyl group, a halogen atom, an alkoxy group, a thioether group, an acyl group, an acyloxy group, an alkoxycarbonyl group, a cyano group, and a nitro group, and it is preferable that the number of carbon atoms of the substituent is 8 or less.
Ar1 represents an aromatic ring group. Specific examples of Ar1 include an aromatic hydrocarbon ring having 6 to 18 carbon atoms which may have a substituent such as a benzene ring, a naphthalene ring, an anthracene ring, a fluorene ring, and a phenanthrene ring and an aromatic heterocyclic ring including a heterocyclic ring such as a thiophene ring, a furan ring, a pyrrole ring, a benzothiophene ring, a benzofuran ring, a benzopyrrole ring, a triazine ring, an imidazole ring, a benzimidazole ring, a triazole ring, a thiadiazole ring, or a thiazole ring.
The aromatic ring group as Ar1 may further have a substituent.
Examples of the substituent that can be included in the alkyl group, the cycloalkyl group, the alkoxycarbonyl group, the alkylene group, and the aromatic ring group include an alkyl group exemplified in R11, R12, and R13 in Formula D1; an alkoxy group such as a methoxy group, an ethoxy group, a hydroxyethoxy group, a propoxy group, a hydroxypropoxy group, and a butoxy group; and an aryl group such as a phenyl group.
The alkyl group of R in —CONR— (R represents a hydrogen atom or an alkyl group) represented by X1 is preferably an alkyl group having 20 or less carbon atoms such as a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, a sec-butyl group, a hexyl group, a 2-ethylhexyl group, an octyl group, and a dodecyl group, which may have a substituent, and more preferably an alkyl group having 8 or less carbon atoms.
X1 is preferably a single bond, —COO—, and —CONH— and more preferably a single bond and —COO—.
In a case where L1 represents a divalent linking group, the divalent linking group is preferably an alkylene group.
The alkylene group in L1 is preferably an alkylene group having 1 to 8 carbon atoms which may have a substituent such as a methylene group, an ethylene group, a propylene group, a butylene group, a hexylene group, and an octylene group.
L1 is preferably a single bond.
Ar1 is more preferably an aromatic ring group having 6 to 18 carbon atoms which may have a substituent, even more preferably a benzene ring group, a naphthalene ring group, and a biphenylene ring group, are particularly preferably a benzene ring group.
In OY1 which is an acid-decomposable group, Y1 is a protective group represented by any one of Formulae (i) to (iv) and has the same meaning as the protective group Y0.
n11 represents an integer of 1 or more, and n12 represents an integer of 1 or more.
According to an aspect of the present invention, n11 and n12 are preferably an integer satisfying n11+n12≤5.
According to another aspect of the present invention, at least one of n11 or n12 is preferably an integer of 2 or more.
According to the embodiment of the present invention, the repeating unit D1 may be a repeating unit represented by Formula D1a.
In Formula D1a,
R1a represents a hydrogen atom, a halogen atom, or a linear or branched alkyl group having 1 to 4 carbon atoms. The plurality of R1a's may be identical to or different from each other. R1a is particularly preferably a hydrogen atom.
Ar1a represents an aromatic ring group. Examples of the aromatic ring group include an aromatic hydrocarbon ring having 6 to 18 carbon atoms which may have a substituent such as a benzene ring, a naphthalene ring, an anthracene ring, a fluorene ring, and a phenanthrene ring and an aromatic heterocyclic ring including a heterocyclic ring such as a thiophene ring, a furan ring, a pyrrole ring, a benzothiophene ring, a benzofuran ring, a benzopyrrole ring, a triazine ring, an imidazole ring, a benzimidazole ring, a triazole ring, a thiadiazole ring, or a thiazole ring. Among these, a benzene ring is most preferable.
OY1a represents an acid-decomposable group decomposed by an action of an acid. Y1a is a protective group represented by any one of Formulae (i) to (iv), and has the same meaning as the protective group Y0. In a case where there are a plurality of Y1a's, Y1a's may be identical to or different from each other.
n1a in Formula (D1a) represents an integer of 1 or more, and ma represents an integer of 1 or more. n1a and n1a satisfy n1a+n2a≤5. It is preferable that at least one of n1a or n2a is an integer of 2 or more.
According to an aspect, the resin (A) according to the second embodiment preferably includes a repeating unit (hereinafter, referred to as a “repeating unit D5”) represented by Formula D5 as the repeating unit (a) having the *—OY0 group substituted with an aromatic ring. The repeating unit D5 is a repeating unit having one or more *—OY0 groups substituted with an aromatic ring and one or more partial structures (c).
In Formula D5,
R51, R52, and R53 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group, or an alkoxycarbonyl group.
R52 may form a ring with Ar5 or L5, and R52 in this case represents a single bond or an alkylene group.
R53 may be bonded to X5 or L5 to form a ring, and R53 in this case represents a single bond or an alkylene group.
X5 represents a single bond, —COO—, or —CONR—, and R represents a hydrogen atom or an alkyl group.
L5 represents a single bond or a linking group.
Ar5 represents an aromatic ring group.
OY5 represents an acid-decomposable group decomposed by an action of an acid, and Y5 represents a protective group represented by any one of Formulae (i) to (iv). In a case where there are a plurality of Y5's, Y5's may be identical to or different from each other.
R1 and R2 each independently represent an alkyl group substituted with at least one fluorine atom, a cycloalkyl group substituted with at least one fluorine atom, or an aryl group substituted with at least one fluorine atom.
n51 represents an integer of 1 or more.
n52 represents an integer of 1 or more.
In Formula D5, specific examples and preferable aspects of R51, R52, R53, X5, L5, Ar5, and Y5 each have the same meaning as the specific examples and the preferable aspects of R11, R12, R13, X1, L1, Ar1 and Y1 in Formula D1.
Specific examples and preferable aspects of R1 and R2 have the same meaning as the specific examples and the preferable aspects of R1 and R2 in Formula (X).
Preferable aspects of n51 and n52 each have the same meaning as the preferable ranges of n11 and n12 in Formula D1.
In another aspect, the resin (A) according to the first and second embodiments preferably includes a repeating unit (hereinafter, referred to as a “repeating unit D3”) represented by Formula D3 as the repeating unit (a) having the *—OY0 group substituted with an aromatic ring. The repeating unit D3 is a repeating unit in which the *—OY0 group is decomposed due to an action of an acid, to generate two or more phenolic hydroxyl groups.
In Formula D3,
R31, R32, and R33 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group, or an alkoxycarbonyl group.
R32 may form a ring with Ar3 or L3, and R32 in this case represents a single bond or an alkylene group.
X3 represents a single bond, —COO—, or —CONR—, and R represents a hydrogen atom or an alkyl group.
L3 represents a single bond or a linking group.
Ar3 represents an aromatic ring group.
OY3 represents an acid-decomposable group decomposed due to an action of an acid, and Y3 represents a protective group represented by any one of Formulae (i) to (iv). In a case where there are a plurality of Y3's, Y3 may be identical to or different from each other.
n3 represents an integer of 1 or more. However, in a case where n3 is 1, Y3 is a group represented by Formula (iii). According to an aspect, n3 is preferably 5 or less.
Specific examples and suitable aspects of R31, R32, R33, X3, L3, Ar3 and Y3 in Formula D3 each are identical to R11, R12, R13, X1, L1, Ar1, and Y1 in Formula (D1).
According to the embodiment of the present invention, for example, the repeating unit D3 may be a repeating unit represented by Formula D3a.
In Formula D3a,
R3a represents a hydrogen atom, a halogen atom, or a linear or branched alkyl group having 1 to 4 carbon atoms. The plurality of R3a's may be identical to or different from each other. R3a is particularly preferably a hydrogen atom.
Ar1a represents an aromatic ring group. Examples of the aromatic ring group include an aromatic hydrocarbon ring having 6 to 18 carbon atoms which may have a substituent such as a benzene ring, a naphthalene ring, an anthracene ring, a fluorene ring, and a phenanthrene ring and an aromatic heterocyclic ring including a heterocyclic ring such as a thiophene ring, a furan ring, a pyrrole ring, a benzothiophene ring, a benzofuran ring, a benzopyrrole ring, a triazine ring, an imidazole ring, a benzimidazole ring, a triazole ring, a thiadiazole ring, or a thiazole ring. Among these, a benzene ring is most preferable.
OY3a represents an acid-decomposable group decomposed due to an action of an acid. Y3a is a protective group represented by any one of Formula (i) to (iv) and has the same meaning as the protective group Y0. In a case where there are a plurality of Y3a'S, Y3a'S may be identical to or different from each other.
n3a represents an integer of 1 or more in Formula (D3a). However, in a case where n3a is 1, Y3 is a group represented by Formula (iii). According to an aspect, n3a is preferably 5 or less.
The resin (A) according to the first embodiment may contain one kind of the repeating unit represented by Formula D1 singly, and may contain two or more kinds thereof.
The resin (A) according to the first embodiment may include a repeating unit represented by Formula D1 and a repeating unit represented by Formula D2.
The resin (A) according to the second embodiment may contain one kind of the repeating unit represented by Formula D5, and may contain two or more kinds thereof.
The resin (A) according to the second embodiment may include a repeating unit represented by Formula D5 and a repeating unit represented by Formula D4.
Specific examples of the repeating unit (a) included in the resin (A) according to the first and second embodiments include the following structures, but the present invention is not limited thereto.
In the specific examples, R represents a hydrogen atom or a methyl group.
In a case where the resin (A) according to the first embodiment includes a repeating unit represented by Formula D3 as the repeating unit (a), a repeating unit having the phenolic hydroxyl group (b) is further contained. A repeating unit having the phenolic hydroxyl group (b) may be a repeating unit represented by Formula D1. and may be a repeating unit having a phenolic hydroxyl group represented by Formula D2 described below.
According to an aspect, the resin (A) preferably includes the repeating unit represented by Formula D3 and a repeating unit represented by Formula D2.
In Formula D2,
R21, R22, and R23 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group or an alkoxycarbonyl group. R22 may be bonded to Ar2 or L2 to form a ring, and R22 in this case represents a single bond or an alkylene group.
X2 represents a single bond, —OCO—, or —CONR—, and R represents a hydrogen atom or an alkyl group.
L2 represents a single bond or a divalent linking group.
Ar2 represents a (n+1)-valent aromatic ring group, and in a case where Ar2 is bonded to R22 to form a ring, Ar2 represents a (n+2)-valent aromatic ring group.
n2 represents an integer of 1 or more.
Examples of the alkyl group of R21, R22, and R23 in Formula D2 preferably include an alkyl group having 20 or less carbon atoms such as a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, a sec-butyl group, a hexyl group, a 2-ethylhexyl group, an octyl group, and a dodecyl group, which may have a substituent, more preferably includes an alkyl group having 8 or less carbon atoms, and particularly preferably includes an alkyl group having 3 or less carbon atoms.
The cycloalkyl group of R21, R22, and R23 may have a monocyclic shape or a polycyclic shape. Preferable examples thereof include a monocyclic cycloalkyl group having 3 to 8 carbon atoms such as a cyclopropyl group, a cyclopentyl group, and a cyclohexyl group which may have a substituent.
Examples of the halogen atom of R21, R22, and R23 include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, and a fluorine atom is particularly preferable.
The alkyl group included in the alkoxycarbonyl group of R21, R22, and R23 is preferably the same as those in the alkyl group in R21, R22, and R23.
Examples of the preferable substituent in each group include an alkyl group, a cycloalkyl group, an aryl group, an amino group, an amide group, a ureido group, a urethane group, a hydroxyl group, a carboxyl group, a halogen atom, an alkoxy group, a thioether group, an acyl group, an acyloxy group, an alkoxycarbonyl group, a cyano group, and a nitro group, and it is preferable that the number of carbon atoms of the substituent is 8 or less.
Ar2 represents a (n2+1)-valent aromatic ring group. The divalent aromatic ring group in a case where n2 is 1 may have a substituent, and preferable examples thereof include an arylene group having 6 to 18 carbon atoms such as a phenylene group, a tolylene group, a naphthylene group, and an anthracenylene group, and an aromatic ring group including a heterocyclic ring such as thiophene, furan, pyrrole, benzothiophene, benzofuran, benzopyrrole, triazine, imidazole, benzimidazole, triazole, thiadiazole, and thiazole.
Specific examples of the (n2+1)-valent aromatic ring group in a case where n2 is an integer of 2 or greater suitably include groups obtained by removing any (n2−1) items of hydrogen atoms from the above specific examples of the divalent aromatic ring group.
The (n2+1)-valent aromatic ring group may further have a substituent.
Examples of the substituent that can be included in the alkyl group, the cycloalkyl group, the alkoxycarbonyl group, the alkylene group, and the (n2+1)-valent aromatic ring group include an alkyl group exemplified in R41, R42, and R43 in Formula (I); an alkoxy group such as a methoxy group, an ethoxy group, a hydroxyethoxy group, a propoxy group, a hydroxypropoxy group, and a butoxy group; and an aryl group such as a phenyl group.
The alkyl group of R in —CONR— (R represents a hydrogen atom or an alkyl group) represented by X2 is preferably an alkyl group having 20 or less carbon atoms such as a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, a sec-butyl group, a hexyl group, a 2-ethylhexyl group, an octyl group, and a dodecyl group, which may have a substituent, and more preferably an alkyl group having 8 or less carbon atoms.
X2 is preferably a single bond, —COO—, and —CONH— and more preferably a single bond and —COO—.
In a case where L2 represents a divalent linking group, an alkylene group is preferable as a divalent linking group.
The alkylene group in L2 is preferably an alkylene group having 1 to 8 carbon atoms which may have a substituent such as a methylene group, an ethylene group, a propylene group, a butylene group, a hexylene group, and an octylene group.
A single bond is preferable as L2.
Ar2 is more preferably an aromatic ring group having 6 to 18 carbon atoms which may have a substituent, and a benzene ring group, a naphthalene ring group, and a biphenylene ring group are particularly preferable.
The repeating unit represented by Formula D2 preferably has a hydroxystyrene structure. That is, Ar2 is preferably a benzene ring group.
According to an aspect, n2 is preferably 5 or less and more preferably 3 or less.
According to an aspect, n2 is preferably 2 or more and more preferably 2 or 3.
The repeating unit having the phenolic hydroxyl group (b) included in the resin (A) preferably includes a repeating unit represented by Formula (p1).
R in Formula (p1) represents a hydrogen atom, a halogen atom, or a linear or branched alkyl group having 1 to 4 carbon atoms. A plurality of R's may be identical to or different from each other. A hydrogen atom is particularly preferable as R in Formula (p1).
Ar in Formula (p1) represents an aromatic ring, and examples thereof include an aromatic hydrocarbon ring having 6 to 18 carbon atoms which may have a substituent such as a benzene ring, a naphthalene ring, an anthracene ring, a fluorene ring, and a phenanthrene ring and an aromatic heterocyclic ring including a heterocyclic ring such as a thiophene ring, a furan ring, a pyrrole ring, a benzothiophene ring, a benzofuran ring, a benzopyrrole ring, a triazine ring, an imidazole ring, a benzimidazole ring, a triazole ring, a thiadiazole ring, or a thiazole ring. Among these, a benzene ring is most preferable.
m in Formula (p1) represents an integer of 1 or more. According to an aspect, m is preferably 5 or less and more preferably 3 or less. According to an aspect, m is preferably 2 or more and more preferably 2 or 3.
