1. Field of the Invention
This invention relates generally to automated handling systems, and more particularly to automated handling systems for microscope specimens.
2. Description of Related Art
Transmission electron microscopes (TEMs) are commonly used to examine the internal structures of objects called specimens. A typical TEM includes a vertical metal cylinder or column. A beam of electrons is produced within the column and passed through a specimen. As the electron beam passes through the specimen, some electrons are scattered, and the remainder are focused onto a phosphorescent screen (or photographic film) to form an image of the internal structure of the specimen. In the case of a phosphorescent screen, electrons striking the screen cause visible light to be generated, forming the image. Lighter areas of the image represent thinner and/or less dense areas of the specimen that more electrons passed through, and darker areas of the image represent thicker and/or more dense areas of the specimen that fewer electrons passed through. Specimens for TEM examination are typically positioned on a specimen grid. Using forceps, a user (i.e., operator) typically inserts a selected specimen grid into a specimen holder. The operator then inserts the specimen holder into the column of the TEM for examination.
Several problems arise in TEM examination when many specimens are to be examined. First, the specimen holder of the typical TEM is configured to hold only one specimen grid at a time. As a result, the specimens must be examined one after another in sequence. After examining one specimen, the operator typically removes the specimen holder from the column of the TEM, uses the forceps to remove the corresponding specimen grid from the specimen holder, inserts another specimen grid into the specimen holder using the forceps, and inserts the specimen holder back into the column of the TEM. This repetitive process quickly becomes tedious and time consuming, and the required manipulation of the small specimen grids using forceps makes the process prone to error.
The present invention teaches certain benefits in construction and use which give rise to the objectives described below.
The present invention provides a system for inserting a specimen-containing holder into a microscope. The system has a robotic arm, an end effector, and a control means. The end effector is attached to an end of the robotic arm and includes a gripper apparatus adapted to grip the holder. The control means is operably connected to the robotic arm and to the gripper apparatus and configured to control the robotic arm and the gripper apparatus such that the gripper apparatus grips the holder, and the robotic arm inserts the gripped holder into the microscope.
A primary objective of the present invention is to provide a system for inserting a specimen-containing holder into a microscope, the system having advantages not taught by the prior art.
Another objective is to provide a system that is capable of automatically grasping a grid and moving the grid into a specimen-containing holder.
Another objective is to provide a system that is capable of automatically grasping the specimen-containing holder and inserting the specimen into a microscope.
A further objective is to provide a system that enables the more efficient utilization of a microscope by successfully automating the loading and unloading of the microscope.
Other features and advantages of the present invention will become apparent from the following more detailed description, taken in conjunction with the accompanying drawings, which illustrate, by way of example, the principles of the invention.
The accompanying drawings illustrate the present invention. In such drawings:
The PC 12 and the local TEM PC 43 each include a central processing unit (CPU) (such as a microprocessor), a memory system, and other components (not sown). Since this construction is well known in the art, it is not described in greater detail herein. Software is stored within a memory system (not shown) of the PC 12 to control various components of the system 10, and the CPU executes instructions of the software (i.e., runs the software). Some or all of the software may be, for example, written in the Microsoft® Visual BASIC® language (Microsoft Corporation, Redmond, Wash.). As indicated in
The TEM PC 45 may include a vision analysis means, such as a vision analysis software 46 that enables the TEM 42 to use vision analysis to automatically scan wide areas of specimen grids (i.e., grids) at low magnifications and then focus in on points of interest, such as molecules, and then scan them at higher modifications. The vision analysis software 46 enables the system to automatically load, scan, and record high volumes of samples. An acceptable form of the vision analysis software 46 is called LEGINON automated data collection software, developed by The Scripps Research Institute, of La Jolla, Calif.
The robotic arm 18 may be a 6-axis articulated robotic arm. A suitable robotic arm is the model number RX60 manufactured by the Staubli Corporation (Duncan, S.C.) having a maximum load capacity of about 10 lbs., a reach of approximately 28 inches, and a repeatability of about +/−20 microns.
The controller 28 is operably connected between the PC 12 and the robotic arm 18, and controls the robotic arm 18. A suitable controller is the brand Adept, model number CS7B manufactured for the Staubli Corporation (Duncan, S.C.). In one embodiment, the controller 28 receives digital input signals from the robotic arm 18 and provides digital output signals to the robotic arm 18 (e.g., control signals to actuate pneumatic valves). The PC 12 and the controller 28 communicate via an Ethernet(I connection (Xerox Corporation, Stamford, Conn.). Motion tasks are stored as subroutines in the controller 28 and executed as needed by the PC 12.
While one embodiment of the control means is described in detail herein, the scope of the present invention should not be limited to this embodiment, but should include alternative constructions and arrangements that may be devised by those skilled in the art.
In general, the force sensor 22 produces one or more signals indicative of one or more forces present in the end effector 20. The signal(s)s are preferably indicative of forces in 3 orthogonal directions. A suitable force sensor is the Gamma model manufactured by ATI Industrial Automation (Apex, N.C.). The controller 30 is operably connected between the controller 28 and the force sensor 22. The controller 30 receives the one or more signals from the force sensor 22, and provides signal(s) indicative of the corresponding forces to the controller 28. The controller 28 provides control signals to the robotic arm 18 dependent on the signal(s) from the controller 30.
