1. Field of the Invention
The present invention relates to a semiconductor device and a manufacturing method thereof, and more particularly relates to a semiconductor device including a semi-conductor substrate having a p-type well arranged thereon and a manufacturing method of such a semiconductor device.
2. Description of Related Art
In a semiconductor device such as a DRAM (Dynamic Random Access Memory), a plurality of active regions are defined by an element isolation region provided on a surface of a silicon substrate (an STI (Shallow Trench Isolation) method). In a memory cell region, two memory cells are arranged in each of the active regions. Japanese Patent Application Laid-open No. 2012-134439 discloses an example of such an active region.
Each of the memory cells is constituted by a cell transistor and a cell capacitor. While various shapes are employed for the cell transistor, in one of these shapes of the cell transistor, a gate electrode (a word line) is embedded in the silicon substrate and a p-type well provided on a surface of the silicon substrate works as a channel layer.
In the conventional semiconductor device described above, when a first memory cell of two memory cells corresponding to one active region stores therein high level data, if writing of low level data in a second memory cell is repeated many times, the stored data (of a high level) of the first memory cell may be broken and the data is changed to a low level.
This phenomenon is referred to as “disturbance defect”, which is caused by an electron generated by switching on and off the cell transistor of the second memory cell and reaching a cell capacitor of the first memory cell. In the invention of Japanese Patent Application Laid-Open No. 2012-134439, an impurity diffusion layer, which is deeper than that those in typical cases, is provided between the two cell transistors, by which transfer of electrons is blocked, thereby suppressing generation of the disturbance defect.
In one embodiment, there is provided a semiconductor device that includes: a semiconductor substrate having a main surface; a well of a first conductive type formed in the semiconductor substrate; an element isolation region embedded in the semiconductor substrate so as to define an active region of the semiconductor substrate; first and second gate electrodes each embedded in the semiconductor substrate with an intervention of a gate insulation film such that the first and second gate electrodes are formed to traverse the active region, each of the first and second gate electrodes having a top surface that is lower in position than the main surface of the semiconductor substrate; a first impurity diffusion layer of a second conductive type that is formed between the first gate electrode and the second gate electrode in the active region, the second conductive type being different from the first conductive type; and a second impurity diffusion layer of the second conductive type that is formed between the first gate electrode and the element isolation region in the active region, and a peak depth of the well corresponding to the active region is equal to or shallower than a peak depth of the well corresponding to the element isolation region.
In another embodiment, there is provided a semiconductor device that includes: a semiconductor substrate having a main surface; a well of a first conductive type that is formed in the semiconductor substrate; an element isolation region embedded in the semiconductor substrate so as to define an active region of the well; first and second gate electrodes each including a top surface, a side surface and a bottom surface, the side and bottom surfaces of each of the first and second gate electrodes being covered with the well such that the first and second gate electrodes are formed to traverse the active region, the top surface of each of the first and second gate electrodes being lower in position than the main surface of the semiconductor substrate, and a peak depth of the well corresponding to the active region is equal to or shallower than a peak depth of the well corresponding to the element isolation region.
In still another embodiment, there is provided manufacturing method of a semiconductor device that includes: etching a semiconductor substrate to form an element isolation trench; filling the element isolation trench with an insulation film to form an element isolation region that defines an active region in the semiconductor substrate; implanting an impurity into the semiconductor substrate to form a well of a first conductive type such that a peak depth of the well corresponding to the active region is equal to or shallower than a peak depth of the well corresponding to the element isolation region; forming first and second gate electrode trenches so as to stride across the active region; and embedding a conductive material in each of the first and second gate electrode trenches, the conductive material having an upper surface that is lower than an uppermost surface of the semiconductor substrate.
In still another embodiment, there is provided manufacturing method of a semiconductor device that includes: etching a semiconductor substrate to form an element isolation trench; filling the element isolation trench with an insulation film to form an element isolation region that defines a plurality of active regions of the semiconductor substrate, the active regions being arranged in a first direction; implanting an impurity into the semiconductor substrate to form a well of a first conductive type such that a peak depth of the well corresponding to the active regions is equal to or shallower than a peak depth of the well corresponding to the element isolation region; and forming first and second embedded gate electrodes that are embedded in the semiconductor substrate, the first and second embedded gate electrodes extending in the first direction so as to stride across the active regions, the first and second embedded gate electrodes having an upper surface that is lower than an uppermost surface of the semiconductor substrate.
According to the present invention, a potential distribution in a depletion layer generated at a junction portion of a well of a first conductive type and a second impurity diffusion layer of a second conductive type is spread toward a lower side (a direction of separating from a surface of a semiconductor substrate) particularly near an element isolation region, and thus an electron generated by switching on and off a first gate electrode is likely to be trapped by an interface state between the element isolation region and the well. Therefore, a probability that the electron reaches the second impurity diffusion layer is decreased, thereby suppressing generation of a disturbance defect.
