Information
-
Patent Grant
-
6298677
-
Patent Number
6,298,677
-
Date Filed
Monday, December 27, 199926 years ago
-
Date Issued
Tuesday, October 9, 200124 years ago
-
Inventors
-
Original Assignees
-
Examiners
-
CPC
-
US Classifications
Field of Search
US
- 062 160
- 062 201
- 062 158
- 165 254
- 165 208 F
- 165 218 XF
-
International Classifications
-
Abstract
A control system for a reversible heat pump includes a system controller which polls the heating or cooling demands of zone controllers associated with a series of heat exchangers downstream of the heat pump. The system controller is operative to configure the heat pump in response to which of the demands is dominant. The system controller is also operative to change the configuration of the heat pump in response to a change in dominant demand. The implemented change in heat pump configuration is preferably premised on the temperature of water returned to the heat pump being within a predefined range of temperature. The return water temperature requirement may be overriden by the system controller if an acceptable period of time for allowing the returning water temperature to reach an acceptable temperature level has elapsed.
Description
BACKGROUND OF THE INVENTION
This invention relates to reversible heat pump systems which condition water that is to be circulated through one or more heat exchangers downstream of the heat pump system.
Heat pump systems which provide heated or cooled water to one or more heat exchangers are typically not required to switch from a heating mode to a cooling mode very often. This is in part due to the inherent inertia of a heat pump in trying to heat water that has been previously cooled. In this regard, the compressor within the heat pump must process a sufficient amount of refrigerant over time that can give up the necessary heat to the water that has been previously cooled. The compressor is presented with a similar heavy load situation when it is required to process a sufficient amount of refrigerant over time to absorb heat from previously heated water so as to produce cooled water. This inability to switch between heating and cooling or vice versa has previously led to switching the mode of operation of the heat pump system infrequently. For instance, changeovers would be implemented on particular calendar dates indicating normal change of seasonal weather conditions. On the other hand, a changeover might be implemented depending on a separately sensed outdoor air temperature indicating whether the heat pump system should be in either heating or cooling for the day. The above described changeover controls do not allow a heat pump system to respond to heating or cooling demands that may change throughout the day. The above described systems moreover do not respond to different demands for cooling or heating throughout a building on a given day.
OBJECTS OF THE INVENTION
It is an object of this invention to provide a heat pump system with the capability to automatically change from one operating mode to another operating mode at any time regardless of outdoor air temperature or calendar date.
It is another object of this invention to provide a heat pump system that will be responsive to different demands for cooling or heating throughout a building on a given day.
SUMMARY OF THE INVENTION
The above and other objects are achieved by providing a heat pump system controller with control logic, which continually polls the spaces or zones in which heating or cooling may be demanded so as to determine whether there is a predominance of either heating or cooling being demanded. The polling also checks to see whether a determined predominance of demand for either heating or cooling meets certain minimum demand requirements. In the event that minimum demand requirements are met, then a system demand is set reflecting the polling results. For instance, the system demand would be set for producing heated water if the predominance of polled spaces reflected that more spaces requested heating than requested cooling and that the number of spaces requesting heating exceeded some minimum number of spaces required to implement a changeover from cooling to heating. The system demand does not, however, allow for an immediate changeover to heating in the event that a changeover to heating is being requested by the polling results. In particular, the controller will first check to see whether the current mode of operation of the heat pump has been in effect for a minimum time period before stopping the then active compressor. The controller will preferably thereafter inquire as to whether a particular water temperature in the water return line to the heat pump is within a range of temperatures. This will allow the zone controllers associated with heat exchangers that are still demanding cooling to continue giving up heat to the circulating water so as to thereby increase the temperature of the returning water. During this time, the compressor will remain off so as to not be presented with an otherwise heavy load of trying to heat low temperature water. The controller may also override the requirement of raising the return water temperature to a desired temperature level in the event that a particular changeover period of time has elapsed since the compressor was turned off. It is only after the return water temperature is within range or the changeover time period has expired, if the latter is required, that the controller will proceed to actually authorize the changing of the valve position of a reversing valve within the heat pump system so as to configure the heat pump system to a heating mode of operation. The compressor will also be turned on at this point in time.