The grid gripper 24 is used to grip grids, and is controlled by the PC 12. As described below, the grid gripper 24 includes two opposed fingers controlled by a 2-axis gripper actuator. A suitable 2-axis gripper actuator is the model number GRP17-05-05-5 manufactured by the SMAC Company (Carlsbad, Calif.) and having a gripper stoke of about 0.2 in per finger. In one embodiment, the PC 12 and the grid gripper 24 communicate via the well known RS-232 protocol.
The holder gripper 26 is used to grip a handle end of a specimen holder. Like the grid gripper 24, the holder gripper 26 includes two opposed fingers controlled by a 2-axis gripper actuator. The actuator of the holder gripper 26 is preferably a pneumatic gripper actuator. A suitable 2-axis pneumatic true parallel gripper actuator is the model number RPG 251 WCX manufactured by the NUMATICS Company, of Highland, Mich. Like the grid gripper 24, the holder gripper 26 is controlled by the PC 12.
The camera 38 is trained on the fiducial plate 40 attached to the TEM 42, and is operably connected to the PC 12 as indicated in
The TEM 42 may be, in general, any TEM having a removable specimen holder, such as the model manufactured by the FEI Company (Hillsboro, Oreg.).
In the embodiment of
In the embodiment of
In the embodiment of
When the grid gripper 24 grips a grid, the fingers 66A and 66B move apart in unison and are positioned on either side of the grid. The fingers 66A and 66B then move toward one another in unison until an outer edge surface of the grid on opposite sides of the grid fit into and contact the notches 90 and 92 (i.e., until the notches 90 and 92 engage the outer edge surface of the grid on the opposite sides).
In the embodiment of
The grid tray 34 also includes two holes 118A and 118B extending through the grid tray 34 on opposite sides. Each of the holes 118A and 118B is dimensioned to receive one of two positioning pins extending upward from the work surface 32 of
The slots 122A and 122B on either side of the central cavity 120 are each dimensioned to allow a different one of the fingers 66A and 66B of the grid gripper 24 of
As described above, one of the grooves 116 passes through the slots 122A-122B and the central cavity 120. In the embodiment of
In
As illustrated in
The actuator 134B has a rod 138 for moving the clamping arm 136 to the raised position. In
The vertical locking member 132 may also be moved to a raised position as indicated in
The PC 12 signals the probe station 36 to raise the clamping arm 136 of the specimen holder 50 positioned in the cradles 130A and 130B. Using the grid gripper 24, the robotic arm 18 grips the selected grid in a corresponding pocket 114 of the grid tray 34. The robotic arm 18 transfers the grid from the grid tray 34 to the probe station 36, and positions the grid in the opening 78 at the tip of the specimen holder 50.
The probe station 36 closes the clamping arm 136 of the specimen holder 50. Using the holder gripper 26, the robotic arm 18 grips the specimen holder 50 at the handle end. The robotic arm 18 transfers the specimen holder 50 from the probe station 36 to a position adjacent to the airlock entryway 52 of the TEM 42. Using the camera 38, the PC 12 verifies that the location of the TEM 42 has not changed.
After verifying that the location of the TEM 42 has not changed, the PC 12 sends a signal to the controller 28. When the controller 28 receives the signal, the controller 28 directs the robotic arm 18 to insert specimen holder 50 into the airlock entryway 52 of the TEM 42.
The signal(s) from the force sensor 22 are used to perform one or more steps required to properly position the specimen holder 50 within the airlock entryway 52 of the TEM 42. When the specimen holder 50 is properly positioned within the airlock entryway 52, the robotic arm 18 disengages the holder gripper 26 from specimen holder 50. The PC 12 issues a software signal, via the network 45 to the TEM PC 43 for confirmation.
Following examination of the specimen within the TEM 42, the TEM PC 43 issues another software signal to the PC 12 via the network 45, causing the PC 12 to issue a signal to the controller 28 indicating that the specimen holder 50 is to be removed from the TEM 42.
When the controller 28 receives the signal, the controller 28 directs the robotic arm 18 to remove the specimen holder 50 from the airlock entryway 52 of the TEM 42.
After removing the specimen holder 50 from the airlock entryway 52 of the TEM 42, the robotic arm 18 transfers the specimen holder 50 from the TEM 42 to the probe station 36. The probe station 36 lowers the member 132, then raises the clamping arm 136 of the specimen holder 50 to the raised position. Using the grid gripper 24, the robotic arm 18 grips the grid positioned in the opening 78 at the tip of the specimen holder 50. The robotic arm 18 transfers the grid from the probe station 36 to the grid tray 34, and replaces the grid in the corresponding pocket 114 of the grid tray 34. The above actions may be repeated to sequence multiple specimens between the grid tray 34 and the TEM 42.
While the invention has been described with reference to at least one preferred embodiment, it is to be clearly understood by those skilled in the art that the invention is not limited thereto. Rather, the scope of the invention is to be interpreted only in conjunction with the appended claims.