Preferred embodiments of the present invention will be explained below in detail with reference to the accompanying drawings. In the following descriptions, a structure of a semiconductor device 1 according to an embodiment of the present invention is explained first, and then a characteristic of a well 3, which is related to the subject matter of the present invention, is explained in detail with reference to a prototype example. Thereafter, a manufacturing method of the semiconductor device 1 including the well 3 is explained in detail.
Referring now to
A silicon oxide film 4 and a silicon nitride film 5 that constitute an element isolation region I are embedded in the surface of the semiconductor substrate 2, and a plurality of active regions K are defined in a matrix form by the element isolation region I on the surface of the semiconductor substrate 2. Each of the active regions K has an elongated planar shape in an X′ direction inclined with respect to the X direction (or an X″ direction that is line-symmetric to the X′ direction with respect to an X axis). As viewed from the Y direction, each of the active regions K and the element isolation region I are alternately arranged with the same interval and the same pitch. Furthermore, the active regions K having the elongated planar shape in the X′ direction and the active regions K having the elongated planar shape in the X″ direction are, as shown in
The p-type well 3 is provided on the surface of the semiconductor substrate 2. The well 3 is formed by implanting an impurity such as Boron in the surface of the semiconductor substrate 2. A dashed line 3a shown in
Each of the active regions K includes, as shown in
As shown in
A region between two word lines WL in the active region K of the semiconductor substrate 2 constitutes a bit-line contact region 6. An impurity diffusion layer 12 (first impurity diffusion layer) is provided in an upper portion of the bit-line contact region 6. The impurity diffusion layer 12 constitutes one of controlled electrodes (one of a source and a drain) of each of the corresponding two cell transistors. Furthermore, in the active region K of the semiconductor substrate 2, regions on both sides of the two word lines WL respectively constitute capacitive contact regions 7. Impurity diffusion layers 21a and 21b (second and third impurity diffusion layers) are respectively provided in upper portions of the capacitive contact regions 7. The impurity diffusion layers 21a and 21b constitute the other one of the controlled electrodes (the other one of the source and the drain) of the corresponding cell transistor.
An inter-layer insulation film 10 is formed on the upper surface of the semiconductor substrate 2. The inter-layer insulation film 10 includes a bit-line contact hole 11 that is configured to expose the impurity diffusion layer 12 at a bottom of the bit-line contact hole 11, and the bit line BL is constituted by a conductive film that is formed in and above the bit-line contact hole 11. It is preferable that, specifically, this conductive film is a multilayer film of a polysilicon film and a tungsten film. A bottom surface of the bit line BL is electrically connected to the impurity diffusion layer 12. Meanwhile, an insulation film 15 constituted by a silicon nitride film is formed on an upper surface of the bit line BL. A liner film 16 is formed on a side surface of a multilayer film constituted by the bit line BL and the insulation film 15, as shown in
A capacitive contact hole 20 that passes through the inter-layer insulation film 10, the liner film 16, and the SOD film 17 is provided above each of the impurity diffusion layers 21a and 21b. A conductive film of tungsten or the like is embedded inside the capacitive contact hole 20, and the capacitive contact hole 20 constitutes each of capacitive contact plugs 22a and 22b. Bottom surfaces of the capacitive contact plugs 22a and 22b are electrically connected to the impurity diffusion layers 21a and 21b, respectively.
A capacitive contact pad 30 is provided on an upper surface of each of the capacitive contact plugs 22a and 22b. Furthermore, a stopper film 31 having a thickness to cover the whole capacitive contact pads 30 is provided on an upper layer of the SOD film 17.
On an upper layer of the stopper film 31, two cell capacitors C (first and second capacitors C1 and C2) are arranged for each of the active regions K. As shown in
On the upper surface of the upper electrode 35, a wiring 37 that is constituted by a conductive film of aluminum or the like is arranged. Further, the upper surface of the upper electrode 35 is covered with an inter-layer insulation film 38 having a thickness to cover the whole wiring 37, and a surface protection film 39 is formed on an upper surface of the inter-layer insulation film 38.
The well 3 mentioned above is explained next in detail with reference to a prototype example.
Turning to
Lines L1 and L2 shown in
In the semiconductor device 100 described above, when the cell capacitor C1 maintains 0.5 V (a high level), if −0.5 V (a low level) is written in the cell capacitor C2, the potential of the bit line BL is set to 0 V and the word line WL2 is activated, as shown in
After completion of the writing, when the word line WL2 is returned to a deactivated state (an OFF state), the inversion layer R is extinguished. However, a part of electrons existed in the inversion layer R repels a deactivation potential of the word line WL2, and as shown in
Most of the electrons moved toward the word line WL1 are trapped by the interface state between the element isolation region I and the well 3, and then extinguished. However, some of the electrons pass through the impurity diffusion layer 21a and reach the lower electrode 33 (
In this prototype example, as described above, the potential distribution in the depletion layer is shrunk toward an upper side particularly near the element isolation region I. The electron is likely to move along an inclination of the potential, and thus such a potential distribution induces the electron toward the impurity diffusion layer 21a. As a result, in the semiconductor device 100 according to the prototype example, the probability of generating the disturbance defect is increased.