Specific examples of the repeating unit having a phenolic hydroxyl group (b) are provided below, but the present invention is not limited thereto. In the formula, R represents a hydrogen atom or a methyl group, and a represents an integer of 1 to 3. As specific examples of the repeating unit having the phenolic hydroxyl group (b), specific examples disclosed in [177] and [0178] of JP2014-232309A can be referred to, and the content thereof is incorporated into the present specification.
In a case where the resin (A) according to the second embodiment includes the repeating unit represented by Formula D3 as the repeating unit (a), a repeating unit having the partial structure (c) is further contained. The repeating unit having the partial structure (c) may be a repeating unit represented by Formula D5 and may be a repeating unit having the partial structure (c) represented by Formula D4 described below.
According to an aspect, the resin (A) preferably includes the repeating unit represented by Formula D3 and a repeating unit represented by Formula D4.
In Formula D4,
R41, R42, and R43 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group, or an alkoxycarbonyl group.
R42 may form a ring with X42 or L4, and R42 in this case represents a single bond or an alkylene group.
R43 may be bonded to X41, X42, or L4 to form a ring, and R43 in this case represents a single bond or an alkylene group.
X41 represents a single bond, —COO—, or —CONR—, and R represents a hydrogen atom or an alkyl group. In a case where R43 and X41 are bonded to each other to form a ring, R may be bonded to R43 as an alkylene group.
L4 represents a single bond or a linking group.
X42 represents an alkylene group, a cycloalkylene group, or an aromatic ring group.
R1 and R2 each independently represent an alkyl group substituted with at least one fluorine atom, a cycloalkyl group substituted with at least one fluorine atom, or an aryl group substituted with at least one fluorine atom.
n4 represents an integer of 1 or more.
In Formula D4, specific examples and preferable aspects of R41, R42, and R43 each have the same meaning as the specific examples and the preferable aspects of R31, R32, and R33 in Formula D3.
As described above, R43 may be bonded to X41 or L4 to form a ring, and examples in this case include a structure represented by Formula D4b.
Specific examples and preferable aspects of X41 and L4 each have the same meaning as the specific examples and the preferable aspects of X3 and L3 in Formula D3.
In a case where X42 represents an alkylene group, a group having 1 to 8 carbon atoms such as a methylene group, an ethylene group, a propylene group, a butylene group, a hexylene group, and an octylene group is exemplified as preferable examples. These groups may further have a substituent.
In a case where X42 represents a cycloalkylene group, X42 may have a monocyclic shape or a polycyclic shape, and preferable examples thereof include a monocyclic cycloalkylene group having 3 to 8 carbon atoms such as a cyclopropylene group, a cyclopentylene group, and a cyclohexylene group. These groups may further have a substituent.
In a case where X42 represents an aromatic ring group, an aromatic hydrocarbon ring having 6 to 18 carbon atoms which may have a substituent such as a benzene ring, a naphthalene ring, an anthracene ring, a fluorene ring, and a phenanthrene ring and an aromatic heterocyclic ring including a heterocyclic ring such as a thiophene ring, a furan ring, a pyrrole ring, a benzothiophene ring, a benzofuran ring, a benzopyrrole ring, a triazine ring, an imidazole ring, a benzimidazole ring, a triazole ring, a thiadiazole ring, or a thiazole ring is exemplified as specific examples. These rings may further have a substituent. An aromatic ring group having 6 to 18 carbon atoms which may have a substituent is more preferable, a benzene ring group, a naphthalene ring group, and a biphenylene ring group are even more preferable, and a benzene ring group is particularly preferable.
X42 is preferably a cycloalkylene group or an aromatic ring group, more preferably a monocyclic cycloalkylene group having 3 to 8 carbon atoms that may have a substituent, or a benzene ring group, a naphthalene ring group, or a biphenylene ring group that may have a substituent, and particularly preferably a cyclohexylene group or a benzene ring group that may have a substituent.
R1 and R2 each have the same meaning as the specific examples and the preferable aspects of R1 and R2 in Formula (X).
n4 is preferably an integer of 1 to 5, more preferably an integer of 1 to 3, and even more preferably 2 or 3.
Formula D4 is more preferably represented by Formula (D4a).
In Formula D4a,
R41, R42, and R43 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group, or an alkoxycarbonyl group.
R42 may form a ring with X420, and R42 in this case represents a single bond or an alkylene group.
R43 may be bonded to X420 to form a ring, and R43 in this case represents a single bond or an alkylene group.
X410 represents a single bond or —COO—.
X420 represents a cycloalkylene group or an aromatic ring group.
n4′ represents an integer of 1 to 5.
In Formula D4a, R41, R42, and R43 each have the same meaning as R41, R42, and R43 in Formula D4.
X420 is more preferably a monocyclic cycloalkylene group having 3 to 8 carbon atoms that may have a substituent, or a benzene ring group, a naphthalene ring group, or a biphenylene ring group that may have a substituent, and particularly preferably a cyclohexylene group or a benzene ring group that may have a substituent.
n4′ is preferably an integer of 1 to 3 and more preferably 2 or 3.
The repeating unit represented by Formula D4 may be a repeating unit represented by Formula D4b.
In Formula D4b,
R41 and R42 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group, or an alkoxycarbonyl group.
R44, R45, and R46 represent a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group, a carboxyl group, a halogen atom, a cyano group, or a hydroxyl group. R44 and R45 may be bonded to each other to form a ring.
L4 represents a single bond or a linking group.
X42 represents an alkylene group, a cycloalkylene group, or an aromatic ring group.
R1 and R2 each independently represent an alkyl group substituted with at least one fluorine atom, a cycloalkyl group substituted with at least one fluorine atom, or an aryl group substituted with at least one fluorine atom.
n4 represents an integer of 1 or more.
In Formula D4b, R41, R42, L4, X42, R1, R2, and n4 each have the same meaning as the specific examples and the preferable aspects of R41, R42, L4, X42, R1, R2, and n4 in Formula D4.
Examples of the alkyl group represented by R44, R45, and R46 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a t-butyl group, an n-hexyl group, or an n-octyl group. The cycloalkyl group represented by R44, R45, and R46 may be a monocyclic ring or a polycyclic ring, and examples thereof include a cycloalkyl group having 3 to 15 carbon atoms. Specific examples thereof include a monocyclic cycloalkyl group such as a cyclopentyl group and a cyclohexyl group, and a polycyclic cycloalkyl group such as a norbornyl group and an adamantyl group. The aryl group represented by R44, R45, and R46 may be monocyclic or polycyclic, and examples thereof include an aromatic hydrocarbon ring having 6 to 18 carbon atoms which may have a substituent such as a benzene ring, a naphthalene ring, an anthracene ring, a fluorene ring, and a phenanthrene ring and an aromatic heterocyclic ring including a heterocyclic ring such as a thiophene ring, a furan ring, a pyrrole ring, a benzothiophene ring, a benzofuran ring, a benzopyrrole ring, a triazine ring, an imidazole ring, a benzimidazole ring, a triazole ring, a thiadiazole ring, or a thiazole ring. R44, R45, and R46 are preferably a hydrogen atom, a methyl group, or an ethyl group.
Hereinafter, specific examples of the repeating unit which is represented by Formula (X) and has a partial structure (c) are provided, but the present invention is not limited to these. In the formula, R represents a hydrogen atom or a methyl group, and a represents an integer of 1 to 3.
With respect to the resin (A) according to the first and second embodiments, a content ratio (total content ratio in a case where two or more kinds thereof are contained) of the repeating unit (a) having one or more *—OY0 groups substituted with an aromatic ring is preferably 10 to 80 mol %, more preferably 20 to 70 mol %, and even more preferably 30 to 60 mol % with respect to all repeating units in the resin (A).
In a case where the resin (A) according to the first embodiment contains the repeating unit represented by Formula D3 as the repeating unit (a), a content ratio of repeating units (repeating units excluding the repeating unit D1, and preferably the repeating unit represented by Formula D2) having the phenolic hydroxyl group (b) is preferably 10 to 90 mol %, more preferably 15 to 85 mol %, and even more preferably 20 to 80 mol % with respect to all repeating units in the resin (A).
In a case where the resin (A) according to the first embodiment contains the repeating unit D1 represented by Formula D1 as the repeating unit (a), the resin (A) may further contain a repeating unit having the phenolic hydroxyl group (b) as a repeating unit different from the repeating unit D1. The repeating unit that has the phenolic hydroxyl group (b) is preferably the repeating unit represented by Formula D2.
A content ratio of a repeating unit (a repeating unit excluding the repeating unit D1 and preferably a repeating unit represented by Formula D2) having the phenolic hydroxyl group (b) in this case is preferably 0 to 90 mol %, more preferably 5 to 80 mol %, and even more preferably 10 to 70 mol % with respect to all repeating units in the resin (A).
In a case where the resin (A) according to the second embodiment contains the repeating unit represented by Formula D3 as the repeating unit (a), a content ratio of a repeating unit (a repeating unit excluding the repeating unit D5 and preferably a repeating unit represented by Formula D4) having the partial structure (c) represented by Formula (X) is preferably 10 to 90 mol %, more preferably 15 to 85 mol %, and even more preferably 20 to 80 mol % with respect to all repeating units in the resin (A).
In a case where the resin (A) according to the second embodiment contains a repeating unit represented by Formula D3 as the repeating unit (a), both of the repeating unit having the phenolic hydroxyl group (b) and the repeating unit having the partial structure (c) represented by Formula (X) may be included in the resin.
In this case, a content ratio of the repeating unit having the phenolic hydroxyl group (b) with respect to all repeating units in the resin (A) is preferably 1 to 85 mol %, more preferably 5 to 80 mol %, and even more preferably 5 to 70 mol %, and a content ratio of a repeating unit having the partial structure (c) represented by Formula (X) is preferably 1 to 85 mol %, more preferably 5 to 80 mol %, and even more preferably 5 to 70 mol %. The total content ratio of the repeating unit having the phenolic hydroxyl group (b) and the repeating unit having the partial structure (c) is preferably 15 to 90 mol %, more preferably 20 to 80 mol %, and even more preferably 25 to 70 mol % with respect to all repeating units in the resin (A).
In a case where the resin (A) contains the repeating unit D1 represented by Formula D1 as the repeating unit (a), the resin (A) may further contain a repeating unit having the partial structure (c) represented by Formula (X).
The content ratio of the repeating unit which is represented by Formula (X) and has the partial structure (c) is preferably 1 to 90 mol %, more preferably 5 to 80 mol %, and even more preferably 10 to 70 mol % with respect to all repeating units in the resin (A).
The resin (A) according to the first embodiment is the repeating unit represented by Formula D1 and a repeating unit different from the repeating unit represented by Formula D3, and may contain a repeating unit having an acid-decomposable group decomposed by an action of an acid.
In the same manner, the resin (A) according to the second embodiment is the repeating unit represented by Formula D5 and a repeating unit different from the repeating unit represented by Formula D3, and may contain a repeating unit having an acid-decomposable group decomposed by an action of an acid.
The repeating unit is preferably a repeating unit having a group that is decomposed due to an action of an acid to generate a carboxyl group.
The repeating unit having a group being decomposed due to an action of an acid and generating a carboxyl group is a repeating unit in which a hydrogen atom of a carboxyl group has a group that is substituted with a group decomposed due to an action of an acid to leave.
Examples of the group that leaves due to an acid include —C(R36)(R37)(R38), —C(R36)(R37)(OR39), and —C(R01)(R02)(OR39).
In the formula, R36 to R39 each independently represent an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group, or an alkenyl group. R36 and R37 may be bonded to each other to form a ring.
R01 and R02 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group, or an alkenyl group.
The repeating unit having a group being decomposed due to an action of an acid and generating a carboxyl group is preferably a repeating unit represented by Formula (AI).
In Formula (AI),
Xa1 represents a hydrogen atom or an alkyl group that may have a substituent.
T represents a single bond or a divalent linking group.
Rx1 to Rx3 each independently represent a (linear or branched) alkyl group or a (monocyclic or polycyclic) cycloalkyl group. Here, in a case where all of Rx1 to Rx3 are (linear or branched) alkyl groups, at least two of Rx1, . . . , or Rx3 are preferably methyl groups.
Two of Rx1 to Rx3 are bonded to form a (monocyclic or polycyclic) cycloalkyl group.
Examples of the alkyl group that is represented by Xa1 and may have a substituent include a methyl group or a group represented by —CH2—R11. R11 represents a halogen atom (such as a fluorine atom), a, hydroxyl group, or a monovalent organic group, examples of the monovalent organic group include an alkyl group having 5 or less carbon atoms and an acyl group having 5 or less carbon atoms, and an alkyl group having 3 or less carbon atoms is preferable, and a methyl group is more preferable. According to an aspect, Xa1 is preferably a hydrogen atom, a methyl group, a trifluoromethyl group, or a hydroxymethyl group.
Examples of the divalent linking group of T include an alkylene group, an arylene group, a —COO-Rt- group, and an —O-Rt- group. In the formula, Rt represents an alkylene group or a cycloalkylene group.
T is preferably a single bond, an arylene group, or a —COO-Rt- group and more preferably a single bond or an arylene group. The arylene group is preferably an arylene group having 6 to 10 carbon atoms and more preferably a phenylene group. Rt is preferably an alkylene group having 1 to 5 carbon atoms and more preferably a —CH2— group, a —(CH2)2— group, and a —(CH2)3— group.
The alkyl group of Rx1 to Rx3 is preferably an alkyl group having 1 to 4 carbon atoms such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, and a t-butyl group.
The cycloalkyl group of Rx1 to Rx3 is preferably a monocyclic cycloalkyl group such as a cyclopentyl group and a cyclohexyl group, a polycyclic cycloalkyl group such as a norbomyl group, a tetracyclodecanyl group, a tetracyclododecanyl group, and an adamantyl group.
The cycloalkyl group formed by bonding two of Rx1 to Rx3 is preferably a monocyclic cycloalkyl group such as a cyclopentyl group and a cyclohexyl group and a polycyclic cycloalkyl group such as a norbomyl group, a tetracyclodecanyl group, a tetracyclododecanyl group, and an adamantyl group. The monocyclic cycloalkyl group having 5 to 6 carbon atoms is particularly preferable.
With respect to the cycloalkyl group formed by bonding two of Rx1 to Rx3, for example, one of the methylene groups constituting the ring may be substituted with a hetero atom such as an oxygen atom or a group having a hetero atom such as a carbonyl group.
It is preferable that the repeating unit represented by Formula (AI), for example, is an aspect in which Rx1 is a methyl group or an ethyl group, and in which and Rx2 and Rx3 are bonded to each other to form the above cycloalkyl group.
