Not applicable
I. Field of the Invention
The present invention relates generally to heavy agricultural vehicles that are not self-propelled, including grain carts used in harvesting grain crops and manure tanks, all of which are designed to be pulled behind farm tractors. More particularly, the invention relates to a steering axle assembly designed for grain carts and manure tank trailers that facilitates turning and maneuverability while minimizing soil loading and compaction.
II. Related Art
Non-motorized trailer-mounted agriculture utility vehicles in the form of grain carts and manure tanks that are designed to be pulled behind motorized vehicles, specifically farm tractors, have been used for a long period of time. Grain carts are typically used in combination with various types of combines in grain-harvesting operations in which the grain is separated from stalks in threshing and separation steps and is first collected in a grain tank in the combine from which it is discharged through a grain tank unload tube into a grain cart pulled alongside the combine. Large capacity and easy maneuverability are desirable attributes for such grain carts inasmuch as this increases the efficiency of the grain harvesting operation. While increased capacity for grain carts is desirable, it is also desirable that the implements minimize the degree to which the soil in the field is compacted by the cart, particularly when the cart is fully loaded. An example of such a cart is shown in U.S. Pat. No. 6,488,114 B1 to McMahon et al.
Manure tanks have also long been used to distribute manure-containing mixtures over large field areas. The tanks, at times, are heavily laden and also must be highly maneuverable and need to have a minimum impact in terms of soil compaction when pulled through a field while applying the tank contents.
One important aspect of pulled grain carts and manure tanks is the ability of such vehicles to maneuver in the field while maintaining a minimum impact on the soil over which they travel. This is directly affected by the design and operation of steerable axles on such vehicles. These vehicles typically include rear-steering axles and fixed front axles in the case of two-axle vehicles and may alternate steering and fixed axles on vehicles which have three or more axles. In addition, these vehicles must have the ability to be easily pulled down roads.
A rear-steering axle assembly which utilizes an offset kingpin arrangement is shown in U.S. Pat. No. 6,267,198 B1. That axle is particularly suited for rear steering on a grain harvesting combine.
Presently, the trend is toward, and the market is demanding, higher and higher capacity grain carts and manure tanks. Whereas, grain carts having a capacity of 1500 bushels were considered high capacity, the size requirement has risen to 2000 bushels or more and manure tanks may have a capacity of 12,000 gallons. Thus, the load carried by the vehicle may be over 50 tons in addition to the weight of the vehicle itself.
While progress has been made, particularly as loads increase, there has developed and remains a need for steering axles that improve the steering function for better maneuverability and safer operation and which also reduce the impact of the vehicle on the soil including field compaction to thereby allow for higher capacity loads.
In addition to wheeled vehicles, systems supporting such vehicles on track assemblies could further reduce the average soil loading thereby reducing soil compaction effects. However, it has not been practical to support heavy grain carts and manure tanks or other large agricultural containers using track-mounted vehicles because of the difficulties in maneuvering tracks in the field as the tracks lack a steering mechanism and must rely on skid steering that severely disturbs the soil under the tracks. Thus, it is also desirable that a system be devised that would enable such heavy agriculture vehicles to be supported on dual track systems that can be steered in a conventional manner.
By means of the present invention, there is provided a steerable axle assembly designed for utility agriculture vehicle units in the form of grain carts and manure tanks designed to be pulled in a forward direction over an agricultural field by a motorized farm tractor. The invention involves an axle assembly that is easily guided to improve the maneuverability and safety of the unit and reduce field compaction. The steering system design reduces the amount of weight of the unit concentrated on kingpins and transmitted through the wheels to the ground during turns. Thus, the steering system reduces the resistance of the unit steering system to turning and minimizes ground disturbance and compaction during turns. The steering system improves the performance of rear-steering grain carts and manure tank units having two axles and larger versions of such units with multiple alternating steering and non-steering axles.