BRIEF DESCRIPTION OF THE DRAWINGS
For a fuller understanding of the present invention, reference should now be made to the following detailed description thereof taken in conjunction with the accompanying drawings wherein:
FIG. 1
is a schematic view of a heat pump system configured by a system controller to deliver heated water to heat exchangers associated therewith;
FIG. 2
is a schematic view of the heat pump system of
FIG. 1
configured by the system controller to deliver cooled water to heat exchangers associated therewith; and
FIGS. 3A
,
3
B and
3
C present a flow chart of the method used by the system controller within
FIGS. 1 and 2
to control the configuration of the heat pump system of FIGS.
1
and
2
.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to
FIG. 1
, a reversible heat pump system
10
delivers hot or cold water via a pump
12
to fan coil heat exchangers
14
,
16
and
18
. Each fan coil heat exchanger typically receives the heated or cooled water from the heat pump and conditions air flowing through the fan coil heat exchanger. The resultingly conditioned air is provided to a space that is to be heated or cooled. This space is often referred to as a “zone of heating or cooling”. Water from the heat pump system
10
flows through the fan coil heat exchanger
14
in the event that a zone controller
20
authorizes such a flow by positioning of a control valve
22
. The zone controller
20
may also divert any water flow around the fan coil heat exchanger
14
by a further positioning of the control valve
22
. It is to be appreciated that the fan coil heat exchanger
16
operates in a similar fashion in response to the positioning of a control valve
24
under the control of a zone controller
26
. It is furthermore to be appreciated that the last fan coil heat exchanger
18
will also be controlled by the positioning of a control valve
28
under the control of a zone controller
30
. Water flow to each heat exchanger within each corresponding fan coil can either fully bypass the heat exchanger, fully flow through the heat exchanger, or partially flow through the heat exchanger and bypass. The control valve position is determined by the zone controller and is a function of the zone's heating or cooling requirement and the operating mode of the water loop. Each zone controller
20
,
26
and
30
is also connected to a corresponding temperature sensor such as
32
,
34
and
36
, which senses the temperature in the respective zone serviced by the fan coil heat exchanger and provides such temperature information to the respective zone controller. Each zone controller will furthermore have a stored setpoint value for the particular zone. This may be a temperature that is arbitrarily defined by an individual either through a programmable thermostat or other device suitable for entering setpoint information. Each zone controller will either have a demand for heat or a demand for cooling or essentially a demand for neither heating or cooling depending on the sensed temperature in the zone versus the zone's stored setpoint. Each individual zone demand is provided to a system controller
38
via a bus
40
. The system controller
38
is operative to analyze the collected zone demands so as to determine whether the heat pump system
10
should be in a heating or a cooling mode of operation.
The heat pump system
10
is shown operating in a heating mode in FIG.
1
. In this mode, heat is extracted from air being drawn over a heat exchanger
42
by a fan
44
. It is to be appreciated that the heat exchanger
42
could also remove heat from a medium other than air. For instance, heat could be extracted from a medium circulating through piping buried in the earth. In any event, refrigerant flowing through this heat exchanger absorbs a large quantity of heat from whatever the heat exchange medium is and stores it in vapor form for later release. The refrigerant in vapor form flows from heat exchanger
42
to a four way reversing valve
46
via a line
48
. The four way reversing valve directs the refrigerant in vapor form to the suction inlet of a compressor
50
via a suction line
52
. The compressor
50
discharges the refrigerant vapor at a high pressure to the reversing valve
46
via a line
54
. The four way reversing valve directs the high pressure refrigerant vapor to heat exchanger
56
via a line
58
. The heat exchanger
56
functions as a condenser in the heating mode. The heat of condensation of the condensing refrigerant circulating through the heat exchanger
56
is absorbed by water returning from the fan coil heat exchangers
14
,
16
, and
18
via a return line
60
. The water exits the heat exchanger
56
as hot water being drawn by the pump
12
. The refrigerant exits the heat exchanger
56
as a mixture of vapor and liquid refrigerant at high pressure and flows into a receiver
62
via a line
64
. The pool of high pressure, hot refrigerant liquid in the receiver
60
is preferably subcooled before passing out of the receiver on a line
66
connected to a thermal expansion valve
68
. The thermal expansion valve
68
allows the liquid refrigerant to expand to a lower pressure before entering the heat exchanger
42
wherein the liquid refrigerant evaporates absorbing heat from the air or other fluid medium as has been previously described.
