Claims
- 1. A method of simultaneously evaluating a plurality of parameters in a mathematical model of a sample system which describes the effect said sample system has on electromagnetic radiation which is caused to interact therewith, said method involving regression of said mathematical model onto data obtained by application of electromagnetic radiation to said sample system, at least one of said parameters in said mathematical model being subject to accurate evaluation using data obtained by applying one range of wavelengths selected from the group consisting of:
RADIO; MICRO; FIR; IR; NIR-VIS-NUV; UV; DUV; VUV; EUV; XRAY; to said sample system, but not by using data obtained by applying another range of wavelengths in said group to said sample system; said method comprising the steps of: a) providing a sample system and a mathematical model thereof which characterizes the effect said sample system exerts on electromagnetic radiation caused to be incident thereupon; b) providing at least one source of electromagnetic radiation, said at least one source of electromagnetic radiation having the capability of providing electromagnetic radiation in at least two ranges selected from the group consisting of: RADIO; MICRO; FIR; IR; NIR-VIS-NUV; UV; DUV; VUV; EUV; XRAY; c) simultaneously or sequentially applying incident electromagnetic radiation from said at least two selected ranges of electromagnetic radiation to said sample system such that after interaction with said sample system via reflection and/or transmission, electromagnetic radiation from each of said at least two selected ranges of electromagnetic radiation is caused. to enter at least one detector sensitive thereto, which at least one detector provides as output data which characterizes the influence exerted by the sample system on the incident electromagnetic radiation; d) simultaneously regressing the mathematical model onto the data provided by said at least one detector to the end that the parameters in the mathematical model are evaluated, including said at least one parameter which is subject to accurate evaluation using data in one range of wavelengths selected from the group consisting of: RADIO.; MICRO; FIR; IR; NIR-VIS-NUV; UV; DUV; VUV; EUV; XRAY; but not by using data in another range of wavelengths in said group.
- 2. A method as in claim 1 in which the step of providing said at least one source of electromagnetic radiation, involves providing a source of FIR or IR, and a source of other than FIR or IR wavelength radiation, at least one of said sources being a part of an ellipsometer system which provides electromagnetic radiation of a known polarization state to said sample system.
- 3. A method as in claim 1 in which the step of providing said at least one source of electromagnetic radiation, involves providing a source of NIR-VIS-NUV, and a source of other than NIR-VIS-NUV wavelength radiation, at least one of said at least one source being a part of an ellipsometer system which provides electromagnetic radiation of a known polarization state to said sample system.
- 4. A method as in claim 1 in which the step of providing said at least one source of electromagnetic radiation, involves providing a source of UV, and a source of other than UV wavelength radiation, at least one of said at least one source being a part of an ellipsometer system which provides electromagnetic radiation of a known polarization state to said sample system.
- 5. A method as in claim 1 in which the step of providing said at least one source of electromagnetic radiation, involves providing a source of DUV or VUV, and a source of other than DUV or VUV wavelength radiation, at least one of said at least one source being a part of an ellipsometer system which provides electromagnetic radiation of a known polarization state to said sample system.
- 6. A method as in claim 1 in which the step of providing said at least one source of electromagnetic radiation, involves providing a source or sources that provide wavelengths in all:
RADIO; MICRO; FIR; IR; NIR-VIS-NUV; UV; DUV; VUV; EUV; XRAY; ranges, including any combination of sources of electromagnetic radiation in the various wavelength ranges.
- 7. A method as in claim 1 in which the step of providing said at least one source of electromagnetic radiation, involves providing a source or sources that provide wavelengths in the RADIO and in the VUV.
- 8. A method as in claim 1 in which the step of simultaneously or sequentially applying incident electromagnetic radiation from said at least two selected ranges of electromagnetic radiation involves.obtaining both reflection and transmission data.
- 9. A method as in claim 1 in which the step of simultaneously regressing the mathematical model onto the data provided by said at least one detector involves a selection from the group consisting of:
a) point by point evaluation where parameters in the mathematical model are sequentially individually evaluated at each wavelength; b) application of parameterization and evaluation of the parameters in the mathematical model wherein the parameters are evaluated simultaneously at a plurality of wavelengths; c) use of and parameterization evaluation in a wavelength range in which the sample system in substantially transparent, and point by point evaluation in a wavelength in which absorption effects are present based upon said sample system becomming opaque.