Each of the above groups may have a substituent, examples of the substituent include an alkyl group (having 1 to 4 carbon atoms), a halogen atom, a hydroxyl group, an alkoxy group (having 1 to 4 carbon atoms), a carboxyl group, and an alkoxycarbonyl group (having 2 to 6 carbon atoms), and a group having 8 or less carbon atoms is preferable.
The repeating unit represented by Formula (AI) preferably an acid-decomposable (meth)acrylic acid tertiary alkyl ester-based repeating unit (a repeating unit in which Xa1 represents a hydrogen atom or a methyl group, and T represents a single bond). It is more preferable that Rx1 to Rx3 each independently represent a repeating unit representing a linear or branched alkyl group, it is even more preferable that Rx1 to Rx3 each independently represent a repeating unit representing a linear alkyl group.
Specific examples of the repeating unit that has a group being decomposed due to an action of an acid and generating a carboxyl group are provided below, but the present invention is not limited to these.
In the specific examples, Rx and Xa1 represent a hydrogen atom, CH3, CF3, or CH2OH. Rxa and Rxb each represent an alkyl group having 1 to 4 carbon atoms. Z represents a substituent including a polar group, and in a case where there are a plurality of Z's, Z's each independently represent a substituent including a polar group. p represents 0 or a positive integer. Examples of the substituent including a polar group represented by Z include a linear or branched alkyl group having a hydroxyl group, a cyano group, an amino group, an alkylamide group, or a sulfonamide group, and a cycloalkyl group, and the substituent is preferably an alkyl group having a hydroxyl group. The branched alkyl group is particularly preferably an isopropyl group.
As specific examples of the repeating unit having a group being decomposed due to an action of an acid and generating a carboxyl group, specific examples disclosed in [0227] to
of JP2014-232309A can be referred to, and the content thereof is incorporated into the present specification.
It is preferable that the resin (A) includes a repeating unit represented by Formula (5).
In Formula (5),
R41, R42, and R43 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group or an alkoxycarbonyl group. R42 may be bonded to L4 to form a ring. In this case, R42 represents an alkylene group.
L4 represents a single bond or a divalent linking group, and in a case of forming a ring with R42, L4 represents a trivalent linking group.
R44 and R45 represent a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group, an alkoxy group, an acyl group, or a heterocyclic group.
M4 represents a single bond or a divalent linking group.
Q4 represents an alkyl group, a cycloalkyl group, an aryl group, or a heterocyclic group.
At least two of Q4, M4, or R44 may be bonded to each other to form a ring.
The alkyl group, the cycloalkyl group, the aryl group, aralkyl group, the alkoxy group, the acyl group, and the heterocyclic group as R44 and R45 have the same meaning as the respective groups described with respect to R37 in Formula (ii), and preferable ranges thereof are also the same.
Examples of the divalent linking group as M4 include an alkylene group (for example, a methylene group, an ethylene group, a propylene group, a butylene group, a hexylene group, and an octylene group), a cycloalkylene group (for example, a cyclopentylene group, a cyclohexylene group, and an adamantylene group), an alkenylene group (for example, an ethenylene group, a propenylene group, and a butenylene group), a divalent aromatic ring group (for example, a phenylene group, a tolylene group, and a naphthylene group), —S—, —O—, —CO—, —SO2—, —N(R0)—, and a divalent linking group obtained by combining a plurality of these. R0 is a hydrogen atom or an alkyl group (for example, an alkyl group having 1 to 8 carbon atoms, and specifically, a methyl group, an ethyl group, a propyl group, an n-butyl group, a sec-butyl group, a hexyl group, and an octyl group).
The alkyl group, the cycloalkyl group, the aryl group, and the heterocyclic group as Q4 have the same meaning as respective groups described with respect to R37 in Formula (ii), and preferable ranges thereof are also the same.
Examples of the ring formed by bonding at least two of Q4, M4, or R44 include a ring formed by bonding at least two of Q3, M3, or R3, and preferable ranges thereof are also the same.
Examples of the alkyl group of R41 to R43 in Formula (5) preferably include an alkyl group having 20 or less carbon atoms such as a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, a sec-butyl group, a hexyl group, a 2-ethylhexyl group, an octyl group, and a dodecyl group, which may have a substituent, more preferably includes an alkyl group having 8 or less carbon atoms, and particularly preferably includes an alkyl group having 3 or less carbon atoms.
The alkyl group included in the alkoxycarbonyl group is preferably the same as those in the alkyl group in R41 to R43.
The cycloalkyl group may have a monocyclic shape or a polycyclic shape. Preferable examples thereof include a monocyclic cycloalkyl group having 3 to 10 carbon atoms such as a cyclopropyl group, a cyclopentyl group, and a cyclohexyl group which may have a substituent.
Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, and a fluorine atom is particularly preferable.
Examples of the preferable substituent in each group include an alkyl group, a cycloalkyl group, an aryl group, an amino group, an amide group, a ureido group, a urethane group, a hydroxyl group, a carboxyl group, a halogen atom, an alkoxy group, a thio ether group, an acyl group, an acyloxy group, an alkoxycarbonyl group, a cyano group, and a nitro group, and it is preferable that the number of carbon atoms of the substituent is 8 or less.
In a case where R42 forms a ring with L4 which is an alkylene group, the alkylene group is preferably an alkylene group having 1 to 8 carbon atoms such as a methylene group, an ethylene group, a propylene group, a butylene group, a hexylene group, and an octylene group. An alkylene group having 1 to 4 carbon atoms is more preferable, and an alkylene group having 1 to 2 carbon atoms is particularly preferable. The ring formed by bonding R42 and L4 is particularly preferably a 5-membered or 6-membered ring.
R41 and R43 are more preferably a hydrogen atom, an alkyl group, or a halogen atom and particularly preferably a hydrogen atom, a methyl group, an ethyl group, a trifluoromethyl group (—CF3), a hydroxymethyl group (—CH2—OH), a chloromethyl group (—CH2—Cl), and a fluorine atom (—F). R42 is more preferably a hydrogen atom, an alkyl group, a halogen atom, or an alkylene group (for forming a ring with L4), and particularly preferably a hydrogen atom, a methyl group, an ethyl group, a trifluoromethyl group (—CF3), a hydroxymethyl group (—CH2—OH), a chloromethyl group (—CH2—Cl), a fluorine atom (—F), a methylene group (for forming a ring with L4), and an ethylene group (for forming a ring with L4).
Examples of the divalent linking group represented by L4 include an alkylene group, a divalent aromatic ring group, —COO-L1-, —O-L1-, and a group formed by combining two or more of these. Here, L1 represents an alkylene group, a cycloalkylene group, a divalent aromatic ring group, and a group obtained by combining an alkylene group and a divalent aromatic ring group.
L4 is preferably a single bond, a group represented by —COO-L1-, or a divalent aromatic ring group, and more preferably a divalent aromatic ring group (arylene group). L1 is preferably an alkylene group having 1 to 5 carbon atoms and more preferably methylene and propylene groups. The divalent aromatic ring group is preferably a 1,4-phenylene group, a 1,3-phenylene group, a 1,2-phenylene group, or a 1,4-naphthylene group, and more preferably a 1,4-phenylene group.
In a case where L4 is bonded to R42 to form a ring, suitable examples of the trivalent linking group represented by L4 include groups obtained by removing any one hydrogen atom from specific examples of the divalent linking group represented by L4.
As specific examples of the repeating unit represented by Formula (5), specific examples disclosed in [0270] to [0272] of JP2014-232309A are employed, and the contents thereof are incorporated into the present specification. However, the present invention is not limited to these.
The resin (A) may include a repeating unit represented by Formula (BZ).
In Formula (BZ), AR represents an aryl group. Rn represents an alkyl group, a cycloalkyl group, and an aryl group. Rn and AR may be bonded to each other to form a non-aromatic ring.
R1 represents a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group, or an alkyloxycarbonyl group.
With respect to AR, Rn, and R1 in Formula (BZ), the contents disclosed in [0101] to
of JP2012-208447A can be referred to, and the contents thereof are incorporated into the present specification. However, the present invention is not limited to these.
As specific examples of the repeating unit represented by Formula (BZ), specific examples disclosed in [0123] to [0131] of JP2012-208447A can be employed, and the contents thereof are incorporated into the present specification. However, the present invention is not limited thereto.
In a case where the resin (A) has a repeating unit that has a group being decomposed due to an action of an acid and generating a carboxyl group, the content ratio of the repeating unit is preferably 20 to 90 mol %, more preferably 25 to 80 mol %, and even more preferably 30 to 70 mol % with respect to all repeating units in the resin (A).
—Repeating Unit Having Lactone Structure—
It is preferable that the resin (A) contains a repeating unit having a lactone group.
As the lactone group, any group having a lactone structure can be used, but a group containing a lactone structure of a 5-membered to 7-membered ring is preferable, and it is preferable that another ring structure is fused to a lactone structure of 5-membered to 7-membered ring in a form of forming a bicyclo structure or a spiro structure. It is more preferable that the resin (A) has a repeating unit having a group having a lactone structure represented by any one of Formulae (LC1-1) to (LC1-17). A group having a lactone structure may be directly bonded to a main chain. The preferable lactone structure is a group represented by Formulae (LC1-1), (LC1-4), (LC1-5), (LC1-6), (LC1-13), and (LC1-14).
A lactone structure portion may have or may not have a substituent (Rb2). Preferable examples of the substituent (Rb2) include an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 4 to 7 carbon atoms, an alkoxy group having 1 to 8 carbon atoms, an alkoxycarbonyl group having 1 to 8 carbon atoms, a carboxyl group, a halogen atom, a hydroxyl group, a cyano group, and an acid-decomposable group. n2 represents an integer of 0 to 4. In a case where n2 is 2 or more, the plurality of Rb2's which are present may be identical to or different from each other, and the plurality of Rb2's which are present may be bonded to each other to form a ring.
Examples of the repeating unit having a group having a lactone structure represented by any one of Formulae (LC1-1) to (LC1-17) include repeating units represented by Formula (AI).
In Formula (AI), Rb0 represents a hydrogen atom, a halogen atom, or an alkyl group having 1 to 4 carbon atoms.
Examples of the preferable substituent that may be included in the alkyl group of Rb0 include a hydroxyl group and a halogen atom.
Examples of the halogen atom in Rb0 include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom. Rb0 is preferably a hydrogen atom or a methyl group.
Ab represents a single bond, an alkylene group, a divalent linking group having a monocyclic or polycyclic alicyclic hydrocarbon structure, an ether group, an ester group, a carbonyl group, a carboxyl group, or a divalent group obtained by combining these groups. A single bond and a linking group represented by -Ab1-CO2— are preferable. Ab1 is a linear or branched alkylene group, a monocyclic or polycyclic cycloalkylene group and preferably a methylene group, an ethylene group, a cyclohexylene group, an adamantylene group, or a norbornylene group.
V represents a group represented by any one of Formulae (LC1-1) to (LC1-17). In the repeating unit having a group having a lactone structure, an optical isomer is usually present, but any optical isomer may be used. One optical isomer may be used singly, or a plurality of optical isomers may be used in a mixture. In a case where one kind of optical isomer is mainly used, the optical purity (ee) thereof is preferably 90 or more and more preferably 95 or more.
Specific examples of the repeating unit having a group having a lactone structure are provided below, but the present invention is not limited thereto.
(In the formulae, Rx represents H, CH3, CH2OH, or CF3)
(In the formulae, Rx represents H, CH3, CH2OH, or CF3.)
The content of the repeating unit having a lactone group is preferably 1 to 30 mol %, more preferably 5 to 25 mol %, and even more preferably 5 to 20 mol % with respect to all repeating units in the resin (A).
—Repeating Unit Containing Organic Group Having Polar Group—
The resin (A) may further have a repeating unit containing an organic group having a polar group, particularly, a repeating unit having an alicyclic hydrocarbon structure substituted with a polar group.
As a result, the substrate adhesiveness and developer affinity are improved. The alicyclic hydrocarbon structure in the alicyclic hydrocarbon structure substituted with a polar group is preferably an adamantyl group, a diamantyl group, or a norbornane group. The polar group is preferably a hydroxyl group and a cyano group.
Specific examples of the repeating unit having a polar group are provided below, but the present invention is not limited thereto.
In a case where the resin (A) has a repeating unit containing an organic group having a polar group, the content ratio thereof is preferably 1 to 30 mol %, more preferably 5 to 25 mol %, and even more preferably 5 to 20 mol % with respect to all repeating units in the resin (A).
As the repeating unit other than the above, a repeating unit having a group (photoacid generating group) that generates an acid due to irradiation with actinic rays or radiation may be included. In this case, it can be considered that this repeating unit having a photoacid generating group corresponds to the compound (B) which generates an acid due to irradiation with an actinic ray or radiation described below.
Examples of the repeating unit include a repeating unit represented by Formula (4).
R41 represents a hydrogen atom or a methyl group. L41 represents a single bond or a divalent linking group. L42 represents a divalent linking group. R40 represents a structure moiety which is decomposed due to irradiation with actinic rays or radiation to generate an acid at a side chain.
Specific examples of the repeating unit represented by Formula (4) include repeating units exemplified below. In the specific examples of the compound (B) exemplified in the description of the compound (B) described below, a repeating unit having a group (photoacid generating group) excluding a hydrogen atom as R40 in Formula (4) is also preferable.
Examples of the repeating unit represented by Formula (4) include repeating units disclosed in paragraphs [0161] to [0297] of JP2015-043067A and repeating units disclosed in paragraphs [0094] to [0105] of JP2014-041327A, and specific examples thereof are incorporated into the present specification.
In a case where the resin (A) contains a repeating unit having a photoacid generating group, the content of the repeating unit having a photoacid generating group is preferably 1 to 40 mol %, more preferably 5 to 35 mol %, and even more preferably 5 to 30 mol % with respect to all repeating units in the resin (A).
The resin (A) can be synthesized by a general method (for example, radical polymerization). Examples of the general synthesis method include a batch polymerization method in which polymerization is performed by dissolving a monomer species and an initiator in a solvent and heating and a dropwise addition polymerization method in which a solution of a monomer species and an initiator is added dropwise to the heated solvent over 1 to 10 hours. The dropwise addition polymerization method is preferable.
Examples of the reaction solvent include ethers such as tetrahydrofuran, 1,4-dioxane, and diisopropyl ether, ketones such as methyl ethyl ketone and methyl isobutyl ketone, an ester solvent such as ethyl acetate, an amide solvent such as dimethylformamide and dimethylacetamide, and a solvent for dissolving the resist composition according to the embodiment of the present invention described below such as propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, and cyclohexanone. It is preferable to perform polymerization using the same solvent as the solvent used for the resist composition according to the embodiment of the present invention. As a result, generation of particles during storage can be suppressed.