Referring now to
FIG. 2
, the heat pump system
10
is illustrated in a cooling mode of operation. In the cooling mode, the four way reversing valve
46
directs hot refrigerant vapor discharged by the compressor
50
via line
54
to heat exchanger
42
via line
48
. The heat of condensation is preferably removed from the hot refrigerant vapor by air flowing over the heat exchanger
42
. This produces high pressure subcooled liquid refrigerant at the outlet end of the heat exchanger
42
. This high pressure subcooled liquid refrigerant flows into the thermal expansion valve
68
and is discharged at a lower pressure. The refrigerant passes through the receiver
60
and enters the heat exchanger
56
operating as an evaporator in this instance. Heat will be extracted from the water circulating through the heat exchanger
56
. The circulating water is the water returning from the fan coil heat exchangers
14
,
16
, and
18
via return line
60
. The resulting chilled or cooled water is drawn out of the heat exchanger
56
by pump
12
. The low pressure refrigerant vapor is discharged from the heat exchanger
56
via line
58
and is directed by the four way reversing valve
12
to the suction inlet of the compressor
50
via line
52
.
Referring again to the system controller
38
, the system controller sends a heating or cooling signal to the four way reversing valve
46
via a line
70
. The four way reversing valve responds to a heating signal by switching to the valve positions shown in
FIG. 1
thereby configuring the heat pump system into a heating mode. The four way reversing valve responds to a cooling signal by switching to the valve positions shown in
FIG. 2
thereby configuring the heat pump system into a cooling mode. The system controller also sends a signal via a line
72
to a motor
74
for the compressor
50
so as to deactivate the motor
74
when the heat pump system is transitioning from heating to cooling or vice versa. The system controller preferably uses the same line
72
to activate the motor
74
when the transition from one mode to another has been completed. The system controller receives a temperature of the water returning to the heat pump system from a temperature sensor
76
located in the return line
60
Referring now to
FIGS. 3A
,
3
B and
3
C, a process utilized by a programmable microprocessor within the system controller
38
is illustrated. The process begins with an initialization step
100
, which sets the initial values of the following variables: “changeover timer”, “heat run timer”, “cool run timer”, and “system demand” and“system mode. The microprocessor within the system controller
38
will proceed to a step
102
and poll each of the zone controllers for their respective zone demands for heating or cooling. It is to be appreciated that this is preferably done by addressing each zone controller
20
,
26
and
30
via the bus
40
and requesting the specific zone demand of the zone controller. The zone demand will of course be a function of the difference between setpoint and sensed temperature in the respective zone. The zone demands are stored in a memory associated with the microprocessor within the system controller
38
in a step
104
. The microprocessor proceeds to a step
106
and computes the percentage of the polled zone controllers that have heating demands. This is preferably done by first adding up the number of zone controllers having a heating demand and dividing this number by the total number of zone controllers associated with the heat pump system. The results are stored as “percent heating requirement”. The microprocessor within the system controller proceeds to a step
108
and computes the percentage of zone controllers having cooling demands in a similar fashion. In other words, the microprocessor first adds up the number of zone controllers having cooling demands and divides this number by the total number of zone controllers associated with the heat pump system and stores the result as “percent cooling requirement”.