- 10. A method of providing a continuous plot of at least one optical constant of a sample system, which at least one optical constant does not demonstrate discontinuities over a range of wavelengths from the RADIO, MICRO, FIR through the NIR-VIS-NUV, UV and into the VUV, EUV and XRAY; said method involving regression of a mathematical model containing said optical constant as a parameter onto data obtained by application of electromagnetic radiation to said sample system either simultaneously or sequentially.in the ranges of wavelengths from the RADIO, MICRO, FIR, IR through the NIR-VIS-NUV, UV, DUV and into the VUV, EUV and XRAY; said method comprising the steps of:
a) providing a sample system and a mathematical model thereof which includes said at least one optical constant, which mathematical model characterizes the effect said sample system will exert on electromagnetic radiation caused to be incident thereupon; b) providing at least one source of electromagnetic radiation, said at least one source of electromagnetic radiation having the capability of providing electromagnetic radiation in the range of RADIO, MICRO, FIR, IR through NIR-VIS-NUV, UV, DUV, VUV, EUV and into the XRAY; c) simultaneously or sequentially applying incident electromagnetic radiation from said at least one source such that after interaction with said sample system via reflection and/or transmission, electromagnetic radiation from each of said ranges of electromagnetic radiation is caused to enter at least one detector sensitive thereto, which at least one detector provides as output data which characterizes the influence exerted by the sample system on the incident electromagnetic radiation; d) simultaneously regressing the mathematical model onto the data provided by said at least one detector to the end that the optical constants of the sample system are continuously evaluated over the ranges of RADIO, MICRO, FIR, IR through NIR-VIS-NUV, UV, DUV, VUV, EUV and into the XRAY.
- 11. A method of determining the optical constants of a sample system comprising a substrate with at least one thin film on a surface thereof, utilizing a spectroscopic beam of electromagnetic radiation, comprising the steps of:
a) obtaining ellipsometric data over a spectroscopic range between FIR and VUV wavelengths and displaying said data as an ellipsometric parameter vs. a parameter which varies with wavelength, said plot being characterized by a range corresponding to longer wavelengths in which said sample system is substantially transparent and typically demonstrates effects of interference resulting from reflections from the surface and at least one thin layer interface therebelow, and a range corresponding to shorter wavelengths in which said plot demonstrates dominant absorption effects; b) proposing a mathematical model of said sample system, said mathematical model comprising parameters which allow determining a selection from the group consisting of:
refractive index and extinction coefficient, and real and imaginary parts of the dielectric function; and generating data corresponding to the data in step a and effectively displaying said generated data from said mathematical model; c) selecting a range in said plots in which absorption effects are not dominant, and simultaneously performing regression over said range to set parameter values in said mathematical model to values such that the plots of the obtained and generated data are substantially the same; d) setting the range of wavelengths to a selection from the group consisting of:
the entire obtained spectroscopic range; and a portion of the spectroscopic range including the range in which absorbtion effects are dominant and a portion of the spectroscopic range in which absorption effects are not dominant; then performing a selection from the group consisting of: a point by point fit begining in the range in which absorption effects are not dominant, such that refractive index and extinction coefficients or real and imaginary parts of the dielectric function are determined over said selected spectroscopic range; and a simultaneous global regression using wavelengths both inside and outside the spectroscopic range in which absorption effects are not dominant, such that refractive index and extinction coefficients or real and imaginary parts of the dielectric function are determined over said selected spectroscopic range;
- 12. A method of determining the optical constants of a sample system comprising a substrate with at least one thin film on a surface thereof, utilizing a spectroscopic beam of electromagnetic radiation, comprising the steps of:
a) obtaining ellipsometric data over a range of spectroscopic wavelengths between FIR to VUV and displaying said data as an ellipsometric parameter vs. a parameter which varies with wavelength, said plot being characterized by a range corresponding to longer wavelengths in which said sample system is substantially transparent and a range corresponding to shorter wavelengths in which the plot demonstrates the effects of absorption; b) proposing a mathematical model of said sample system, said mathematical model comprising parameters allowing determining a selection from the group consisting of:
refractive index and extinction coefficient; and real and imaginary parts of the dielectric function; as parameters, and generating data corresponding to the data in step a from said mathematical model, and effectively displaying said generated data with said obtained ellipsometric data over the spectroscopic range; c) selecting a spectroscopic range of wavelengths in which absorption effects are not dominant and simultaneously performing regression over said spectroscopic range to set parameters in said mathematical model to values such that the plots of the obtained and generated data are substantially the same; d) fixing the value of at least one parameter determined in step c, and setting the spectroscopic range to the full range of the obtained data then performing a selection from the group consisting of: a point by point fit begining in the transparent range such that refractive index and extinction coefficients or real and imaginary parts of the dielectric function are determined over said spectroscopic range; and a simultaneous global regression on wavelengths both inside and outside the spectroscopic range in which absorption effects are demonstrated such that refractive index and extinction coefficients or real and imaginary parts of the dielectric function are determined over said selected spectroscopic range; a simultaneous global regression on wavelengths both inside and outside the spectroscopic range in which absorption effects are demonstrated such that refractive index and extinction coefficients or real and imaginary parts of the dielectric function are directly determined over said selected spectroscopic range, said global regresion serving to evaluate parameters in dispersion models, at least one of which is selected from the group consisting of:
Cauchy; Cauchy +Urbach absorption; Sellmeier Oscillator, (zero broadened); Lorentz Oscillator; Gaussian Oscillator; Harmonic Oscillator; Drude Oscillator; Tauc-Lorentz Oscillator; Cody-Lorentz Oscillator; Tanguay; Ionic Oscillator; TOLO; Gauss-Lorentz Oscillator; Gauss-Lorentz Oscillator Asymetric Doublet (GLAD) Oscillator; Herzinger-Johs Parametric Semiconductor Oscillator Model; Psemi-Eo Oscillator; Critical Point Parabolic band (CPPB); Adachi Oscillator Model; Pole.