The polymerization reaction is preferably performed in an inert gas atmosphere such as nitrogen or argon. Polymerization is initiated by using a commercially available radical initiator (azo-based initiator, peroxide, and the like) as a polymerization initiator. The radical initiator is preferably an azo-based initiator and more preferably an azo-based initiator having an ester group, a cyano group, and a carboxyl group. Examples of the preferable initiators include azobisisobutyronitrile, azobisdimethylvaleronitrile, and dimethyl 2,2′-azobis(2-methylpropionate). An initiator is added or an initiator is added in portions as desired, and after completion of the reaction, the initiator is put in a solvent, and the desired polymer is collected by a method such as powder, solid collection, or the like. The concentration in the reaction is 5 to 50 mass % and preferably 10 to 30 mass %. The reaction temperature is generally 10° C. to 150° C., preferably 30° C. to 120° C., and even more preferably 60° C. to 100° C.
Purification can be performed by a general method such as a liquid-liquid extraction method in which retained monomers and oligomer components are removed by washing with water or combining appropriate solvents, a purification method in a solution state such as ultrafiltration for extracting and removing only those having a specific molecular weight or less, a reprecipitation method in which a resin solution is added dropwise into a poor solvent to solidify a resin in the poor solvent such that a retained monomer or the like is removed, and a purification method in a solid state in which a filtered resin slurry is washed with a poor solvent.
The weight-average molecular weight of the resin (A) is preferably 1,000 to 200,000, more preferably 3,000 to 20,000, and most preferably 5,000 to 15,000, as a value in terms of polystyrene by a GPC method. In a case where the weight-average molecular weight is caused to be 1,000 to 200,000, it is possible to prevent deterioration of heat resistance and dry etching resistance and it is possible to prevent deterioration of developability and deterioration of film formability due to increase in viscosity.
According to another particularly preferable aspect, the weight-average molecular weight of the resin (A) is 3,000 9,500, as a value in terms of polystyrene by a GPC method. By setting the weight-average molecular weight to be 3,000 to 9,500, particularly, a resist residue (hereinafter also referred to as “scum”) is suppressed, and a better pattern can be formed.
The dispersion degree (molecular weight distribution) is generally in the range of 1 to 5, preferably in the range of 1 to 3, more preferably in the range of 1.2 to 3.0, and particularly preferably in the range of 1.2 to 2.0. As the dispersion degree is smaller, a resolution and a resist shape are excellent, a sidewall of a resist pattern is smooth, and roughness properties are excellent.
According to the resist composition, the content ratio of the resin (A) is preferably 50 to 99.9 mass % and more preferably 60 to 99.0 mass % in the total solid content.
According to the resist composition, the resin (A) may be used singly or two or more kinds thereof may be used in combination.
<(B) Compound that Generates Acid by Irradiation with Actinic Ray or Radiation>
The resist composition according to the embodiment of the present invention contains a compound (hereinafter, referred to as a “photoacid generator <<PAG>>” or the “compound (B)”) that generates an acid due to the irradiation with actinic rays or it is preferable that the radiation.
The photoacid generator may have an aspect of a low molecular weight compound or may have an aspect of being incorporated into a part of the polymer. The aspect of a low molecular weight compound and the aspect of being incorporated in a part of a polymer may be used in combination.
In a case of an aspect in which the photoacid generator is a low molecular weight compound, the molecular weight is preferably 3,000 or less, more preferably 2,000 or less, and even more preferably 1,000 or less.
In a case where the photoacid generator is in an aspect of being incorporated into a part of the polymer, the photoacid generator may be incorporated in a part of the resin (A) or may be incorporated in a resin different from the resin (A).
For the purpose of adjusting the pattern cross-sectional shape, the number of fluorine atoms included in the acid generator is appropriately adjusted. By adjusting the fluorine atom, the uneven distribution properties of the surface of the acid generator in the resist film can be controlled. As the number of the fluorine atoms included in the acid generator is large, the acid generator is distributed more unevenly on the surface.
According to the present invention, the photoacid generator is preferably in an aspect of a low molecular weight compound.
The photoacid generator is not particularly limited as long as it is a well-known photoacid generator but is preferably a compound that generates at least one of organic acid, for example, sulfonic acid, bis(alkylsulfonyl) imide, or tris(alkylsulfonyl) methide, due to the irradiation with actinic ray or radiation, preferably electron beams or extreme ultraviolet rays.
It is more preferable that examples thereof include compounds represented by Formulae (ZI), (ZII), and (ZIII).
In Formula (ZI),
R201, R202, and R203 each independently represent organic groups.
The number of carbon atoms of the organic group as R201, R202, and R203 is generally 1 to 30 and preferably 1 to 20.
Two of R201 to R203 may be bonded to each other to form a ring structure and may contain an oxygen atom, a sulfur atom, an ester bond, an amide bond, or a carbonyl group in the ring. Examples of the group formed by bonding two of R201 to R203 include an alkylene group (for example, a butylene group and a pentylene group).
Z− represents a non-nucleophilic anion (anion markedly low ability to cause a nucleophilic reaction).
Examples of the non-nucleophilic anion include a sulfonate anion (aliphatic sulfonate anion, aromatic sulfonate anion, and camphor sulfonate anion), a carboxylate anion (aliphatic carboxylate anion, aromatic carboxylate anion, and aralkyl carboxylate anion), a sulfonylimide anion, a bis(alkylsulfonyl) imide anion, and a tris(alkylsulfonyl) methide anion.
The aliphatic moiety in the aliphatic sulfonate anion and the aliphatic carboxylate anion may be an alkyl group or a cycloalkyl group, and is preferably a linear or branched alkyl group having 1 to 30 carbon atoms and a cycloalkyl group having 3 to 30 carbon atoms.
The aromatic group in the aromatic sulfonate anion and the aromatic carboxylate anion is preferably an aryl group having 6 to 14 carbon atoms, and examples thereof include a phenyl group, a tolyl group, and a naphthyl group.
The alkyl group and the cycloalkyl group, and the aryl group may have a substituent. Specific examples thereof include a nitro group, a halogen atom such as a fluorine atom, a carboxyl group, a hydroxyl group, an amino group, a cyano group, an alkoxy group (preferably having 1 to 15 carbon atoms), a cycloalkyl group (preferably having 3 to 15 carbon atoms), an aryl group (preferably having 6 to 14 carbon atoms), an alkoxycarbonyl group (preferably having 2 to 7 carbon atoms), an acyl group (preferably having 2 to 12 carbon atoms), an alkoxycarbonyloxy group (preferably having 2 to 7 carbon atoms), an alkylthio group (preferably having 1 to 15 carbon atoms), an alkylsulfonyl group (preferably having 1 to 15 carbon atoms), an alkyliminosulfonyl group (preferably having 1 to 15 carbon atoms), an aryloxysulfonyl group (preferably having 6 to 20 carbon atoms), an alkylaryloxysulfonyl group (preferably having 7 to 20 carbon atoms), a cycloalkylaryloxysulfonyl group (preferably having 10 to 20 carbon atoms), an alkyloxyalkyloxy group (preferably having 5 to 20 carbon atoms), and a cycloalkylalkyloxyalkyloxy group (preferably having 8 to 20 carbon atoms). With respect to the aryl group and the ring structure of each group, examples of the substituent further include an alkyl group (preferably having 1 to 15 carbon atoms).
The aralkyl group in the aralkylcarboxylate anion is preferably an aralkyl group having 7 to 12 carbon atoms, and examples thereof include a benzyl group, a phenethyl group, a naphthylmethyl group, a naphthylethyl group, and a naphthylbutyl group.
Examples of the sulfonylimide anion include a saccharin anion.
The alkyl group in the bis(alkylsulfonyl) imide anion and the tris(alkylsulfonyl) methide anion is preferably an alkyl group having 1 to 5 carbon atoms. Examples of the substituent of these alkyl groups include a halogen atom, an alkyl group substituted with a halogen atom, an alkoxy group, an alkylthio group, an alkyloxysulfonyl group, an aryloxysulfonyl group, and a cycloalkylaryloxysulfonyl group, and a fluorine atom or an alkyl group substituted with a fluorine atom is preferable.
The alkyl group in the bis(alkylsulfonyl) imide anion may be bonded to each other to form a ring structure. This increases the acid strength.
Examples of other non-nucleophilic anions include phosphorus fluoride (for example, PF6−), boron fluoride (for example, BF4−), and antimony fluoride (for example, SbF6−).
The non-nucleophilic anion is preferably an aliphatic sulfonate anion in which at least an α-position of the sulfonic acid is substituted with a fluorine atom, an aromatic sulfonate anion substituted with a fluorine atom or a group having a fluorine atom, a bis(alkylsulfonyl) imide anion in which an alkyl group is substituted with a fluorine atom, and a tris(alkylsulfonyl) methide anion in which an alkyl group is substituted with a fluorine atom. The non-nucleophilic anion is more preferably a perfluoroaliphatic sulfonate anion (more preferably having 4 to 8 carbon atoms) and a benzene sulfonate anion having a fluorine atom and is even more preferably a nonafluorobutanesulfonate anion, a perfluorooctanesulfonate anion, a pentafluorobenzenesulfonate anion, and a 3,5-bis(trifluoromethyl) benzenesulfonate anion.
In view of the acid strength, it is preferable that pKa of the generated acid is −1 or less, to improve sensitivity.
As a preferable aspect of the non-nucleophilic anion, an anion represented by Formula (AN1) is also provided.
In the formula,
Xf's each independently represents a fluorine atom or an alkyl group substituted with at least one fluorine atom.
R1 and R2 each independently represent a hydrogen atom, a fluorine atom, or an alkyl group, R1's and R2's in a case where a plurality thereof are present may be identical to or different from each other, respectively.
L represents a divalent linking group, and L's in a case where a plurality thereof are present may be identical to or different from each other.
A represents a cyclic organic group.
x represents an integer of 1 to 20, y represents an integer of 0 to 10, and z represents an integer of 0 to 10.
Formula (AN1) is more specifically described.
The alkyl group in the alkyl group substituted with a fluorine atom of Xf is preferably an alkyl group having 1 to 10 carbon atoms and more preferably an alkyl group having 1 to 4 carbon atoms. The alkyl group substituted with a fluorine atom of Xf is preferably a perfluoroalkyl group.
Xf is preferably a fluorine atom or a perfluoroalkyl group having 1 to 4 carbon atoms. Specific examples of Xf include a fluorine atom, CF3, C2F5, C3F7, C4F9, CH2CF3, CH2CH2CF3, CH2C2F5, CH2CH2C2F5, CH2C3F7, CH2CH2C3F7, CH2C4F9, and CH2CH2C4F9, and among these, a fluorine atom and CF3 are preferable. Particularly, it is preferable that both Xf's are fluorine atoms.
The alkyl groups as R1 and R2 each may have a substituent (preferably a fluorine atom), and an alkyl group having 1 to 4 carbon atoms is preferable. A perfluoroalkyl group having 1 to 4 carbon atoms is more preferable. Specific examples of the alkyl group having substituents of R1 and R2 include CF3, C2F5, C3F7, C4F9, C5F11, C6F13, CH2CF3, CH2CH2CF3, CH2C2F5, CH2CH2C2F5, CH2C3F7, CH2CH2C3F7, CH2C4F9, and CH2CH2C4F9, and among these, CF3 is preferable.
R1 and R2 is preferably a fluorine atom or CF3.
x is preferably 1 to 10 and more preferably 1 to 5.
y is preferably 0 to 4 and more preferably 0.
z is preferably 0 to 5 and more preferably 0 to 3.
The divalent linking group of L is not particularly limited, examples thereof include —COO—, —OCO—, —CO—, —O—, —S—, —SO—, —SO2—, an alkylene group, a cycloalkylene group, an alkenylene group, or a linking group obtained by linking a plurality of these, and a linking group having 12 or less carbon atoms in total is preferable. Among these, —COO—, —OCO—, —CO—, and —O— are preferable, and —COO— and —OCO— are more preferable.
The cyclic organic group of A is not particularly limited as long as the cyclic organic group has a cyclic structure, and examples thereof include an alicyclic group, an aryl group, a heterocyclic group (including not only those having aromaticity but also those having no aromaticity).
The alicyclic group may be monocyclic or polycyclic, and is preferably a monocyclic cycloalkyl group such as a cyclopentyl group, a cyclohexyl group, and a cyclooctyl group, and a polycyclic cycloalkyl group such as a norbomyl group, a tricyclodecanyl group, a tetracyclodecanyl group, a tetracyclododecanyl group, and an adamantyl group. Among these, an alicyclic group having a bulky structure having 7 or more carbon atoms such as a norbomyl group, a tricyclodecanyl group, a tetracyclodecanyl group, a tetracyclododecanyl group, and an adamantyl group is preferable, in view of suppressing diffusion in the film in the heating after exposure step and improvement of a mask error enhancement factor (MEEF).
Examples of the aryl group include a benzene ring, a naphthalene ring, a phenanthrene ring, and an anthracene ring.
Examples of the heterocyclic group include groups derived from a furan ring, a thiophene ring, a benzofuran ring, a benzothiophene ring, a dibenzofuran ring, a dibenzothiophene ring, and a pyridine ring. Among them, ones derived from a furan ring, a thiophene ring, and a pyridine ring are preferable.
Examples of the cyclic organic group include a lactone structure, and specific examples thereof include a lactone structure represented by Formulae (LC1-1) to (LC1-17).
The cyclic organic group may have a substituent, and examples of the substituent includes an alkyl group (may be any one of a linear group, a branched group, or a cyclic group and preferably having 1 to 12 carbon atoms), a cycloalkyl group (may be either any one of a monocyclic ring, a polycyclic ring, or a Spiro ring and preferably having 3 to 20 carbon atoms), an aryl group (preferably having 6 to 14 carbon atoms), a hydroxy group, an alkoxy group, an ester group, an amide group, a urethane group, a ureido group, a thioether group, a sulfonamide group, and a sulfonic acid ester group. Carbon constituting the cyclic organic group (carbon contributing to ring formation) may be carbonyl carbon.
Examples of the organic groups of R201, R202, and R203 each include an aryl group, an alkyl group, or a cycloalkyl group.
It is preferable that at least one of R201, R202, or R203 an aryl group, and it is more preferable that all of the three are aryl groups. In addition to a phenyl group and a naphthyl group, as the aryl group, a heteroaryl group such as an indole residue or a pyrrole residue is also exemplified. The alkyl group and the cycloalkyl group of R201 to R203 each are preferably a linear or branched alkyl group having 1 to 10 carbon atoms, and a cycloalkyl group having 3 to 10 carbon atoms. The alkyl group is more preferably a methyl group, an ethyl group, an n-propyl group, an i-propyl group, and an n-butyl group. The cycloalkyl group is more preferably a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, and a cycloheptyl group. These groups may further have a substituent. Examples the substituent include a halogen atom such as a nitro group and a fluorine atom, a carboxyl group, a hydroxyl group, an amino group, a cyano group, an alkoxy group (preferably having 1 to 15 carbon atoms), a cycloalkyl group (preferably having 3 to 15 carbon atoms), an aryl group (preferably having 6 to 14 carbon atoms), an alkoxycarbonyl group (preferably having 2 to 7 carbon atoms), an acyl group (preferably having 2 to 12 carbon atoms), and an alkoxycarbonyloxy group (preferably having 2 to 7 carbon atoms), and the present invention is not limited to these.