The microprocessor proceeds to a step
110
and inquires whether the percent heating requirement computed in step
106
is greater than the percent cooling requirement computed in step
108
. The microprocessor within the system controller
38
will proceed to step
112
in the event that the percent heating requirement exceeds the percent cooling requirement. Referring to step
112
, the processor will inquire as to whether the percent heating requirement computed in step
106
is greater than a “minimum heat demand”. The minimum heat demand is preferably a stored percentage value in the memory associated with the microprocessor. This percentage value should be slightly less than the percentage of zone controllers that must be demanding heat in the system of
FIG. 1
in order for the system to change over to providing heated water. When this percentage is exceeded, the microprocessor within the system controller will proceed in a step
114
to set “system demand” equal to heat.
Referring again to step
110
, in the event that the percent heating requirement does not exceed the percent cooling requirement, the processor proceeds to a step
116
and inquires as to whether percent cooling requirement is greater than percent heating requirement. In the event that the answer is yes, the processor will proceed to a step
118
and inquire as to whether the percent cooling requirement is greater than a minimum cooling demand for the heat pump system of FIG.
1
. This minimum cooling demand will be slightly less than the percentage of zone controllers that must be demanding cooling in order to have the processor proceed in a step
120
to set system demand equal to cool.
Referring again to step
116
, in the event that the percent cooling requirement is not greater than the percent heating requirement, then the processor will proceed to a step
122
and determine if both the percent cooling and the percent heating equal zero. If both are equal and zero, the processor will proceed to set the “system demand” equal to none in a step
124
. In the event that both demands are not equal to zero in step
122
, then the processor will proceed directly to a step
128
.
Referring to step
128
, it is to be appreciated that the processor will have proceeded from either step
114
, step
120
or step
124
to this step with a particular setting of system demand. The processor will also have proceeded to this step from step
122
without changing the present system demand established previously. For instance, if the “system demand” is “none” as a result of its initial setting in step
100
, then it will continue to be so after exiting step
122
along the “no” path. If on the other hand, the “system demand” were previously set in a prior execution of the logic, then that would be the system demand setting after exiting step
122
along the “no path”.
It is noted that the processor inquires as to whether the system demand equals none in step
128
. Assuming the system demand is heat as a result of step
114
, the processor will proceed along the no path out of step
128
to a step
130
and inquire as to whether the value of system demand equals the value of “system mode”. Since the processor will be operating immediately after initialization, the system mode value will be none prompting the processor to proceed along the no path to a step
132
.
Referring to step
132
, the processor will inquire whether the value of system mode is equal to none. Since system mode will be equal to none initially, the processor will proceed along the yes path to a step
134
and read the water temperature from sensor
52
in the return line
60
. The processor proceeds in a step
136
to inquire as to whether the water temperature read in step
134
is greater than ten degrees Centigrade and less than thirty-two degrees Centigrade. Since the heat pump system is not recovering from any previous heating or cooling mode of operation, the water temperature in the return line should be within this range of temperatures. This will prompt the processor to proceed along the yes path to a step
138
wherein inquiry is made as to whether system demand is equal to cool. Since the system demand was set equal to heat in step
114
, the processor will proceed out of step
138
along the no path to a step
140
and set the four way reversing valve
46
to heating. The processor will start the compressor motor
74
in a step
142
.
The processor proceeds to set “system mode” equal to heat in a step
144
. The processor will proceed from step
144
to a step
146
and send the system mode setting of “heat” to the zone controllers
20
,
26
, and
30
. Each zone controller will use the communicated setting to determine how to position its control valve. In this regard, if the local demand is for heating, then the control valve will be positioned by the zone controller so as to deliver hot water from the boiler to the fan coil heat exchanger. If the local demand is however for cooling, then the hot water from the boiler will bypass the fan coil heat exchanger. It is to be appreciated that the above assumes that the local zone controller is not able to independently determine whether the water being delivered is hot or cold. In the event that the zone controllers possess the capability of independently determining the temperature of the water being delivered, then they will implement the positioning of their respective control valves without the need to receive the system mode setting from the system controller
38
. The processor will proceed from step
146
to a step
148
wherein a predefined time delay will be implemented before returning to step
102
. It is to be appreciated that the amount of time delay will be an arbitrarily defined amount of time so as to delay the system controller before it again polls the zone controllers in step
102
.