- 13. A method of determining the optical constants of a sample system comprising a substrate with at least one thin film on a surface thereof, utilizing a spectroscopic beam of electromagnetic radiation, comprising the steps of:
a) obtaining ellipsometric data over a range of spectroscopic wavelengths between FIR to VUV and displaying said data as an ellipsometric parameter vs. a parameter which varies with wavelength; said plot being characterized by a range corresponding to longer wavelengths in which said sample system is substantially transparent and typically demonstrates interference resulting from reflections from the surface and at least one thin layer interface therebelow, and a range corresponding to shorter wavelengths in which the plot demonstrates dominant effects of absorption; b) proposing a mathematical model of said sample system, said mathematical model comprising parameters allowing determining a in the selection from the group consisting of:
refractive index and extinction coefficient; real and imaginary parts of the dielectric function; as fit parameters, and generating data corresponding to the data in step a from said mathematical model and effectively displaying said generated data with said obtained ellipsometric data over the spectroscopic range; c) selecting a range of wavelengths in which absorption effects are not dominant and simultaneously performing regression over said range of wavelengths to set parameter values in said mathematical model to values such that the plots of the obtained and generated data are substantially the same; d) fixing the value of at least one parameter obtained in step c, and setting the range of wavelengths to include at least some the obtained data range in which absorption is dominant, and setting parameters allowing determination of a selection from the group consisting of:
refractive index and extinction coefficient; and real and imaginary parts of the dielectric function; as fit parameters, then performing a point by point fit begining in the range of wavelengths wherein absorption is not dominant, such that refractive index and extinction coefficients or real and imaginary parts of the dielectric function are determined over at least a portion of the range of the obtained data wherein absorption effects are dominant.
- 14. A method as in claim 13, in which step d is performed at least one additional time with the range of wavelengths set to include more of the obtained data range in which absorption effects are not dominant and in which interference effects are present in the obtained data.
- 15. A method as in claim 14, in which step d is performed at least one additional time with the range of wavelengths is set to include yet more of the obtained data range in which absorption effects are dominant.
- 16. A method as in claim 13, in which step d is performed at least one additional time with the range of wavelengths is set to include the entire obtained data range.
- 17. A method as in claim 11, 12 or 13 in which the mathematical model comprises a Cauchy function to represent the thin film.
- 18. A method as in claim 11, 12 or 13 in which ellipsometric data is obtained at at least two angles of incidence.
- 19. A method as in claim 11, 12 or 13 which further comprises saving determined optical constants over the entire range of wavelengths, and replacing the mathematical model of the thin layer with a mathematical model which allows fitting the refractive index or imaginary part of the dielectric function with mathematical dispesion model, effectively plotting said parameters, fitting the effective plot with at least one mathematical dispersion model and performing,a regression to evaluate parameters in said mathematical dispersion model.
- 20. A method as in claim 11, 12 or 13 which further comprises saving determined optical constants over the entire range of wavelengths, and replacing the mathematical model of the thin layer with a mathematical model which allows fitting the refractive index and extinction coefficient or the real and imaginary parts of the dielectric function with mathematical dispersion models, plotting said refractive index or real part of the dielectric function and fitting said refractive index or imaginary part of the dielectric function with at least mathematical dispersion model, and performing a regression to simultaneously evaluate refractive index and extinction coefficient or real and imaginary parts of the dielectric function parameters in said mathematical dispersion model.