Preferable examples of the anion represented by Formula (AN1) are provided as below. In the following examples, A represents a cyclic organic group.
SO3—CF2—CH2—OCO-A, SO3—CF2—CHF—CH2—OCO-A, SO3—CF2—OCO-A, SO3—CF2—CF2—CH2-A, and SO3—CF2—CH(CF3)—OCO-A
In Formulae (ZII) and (ZIII), R204 to R207 each independently represent an aryl group, an alkyl group, or a cycloalkyl group.
The aryl group, the alkyl group, and the cycloalkyl group of R204 to R207 are the same as the aryl group described in the aryl group, the alkyl group, and the cycloalkyl group of R201 to R203 in the Formula (ZI).
An aryl group, an alkyl group, and a cycloalkyl group of R204 to R207 each may have a substituent. Examples of the substituent include a substituent that may be included in an aryl group, an alkyl group, and a cycloalkyl group of R201 to R203 in the Formula (ZI).
Z− represents a non-nucleophilic anion, and examples thereof include the same as the non-nucleophilic anion of Z− in Formula (ZI).
According to the present invention, in view of suppressing diffusion of an acid generated by exposure to a non-exposed portion and improving resolution, by the irradiation with an electron beam or an extreme ultraviolet ray, the photoacid generator is preferably a compound that generates an acid (more preferably a sulfonic acid) having a size of a volume of 130 Å3 (10 Å=1 nm) or more, more preferably a compound that generates an acid (more preferably a sulfonic acid) having a size of a volume of 190 Å3 or more, even more preferably a compound that generates an acid (more preferably a sulfonic acid) having a size of a volume of 270 Å3 or more, and particularly preferably a compound that generates an acid (more preferably a sulfonic acid) having a size of a volume of 400 Å3 or more. Here, in view of sensitivity or coating solvent solubility, the above volume is preferably 2,000 Å3 or less and is more preferably 1,500 Å3 or less. The above volume value was obtained by using “WinMOPAC” manufactured by Fujitsu Limited. That is, first, the chemical structure of the acid according to each example is inputted, then this structure is used as an initial structure to determine the most stable conformation of each acid by molecular force field calculation using an MM3 method, and then a PM3 method is used according to the most stable conformation so as to perform the molecular orbital calculation, such that the “accessible volume” of each acid can be calculated.
As the photoacid generator, paragraphs [0368] to [0377] of JP2014-041328A and paragraphs [0240] to [0262] ([0339] of corresponding US2015/0004533A) of JP2013-228681A can be referred to, and the contents thereof are incorporated into the present specification. Preferable specific examples thereof include the following compounds, but the present invention is not limited to these.
The photoacid generator may be used singly, or two or more kinds thereof may be used in combination.
The content ratio of the photoacid generator in the resist composition is preferably 0.1 to 50 mass %, more preferably 5 to 50 mass %, and even more preferably 8 to 40 mass % with respect to the total solid content of the composition. Particularly, in order to achieve both high sensitivity and high resolution in a case of the electron beam or extreme ultraviolet exposure, the content ratio of the photoacid generator is preferably high, more preferably 10 to 40 mass %, and most preferably 10 to 35 mass %.
<Solvent>
The resist composition used in the present invention preferably includes a solvent (also referred to as a “resist solvent”). The solvent may include an isomer (a compound having the same number of atoms and different structures). Only one kind of isomers may be included, or a plurality of kinds of isomers may be included. The solvent preferably contains at least one of (M1) propylene glycol monoalkyl ether carboxylate or (M2) at least one selected from the group consisting of propylene glycol monoalkyl ether, lactic acid ester, acetic acid ester, alkoxypropionic acid ester, chain ketone, cyclic ketone, lactone, and alkylene carbonate. The solvent may further include a component in addition to the components (M1) and (M2).
The component (M1) is preferably at least one selected from the group consisting of propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether propionate, and propylene glycol monoethyl ether acetate and particularly preferably propylene glycol monomethyl ether acetate.
The following is preferable as the component (M2).
As the propylene glycol monoalkyl ether, propylene glycol monomethyl ether and propylene glycol monoethyl ether are preferable.
As the lactic acid ester, ethyl lactate, butyl lactate, or propyl lactate is preferable.
Preferable examples of the acetic acid ester include methyl acetate, ethyl acetate, butyl acetate, isobutyl acetate, propyl acetate, isoamyl acetate, methyl formate, ethyl formate, butyl formate, propyl formate, and 3-methoxybutyl acetate.
Butyl butyrate is also preferable.
As the alkoxypropionic acid ester, methyl 3-methoxypropionate (MMP) or ethyl 3-ethoxypropionate (EEP) is preferable.
As the chain ketone, 1-octanone, 2-octanone, 1-nonanone, 2-nonanone, acetone, 4-heptanone, 1-hexanone, 2-hexanone, diisobutyl ketone, phenyl acetone, methyl ethyl ketone, methyl isobutyl ketone, acetylacetone, acetonylacetone, ionone, diacetyl alcohol, acetyl carbinol, acetophenone, methyl naphthyl ketone, and methyl amyl ketone are preferable.
As the cyclic ketone, methyl cyclohexanone, isophorone, or cyclohexanone is preferable.
As the lactone, γ-butyrolactone is preferable.
As the alkylene carbonate, propylene carbonate is preferable.
The component (M2) is more preferably propylene glycol monomethyl ether, ethyl lactate, ethyl 3-ethoxypropionate, methyl amyl ketone, cyclohexanone, butyl acetate, pentyl acetate, γ-butyrolactone, or propylene carbonate.
In addition to the above components, an ester-based solvent having 7 or more carbon atoms (preferably 7 to 14 carbon atoms, more preferably 7 to 12 carbon atoms, and even more preferably 7 to 10 carbon atoms) and having 2 or less hetero atoms is preferably used.
Preferable examples of the ester-based solvent having 7 or more carbon atoms and having 2 or less hetero atoms include amyl acetate, 2-methylbutyl acetate, 1-methylbutyl acetate, hexyl acetate, pentyl propionate, hexyl propionate, butyl propionate, isobutyl propionate, heptyl propionate, and butyl butanoate, and isoamyl acetate is particularly preferably used.
As the component (M2), a component having a flash point (hereinafter also referred to as fp) of 37° C. or higher is preferably used. Preferable examples of the component (M2) include propylene glycol monomethyl ether (fp: 47° C.), ethyl lactate (fp: 53° C.), ethyl 3-ethoxypropionate (fp: 49° C.), methyl amyl ketone (fp: 42° C.), cyclohexanone (fp: 44° C.), pentyl acetate (fp: 45° C.), methyl 2-hydroxyisobutyrate (fp: 45° C.), γ-butyrolactone (fp: 101° C.), and propylene carbonate (fp: 132° C.). Among these, propylene glycol monoethyl ether, ethyl lactate, pentyl acetate, or cyclohexanone are more preferable, and propylene glycol monoethyl ether or ethyl lactate is particularly preferable. Here, the “flash point” means a value disclosed in a reagent catalog of Tokyo Chemical Industry Co., Ltd. or Sigma-Aldrich Co. LLC.
It is preferable that the solvent contains the component (M1). It is more preferable that the solvent is substantially formed only of the component (M1) or a mixed solvent of the component (M1) and other components. In the latter case, it is more preferred that the solvent contains both of the components (M1) and (M2).
The mass ratio of the components (M1) and (M2) is preferably in the range of 100:0 to 15:85, more preferably in the range of 100:0 to 40:60, and even more preferably in the range of 100:0 to 60:40. That is, it is preferable that the solvent is formed only of the component (M1), or both of the components (M1) and (M2), and the mass ratio thereof is as follows. That is, in the latter case, the mass ratio of the component (M1) to the component (M2) is preferably 15/85 or more, more preferably 40/60 or more, and even more preferably 60/40 or more. In a case where the configuration is employed, the number of development defects can be further reduced.
In a case where the solvent includes both of the components (M1) and (M2), the mass ratio of the component (M1) to the component (M2) is, for example, 99/1 or less.
As described above, the solvent may further contain components in addition to the components (M1) and (M2). In this case, the content of the components in addition to the components (M1) and (M2) is preferably in the range of 5 mass % to 30 mass % with respect to the total amount of the solvent.
The content ratio of the solvent included in the resist composition is determined such that the concentration of solid contents of the total component is preferably determined to be 0.5 to 30 mass % and more preferably determined to be 1 to 20 mass %. In this manner, it is possible to improve coatability of a resist composition.
The concentration of solid contents of the resist composition can be appropriately adjusted for the purpose of adjusting the thickness of the manufactured resist film.
<Basic Compound>
The resist composition according to the embodiment of the present invention preferably contains a basic compound in order to reduce the performance change due to the elapse of time from exposure to heating.
Preferable examples of the basic compound include compounds having structures represented by Formulae (A) to (E).
In Formulae (A) and (E), R200, R201, and R202 may be identical to or different from each other, and represent hydrogen atoms, alkyl groups (preferably having 1 to 20 carbon atoms), cycloalkyl groups (preferably having 3 to 20 carbon atoms), or aryl groups (preferably having 6 to 20 carbon atoms). Here, R201 and R202 may be bonded to each other to form a ring.
With respect to the alkyl group, the alkyl group having the substituent is preferably an aminoalkyl group having 1 to 20 carbon atoms, a hydroxyalkyl group having 1 to 20 carbon atoms, or a cyanoalkyl group having 1 to 20 carbon atoms.
R203, R204, R205, and R206 may be identical to or different from each other, and each represent an alkyl group having 1 to 20 carbon atoms.
The alkyl groups in General Formulae (A) and (E) are preferably unsubstituted.
Preferable examples of the compounds include guanidine, aminopyrrolidine, pyrazole, pyrazoline, piperazine, aminomorpholine, aminoalkylmorpholine, and piperidine. More preferable examples of the compound include compounds having an imidazole structure, a diazabicyclo structure, an onium hydroxide structure, an onium carboxylate structure, a trialkylamine structure, an aniline structure, or a pyridine structure, an alkylamine derivative having a hydroxyl group and/or an ether bond, and an aniline derivative having a hydroxyl group and/or an ether bond.
Preferable examples of the basic compound include an amine compound having a phenoxy group, and an ammonium salt compound having a phenoxy group.
As the amine compound, a primary, secondary, or tertiary amine compound can be used, and an amine compound in which at least one alkyl group is bonded to a nitrogen atom is preferable. The amine compound is more preferably a tertiary amine compound. With respect to the amine compound, as long as at least one alkyl group (preferably having from 1 to 20 carbon atoms) is bonded to a nitrogen atom, in addition to the alkyl group, a cycloalkyl group (preferably having 3 to 20 carbon atoms) or an aryl group (preferably 6 to 12 carbon atoms) may be bonded to a nitrogen atom.
It is preferable that the amine compound has an oxygen atom in the alkyl chain, and an oxyalkylene group is formed. The number of the oxyalkylene group is 1 or more, preferably 3 to 9, and more preferably 4 to 6 in a molecule. Among the oxyalkylene groups, an oxyethylene group (—CH2CH2O—) or an oxypropylene group (—CH(CH3)CH2O— or —CH2CH2CH2O—) is preferable, and an oxyethylene group is more preferable.
As the ammonium salt compound, a primary, secondary, tertiary, or quaternary ammonium salt compound can be used, and an ammonium salt compound in which at least one alkyl group is bonded to a nitrogen atom is preferable. With respect to the ammonium salt compound, as long as at least one alkyl group (preferably having 1 to 20 carbon atoms) is bonded to the nitrogen atom, in addition to the alkyl group, a cycloalkyl group (preferably having 3 to 20 carbon atoms) or an aryl group (preferably having 6 to 12 carbon atoms) may be bonded to a nitrogen atom.
It is preferable that the ammonium salt compound has an oxygen atom in the alkyl chain to form an oxyalkylene group. The number of the oxyalkylene groups is 1 or more, preferably 3 to 9, and more preferably 4 to 6 in a molecule. Among the oxyalkylene groups, an oxyethylene group (—CH2CH2O—) or an oxypropylene group (—CH(CH3)CH2O— or —CH2CH2CH2O—) is preferable, and an oxyethylene group is more preferable.
Examples of the anion of the ammonium salt compound include a halogen atom, sulfonate, borate, and phosphate, but among these, a halogen atom and sulfonate are preferable. As the halogen atom, chloride, bromide, and iodide are particularly preferable. As the sulfonate, an organic sulfonate having 1 to 20 carbon atoms is particularly preferable.
The amine compound having a phenoxy group can be obtained by heating a primary or secondary amine having a phenoxy group and haloalkyl ether to react with other, adding an aqueous solution of a strong base such as sodium hydroxide, potassium hydroxide, and tetraalkylammonium, and performing extraction with an organic solvent such as ethyl acetate and chloroform. Alternatively, the amine compound having a phenoxy group can be obtained by heating a primary or secondary amine and haloalkyl ether having a phenoxy group at a terminal to react with each other, adding an aqueous solution of a strong base such as sodium hydroxide, potassium hydroxide, and tetraalkylammonium, and performing extraction with an organic solvent such as ethyl acetate and chloroform.
As specific examples of the basic compound, those disclosed in paragraphs 0237 to 0294 of WO2015/178375A can be referred to, and the contents thereof are incorporated into the present specification. (Compound (PA) that generates a compound which has a proton acceptor functional group and is decomposed due to irradiation with actinic rays or radiation and in which proton acceptor properties decrease or disappear or proton acceptor properties change to acidity)
The resist composition may further include a compound [hereinafter, also referred to as the compound (PA)] that generates a compound which has a proton acceptor functional group and is decomposed due to irradiation with actinic rays or radiation and in which proton acceptor properties decrease or disappear or proton acceptor properties change to acidity as the basic compound.
The proton acceptor functional group is a group that can electrostatically interacting with a proton or a functional group having an electron and means, for example, a functional group having a macrocyclic structure such as cyclic polyether or a functional group having a nitrogen atom having an unshared electron pair that does not contribute to π conjugation. The nitrogen atom having an unshared electron pair that does not contribute to π conjugation is, for example, a nitrogen atom having a partial structure represented by the following formula.
Examples of preferable partial structures of the proton acceptor functional group include crown ether, azacrown ether, primary to tertiary amine, pyridine, imidazole, and pyrazine structures.
The compound (PA) is decomposed due to the irradiation with an actinic ray or radiation to generate a compound in which proton acceptor properties decrease or disappear or proton acceptor properties change to acidity. Here, the decrease or disappearance of the proton acceptor properties or the change from proton acceptor properties to acidity is a change in the proton acceptor properties due to the addition of a proton to the proton acceptor functional group, and specifically means that, in a case where a proton adduct is generated from the compound (PA) having a proton acceptor functional group and a proton, an equilibrium constant in the chemical equilibrium thereof decreases.
Specific examples of the compound (PA) include the following compounds. As specific examples of the compound (PA), for example, those disclosed in paragraphs 0421 to 0428 of JP2014-041328A and paragraphs 0108 to 0116 of JP2014-134686A can be referred to, and the content thereof is incorporated into the present specification.