Referring again to steps
102
-
124
, the processor within the system controller will poll the zone controllers and thereafter compute the percentages of zone controllers having heat demands and the percentage of zone controllers having cooling demands before again determining whether or not the percentage heating requirement is greater than the percentage cooling requirement in a step
110
. Assuming that the zone controllers continue to have essentially the same demands, then the percent heating requirement will continue to exceed the percent cooling requirement so as to thereby prompt the processor to proceed from step
110
to step
112
and again inquire as to whether the minimum heat demand has been exceeded before again setting the system demand equal to heat in step
114
. The processor will proceed to step
128
and again inquire as to whether the system demand is equal to none. Since the system demand will be equal to heat, the processor will proceed to step
130
and inquire as to whether system demand equals system mode. Since system mode will now be equal to heat, the processor will proceed along the yes path to a step
150
and inquire as to whether system mode equals heat. Since system mode will be equal to heat, the processor will proceed to a step
152
and increment a “heat run timer”. The heat run timer will be incremented for the first time since the heat run timer was initially set equal to zero. It is to be appreciated that the amount by which the heat timer will be incremented will preferably be the same as the amount of delay set forth in step
146
between successive executions of the control logic. The processor will proceed from step
152
to step
148
wherein the delay will be again implemented before returning to step
102
.
It is to be appreciated that the processor within the system controller will continue to execute the control logic in the manner that has been previously discussed until there has been a change in the demands of the zone controllers so as to cause a change in the percentage heating requirement and percentage cooling requirements as computed in steps
106
and
108
. Assuming that the results produce a higher cooling requirement than heating requirement, then the processor will proceed out of step
110
to step
116
and hence to step
118
since the percentage cooling requirement will now exceed the percentage heating requirement. This will prompt the processor to inquire as to whether the percentage cooling requirement is greater than the minimum cooling demand required in step
118
. Assuming that the minimum cooling demand percentage has been met, the processor will proceed to set system demand equal to cool in step
120
. It is hence to be appreciated that the polling logic of steps
102
through
124
will have recognized a change in the zone controller demands sufficient to prompt the change of system demand from heat to cool.
The processor proceeds from step
120
to a step
128
and inquires as to whether system demand equals none. Since system demand will now be equal to cool, the processor will proceed along the no path to step
130
and inquire as to whether system demand still equals the value of system mode. Since system demand will have changed from heat to cool, the processor will proceed along the no path to step
132
and inquire as to whether system mode equals none. Since system mode will still be equal to heat, the processor will proceed along the no path to a step
154
and inquire as to whether system mode equals heat. Since system mode will still be equal to heat, the processor will proceed to a step
156
and inquire as to whether heat run timer is greater than minimum heat run. It will be remembered that the heat run timer will have been successively incremented in step
152
each time the processor within the system controller executes the control logic of FIG.
2
. Assuming that the heat pump system has been in a heating mode of operation for a considerable period of time, the heat run timer will normally exceed any minimum amount of time established for a heat run of the heat pump system of FIG.
1
. It is to be appreciated that this particular time value for minimum heat run will be stored in memory for use by the processor within the system controller. Assuming that the heat run timer has exceeded this minimum heat run value, the processor will proceed to a step
158
and issue a stop signal on the line
72
to deactivate the compressor motor
74
.
The processor will proceed from step
158
to a step
160
and set the changeover timer. The change over timer will be set equal to a predetermined changeover time period, “T” that the heat pump system of
FIG. 1
must experience before it can be switched from heating to cooling. This changeover time period will have been stored in memory associated with the processor. The processor will proceed in a step
162
to set system mode equal to none and both heat run timer and cool run timer equal to zero. The processor will then proceed to step
148
and again implement the prescribed amount of delay before the next execution of the control logic.