- 21. A method as in claim 11, 12 or 13 which further comprises saving determined optical constants over the entire range of wavelengths, and replacing the mathematical model of the thin layer with a mathematical model which allows fitting the refractive index or the real part of the dielectric function with mathematical dispersion models, plotting said refractive index or real part of the dielectric function and fitting said refractive index or real part of the dielectric function with at least one mathematical dispersion model and performing a regression to evaluate parameters in said mathematical model, in which at least one said dispesion model is selected from the group consisting of:
Cauchy; Cauchy+Urbach absorption; Sellmeier Oscillator, (zero broadened); Lorentz Oscillator; Gaussian Oscillator; Harmonic Oscillator; Drude Oscillator; Tauc-Lorentz Oscillator; Cody-Lorentz Oscillator.; Tanguay; Ionic Oscillator; TOLO; Gauss-Lorentz Oscillator; Gauss-Lorentz Oscillator Asymetric Doublet (GLAD) Oscillator; Herzinger-Johs Parametric Semiconductor Oscillator Model; Psemi-Eo Oscillator; Critical Point Parabolic band (CPPB); Adachi Oscillator Model; Pole.
- 22. A method as in claim 11, 12 or 13 which further comprises saving determined optical constants over the entire range of wavelengths, and replacing the mathematical model of the thin layer with a mathematical model which allows fitting the refractive index and extinction coefficient or the real and imaginary parts of the dielectric function with mathematical dispersion models, plotting said refractive index or real part of the dielectric function and fitting said refractive index or real part of the dielectric function with at least one mathematical dispersion model, and performing a regression to simultaneously evaluate refractive index and extinction coefficient or real and imaginary parts of the dielectric function parameters in said mathematical model, in which at least one said dispesion model is selected from the group consisting of:
Cauchy; Cauchy+Urbach absorption; Sellmeler Oscillator, (zero broadened); Lorentz Oscillator; Gaussian Oscillator; Harmonic Oscillator; Drude Oscillator; Tauc-Lorentz Oscillator; Cody-Lorentz Oscillator; Tanguay; Ionic Oscillator; TOLO; Gauss-Lorentz Oscillator; Gauss-Lorentz Oscillator Asymetric Doublet (GLAD) Oscillator; Herzinger-Johs Parametric Semiconductor Oscillator Model; Psemi-Eo Oscillator; Critical Point Parabolic band (CPPB); Adachi Oscillator Model; Pole.
- 23. A method as in claim 11, 12 or 13 which further comprises including parameters in said mathematical model which characterize at least one selection from the group consisting of:
surface roughness; optical constant grading; anisotropy; at least one interface layer; thin film composition, (EMA); said thin film composition being characterized by at least one selection selected from the group consisting of; thin film porosity; alloy percentage; thin film crystalinity; depolarization factor.
- 24. A method as in claim 11, 12 or 13 which further comprises including parameters in said mathematical model which characterize thin film composition, said parameters being modeled by effective media approximation (EMA) utilizing at least one selection from the group consisting of:
Lorentz-Lorenz; Maxwell-Garnett; Bruggeman; Linear.
- 25. A method as in claim 11, 12 or 13 which further comprises including parameters in said mathematical model which characterize sample system anisotropy.
- 26. A method as in claim 11, 12 or 13 which further comprises including parameters in said mathematical model which characterize at least one selection from the group consisting of:
thin film non-uniformity; electromagnetic beam wavelength bandwidth spread; spread in electromagnetic beam angle of incidence.
- 27. A method as in claim 11, 12 or 13 which further comprises including parameters in said mathematical model which characterize sample system caused incoherent effects.
- 28. A method as in claim 11, 12 or 13 which further comprises including parameters in said mathematical model which characterize sample system caused incoherent effects based upon patterns being present thereupon and/or backside reflections.
- 29. A method as in claim 11, 12 or 13 which further comprises including parameters in said mathematical model which characterize at least one selection from the group consisting of:
sample system caused rotary effects; magneto-optic effects; electro-optic effects; sample system temperature effects; sample system strain effects.
- 30. A method as in claim 11, 12 or 13 which further comprises selecting starting numbers for parameters in the mathematical model which are input to the regression procedure by a method that tests mean square error after a small number of itterations for a seqence of starting values.