The basic compound is used singly or two or more kinds thereof are used in combination.
The use amount of the basic compound is generally 0.001 to 10 mass % and preferably 0.01 to 5 mass % based on the solid content of the resist composition.
The use ratio of the acid generator and the basic compound in the composition preferably satisfies the acid generator/the basic compound (molar ratio)=2.5 to 300. That is, in view of sensitivity and resolution, the molar ratio is preferably 2.5 or more, and is preferably 300 or less in view of suppression of resolution reduction due to thickening of the resist pattern in the elapse of time after exposure to heat treatment. The acid generator/basic compound (molar ratio) is more preferably 5.0 to 200 and even more preferably 7.0 to 150.
As the basic compound, for example, compounds (amine compound, amide group-containing compound, urea compound, and nitrogen-containing heterocyclic compound) disclosed in paragraphs 0140 to 0144 of JP2013-011833A can be used.
<Hydrophobic Resin>
The resist composition according to the embodiment of the present invention may further contain a hydrophobic resin different from the resin (A).
It is preferable that the hydrophobic resin is designed to be unevenly distributed on the surface of the resist film, but, differently from the surfactant, a hydrophilic group does not need to be included in the molecule and may not contribute to the even mixture of the polar/non-polar materials.
Examples of the effect of adding the hydrophobic resin include control a static/dynamic contact angle of a resist film surface against water, and the suppression of outgassing.
In view of the uneven distribution on the film surface, the hydrophobic resin preferably includes any one or more kinds of a “fluorine atom”, a “silicon atom”, or a “CH3 partial structure contained in a side chain portion of the resin” and more preferably includes two or more kinds thereof. It is preferable that the hydrophobic resin contains a hydrocarbon group having 5 or more carbon atoms. These groups may be present in the main chain of the resin or may be substituted on the side chain.
In a case where the hydrophobic resin includes a fluorine atom and/or a silicon atom, the fluorine atom and/or the silicon atom in the hydrophobic resin may be included in the main chain of the resin and may be included in the side chain.
In the case where the hydrophobic resin includes a fluorine atom, the partial structure having a fluorine atom is preferably a resin having an alkyl group having a fluorine atom, a cycloalkyl group having a fluorine atom, or an aryl group having a fluorine atom.
The alkyl group (preferably having 1 to 10 carbon atoms and more preferably having 1 to 4 carbon atoms) having a fluorine atom is a linear or branched alkyl group in which at least one hydrogen atom is substituted with a fluorine atom and may further have a substituent in addition to the fluorine atom.
The cycloalkyl group having a fluorine atom is a monocyclic or polycyclic cycloalkyl group in which at least one hydrogen atom is substituted with a fluorine atom and may further have a substituent in addition to the fluorine atom.
Examples of the aryl group having a fluorine atom include an aryl group in which at least one hydrogen atom of an aryl group such as a phenyl group or a naphthyl group is substituted with a fluorine atom, and the aryl group may further have a substituent in addition to the fluorine atom.
Examples of the repeating units having a fluorine atom or a silicon atom include repeating units exemplified in paragraph 0519 of US2012/0251948A1.
As described above, it is also preferable that the hydrophobic resin includes a CH3 partial structure in the side chain moiety.
Here, the CH3 partial structure of the side chain moiety in the hydrophobic resin includes the CH3 partial structure included in the ethyl group, the propyl group, or the like.
Meanwhile, a methyl group directly bonded to the main chain of the hydrophobic resin (for example, an α-methyl group of a repeating unit having a methacrylic acid structure) is not included in the CH3 partial structure in the present invention because contribution to uneven distribution on the surface of the hydrophobic resin is small due to the influence of the main chain.
With respect to the hydrophobic resin, the description of [0348] to [0415] of JP2014-010245A can be referred to, and the contents thereof are incorporated into the present specification.
As the hydrophobic resin, those disclosed in JP2011-248019A, JP2010-175859A, and JP2012-032544A can also be preferably used.
In a case where the resist composition contains a hydrophobic resin, the content ratio of the hydrophobic resin is preferably 0.01 to 20 mass %, more preferably 0.01 to 10 mass %, even more preferably 0.05 to 8 mass %, and particularly preferably 0.5 to 5 mass % with respect to the total solid content of the resist composition.
<Surfactant>
The resist composition according to the embodiment of the present invention may further include a surfactant. In a case where the surfactant is contained, in a case where an exposure light source having a wavelength of 250 nm or lower, particularly 220 nm or lower is used, a pattern having excellent adhesiveness and fewer development defects can be formed at favorable sensitivity and resolutions.
As the surfactant, it is particularly preferable to use a fluorine-based and/or silicon-based surfactant.
Examples of the fluorine-based and/or silicon-based surfactants include surfactants disclosed in paragraph [0276] of US2008/0248425A. EFTOP EF301 or EF303 (manufactured by Mitsubishi Materials Electronic Chemicals Co., Ltd.); FLUORAD FC430, 431, or 4430 (manufactured by Sumitomo 3M Limited); MEGAFACE F171, F173, F176, F189, F113, F110, F177, F120, or R08 (manufactured by DIC Corporation); SURFLON S-382, SC101, 102, 103, 104, 105, or 106 (manufactured by Asahi Glass Co., Ltd.); TROYSOL S-366 (manufactured by Troy Corporation); GF-300 or GF-150 (manufactured by Toagosei Co., Ltd.), SURFLON S-393 (manufactured by AGC SEIMI CHEMICAL CO., LTD.), EFTOP EF121, EF122A, EF122B, RF122C, EF125M, EF135M, EF351, EF352, EF801, EF802, or EF601 (manufactured by Mitsubishi Materials Electronic Chemicals Co., Ltd.); PF636, PF656, PF6320, or PF6520 (manufactured by OMNOVA Solutions Inc.); or FTX-204G, 208G, 218G, 230G, 204D, 208D, 212D, 218D, or 222D (manufactured by NEOS Company Limited). Polysiloxane polymer KP-341 (manufactured by Shin-Etsu Chemical Co., Ltd.) can also be used as the silicon-based surfactant.
In addition to the well-known surfactants as described above, the surfactant is synthesized with a fluoroaliphatic compound manufactured by a telomerization method (also referred to as a telomer method) or an oligomerization method (also referred to as an oligomer method). Specifically, a polymer comprising a fluoroaliphatic group derived from the fluoroaliphatic compound may be used as a surfactant. This fluoroaliphatic compound can be synthesized, for example, by the method described in JP2002-090991A.
The surfactants other than the fluorine-based and/or silicon-based surfactants disclosed in [0280] of US2008/0248425A may be used.
These surfactants may be used singly or two or more kinds thereof may be used in combination.
In a case where the resist composition includes a surfactant, the content ratio thereof is preferably 0.0001 to 2 mass % and more preferably 0.0005 to 1 mass % with respect to the total solid content of the composition.
<Other Additives>
The resist composition according to the embodiment of the present invention may further include a dissolution inhibiting compound, a dye, a plasticizer, a photosensitizer, a light absorber, and/or a compound (for example, a phenol compound having a molecular weight of 1,000 or lower, alicyclic or aliphatic compound having a carboxy group) that promotes solubility in the developer.
The resist composition may further include a dissolution inhibiting compound. Here, the “dissolution inhibiting compound” is a compound having a molecular weight of 3,000 or less, which is decomposed by the action of an acid to reduce solubility thereof in an organic developer.
The embodiment of the pattern forming method according to the embodiment of the present invention is described below.
[Pattern Forming Method]
The pattern forming method according to the embodiment of the present invention includes:
a resist film forming step of forming a resist film including the resist composition according to the embodiment of the present invention;
an exposure step of exposing the resist film; and
a development step of developing the exposed resist film with a developer.
<Resist Film Forming Step>
A resist film forming step is a step of forming a resist film by using the resist composition and can be performed, for example, by the following method.
In order to form a resist film of a substrate by using the resist composition, the respective components are dissolved in a solvent to prepare the resist composition, a filter filtration is performed if necessary, and the substrate is coated. It is preferable that the filter is a filter made of polytetrafluoroethylene, polyethylene, or nylon which has a pore size of 0.1 μm or lower, more preferably 0.05 μm or lower, and even more preferably 0.03 μm or lower.
The resist composition is applied by a suitable coating method such as spinner onto a substrate (for example, silicon and silicon dioxide coating) as used in the manufacture of integrated circuit elements. Thereafter, drying is performed to form a resist film. If necessary, various underlying films (inorganic film, organic film, and antireflection film) may be formed on an underlayer the resist film.
As the drying method, a method of heating and drying is generally used. The heating can be performed by means included in general exposing and developing machines and may be performed by using a hot plate or the like. The heating temperature is preferably 80° C. to 150° C., more preferably 80° C. to 140° C., and even more preferably 80° C. to 130° C. The heating time is preferably 30 to 1,000 seconds, more preferably 60 to 800 seconds, and more preferably 60 to 600 seconds.
The film thickness of the resist film is generally 200 nm or less and preferably 100 nm or less.
For example, in order to resolve a 1:1 line and space pattern having a line width of 20 nm or less, the film thickness of the formed resist film is preferably 50 nm or less. In a case where the film thickness is 50 nm or less, pattern collapse is less likely to occur in a case where a development step described below is applied, and thus the more excellent resolution performance can be obtained.
The range of the film thickness is more preferably in the range of 15 nm to 45 nm. In a case where the film thickness is 15 nm or more, sufficient etching resistance can be obtained. The range of the film thickness is more preferably 15 nm to 40 nm. In a case where the film thickness is within this range, it is possible to simultaneously satisfy etching resistance and better resolution performance.
In the pattern forming method according to the embodiment of the present invention, an upper layer film (topcoat) may be formed on the upper layer of the resist film. It is preferable that the topcoat is not be mixed with the resist film and can be uniformly applied to the upper layer of the resist film.
<Composition for Forming Upper Layer Film>
A composition (composition for forming topcoat) for forming an upper layer film is described.
It is preferable that the topcoat is not be mixed with the resist film and can be uniformly applied to the upper layer of the resist film. The thickness of the topcoat is preferably 10 to 200 nm, more preferably 20 to 100 nm, and particularly preferably 40 to 80 nm.
The topcoat is not particularly limited, and a topcoat well-known in the related art can be formed by the well-known method in the related art. For example, the topcoat can be formed based on the disclosure of paragraphs 0072 to 0082 of JP2014-059543A.
<Exposure Step>
The exposure step is a step of exposing the resist film and can be performed, for example, by the following method.
The resist film formed as above is irradiated with an actinic ray or radiation through a predetermined mask. In electron beam irradiation, drawing (direct drawing) without a mask is common.
The actinic ray or radiation is not particularly limited, and examples thereof include a KrF excimer laser, an ArF excimer laser, an extreme ultraviolet ray (EUV), and an electron beam (EB), and an extreme ultraviolet ray or an electron beam is particularly preferable. The exposure may be immersion exposure.
<Baking>
In the pattern forming method according to the embodiment of the present invention, it is preferable to perform baking (Post Exposure Bake: PEB) after the exposure and before the development is performed. The reaction of the exposed portion is promoted by baking, and sensitivity or a pattern shape becomes more satisfactory.
The heating temperature is preferably from 80° C. to 150° C., more preferably 80° C. to 140° C., and even more preferably from 80° C. to 130° C.
The heating time is preferably 30 to 1,000 seconds, more preferably 60 to 800 seconds, and more preferably 60 to 600 seconds.
The heating can be performed by means included in general exposing and developing machines and may be performed by using a hot plate or the like.
<Development Step>
A development step is a step of developing the exposed resist film with a developer.
As the developing method, for example, a method of immersing a substrate in a tank filled with a developer for a predetermined period of time (dipping method), a developing method by raising the developer on the surface of a substrate by surface tension and leaving the developer to stand for a certain period of time (puddle method), a method of spraying a developer to the surface of a substrate (spraying method), and a method of continuously jetting a developer while scanning a developer jetting nozzle at a constant speed on a substrate spinning at a constant speed (dynamic dispensing method) can be applied.
After the step of developing, a step of stopping development may be carried out while substituting with another solvent.
The development time is not particularly limited as long as the resin in the exposed portion or the unexposed portion is sufficiently dissolved for the period of time, and the development time is usually 10 to 300 seconds and preferably 10 to 120 seconds.
The temperature of the developer is preferably 0° C. to 50° C. and more preferably 15° C. to 35° C.
(Developer)
The developer may be an alkali developer and may be a developer (organic developer) that contains an organic solvent.
—Alkali Developer—
As the alkali developer, for example, an alkali aqueous solution of inorganic alkalis such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, and ammon1a water, primary amines such as ethylamine and n-propylamine, secondary amines such as diethylamine and di-n-butylamine, tertiary amines such as triethylamine and methyl diethylamine, alcohol amines such as dimethylethanolamine and triethanol amine, tetraalkyl ammonium hydroxide such as tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, tetrapentylammonium hydroxide, tetrahexylammonium hydroxide, tetraoctylammonium hydroxide, ethyl trimethyl ammonium hydroxide, butyl trimethyl ammonium hydroxide, methyl triamyl ammonium hydroxide, and dibutyl dipentyl ammonium hydroxide, quaternary ammonium salt such as dimethylbis(2-hydroxyethyl) ammonium hydroxide, trimethylphenylammonium hydroxide, trimethylbenzylammonium hydroxide, and triethylbenzylammonium hydroxide, and cyclic amines such as pyrrole and piperidine can be used.
Alcohols and a surfactant may be added to the alkali aqueous solution in an appropriate amount for use.
The alkali concentration of the alkali developer is generally 0.1 to 20 mass %.
pH of the alkali developer is generally 10.0 to 15.0.
As the alkali developer, a 2.38 mass % aqueous solution of tetramethylammonium hydroxide is particularly desirable.
—Organic Developer—
Next, the organic solvent included in the organic developer is described.
The vapor pressure of the organic solvent (vapor pressure as a whole in a case of a mixed solvent) at 20° C. is preferably 5 kPa or less, more preferably 3 kPa or less, and particularly preferably 2 kPa or less. In a case where the vapor pressure of the organic solvent is 5 kPa or lower, the evaporation of the developer on the substrate or in a development cup is suppressed, and thus the temperature uniformity in the wafer surface increases, and as a result, the dimension uniformity in the wafer surface improves.
Various organic solvents are widely used as the organic solvent used in the organic developer, and for example, a solvent such as an ester-based solvent, a ketone-based solvent, an alcohol-based solvent, an amide-based solvent, an ether-based solvent, and a hydrocarbon-based solvent can be used.
Specific examples of these organic solvents are the same as those described above as the solvent (2) contained in the treatment liquid.
With respect to the organic solvent included in the organic developer, compared with a case where EUV light and EB is used in the exposure step, in view of suppressing the swelling of the resist film, the number of carbon atoms is 7 or more (preferably 7 to 14, more preferably 7 to 12, and even more preferably 7 to 10), and it is preferable to use an ester-based solvent having 2 or less hetero atoms.