At such time as the next execution occurs, the processor will again poll the zone controllers in a step
102
and compute the percentage heat requirement and cooling requirement in steps
106
and
108
. Assuming that the percentage cooling requirement continues to now exceed percentage heating requirement, the processor will again execute steps
110
, and
116
through
120
and again set the system demand equal to cool. This will prompt the processor to proceed through step
128
to step
130
since system demand will be equal to cool. Since system demand will not equal system mode at this time, the processor will proceed along the no path to step
132
to inquire whether system mode equals none. Since system mode will have been previously set equal to none in step
162
, during the previous execution of the control logic, the processor will proceed along the yes path to step
134
and read the water temperature from the water temperature sensor
76
in the return line from the fan coil heat exchangers. The processor will proceed to inquire as to whether the water temperature read from sensor
76
is between the range of temperatures set forth in step
136
. Since the compressor motor
74
will have just recently been turned off, the water temperature in the return line should be above thirty two degrees Centigrade so as to prompt the processor to proceed along the no path out of step
136
to a step
164
and inquire as to whether the changeover timer set in step
160
is equal to zero. The changeover timer will have just been set equal to a predetermined changeover time in the previous execution of the control logic. This will prompt the processor to proceed along the no path to a step
166
and decrement the changeover time previously loaded into the change over timer. It is to be appreciated that the amount of time thereby decremented will be essentially the delay time defined by step
148
between successive executions of the control logic. The processor proceeds from step
166
to step
148
wherein the delay is again implemented before the next successive execution of the control logic.
It is to be appreciated that successive executions of the control logic will occur as long as the zone controllers continue to indicate a higher percentage cooling requirement than heating requirement and that this higher percentage cooling requirement remains greater than the minimum cooling demand. At some point during the successive executions of the control logic, the processor may note in step
136
that the water temperature in the return line is within the range of the temperatures set forth in step
136
. On the other hand, the processor may note that the changeover timer has been decremented to zero in step
164
before the water temperature in the return line is within range. In either case, the processor will proceed from step
136
or step
164
to step
138
and inquire as to whether the system demand equals cool. Since the system demand will have been continually set equal to cool each time step
120
is encountered, the processor will proceed to step
168
and set the four way reversing valve
46
to a cooling position. This will prompt the heat pump system
10
to assume the configuration of FIG.
2
. The processor will thereafter proceed to step
170
and activate the compressor motor
74
. The processor will then proceed to a step
172
and set the system mode equal to cool. The processor will proceed to step
174
and send the system mode setting of “cooling” to the zone controllers
20
,
26
, and
30
. Each zone controller will use the communicated setting to determine how to position its control valve. In this regard, if the local demand is for cooling, then the control valve will be positioned by the zone controller so as to deliver cooled water from the chiller to the fan coil heat exchanger. If the local demand is however for heating, then the cooled water from the chiller will bypass the fan coil heat exchanger. It is to be appreciated that the above assumes that the local zone controller is not able to independently determine whether the water being delivered is hot or cold. In the event that the zone controllers possess the capability of independently determining the temperature of the water being delivered, then they will implement the positioning of their respective control valves without the need to receive the system mode setting from the system controller
38
.