- 31. A method of characterizing the outermost material of an article manufactured by the deposition or removal of material, to or from, a process substrate, without explicit knowledge of any previously deposited underlying layers, comprising the steps of:
a) providing a material deposition or removal chamber and an ellipsometer system configured with respect thereto so as to, in use, cause a beam of polarized electromagnetic radiation to impinge upon a process substrate therewithin during a procedure in which material deposition or removal upon said process substrate is caused to occur over a period of time; a′) obtaining ellipsometric data during material deposition or removal upon said process substrate at three distinct times (t1), (t2), and (t3), said data being characterized by:
it is acquired at at least two wavelengths, each selected from a different range in the group consisting of:
RADIO; MICRO; FIR; IR; NIR-VIS-NUV; UV; DUV; VUV; EUV; XRAY; b) using a system of analytic equations which are derived from the exact Fresnel equations that describe the interaction of electromagnetic radiation with a layered material system, such analytic equations not requiring any knowledge of the underlying layer structure previously deposited on the sample system,. calculating ellipsometric data at time (t3), using the ellipsometric data acquired at times (t1) and (t2), and a parameterized optical model for the outermost material deposition or removal that occurs between (t1) and (t3), and (t2) and (t3); c) determining the optical model parameters which characterize the outermost layer(s) by minimizing the difference between the ellipsometric data calculated at time (t3) by the analytical equations in b) and the ellipsometric data measured at time (t3), using a minimization algorithm simultneously applied to data obtained in said at least two wavelength ranges.
- 32. A method of characterizing the outermost material of an article manufactured by the deposition or removal of material, to or from, a process substrate, without explicit knowledge of any previously deposited underlying layers, comprising the steps of: a) providing a material deposition or removal chamber and an ellipsometer system configured with respect thereto so as to, in use, cause a beam of polarized electromagnetic radiation to impinge upon a process substrate therevithin during a procedure in which material deposition or removal upon said process substrate is caused to occur over a period of time;
a′) obtaining ellipsometric data during material deposition or removal upon said process substrate at four distinct times (t1), (t2), (t3), and (t4); said data being characterized by:
it is acquired at at least two wavelengths, each selected from a different range in the group consisting of:
RADIO; MICRO; FIR; IR; IR-VIS-NUV; UV; DUV; VUV; EUV; XRAY; b) using a system of analytic equations which are derived from the exact Fresnel equations that describe the interaction of electromagnetic radiation with a layered material system, such analytic equations not requiring any knowledge of the underlying layer structure previously deposited on the sample system, calculating ellipsometric data:
at time (t1), using the ellipsometric data acquired at times (t2) and (t4), and a parameterized optical model for the outermost material deposition or removal that occurs between (t1) and (t2), and (t1) and (t4); at time (t2), using the ellipsometric data acquired at times (t1) and (t3), and a parameterized optical model for the outermost material deposition or removal that occurs between (t2) and (t1), and (t2) and (t3); at time (t3), using the ellipsometric data acquired at times (t2) and (t4), and a parameterized optical modei for the outermost material deposition or removal that occurs between (t3) and (t2), and (t3) and (t4); at time (t4), using the ellipsometric data acquired at times (t1) and (t3), and a parameterized optical model for the outermost material deposition or removal that occurs between (t4) and (t1), and (t4) and (t3); c) determining the optical model parameters which characterize the outermost layer(s) by minimizing the differences between the ellipsometric data calculated at times (t1), (t2), (t3), and (t4) by the analytical equations in b) and the ellipsometric data measured at times (t1), (t2), (t3), and (t4) using a minimization algorithm simultneously applied to data obtained in said at least two wavelength ranges.