One embodiment of the steerable axle assembly of the invention includes a pair of spaced kingpin receiver arrangements supported by a common central axle member, a spindle receiver carried by each kingpin receiver and a spindle mounted in each spindle receiver, each such spindle being adapted to carry a wheel. A kingpin is mounted in each kingpin receiver and each kingpin receiver is disposed in the structure such that a kingpin mounted in the kingpin receiver is positioned at a compound acute angle with the common central axle member, the angle being both directed inward toward the central axle member and rearward of the central axle member. Each of the spindle receivers is mounted to pivot about a kingpin. An arrangement is provided for connecting the spindle receivers together so that they operate in unison. This may be a hydraulic connection or a tie rod arrangement. In a turn, the kingpin angle causes the outward spindle in the turn to travel in an arc that pivots upward and forward to thereby facilitate the turning of the steering axle.
A damping device such as a hydraulic cylinder may be provided to bias the self-steering axle toward a neutral position in which the wheel alignment is returned to a straight ahead direction as the axle assembly comes out of a turn situation.
The self-steering axle assembly of the invention may be paired with a non-steering axle assembly to support a frame for supporting a grain cart or manure tank with the self-steering axle being the rear axle in the assembly. Larger vehicles may be provided with more than one self-steering axle. These include vehicles with three axles in which the front and rear axles are steering axles and the intermediate axle is non-steering and even larger units, for example, ones having four axles wherein the front, second and fourth axles are self-steering and the third axle is non-steering, etc.
In an alternate embodiment, the steering system of at least one steering axle in the grain cart or manure tank unit can incorporate mechanically controlled steering arrangement using a drive line shaft attached to the drawbar of a conveying vehicle such as a tractor.
In a further embodiment, the axle assemblies, particularly the steering axle assemblies, are adapted to be used with track assemblies used to support heavy agriculture vehicles. The track assemblies are designed to be incorporated into heavy vehicles such as dual-track grain cart and manure tank vehicles. The steering axle assemblies for track-mounted vehicles are similar to those of the other embodiments first described above modified to adapt to steer spaced track assemblies in dual track support systems. This enables the use of wide track dual tracks in a steerable arrangement which greatly increase support area to thereby reduce field compaction loading and allow for higher capacity loads.
In the drawings wherein like reference characters depict like parts:
In accordance with the following detailed description, several embodiments associated with the present inventive concepts are presented. These embodiments are intended as examples of such concepts, but are not intended to limit the scope of the present invention in any manner as variations within the confines of the inventive concepts may occur to those skilled in the art.
As used herein, the term “axle assembly” refers to a set of opposed spaced assemblies for carrying wheels or track carriages aligned on opposite sides of a vehicle frame, whether or not they are connected by a common member. Thus, the spaced assemblies may enjoy a common axle tube or other possibly unconnected mounting arrangement. The axle assemblies may be steering in which the wheels can pivot about kingpins or non-steering in which the wheels assume a fixed position. Steering axle assemblies include a connecting member or other arrangement to coordinate the turning of both wheels in unison.
The spindle receiver 104 includes an integral hollow spindle tube 122 for receiving a corresponding spindle member 108. The assembly further includes a series of thrust washers 124 that carry the vertical load of the vehicle and an o-ring 126 that is mounted beneath the thrust washers to seal the upper bearing surface from the environment. An attachment plate 128 cooperates with members 130 using fasteners (not shown) to attach the assemblies 104 and 106 together.
In this embodiment, the kingpin receiver assemblies are attached by intermediate structural members to a common central axle member or axle tube 132 and a fluid-operated, preferably hydraulic, steering cylinder 134 is provided having the rod end 136 mounted to the spindle receiver 104 using tab 138. The other end of the cylinder is connected to a member 140 fixed to the axle tube 132, as shown in
The hydraulic cylinder 134 is actually a damping cylinder which performs two functions. First, it controls the speed at which the steering system turns and, second, the hydraulic cylinder has three hydraulic connections at 142, 144 and 146 and is pressurized to center the steering system, that is, it urges the system to assume a neutral or aligned straight forward position to allow the unit to back up or to be transported down a road easily, for example, with the spindles in what amounts to a locked position.