The hetero atom of the ester-based solvent is an atom in addition to the carbon atom and the hydrogen atom, and examples thereof include an oxygen atom, a nitrogen atom, and a sulfur atom. The number of hetero atoms is preferably 2 or less.
Preferable examples of the ester-based solvent having 7 or more carbon atoms and 2 or less hetero atoms include amyl acetate, isoamyl acetate, 2-methylbutyl acetate, 1-methylbutyl acetate, hexyl acetate, pentyl propionate, hexyl propionate, butyl propionate, isobutyl isobutyrate, heptyl propionate, and butyl butanoate, and it is particularly preferable to use isoamyl acetate.
With respect to the organic solvent included in the organic developer, in a case where EUV light and EB are used in the above exposure step, instead of an ester-based solvent having 7 or more carbon atoms and 2 or less hetero atoms, a mixed solvent of the ester-based solvent and the hydrocarbon-based solvent or a mixed solvent of the ketone-based solvent and the hydrocarbon-based solvent may be used. This case is also effective to suppress swelling of the resist film.
In a case where an ester-based solvent and a hydrocarbon-based solvent are used in combination, it is preferable to use isoamyl acetate as the ester-based solvent. As the hydrocarbon-based solvent, in view of adjusting the solubility of the resist film, it is preferable to use a saturated hydrocarbon solvent (for example, octane, nonane, decane, dodecane, undecane, or hexadecane).
In a case where a ketone-based solvent and a hydrocarbon-based solvent are used in combination, it is preferable to use 2-heptanone as a ketone-based solvent. As the hydrocarbon-based solvent, in view of adjusting the solubility of the resist film, it is preferable to use a saturated hydrocarbon solvent (for example, octane, nonane, decane, dodecane, undecane, or hexadecane).
In the case of using the above mixed solvent, the content of the hydrocarbon-based solvent is not particularly limited, since the content depends on the solvent solubility of the resist film, and the content of the hydrocarbon-based solvent is appropriately adjusted to determine the necessary amount.
The plurality of kinds of the organic solvents may be mixed or may be mixed with a solvent other than the above or water. In order to sufficiently obtain the effect of the present invention, the moisture content of the developer as a whole is preferably less than 10 mass %, and it is more preferable that substantially no moisture is contained. The concentration of the organic solvent (sum in the case of a plurality of organic solvents are mixed) in the developer is preferably 50 mass % or more, more preferably 50 to 100 mass %, even more preferably 85 to 100 mass %, still even more preferably 90 to 100 mass %, and particularly preferably 95 to 100 mass %. A case of substantially consisting only of an organic solvent is most preferable. The case of substantially consisting only of an organic solvent includes the case of containing a minute amount of a surfactant, an antioxidant, a stabilizer, and an antifoaming agent.
The developer preferably contains an antioxidant. As a result, the temporal generation of the oxidizing agent can be suppressed, and the content of the oxidizing agent can be further reduced. As the antioxidant, well-known antioxidants can be used, but in a case where an antioxidant is used for the semiconductor applications, an amine-based antioxidant and a phenol-based antioxidant are preferably used.
The content of the antioxidant is not particularly limited, but is preferably 0.0001 to 1 mass %, more preferably 0.0001 to 0.1 mass %, and still more preferably 0.0001 to 0.01 mass % with respect to the total mass of the developer. In a case where the content is 0.0001 mass % or more, a more excellent antioxidant effect can be obtained, and in a case where the content is 1 mass % or less, there is a tendency in that the development residues can be suppressed.
The developer may contain a basic compound, and specifically, examples thereof include a compound which is the same as the basic compound which may be contained in a resist composition.
The developer may contain a surfactant. In a case where the developer contains a surfactant, the wettability to the resist film is improved, and the development more effectively proceeds.
As the surfactant, the same surfactant as the surfactant that can be contained in the resist composition can be used.
In a case where the developer contains a surfactant, the content of the surfactant is preferably 0.001 to 5 mass %, more preferably 0.005 to 2 mass %, and more preferably 0.01 to 0.5 mass % with respect to the total mass of the developer.
As the developing method, for example, a method of immersing a substrate in a tank filled with a developer for a predetermined period of time (dipping method), a developing method by raising the developer on the surface of a substrate by surface tension and leaving the developer to stand for a certain period of time (puddle method), a method of spraying a developer to the surface of a substrate (spraying method), and a method of continuously jetting a developer while scanning a developer jetting nozzle at a constant speed on a substrate spinning at a constant speed (dynamic dispensing method) can be applied.
After the development step, a step of stopping development may be performed while the solvent is substituted with another solvent.
The development time is not particularly limited, and is generally 10 to 300 seconds and preferably 20 to 120 seconds.
The temperature of the developer is preferably 0° C. to 50° C. and more preferably 15° C. to 35° C.
As the developer used in the development step, both of the development using a developer containing an organic solvent and the development with an alkali developer may be performed (so-called double development may be performed).
In pattern forming method according to the embodiment of the present invention, the developer may include a treatment liquid of the present invention, and in this case, the treatment liquid is preferably a developer.
<Rinsing Step>
The pattern forming method according to the embodiment of the present invention may include a rinsing step after a development step.
In the rinsing step, the wafer that has been developed is subjected to a washing treatment by using a rinsing solution.
The method of washing treatment is not particularly limited, and for example, a method of continuously jetting the rinsing solution to the substrate spinning at a constant speed (spin jetting method), a method of immersing a substrate in a tank filled with the rinsing solution for a predetermined period of time (dipping method)′, a method of spraying a rinsing solution to the surface of a substrate (spraying method), and the like can be applied. Among these, it is preferable that a washing treatment is performed by a spin jetting method, and after washing, the substrate is spun at the rotation speed of 2,000 rpm to 4,000 rpm, to remove the rinsing solution from the substrate.
The rinsing time is not particularly limited, but is preferably 10 seconds to 300 seconds, more preferably 10 seconds to 180 seconds, and most preferably 20 seconds to 120 seconds.
The temperature of the rinsing solution is preferably 0° C. to 50° C. and more preferably 15° C. to 35° C.
After the developing treatment or the rinsing treatment, a treatment of removing the developer or the rinsing solution deposited to the pattern by a supercritical fluid can be performed.
After the developing treatment, a rinsing treatment, or a treatment by a supercritical fluid, a heat treatment can be performed in order to remove the solvent remaining in the pattern. The heating temperature is not particularly limited as long as a good resist pattern can be obtained, and is generally 40° C. to 160° C. The heating temperature is preferably 50° C. to 150° C. and most preferably 50° C. to 110° C. The heating time is not particularly limited as long as a good resist pattern can be obtained, but it is usually 15 to 300 seconds and preferably 15 to 180 seconds.
(Rinsing Solution)
As the rinsing solution used in the rinsing treatment after the step of performing development with an alkali developer, pure water can be used, and an appropriate amount of a surfactant can be added to be used.
As the rinsing solution used in a rinsing treatment performed after the step of performing development with an organic developer, it is preferable to use a rinsing solution including an organic solvent, and as the organic solvent, at least one organic solvent selected from the group consisting of a hydrocarbon-based solvent, a ketone-based solvent, an ester-based solvent an alcohol-based solvent, an amide-based solvent, and an ether-based solvent is preferable.
The organic solvent contained in the rinsing solution is preferably at least one selected from a hydrocarbon-based solvent, an ether-based solvent, or a ketone-based solvent and more preferably is at least one selected from a hydrocarbon-based solvent or an ether-based solvent.
As the organic solvent included in the rinsing solution, an ether-based solvent can also be appropriately used.
In addition to a glycol ether-based solvent containing a hydroxyl group, examples of the ether-based solvent include a glycol ether-based solvent not containing a hydroxyl group such as dipropylene glycol dimethyl ether, dipropylene glycol diethyl ether, diethylene glycol dimethyl ether, and diethylene glycol diethyl ether, an aromatic ether solvent such as anisole and phenetole, a cyclic aliphatic ether-based solvent such as dioxane, tetrahydrofuran, tetrahydropyran, perfluoro-2-butyltetrahydrofuran, perfluorotetrahydrofuran, 1,4-dioxane, cyclopentyl isopropyl ether, cyclopentyl sec-butyl ether, cyclopentyl tert-butyl ether, cyclohexyl isopropyl ether, cyclohexyl sec-butyl ether, and cyclohexyl tert-butyl ether, an acyclic aliphatic ether-based solvent having a linear alkyl group such as di-n-propyl ether, di-n-butyl ether, and di-n-pentyl ether, di-n-hexyl ether, and an acyclic aliphatic ether-based solvent having a branched alkyl group such as diisohexyl ether, methyl isopentyl ether, ethyl isopentyl ether, propyl isopentyl ether, diisopentyl ether, methyl isobutyl ether, ethyl isobutyl ether, propyl isobutyl ether, diisobutyl ether, diisopropyl ether, ethyl isopropyl ether, methyl isopropyl ether, and diisohexyl ether. Among these, in view of in-plane uniformity of a wafer, an acyclic aliphatic ether-based solvent having 8 to 12 carbon atoms is preferable, and an acyclic aliphatic ether-based solvent having 8 to 12 carbon atoms and having a branched alkyl group is more preferable. Diisobutyl ether, diisopentyl ether, or diisohexyl ether are particularly preferable.
Specific examples of these organic solvents are the same as those described above for the organic solvent contained in the developer.
The vapor pressure of the rinsing solution at 20° C. is preferably 0.05 kPa to 5 kPa, more preferably 0.1 kPa to 5 kPa, and most preferably 0.12 kPa to 3 kPa. In a case where the rinsing solution is a mixed solvent of a plurality of solvents, the vapor pressure as a whole is preferably within the above range. By setting the vapor pressure of the rinsing solution to 0.05 kPa to 5 kPa, temperature uniformity in the wafer surface is improved, swelling due to permeation of the rinsing solution is suppressed, dimensional uniformity in the wafer surface becomes satisfactory.
The organic solvent including the rinsing solution may be used singly or two or more kinds thereof may be used. In a case where two or more kinds thereof are included, examples thereof include a mixed solvent of undecane and diisobutyl ketone.
The rinsing solution may contain a surfactant. By causing the rinsing solution to contain the surfactant, there is a tendency in that the wettability to the resist film is improved, the rinse properties are improved, and the generation of foreign matter is suppressed.
As the surfactant, the same surfactant as the surfactant that is used in the resist composition described below can be used.
In a case where the rinsing solution contains a surfactant, the content of the surfactant is preferably 0.001 to 5 mass %, more preferably 0.005 to 2 mass %, and more preferably 0.01 to 0.5 mass % with respect to the total mass of the rinsing solution.
The rinsing solution may contain an antioxidant. The antioxidant that may be contained in the rinsing solution is the same as the antioxidant that may be contained in the developer.
In a case where the rinsing solution contains an antioxidant, the content of the antioxidant is not particularly limited, but is preferably 0.0001 to 1 mass %, more preferably 0.0001 to 0.1 mass %, and even more preferably 0.0001 to 0.01 mass % with respect to the total mass of the rinsing solution.
After the step of performing development with a developer including an organic solvent, a step of performing washing with a rinsing solution may be included, but in view of throughput (productivity), a step of performing washing with a rinsing solution may not be included.
As a treatment method not having a step of performing washing with a rinsing solution, for example, the description in [0014] to [0086] of JP2015-216403A can be referred to, and this content thereof is incorporated into the present specification.
As the rinsing solution, methyl isobutyl carbinol (MIBC) and a rinsing solution using the same liquid as the developer (particularly, butyl acetate) are also preferable.
<Storage Container>
As the organic solvent (also referred to as an organic treatment liquid) that can be used in the treatment liquid such as a developer and a rinsing solution, it is preferable to use an organic solvent stored in a storage container of an organic treatment liquid for patterning a chemically amplified resist film which has a storage portion. For example, this storage container is preferably a storage container of an organic treatment liquid for patterning the resist film in which an inner wall of a storage portion which is in contact with the organic treatment liquid is formed of a resin different from any of a polyethylene resin, a polypropylene resin, and a polyethylene-polypropylene resin or metal subjected to an anti-corrosion/metal elution prevention treatment. An organic solvent to be used as an organic treatment liquid for patterning the resist film is stored in the storage portion of the storage container, and in a case of patterning of the resist film, a liquid discharged from the storage portion can be used.
In the case where the storage container further has a seal portion for tightly closing the storage portion, it is preferable that the seal portion is also formed of a resin different from the one or more resins selected from the group consisting of a polyethylene resin, a polypropylene resin, and a polyethylene-polypropylene resin or metal subjected to anti-corrosion/metal elution prevention treatments.
Here, the seal portion means a member that can shield the storage portion from the outside air, and suitable examples thereof include packing and an O ring.
The resin that is different from the one or more resins selected from the group consisting of a polyethylene resin, a polypropylene resin, and a polyethylene-polypropylene resin is preferably a perfluoro resin.
Examples of the perfluoro resin include a tetrafluoroethylene resin (PTFE), an ethylene tetrafluoride/perfluoroalkyl vinyl ether copolymer resin (PFA), an ethylene tetrafluoride-hexafluoropropylene copolymer resin (FEP), an ethylene tetrafluoride-ethylene copolymer resin (ETFE), a trifluorochloroethylene-ethylene copolymer resin (ECTFE), a vinylidene fluoride resin (PVDF), a trifluorochloroethylene copolymer resin (PCTFE), and a fluorinated vinyl resin (PVF).
Particularly preferable examples of the perfluoro resin include a tetrafluoroethylene resin, an ethylene tetrafluoride/perfluoroalkyl vinyl ether copolymer resin, and an ethylene tetrafluoride-hexafluoropropylene copolymer resin.
Examples of the metals in the metal subjected to anti-corrosion/metal elution prevention treatments include carbon steel, alloy steel, nickel-chrome steel, nickel-chrome-molybdenum steel, chrome steel, chrome-molybdenum steel, and manganese steel.
It is preferable to apply a coating technique, as the anti-corrosion/metal elution prevention treatments.
The coating technique is roughly classified into three parts: metal coating (various kinds of plating), inorganic coating (various chemical conversion treatments, glass, concrete, ceramics, and the like), and organic coating (anti-corrosion oil, paint, rubber, and plastics).
As a preferable coating technique, surface treatments with anti-corrosion oil, a rust preventing agent, a corrosion inhibitor, a chelate compound, strippable plastic, and a lining agent are used.
Among them, a corrosion inhibitor such as various chromic acid salts, a nitric acid salt, a silicic acid salt, phosphoric acid salt, carboxylic acids such as oleic acid, dimer acid, and naphthenic acid, carboxylic acid metal soap, a sulfonic acid salt, an amine salt, and esters (glycerin ester and phosphoric acid ester of higher fatty acid), a chelate compound such as ethylenediamine tetraacetic acid, gluconic acid, nitrilotriacetic acid, hydroxyethyl ethylenediamine triacetic acid, and diethylenetriamine pentaacetic acid, and a fluororesin lining is preferable. A phosphoric acid salt treatment and fluororesin lining are particularly preferable.