- 33. A method of characterizing the outermost material of an article manufactured by the deposition or removal of material, to or from, a process substrate, without explicit knowledge of any previously deposited underlying layers, comprising the steps of:
a) providing a material deposition or removal chamber and an ellipsometer system configured with respect thereto so as to, in use, cause a beam of polarized electromagnetic radiation to impinge upon a process substrate therewithin during a procedure in which material deposition or removal upon said process substrate is caused-to occur over a period of time; a′) obtaining ellipsometric data during material deposition or removal upon said process substrate at at least three distinct times {t1, t2, t3 . . . tn}, said data being characterized by:
it is acquired at at least two wavelengths, each selected from a different range in the group consisting of:
RADIO; MICRO; FIR; IR; NIR-VIS-NUV; UV; DUV; VUV; EUV; XRAY; b) using a system of analytic equations which are derived from the exact Fresnel equations that describe the interaction of electromagnetic radiation with a layered material system, such analytic equations not requiring any knowledge of the underlying layer structure previously deposited on the sample system, calculating ellipsometric data: at one time selected from the set of ellipsometric data points chosen in a′), using the ellipsometric data acquired at two other times from the set of ellipsometric data points chosen in a′), and a parameterized optical model for the outermost material deposition or removal that occurs between the selected times; optionally at additional times selected from the set of ellipsometric data points chosen in a′), using the ellipsometric data acquired at two other times from the set of ellipsometric data points chosen in a′), and a parameterized optical model for the outermost material deposition or removal that occurs between the selected times; c) determining the optical model parameters which characterize the outermost layer(s) by minimizing the differences between the ellipsometric data calculated at the selected times by the analytical equations in b) and the ellipsometric data measured at the selected times using a minimization algorithm simultneously applied to data obtained in said at least two wavelength ranges.
- 34. A method of ellipsometrically characterizing surface material present on an article manufactured by the deposition or removal of material, to or from, a process substrate, said method requiring no explicit knowledge of prior process substrate composition;
- 35. A method as in claim 31 or 32 or 33 or 34, in which the optical model for the outermost material deposition or removal is parameterized by at least one of the parameters from the selected list:
the material deposition rate, the material removal rate, the optical constants of the outermost material, the surface roughness of the outermost material.
- 36. A method as in claim 31 or 32 or 33 or 34, in which the substrate is of a shape selected from the group consisting of:
comprising a planar surface; of an arbitrary shape.
- 37. A method as in claim 31 or 32 or 33 or 34, in which the obtained ellipsometric data is characterized by at least one selection from the group consisting of:
it is acquired at a a single angle of incidence; it is acquired at at least two angles of incidence.
- 38. A method of investigating a sample system comprised of a sequence of at least one layer of material, each said layer having a thicknesses on the order of less than about 100 Angstroms, said method comprising the steps of:
a) providing two sample systems, at least one of which comprises at least one thin layer of material thereon; b) obtaining spectroscopic data in at least two wavelengths, each selected from a different range in the group consisting of: RADIO; MICRO; FIR; IR; NIR-VIS-NUV; UV; DUV; VUV; EUV; XRAY; for each of the sample systems by causing polychromatic electromagnetic radiation to interact with each said sample system and then enter a detector to the end that spectra for both sample systems are provided; c) subtracting the obtained spectra from one another; d) determining differences in said spectra; and e) analyzing said differences in the spectra.
- 39. A method of investigating a sample system comprised of a sequence of high and low “K” dielectric constant layers of material which each have thicknesses on the order of less than about 100 Angstroms each comprising the steps of:
a) providing two sample systems, at least one of which comprises a sequence of high and low “K” dielectric constant layers; b) obtaining spectroscopic data in at least two wavelengths, each selected from a different range in the group consisting of:
RADIO; MICRO; FIR; IR; NIR-VIS-NUV; UV; DUV; VUV; EUV; XRAY; for each of the sample systems by causing polychromatic electromagnetic radiation to interact with each said sample system and then enter a detector to the end that spectra for both sample systems are provided; c) subtracting the obtained spectra from one another; d) determining differences in said spectra; and e) analyzing said differences in the spectra.
- 40. A method as in claim 39, in which one sample system is without an intentional sequence of high and low “K” layers present thereupon, and the second of which has a sequence of high and low “K” layers present thereupon.
- 41. A method as in claim 40, in which one sample system is bulk material with minimal native oxide layer.
- 42. A method as in claim 39, in which both sample systems have a sequence of high and low “K” layers present thereupon.
- 43. A method as in claim 42, in which both sample systems are meant to have the same fabricated structure, and in which the difference of the spectroscopic spectra indicates an undesirable difference in the fabrication process.
- 44. A method as in claim 42, in which both sample systems are meant to have different fabricated structure, and in which the difference of the spectroscopic spectra indicates a desired difference in the fabrication process.
- 45. A method of tracking fabrication of a sample system comprising a sequence of high and low “K” dielectric constant layers of materials which each have thickness on the order of less than 100 Angstroms comprising the steps of:
a) fabricating a reference sample system system which comprises a sequence of high and low “K” dielectric constant layers; b) obtaining spectroscopic data therefrom in at least two wavelengths, each selected from a different range in the group consisting of:
RADIO; MICRO; FIR; IR; NIR-VIS-NUV; UV; DUV; VUV; EUV.; XRAY; as said reference sample system is fabricated; c) fabricating a second sample system which is meant to be the same as the reference sample system; d) obtaining spectroscopic data therefrom as said second sample system is fabricated and in real time detecting differencs said spectra as compared to the corresponding reference sample system spectroscopic data; and e) modifying fabrication parameters to minimize said differences.