It is hence to be appreciated that the control logic will have implemented a changeover from heating to cooling in the event that the changeover time as defined by the changeover timer elapses or in the event that the water temperature sensor is within the predefined range of water temperatures in step
136
. It is furthermore to be appreciated that the control logic can possibly implement a changeover from cooling back to heating when the percentage heating requirement exceeds the percentage cooling requirement at some point during the successive executions of control logic. At such time, the system demand will be set equal to heat in step
114
prompting the processor to proceed through steps
128
,
130
,
132
to step
154
to inquire whether the system mode is equal to heat. Since the system mode will still be equal to cool, the processor will proceed from step
154
along the no path to step
174
to inquire whether the system mode is equal to cool. Since system mode will still be equal to cool, the processor will proceed to a step
176
to inquire whether the cool run timer is greater than the minimum cool run time. If the cool run timer has not been sufficiently incremented so as to exceed the minimum cool run time, the processor will proceed to step
178
and increment the cool run timer before returning to step
148
. The processor will again execute the aforementioned logic steps of
114
,
128
,
130
,
132
,
154
,
174
and
176
until the cool run timer exceeds the minimum cool run time. At this point, the processor will proceed to stop the compressor motor
74
before setting the changeover timer equal to “T” in step
160
. The processor will proceed to step
162
and set system mode equal to none and heat run timer and cool run timer equal to zero. The processor will proceed to step
148
and implement the delay before again polling the zone controllers in step
102
. Assuming that the polling continues to indicate that heating requirements exceed cooling requirements, the processor will proceed though steps
110
-
114
,
128
to step
132
. Since the system mode is now equal to none, the processor will proceed to implement steps
134
,
136
, and steps
164
-
166
and then
148
until such time as the water temperature read in step
134
is within range or the changeover timer has been decremented to zero. At such time, the processor will proceed to step
138
and hence to steps
140
-
146
so as to change the heat pump system to a heating mode of operation.
Referring again to step
116
, it is to be noted that there may a situation wherein the particular polling by the processor will indicate that there is neither a predominance of heating or cooling being required by the zone controllers. In this case, the processor will proceed to step
122
and inquire as to whether the percent cooling requirement and the percent heating requirement are both equal to zero. If this is the case, the processor proceeds to set the system demand equal to none in a step
124
prompting the processor to proceed to step
128
. Depending upon the previous system mode setting, the processor will proceed through either step
154
or step
174
in order to stop the compressor motor
74
and set the system mode equal to none. The processor will proceed through step
148
before again implementing the aforementioned logic as long as the polling requirements remain unchanged.
Referring again to step
122
, in the event that the percent cooling requirement and percent heating requirement do not equal zero, the processor will proceed to step
128
. Since the system requirements and system mode will be whatever was previously determined, the processor will proceed to step
130
where it will then proceed along the yes path and increment the appropriate run timer for whatever mode it is currently in.
It is to be appreciated that the control logic of
FIGS. 3A
,
3
B and
3
C allow the system controller
38
to potentially initiate a changeover from either heating to cooling or vice versa in response to the polling of the zone controllers
20
,
26
, and
30
. This changeover will actually occur only when certain requirements are met. Specifically, the heat pump system must have been running in what ever mode it is presently in for a minimum time. Secondly, the water temperature must be within the predefined temperature range or the changeover timer must have expired indicating that the change over time has been exceeded. It is only after such events have occurred that the system controller will authorize the repositioning of the four-way reversing valve
46
and activate the compressor motor
74
.
It is to be appreciated that preferred embodiments of the invention have been disclosed. Alterations or modifications may occur to one of ordinary skill in the art. For instance, the control logic may be altered so as to not require a sensing of water temperature in the return line. In this case, the changeover time would be the governing factor as to whether a changeover would be allowed to occur. It will be appreciated by those skilled in the art that further changes could be made to the above-described without departing from the scope of the invention. Accordingly, the foregoing description is by way of example only and the invention is to be limited only by the following claims and equivalents thereto.
Claims
- 1. A control system for controlling a reversible heat pump system capable of either heating water or cooling water to be delivered to a plurality of heat exchangers, said control system comprising:a plurality of zone controllers, each zone controller connected to a respective heat exchanger so as to control the delivery of water to the respective heat exchanger, each zone controller being operative to generate a demand for either heated water, cooled water or no water; a heat pump system controller in communication with each of said zone controllers, said heat pump system controller being operative to periodically receive each zone controller's demand for either heated water, cooled water or no water, said heat pump system controller being furthermore operative to periodically determine whether there is a predominance of heating or cooling demands being received from said zone controllers, said heat pump system controller being still furthermore operative to normally set a reversing valve within the heat pump system so as to configure the heat pump system to heating when there is a predominance of heating demands received from said zone controllers or set the reversing valve within the heat pump system so as to configure the heat pump system to cooling when there is a predominance of cooling demands received from said zone controllers; and a temperature sensor for sensing the temperature of the water returning to the heat pump system wherein said heat pump system controller is operative to set the reversing valve so as to configure the heat pump to either heating or cooling only if the sensed temperature of the returning water is within a predefined temperature range.