This embodiment also includes a tie rod 148 connected between the spindle receivers 104, one connector of which is shown at 150. The tie rod forces the spindle receivers to operate (pivot) in unison by mechanical connection.
The system of
In addition, this configuration reduces ground traveling in turns and further enables the vehicle to accommodate larger tires, typically up to two meters in diameter or greater, thereby reducing ground loading even more.
In this embodiment, note that the kingpins 226 and 228 are disposed at the same angle as those enumerated with respect to the previously described embodiments. Additional non-steering or fixed position assemblies are shown at 230 and 232, which are also structurally attached to the forward portion of common member 210 through an intermediate structure. As can be seen from the drawing, the assemblies 230 and 232 are fixed in a neutral or straightforward position.
Another embodiment of a steering axle system in accordance with the invention is depicted in
The assembly further includes a track carriage main arm 456 with associated bogey rocker arm 458, hydraulic tension adjusting and damping cylinder 460, track tensioning spindles 462, front and rear track arm members 464 and 466. Opposed hub members 470 and 472 are associated with each pair of spaced idler and bogey wheels.
The track carriage main arm 456 includes a steering spindle receiving opening 474 flanked by a pair of half ring retaining members 476. Main arm 456 further includes a connected pivoting section 478 connect to pivot at 480. The pivoting connection of the two arm sections enables the two outer sets of idler wheels 452 to be displaced up and down relative to each other in response to uneven ground. As best depicted in FIGS. 10F and 13A-13C, the sets of bogey wheels are carried and connected by bogey rocker arm 458 which, has an attached gusset 482 that, in turn, is pivotally connected at 484 to pivoting connecting arm member 478 which, as indicated, is pivotally connected to main arm 456 at 480. This arrangement enables the sets of bogey wheels 454 to pivot in unison and independent of the sets of idler wheels 452 in response to uneven ground making the entire track quite flexible.
The terrain following versatility characteristic of the track assemblies of the invention is illustrated in
Thus,
In this illustrated embodiment, both sets of track assemblies are steering sets which gives the vehicle the most flexibility for maneuvering in an agricultural field. Other embodiments of the vehicles can be built in which only one of the dual track sets or units, self steers. In addition, the number of steerable or fixed dual track sets can be varied depending on the vehicle size. The views depict the vehicle in a turning disposition in which the front and rear dual track units turn in opposite directions to aid in reducing the overall turning radius of the vehicle. This feature is described in greater detail below.
An important aspect of the track-mounted embodiment is that it provides a combination of large area support for the unit in the form of a plurality wide track supports which reduces the unit area loading and thus reduces soil compaction; but it also provides a self-steering aspect to the track assemblies that avoids the undesirable and destructive effects of skid steering conventionally present with track supported vehicles.
The large self-steering footprints of the tracks also enable the use of grain carts, manure tanks or similar vehicles that carry larger payloads without increasing soil compaction or disruption. Thus, ten or twelve thousand (10,000-12,000) gallon tanks weighing over 100,000 lbs. (45,351 kg) fully loaded or 2500 bushel grain carts can easily be accommodated. For example, each track may present a footprint surface 36 inches (91.4 cm) wide by 72 inches (183 cm) long or 18 ft2 or 2592 in2 (1.67 m2). In this manner, a load of 100,000 lbs. (45,351 kg) supported on four track units yields a per square inch in loading of only about 9.65 lbs. (4.14 kg) per in2. This is much lower loading than would be available with conventional tires, which present a much smaller footprint or contact area, and therefore allows a much higher vehicle capacity at a comparable soil loading.
A reinforced central plate member 650 is connected to the main structural axle assembly reinforced by opposed reinforcing side gussets 652, 653. Each steering axle includes a pair of fluid operated double-acting cylinders 654 and 656 which are pivotally attached between plate member 650 and plate members 632 and 634, respectively, with the rod ends connected to plates 632 and 634. Thus, cylinder 654 includes a base or blind end pivotally attached to plate 650 at 658 and a rod end pivotally attached to a plate 632 at 660 and cylinder 656 has a base or blind end pivotally attached to plate 650 at 662 and a rod end pivotally attached to a plate 634 at 664. Each cylinder includes three fluid connections, a rod connection (R), a base connection (B) and a common connection (C) that function as will be described.