- 46. A method as in claim 45 in which the spectroscopic data for each of the two sample systems is ellipsometric. PSI and/or DELTA vs. wavelength.
- 47. A method as in claim 45 in which the spectroscopic data for each of the two sample systems is derived from ellipsometric PSI and/or DELTA vs. wavelength, and comprises a difference in at least one selection from the group consisting of:
N=Cos(2Ψ); C=Sin(2Ψ)Cos(Δ); S=Sin(2Ψ)Sin (Δ); calculated for each of the two sample systems.
- 48. A method as in claim 45 in which the spectroscopic data for each of the two sample systems is derived from ellipsometric PSI and/or DELTA vs. wavelength, and comprises. a difference in an RMS value calculated from:
- 49. A method as in claim 45 in which the layers of a sample system which has a sequence of high and low “K” layers present thereupon includes layers comprised of at least one selection from the group consisting of:
SiO2; SiON; HfO; HfO-SiO2.
- 50. A method as in claim 45 in which the electromagnetic radiation comprises wavelengths over the range consisting of:
RADIO MICRO FIR; IR; NIR-VIS-NUV; UV; DUV; and VUV. EUV; XRAY;
- 51. A method for evaluating thickness of an ultrathin film comprising the steps of:
a) providing a sample system comprising an optically absorbing substrate with a layer of optically transparent material on a surface thereof which is greater than about 250 Angstroms deep; b) causing a beam of spectroscopic electromagnetic radiation comprising wavelengths in at least two wavelength ranges, each selected from a different range in the group consisting of:
RADIO; MICRO; FIR; IR; NIR-VIS-NUV; UV; DUV; VUV; EUV; XRAY; to impinge on said surface of said optically transparent material at an oblique angle, interact with said sample system and via a detector determining spectroscopic ellipsometic PSI (Ψ) and DELTA (Δ), and therefrom calculating at least one selection from the group consisting of: NO=Cos(2Ψ); CO=Sin(2Ψ)Cos(Δ); SO=Sin(2Ψ)Sin (Δ); c) depositing an ultrathin film of absorbing material on a surface of said layer of optically transparent material and again causing a beam of spectroscopic electromagnetic radiation to impinge on said surface of said optically transparent material at an oblique angle, interact with said sample system and via a detector obtaining spectroscopic ellipsometic PSI (Ψ) and ellipsometric DELTA (Δ), and therefrom calculating at least one selection from the group consisting of:
Nf=Cos(2Ψ); Cf=Sin(2Ψ)Cos(Δ); Sf=Sin(2Ψ)Sin(Δ); d) over said spectroscopic range of wavelengths determining a parameter vs. wavelength which depends on at least one difference selected from the group consisting of:
(Nf-No); (Cf-Co); (Sf-So); e) using peaks in the parameter determined in step d to evaluate thickness of the ultrathin film.
- 52. A method for evaluating thickness of an ultrathin film as in claim 51, in which the parameter determined in step d is an RMS value calculated from:
- 53. A method for evaluating thickness of an ultrathin film as in claim 51, in which the depth of the layer of optically transparent material is 1000 Angstroms or greater and in which the parameter determined in step d is an RMS value calculated from:
- 54. A method as in claim 51 in which the electromagnetic radiation comprises wavelengths over the range consisting of:
RADIO MICRO FIR; IR; NIR-VIS-NUV; UV; DUV; and VUV; EUV; XRAY.
- 55. A method of determining the optical constants of a sample system comprising a substrate with a thin film on a surface thereof, utilizing a spectroscopic beam of electromagnetic radiation, comprising the steps of:
a) obtaining spectroscopic ellipsometric data for said sample system at at least one angle of incidence by causing a spectroscopic beam of electromagnetic radiation including wavelengths from at least two ranges selected from:
RADIO MICRO FIR; IR; NIR-VIS-NUV; UV; DUV; and VUV; IUV; XRAY; to interact with said sample system and enter a detector; b) determining a range of wavelengths over which said thin film is sunstantially transparent and determining the thickness of said thin film utilizing ellipsometric data obtained in said region by applying a Cauchy or Sellmeier optical model and a square error minimizing regression to evaluate parameters therein; c) fixing the thickness determined in step b, and obtaining a preliminary set of optical constants comprising:(e1(λ)+ie2(λ))by point by point fitting to data across the entire measured spectral range, and saving the resulting data; d) while maintaining thickness fixed, applying at least one mathematical dispersion model to said saved results and evaluating parameters therein via regression onto the e2(λ) data only, e) while maintaining thickness fixed and using the results obtained in step d as initial conditions, performing a regression onto e1(λ) and e2(λ) data; f) applying a global regression onto at least e2(λ) data to fit all parameters, including thickness, over the entire spectral range; g) modifying the mathematical model and repeating steps a-f at least once.