- 2. The control system of claim 1 wherein said heat pump system controller is operative to send a message to each of the zone controllers indicating whether heated water or cooled water is to be provided to the heat exchangers and wherein each of said zone controllers is operative to control the delivery of water to the respective heat exchanger controlled by said zone controller depending on whether the zone controller's demand is for heated water, cooled water or no water.
- 3. The control system of claim 1 wherein said heat pump system controller is furthermore operative to stop a compressor within the heat pump system in response to having determined a predominance of demands from the zone controllers which differs from the preceding predominance of demands from the zone controllers, said heat pump system control being furthermore operative to switch the reversing valve so as to configure the heat pump system to a different mode of operation in the event that a predetermined period of time has elapsed.
- 4. The control system of claim 3 further comprising:a temperature sensor for sensing the temperature of the water returning to the heat pump system wherein said heat pump system controller is operative to switch the reversing valve so as to configure the heat pump system to a different mode of operation in the event that the sensed temperature of the returning water is within a predefined temperature range before the predetermined period of time has elapsed.
- 5. The control system of claim 3 wherein said heat pump system controller is furthermore operative to only stop the compressor within the heat pump system in the event that a predetermined run time of the compressor has elapsed for the current mode of operation of the heat pump system.
- 6. A process for controlling the provision of conditioned water by a reversible heat pump system to a plurality of heat exchangers, under the control of zone controllers, said process comprising the steps of:periodically polling the plurality of zone controllers for the heat exchangers to obtain the demands for heated water, cooled water or no conditioned water from the zone controllers; configuring the heat pump system so as to provide heated water to the heat exchangers in response to the polling results indicating a predominance of demands for heated water and configuring the heat pump system to provide cooled water to the heat exchangers in response to the polling results indicating a predominance of demands for cooled water; and switching a reversing valve within the heat pump system so as to configure the heat pump system from providing heated water to providing cooled water to the heat exchangers in response to the polling results continually indicating a predominance of demands for cooled water over a predetermined period of time and switching the reversing valve within the heat pump system so as to configure the heat pump system from providing cooled water to providing heated water to the heat exchangers in response to the polling results continually indicating a predominance of demands for heated water over the predetermined period of time.
- 7. The process of claim 6 further comprising:switching the reversing valve so that the heat pump system will be configured to providing cooled water before the predetermined period of time has elapsed in the event that the water returning to the heat pump system from the heat exchangers is within a predefined range of temperatures; and switching the reversing valve so that the heat pump system will be configured to providing heated water before the predetermined period of time has elapsed in the event that the water returning to the heat pump system from the heat exchangers is within a predefined range of temperatures.
- 8. The process of claim 6 further comprising the steps of:initiating a tracking of the predetermined period of time that must elapse before the switching to either providing cooled water or the switching to providing heated water; and delaying said step of initiating the tracking of the predetermined period of time that must elapse before the switching in the event that a second predetermined period of time has not elapsed since the current provision of heated or cooled water to the heat exchangers was initiated.
- 9. The process of claim 6 wherein said step of configuring the heat pump system so as to provide heated water comprises activating a compressor within the heat pump system upon switching the reversing valve so as to produce high pressure refrigerant to be condensed in a heat exchanger within the heat pump system which gives up heat to the returning water circulating through the heat exchanger within the heat pump system and wherein said step of configuring the heat pump system so as to provide cooled water comprises activating a compressor within the heat pump system upon switching the reversing valve so as to produce liquid refrigerant to be evaporated in the heat exchanger within the heat pump system so as to absorb heat from the returning water circulating through the heat exchanger within the heat pump system.
US Referenced Citations (3)