Each steering axle also includes a pair of spaced heavy shock-absorbing container support arrangements shown at 670 and 672 with connections at 674 and 676, respectively, between sets of plates 678 and 680, which are fixed to the main axle assembly 606. The members 670 and 672 are designed to connect to a grain cart, bin or tank support structure. The support arrangements 670 and 672 are, thus, pivotally mounted to the axle assembly arrangement 606 at their bottom ends and include top connectors 682 and 684. Pairs of inner and outer chassis connecting shaped strut members 686, 688 and 690, 692 connect the axle assembly to chassis members.
Each of the corresponding front and rear cylinders has three port connections including a rod end port connection (R), a base end port connection (B) and a common port connection (C). The ports of front steering axle cylinders are designated R1, B1 and C1, and the ports of rear steering axle cylinders are designated R2, B2 and C2. The base ends of front and rear cylinders 802 and 806, shown on the left side of the schematic drawing, and 804 and 808, shown on the right side of the schematic drawing, are connected together by respective lines 810 and 812. The common parts are likewise connected by lines 822 and 824. The rod ends of front axle cylinders 802 and 804 are connected together by a common line 814; likewise the rod ends of rear axle cylinders 806 and 808 are connected together by a common line 816. Optionally, fluid accumulators represented at 818 and 820 may be included in lines 814 and 816 respectively to dampen unequal external effects in the terrain encountered by the vehicle. The front axle cylinders and rear axle cylinders through their rod end and base end connections form a closed loop system that operates to coordinate the steering of the front and rear axles as will be explained. As indicated, connections Cl and C2 of cylinders 802 and 804; and cylinders 809 and 808 are connected together by lines 822 and 824, respectively. Lines 822 and 824 are both connected to a common source of high pressure hydraulic fluid in line 826.
In operation and according to the schematic view of
High pressure fluid line 826 is used to lock the front and rear axles in a straight position when this is required, as for allowing an empty vehicle to be backed when required.
As with other embodiments, the angled kingpins of the track-mounted vehicle will cause the axles to track in a straight line until the prime moving pulling tractor or other motorized vehicle changes direction to a sufficient degree to overcome the two kingpin angles. It is the weight of the vehicle on the self-steering mechanism that provides the force for the axle to steer the tracks in the direction urged by the pulling vehicle. In the preferred arrangement, both axles steer thereby greatly reducing the turning radius of the tank or cart or other heavy container carried on the chassis.
The coordination of the cylinder system of each axle keeps the tracks on a common axle coordinated or in tune as well as would occur with a solid connecting rod while also allowing some variation or cushioning in the system. As indicated, the fluid system further causes the rear axle to turn in a direction opposite to that of the front axle thereby doubling the degree of turning obtained to reduce the overall turning radius of the vehicle. Accumulators provide a degree of damping in the system. It will also be appreciated that the accumulators may be used to enable a greater variation between the amount of turning angle of the front and rear axles to accommodate field obstacles or other problems that prevent identical degrees of turning for both front and rear track systems.
It will be appreciated that the steering axle track-mounted arrangement of the present invention lends itself for use with any combination of steering and non-steering axles in grain carts and manure tanks or the like designed to be pulled in a forward direction by a motorized conveyance.
This invention has been described herein in considerable detail in order to comply with the patent statutes and to provide those skilled in the art with the information needed to apply the novel principles and to construct and use embodiments of the example as required. However, it is to be understood that the invention can be carried out by specifically different devices and that various modifications can be accomplished without departing from the scope of the invention itself.
This application is a continuation-in-part of application Ser. No. 12/689,903, filed Jan. 19, 2010, entitled “SELF-STEERING AGRICULTURE GRAIN CARTS AND MANURE TANKS”, and which is deemed incorporated herein by reference in its entirety.
Number | Date | Country | |
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Parent | 12689903 | Jan 2010 | US |
Child | 13739385 | US |