In contrast to the semiconductor device 100 described above, in the semiconductor device 1 according to the present embodiment, by devising the density distribution of the well 3, the probability of generating the disturbance defect is reduced. This aspect is explained below in detail with reference to
As shown in
As explained above, with the semiconductor device 1 according to the present embodiment, the potential distribution in the depletion layer generated at the junction portions of the well 3 of the p-type and the impurity diffusion layers 12, 21a, and 21b of the n-type is spread toward a lower side (in a direction separating from the surface of the semiconductor substrate 2) particularly near the element isolation region I, and thus the electrons generated by switching on and off the word lines WL1 and WL2 are likely to be trapped by the interface state between the element isolation region I and the well 3. Therefore, as compared to the semiconductor device 100 according to the prototype example, the probability that the electrons reach the lower electrode 33 of the cell capacitors C1 and C2 is reduced, and the generation of the disturbance defect is eventually suppressed.
A manufacturing method of the semiconductor device 1 that includes the well 3 described above is explained below with reference to
First, a silicon oxide film 40 with a thickness of 10 nm and a silicon nitride film 41 with a thickness of 40 nm are sequentially deposited on the surface of the semiconductor substrate 2. Subsequently, as shown in
In the manufacturing method of the semiconductor device 1, it is more important to perform the implantation of Boron before forming the element isolation region I than to form the silicon nitride film 41. As this process enables Boron to be implanted without being blocked by the element isolation region I, the peak depth D2 of the well 3 in the element isolation region I can be formed deeper than the peak depth D1 of the well 3 in the active region K. When the implantation of Boron is performed with energy of 100 keV, for example, without forming the silicon nitride film 41, the peak depth D2 and the peak depth D1 can be formed equal to each other (a uniform peak depth can be obtained).
Subsequently, as shown in
Thereafter, the element isolation region I is embedded in the element isolation trench 42 formed in the above manner, as shown in
As explained above, with the manufacturing method of the semiconductor device 1 according to the present embodiment, the semiconductor device 1 having the well 3, in which the peak depth is relatively shallow in the active region K and relatively deep in the element isolation region I, can be manufactured.
It is apparent that the present invention is not limited to the above embodiments, but may be modified and changed without departing from the scope and spirit of the invention.
For example, in the above embodiment, the semiconductor substrate 2 is not etched before implanting Boron. However, as shown in
In the above embodiment, the element isolation region I is constituted by the silicon oxide film 4 and the silicon nitride film 5. However, instead of the silicon nitride film 5, a silicon oxide film formed by an FCVD (Flowable Chemical Vapor Deposition) method described in U.S. Pat. No. 7,989,365 (hereinafter, “FCVD film”) can be used. In this case, only the silicon oxide film exists in the element isolation trench 42 without any silicon nitride film.
In this context, the passability of ion when implanting it in a thin film or a semiconductor substrate depends on the implantation target material. Specifically, the silicon oxide film is easier for the ion to pass through than the semiconductor substrate, and the semiconductor substrate is easier for the ion to pass through than the silicon nitride film. Therefore, when the element isolation region I is constituted only by the silicon oxide film as described above, the well 3 can be obtained, in which the peak depth is relatively shallow in the active region K and relatively deep in the element isolation region I, by performing the ion implantation after forming the element isolation region I. That is, because the silicon oxide film inside the element isolation region I is easier for the ion to pass through than the semiconductor substrate 2 in the active region K, the ion reaches a deeper position below the element isolation region I, and the peak line 3a shown in
A manufacturing method of the semiconductor device 1 in a case of constituting the element isolation region I with the silicon oxide film 4 and the FCVD film is explained below in detail with reference to
First, in the same manner as the processes described above, the silicon oxide film 40 and the silicon nitride film 41 are sequentially deposited on the surface of the semiconductor substrate 2. Patterning along the pattern of the active region K is then performed, and by performing dry etching using the silicon nitride film 41 as a mask, the element isolation trench 42 is formed as shown in
Subsequently, in the same manner as the processes shown in
Thereafter, the FCVD film 50a is modified by performing annealing. It is preferable that the annealing is performed in a nitride (N2) atmosphere at a temperature ranging from 400?C to 1000?C. An FCVD film 50 (see
Subsequently, Boron of 5*1013/cm2 is implanted in the entire surface with energy of 100 keV, by which the well 3 of the p-type is formed, as shown in
In this manner, when the element isolation region I is constituted by the silicon oxide film 4 and the FCVD film 50, by performing ion implantation after forming the element isolation region I, it is possible to obtain the well 3, in which the peak depth is relative shallow in the active region K and relatively deep in the element isolation region I.
In addition, while the above embodiment has explained a case where the well 3 is the p-type and the impurity diffusion layers 12, 21a, and 21b are the n-type, it is also permitted that the well 3 is the n-type and the impurity diffusion layers 12, 21a, and 21b are the p-type. That is, it suffices that, when the well 3 is a first conductive type, the impurity diffusion layers 12, 21a, and 21b are a second conductive type that is different from the first conductive type.
Number | Date | Country | Kind |
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2012-212526 | Sep 2012 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2013/005570 | 9/20/2013 | WO | 00 |