Compared with a direct coating treatment, though corrosion is not directly prevented, it is preferable that the “pre-treatment” which is a step before the anti-corrosion treatment is performed is employed as a treatment method for extending the anti-corrosion period by a coating treatment.
As a specific example of the pre-treatment, treatments for removing various corrosion factors such as chloride or sulfate which exist on metal surfaces by washing or polishing are preferably used.
Specific examples of the storage container include the followings.
Examples of the storage container that can be used in the present invention include containers disclosed in [0013] to [0030] of JP1999-021393A (JP-H11-021393A) and [0012] to
of JP1998-045961A (JP-H10-045961A).
A conductive compound may be added to the organic treatment liquid in order to prevent chemical liquid piping and various parts (such as filters, O-rings, or tubes) due to subsequently occurring static electricity discharge which from being broken. The conductive compound is not particularly limited, but examples thereof include methanol. The addition amount is not particularly limited, and in view of maintaining preferable development characteristics, the addition amount is preferably 10 mass % or less and more preferably 5 mass % or less. With respect to the members of the chemical liquid piping, it is possible to use stainless steel (SUS) or various kinds of piping coated with polyethylene, polypropylene, and a fluororesin (such as polytetrafluoroethylene and perfluoroalkoxy resins) which are subjected to an antistatic treatment. In the same manner, polyethylene, polypropylene, and a fluororesin (such as polytetrafluoroethylene and perfluoroalkoxy resins) subjected to an antistatic treatment can also be used for filters and O-rings.
Generally, the developer and the rinsing solution are stored in a waste liquid tank through piping after use. In this case, in a case where a hydrocarbon-based solvent is used as the rinsing solution, in order to prevent the resist dissolved in the developer from precipitating and adhering to a rear surface of a wafer, a side surface of piping, or the like, a method of causing a solvent which dissolves the resist to pass through piping may be used. Examples of the method of passing through the piping include a method of washing a rear surface of a side surface of a substrate after washing with a rinsing solution with a solvent which dissolves a resist and flowing the rinsing solution or a method of flowing a solvent which dissolves a resist through the piping without causing the solvent to come into contact with the resist.
The solvent that passes through the piping is not particularly limited, as long as the solvent can dissolve the resist, examples thereof include the organic solvents described above, and propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, propylene glycol monobutyl ether acetate, propylene glycol monomethyl ether propionate, propylene glycol monoethyl ether propionate, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether (PGME), propylene glycol monoethyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, 2-heptanone, ethyl lactate, 1-propanol, and acetone can be used. Among these, preferably, PGMEA, PGME, and cyclohexanone can be used.
A semiconductor fine circuit, an imprint mold structure, a photo mask, and the like can be manufactured by using the pattern that can be obtained by the pattern forming method according to the embodiment of the present invention as a mask and appropriately performing an etching treatment, ion implantation, and the like.
The pattern formed by the above method can be used in a guide pattern formation (for example, see ACS Nano Vol. 4, No. 8, Pages 4815 to 4823) in Directed Self-Assembly (DSA). The pattern formed, for example, by the above method can be used as a core of a spacer process disclosed in JP1991-270227A (JP-H03-270227A) and JP2013-164509A.
A process in a case where an imprint mold is formed by the pattern forming method according to the embodiment of the present invention is disclosed, for example, in JP4109085B, JP2008-162101A, and “Nanoimprint fundamentals and technology development—application development—substrate technology of nanoimprint and the latest technology development—edited by: Yoshihiko Hirai (Frontier Publishing)”.
A photo mask manufactured by using the pattern forming method according to the embodiment of the present invention may be a light transmission type mask used in an ArF excimer laser and the like or may be a light reflection type mask used in reflection type lithography in which EUV light is used as a light source.
The present invention also relates to a method of manufacturing an electronic device including the pattern forming method according to the embodiment of the present invention.
The electronic device manufactured by the method of manufacturing the electronic device according to the embodiment of the present invention can be appropriately mounted on electric or electronic apparatuses (household electric devices, office appliance (OA) ⋅ media-related apparatuses, optical apparatuses, and telecommunication apparatuses).
Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited thereto.
2.0 g of the compound (1), 17.3 g of the compound (2), 16.7 g of the compound (3), 20.2 g of the compound (4), and 2.07 g of a polymerization initiator V-601 (manufactured by Wako Pure Chemical Industries, Ltd.) were dissolved in 207.0 g of cyclohexanone. 111.5 g of cyclohexanone was placed in a reaction vessel and added dropwise to a system at 85° C. in a nitrogen gas atmosphere over four hours. The reaction solution was heated and stirred for two hours and then allowed to cool to room temperature. The reaction solution was added dropwise to 3,746 g of a mixed solution of methanol and distilled water (methanol/distilled water=9/1 (mass ratio)) to precipitate the polymer, and filtration was performed. The filtered solid was washed with 1,124 g of a mixed solution of methanol and distilled water (methanol/distilled water=9/1 (mass ratio)). Thereafter, the washed solid was dried under reduced pressure to obtain 43.3 g of a resin (Ab-9).
The same operation as the above synthesis method was performed to synthesize the following resin as the resin (A).
The weight-average molecular weight (Mw: in terms of polystyrene), the number-average molecular weight (Mn: in terms of polystyrene), and the dispersion degree (Mw/Mn) of the obtained respective resins were calculated by the measurement of GPC (carrier: tetrahydrofuran (THF)). In the GPC, TSK gel Multipore HXL-M (manufactured by Tosoh Corporation, 7.8 mm ID×30.0 cm) was used as a column by using HLC-8120 (manufactured by Tosoh Corporation). In addition, the compositional ratio (molar ratio) was calculated by 1H-NMR (Nuclear Magnetic Resonance) and 13C-NMR measurement.
[Acid Generator]
As the acid generator, the following was selected from z1 to z44 exemplified above to be used.
[Basic Compound]
As the basic compound, compounds represented by the following structural formulae were used.
[Hydrophobic Resin]
As the hydrophobic resin, resins represented by the following structural formulae were used.
[Additive]
As additives, the following compounds were used.
E-1:2-hydroxy-3-naphthoic acid
E-2: Benzoic acid
E-3: Salicylic acid
[Surfactant]
As the surfactant, the following surfactants were used.
W-1: MEGAFACE R08 (manufactured by DIC Corporation; fluorine and silicon-based)
W-2: Polysiloxane polymer KP-341 (manufactured by Shin-Etsu Chemical Co., Ltd.; silicon-based)
W-3: TROYSOL S-366 (manufactured by Troy Corporation; fluorine-based)
W-4: PF6320 (manufactured by OMNOVA Solutions Inc.; fluorine-based)
[Solvent]
As solvents, the following solvents were used.
S-1: Propylene glycol monomethyl ether acetate (PGMEA) (boiling point=146° C.)
S-2: Propylene glycol monomethyl ether (PGME) (boiling point=120° C.)
S-3: Ethyl lactate (boiling point=155° C.)
S-4: Cyclohexanone (boiling point=157° C.)
[Developer and Rinsing Solution]
As developers and rinsing solutions, the following solvents were used.
G-1: Butyl acetate
G-2: 2-Heptanone
G-3: Diisobutyl ketone
G-4: Isoacyl acetate
G-5: 4-Methyl-2-pentanol
G-6: Dibutyl ether
G-7: Undecane
Tetramethylammonium hydroxide aqueous solution (2.38 mass %)
Pure water
[Preparation of resist composition]
A composition having a composition (a concentration (mass %) of each component represents a concentration in the total solid content concentration) presented in Table 1 was dissolved in a solvent to prepare a coating liquid composition having 1.5 mass % of a concentration of solid contents. The coating liquid composition was filtrated through a polytetrafluoroethylene filter having 0.05 μm of a pore diameter to prepare a resist composition.
[Manufacturing of Resist Film]
A 6 inch (1 inch=25.4 mm) silicon wafer previously treated with hexamethyldisilazane (HMDS) was coated with each resist composition by using a spin coater Mark8 manufactured by Tokyo Electron Limited, and then the obtained silicon wafer was dried on a hot plate at 100° C. for 60 seconds to obtain a resist film having a film thickness of 50 nm.
[Manufacturing of Resist Pattern and Evaluation of Isolated Space Resolving Power]
Pattern exposure was performed on the obtained resist film with an EUV exposure device (Micro Exposure Tool manufactured by Exitech Corporation, NA 0.3, X-dipole, outer sigma 0.68, inner sigma 0.36) through an exposure mask. The exposure mask has a line-shaped opening portion and a line-shaped light shielding portion, and a width of the line-shaped opening portion and a width of the line-shaped light shielding portion are 1:100 (opening portion/light shielding portion=1/100).
The silicon wafer having a resist film subjected to the exposure treatment was heated on a hot plate at 100° C. for 60 seconds. The resist film was immersed in a tetramethylammonium hydroxide aqueous solution (2.38 mass %) for 60 seconds to perform development. Thereafter, the obtained resist pattern was rinsed with pure water for 30 seconds, and then the obtained resist pattern was dried.
The critical resolving power (minimum space width in which lines and spaces are separated and resolved) of the isolated space (line:space=100:1) in the pattern formation was obtained. Therefore, the value is referred to as an “isolated space pattern resolving power (nm)”. It is exhibited that, as the value is smaller, performance becomes more satisfactory.
A pattern was formed according to the same order as in Example 1 except that the developer presented in Table 2 was used instead of the tetramethylammonium hydroxide aqueous solution (2.38 mass %), and the rinsing solution presented in the same table was used instead of the pure water used in a case of rinsing.
The critical resolving power (minimum space width in which lines and spaces are separated and resolved) of the isolated line (line:space=100:1) in the pattern formation was obtained. This value was taken as “isolated line pattern resolving power (nm)”. It is exhibited that, as the value is smaller, performance becomes more satisfactory.
[Preparation of Support]
As a support, a 6-inch silicon wafer (subjected to a shielding film treatment used for a normal photo mask blank) on which Cr oxide vapor deposition was performed was prepared.
One inch is 25.4 mm.
[Preparation of Resist Composition]
A composition having the composition presented in Table 3 (a concentration (mass %) of each component represents a concentration in the total solid content) was dissolved in a solvent to prepare a coating liquid composition having 2.5 mass % of the concentration of solid contents. The coating liquid composition was filtrated through a polytetrafluoroethylene filter having 0.04 μm of a pore diameter to prepare a resist composition.
[Manufacturing of resist film] A support was coated with a resist composition by using a spin coater Mark8 manufactured by Tokyo Electron Limited, and then the support was dried on a hot plate at 140° C. for 90 seconds to obtain a resist film having a thickness of 80 nm. That is, a resist coated mask blank was obtained.
[Manufacturing of Resist Pattern and Evaluation of Isolated Space Resolving Power]
Pattern irradiation was performed on this resist film with an electron beam drawing device (manufactured by Elionix Inc.; ELS-7500, acceleration voltage: 50 keV). Pattern irradiation was performed so that a width of the line-shaped exposed portion and a width of the line-shaped unexposed portion were 1:100 (exposed portion/unexposed portion=1/100). After irradiation, the resist film subjected to pattern irradiation was heated on a hot plate at 110° C. for 90 seconds. The resist film was immersed in a tetramethylammonium hydroxide aqueous solution (2.38 mass %) for 60 seconds to perform development. Thereafter, the obtained resist pattern was rinsed with pure water for 30 seconds, and then the obtained resist pattern was dried.
The critical resolving power (minimum space width in which lines and spaces are separated and resolved) of the isolated space (line:space=100:1) in the pattern formation was obtained. This value was taken as “isolated space pattern resolving power (nm)”. It is exhibited that, as the value is smaller, performance becomes more satisfactory.
A pattern was formed according to the same order as in Example 1 except that the developer presented in Table 4 was used instead of the tetramethylammonium hydroxide aqueous solution (2.38 mass %), and the rinsing solution presented in the same table was used instead of the pure water used in a case of rinsing.
The critical resolving power (minimum space width in which lines and spaces are separated and resolved) of the isolated line (line:space=100:1) in the pattern formation was obtained. This value was taken as “isolated line pattern resolving power (nm)”. It is exhibited that, as the value is smaller, performance becomes more satisfactory.
[Preparation of Resist Composition]
A composition having the composition presented in Table 5 (a concentration (mass %) of each component represents a concentration in the total solid content concentration) was dissolved in a solvent to prepare a coating liquid composition having 5.0 mass % of the concentration of solid contents. The coating liquid composition was filtrated through a polyethylene filter having 0.03 μm of a pore size to prepare a resist composition.
[Manufacturing of Resist Film]
A silicon wafer was coated with an organic antireflection film composition ARC29A (manufactured by Nissan Chemical Corporation) and the silicon wafer was baked at 205° C. for 60 seconds to form an antireflection film having a film thickness of 86 nm. The antireflection film was coated with each prepared resist composition, and the obtained silicon wafer was baked at 100° C. for 60 seconds to form a resist film having a film thickness of 100 nm.
A pattern exposure was performed on the obtained resist film through an exposure mask by using an ArF excimer laser immersion scanner (XT1700i manufactured by ASML, NA 1.20, C-Quad, Outer Sigma 0.981, Inner Sigma 0.895, XY deflection). As the immersion liquid, ultrapure water was used. The exposure mask has a line-shaped opening portion and a line-shaped light shielding portion, and a width of the line-shaped opening portion and a width of the line-shaped light shielding portion are 1:100 (opening portion/light shielding portion=1/100).
The silicon wafer having a resist film subjected to the exposure treatment was heated on a hot plate at 100° C. for 60 seconds. The resist film was immersed in a tetramethylammonium hydroxide aqueous solution (2.38 mass %) for 60 seconds to perform development. Thereafter, the obtained resist pattern was rinsed with pure water for 30 seconds, and then the obtained resist pattern was dried.
The critical resolving power (minimum space width in which lines and spaces are separated and resolved) of the isolated space (line:space=100:1) in the pattern formation was obtained. This value was taken as “isolated space pattern resolving power (nm)”. It is exhibited that, as the value is smaller, performance becomes more satisfactory.
A pattern was formed according to the same order as in Example 1 except that the developer presented in Table 6 was used instead of the tetramethylammonium hydroxide aqueous solution (2.38 mass %), and the rinsing solution presented in the same table was used instead of the pure water used in a case of rinsing.
The critical resolving power (minimum space width in which lines and spaces are separated and resolved) of the isolated line (line:space=100:1) in the pattern formation was obtained. This value was taken as “isolated line pattern resolving power (nm)”. It is exhibited that, as the value is smaller, performance becomes more satisfactory.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2016-187262 | Sep 2016 | JP | national |
| 2017-180359 | Sep 2017 | JP | national |
This application is a Continuation Application of PCT Application No. PCT/JP2017/034142, filed Sep. 21, 2017, and based upon and claiming the benefit of priority from Japanese Patent Applications No. 2016-187262, filed Sep. 26, 2016; and No. 2017-180359, filed Sep. 20, 2017, the entire contents of all of which are incorporated herein by reference.
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/JP2017/034142 | Sep 2017 | US |
| Child | 16363238 | US |