- 56. A method as in claim 1 or 11 or 12 or 13 or 31 or 32 or 33 or 34,or 38 or 39 or 45, 51 or 55 in which the obtained ellipsometric data is obtained at a multiplicity of wavelengths and the optical model parameters which characterize the outermost layer(s) are refractive index and extinction coefficient vs. wavelength, and in which the method further comprises:
- 57. A method as in claim 1 or 11 or 12 or 13 or 31 or 32 or 33 or 34 or 38 or 39 or 45 or 51 or 55 in which the sample system is comprised of at least one selection from the group consisting or:
Material with High or Low Extinction Coefficient (K); Material with High or Low Refractive Index (N); Metal; Semimetal; Semiconductor; Insulator; Transparent Oxide; Liquid; Fluid; Oils; Lubricant; Biological material; Nucleic Acid; DNA &/or RNA; Protein; Amino Acid; Carbohydrate; Wax; Fat; Lipid; Plant material; Animal material; Fungi material; Microbe material; Tissue; Condensate; Combination Solid and Liquid &/or Gas; Liquid Crystal; Porous material; Alloy; Compound; Composite; Ceramic; Polymer; Fiberous material; Wood containing material; Paper containing material; Plastic; Crystaline material; Amorphous material; Polycrystaline Material; Glassy material; Homogeneous material; Inhomogeneous material; Superlattice; Superconductor; Lamgmuir-Blodgett material; Monolayer; Fractional Monolayer; Multi layer; Samples comprising Quantum Dots &/or Wells; Polymer; Conjugated Polymer; Films of any material on substrate of another material. Monoparticles; Composites containing monoparticles; Nanomaterials; Materials containing Nanomaterials; Superlattices with Nanoparticles. combinations of the above.
- 58. A method as in claim 1 or 11 or 12 or 13 or 31 or 32 or 33 or 34 or 38 or 39 or 45 or 51 or 55 in which evaluation is achieved for at least one selection from the group consisting:
energy gap; index of refraction; growth rate; etch rate; thickness; extinction coefficient; carrier concentration; alloy ratio; critical point; depolarization rate; inhomogenuity; grading; anisotropy; tenperature; crystalinity; stress; strain; interface layer; surface layers; surface layer roughness; interface roughness; electro-optic coefficient; magneto-optic coefficient; chemical bond presence; chemical bond strength; combinations of the above.
- 59. A method as in claim 1 or 11 or 12 or 13 or 31 or 32 or 33 or 34 or 38 or 39 or 45 or 51 or 55 in which data obtained corresponds to at least one selection from the group consisting of:
reflection from sample system; transmission through sample system; monochromatic; spectroscopic; ellipsometric; single sample system; multiple sample system; single angle of incidence; multiple angles of incidence; acquired from single instrument; acquired from multiple instruments; single sample system orientation; multiple sample system orientations; focused beams; divergent beams; unfocused beams; in-situ; ex-situ; kerr magneto-optic; kerr magneto-optic coincident with ellipsometric; combinations of the above.
Parent Case Info
[0001] This Application is a CIP of Application 10/713,816 Filed Nov. 17, 2003 and Ser. No. 10/376,677 Filed Feb. 28, 2003; and Claims Benefit of Provisional Applications Ser. No. 60/471,769 Filed May 20, 2003, and 60/485,009 Filed Jul. 05, 2003, and 60/527,553 Filed Dec. 06. 2003.
Provisional Applications (3)
|
Number |
Date |
Country |
|
60471769 |
May 2003 |
US |
|
60485009 |
Jul 2003 |
US |
|
60527553 |
Dec 2003 |
US |
Continuation in Parts (2)
|
Number |
Date |
Country |
Parent |
10713816 |
Nov 2003 |
US |
Child |
10849740 |
May 2004 |
US |
Parent |
10376677 |
Feb 2003 |
US |
Child |
10849740 |
May 2004 |
US |