1. Field of the Invention
The present invention relates to a semiconductor device and a method for manufacturing the same.
2. Description of Related Art
In recent years, a DRAM memory cell uses a capacitor having a three-dimensional structure as the size of the cell decreases. A currently dominant capacitor structure of this type is a crown structure.
A capacitor having a crown structure (hereinafter referred to as a “crown capacitor”) includes a tubular lower electrode (storage electrode), a dielectric film that covers the inner and outer circumferential surfaces of the lower electrode, and an upper electrode (counter electrode) on the dielectric film. For example, Japanese Patent Laid-Open No. 11-026718 (Patent Document 1) and Japanese Patent Laid-Open No. 2000-196038 (Patent Document 2) describe the structure of a crown capacitor and a method for manufacturing the same.
An exemplary method for forming the lower electrode of a crown capacitor will be described with reference to
First, holes 31 and a guard ring groove 32 are formed in an interlayer insulating film 30, and a conductive film 40 made of TiN, DOPOS (doped polycrystalline silicon), or any other suitable material is formed on the inner walls of the holes 31 and the guard ring groove 32 (
An insulating film 50 is formed to fill the holes 31 and the guard ring groove 32, and then a resist film 60 is formed to cover the region (peripheral region) outside the memory cell array region. Etching is carried out over the surface using the resist film 60 as a mask to remove the conductive film 40 other than those in the holes 31 and the guard ring groove 32 so that the interlayer insulating film 30 is exposed (
After the resist film 60 is removed, wet etching is carried out to remove not only the insulating film 50 in the holes 31, in the guard ring groove 32, and on the peripheral region but also the interlayer insulating film 30 between the holes 31 and between the guard ring groove 32 and the holes 31 adjacent thereto. As a result, the remaining conductive film 40 forms lower electrodes 41 and a protective conductive film 42 that covers the interlayer insulating film 30 in the peripheral region (
Leaving the interlayer insulating film 30 in the peripheral region prevents any stepped portion from being formed between the memory cell array region and the peripheral region, and thus allows planarization to be readily carried out.
In the method described above, however, when the lower electrodes 41 are made of TiN or any other conductive material that is prone to cracking, the conductive film 42, which covers the interlayer insulating film 30 in the peripheral region, is also prone to cracking because the conductive film 42 is made of the same material. In this case, the etchant disadvantageously penetrates the interlayer insulating film in the peripheral region through the produced cracks. As a result, voids 33 are created in the interlayer insulating film 30 in the peripheral region, as shown in
Patent Document 2 (Japanese Patent Laid-Open No. 2000-196038) describes that the guard ring groove is filled with W, TiN, or any other suitable metallic material. However, a film made of a metallic material has pores, through which the etchant tends to penetrate. When the demand for miniaturization forces the film thickness in the guard ring groove to be thin, it is difficult to adequately prevent the etchant from penetrating.
In one embodiment, there is provided a semiconductor device including:
In another embodiment, there is provided the semiconductor device as described above, wherein the outer circumferential side surface in the annular groove is formed of a side surface of a peripheral insulating layer surrounding the memory cell array region; and the protective insulating film covers the side surface and the upper surface of the peripheral insulating layer.
In another embodiment, there is provided the semiconductor device as described above, wherein each of the memory cells includes a capacitor;
In another embodiment, there is provided the semiconductor device as described above, wherein a support insulating film pattern is formed from the upper end of each of the tubular storage electrodes to the upper end of at least one of the other tubular storage electrodes adjacent to the tubular storage electrode, the support insulating film pattern being in contact with both the upper ends, without overlapping with the inner region of any of the tubular storage electrodes.
In the semiconductor device described above, the support insulating film pattern may be made of the same material as that of the protective insulating film. The support insulating film pattern may be continuous with the protective insulating film. The support insulating film pattern may be formed of a stacked film including a first support film pattern and a second support film pattern on the first support film pattern, and the second support film pattern may be made of the same material as that of the protective insulating film. The second support film pattern may be continuous with the protective insulating film.
In another embodiment, there is provided a semiconductor device including:
In another embodiment, there is provided the semiconductor device as described above, wherein a sidewall conductive film made of the same material as that of the storage electrode is formed on the side surface of the peripheral insulating layer, the side surface forming the stepped portion; and the protective insulating film is provided over the side surface of the peripheral insulating layer, the sidewall conductive film being disposed between the protective insulating film and the side surface of the peripheral insulating layer.
In another embodiment, there is provided the semiconductor device as described above, wherein a support insulating film pattern is formed from the upper end of each of the tubular storage electrodes to the upper end of at least one of the other tubular storage electrodes adjacent to the tubular storage electrode, the support insulating film pattern being in contact with both the upper ends, without overlapping with the inner region of any of the tubular storage electrodes.
In the semiconductor device described above, the support insulating film pattern may be made of the same material as that of the protective insulating film. The support insulating film pattern may be continuous with the protective insulating film. The support insulating film pattern may be formed of a stacked film including a first support film pattern and a second support film pattern on the first support film pattern, and the second support film pattern may be made of the same material as that of the protective insulating film. The second support film pattern may be continuous with the protective insulating film.
In another embodiment, there is provided a method for manufacturing a semiconductor device including:
In the formation of the protective insulating film in the manufacturing method described above, a pattern including the following portions may be formed:
According to exemplary embodiments, a semiconductor device having a structure that can be readily formed at a high yield and having high storage capacity can be provided.
The above features and advantages of the present invention will be more apparent from the following description of certain preferred embodiments taken in conjunction with the accompanying drawings, in which:
As a preferred embodiment of the present invention, a description will be made of a semiconductor device with a memory cell array in which a plurality of memory cells are formed, each of the memory cells including a tubular storage electrode, a dielectric film that covers the inner and outer circumferential surfaces of the tubular storage electrode, and a counter electrode on the dielectric film. The term “tubular” used herein means a hollow shape. The “tubular” shape viewed from the above is not limited to a circle but may be an ellipse, a square, a rectangle, a parallelogram, or any other rectangle, or any other polygon. The tubular storage electrode of the present embodiment has a cylindrical structure extending in the direction perpendicular to a substrate plane and having an opening in the upper end and a bottom portion integrated with the side surface in the lower end. The bottom portion is in contact with a contact plug electrically connected to a memory cell transistor.
The semiconductor device of the present embodiment includes an annular groove (guard ring groove) 132 that surrounds the outer side of a memory cell array region, as shown in
An outer circumferential sidewall film 133b and an inner circumferential sidewall film 133c in the guard ring groove are formed of a conductive film made of the same material as that of each tubular storage electrode 133a, and the protective nitride film 150 is formed to cover at least the outer circumferential sidewall film 133b.
The outer circumferential sidewall conductive film 133b in the guard ring groove is formed on the side surface of an interlayer insulating film (peripheral insulating layer) 130 disposed around the memory cell array region. That is, the side surface of the peripheral insulating layer forms an annular stepped portion that surrounds the outer side of the memory cell array region. The protective nitride film 150 covers the side surface and the upper surface of the peripheral insulating layer 130 so that the stepped portion is covered.
The inner circumferential side surface in the guard ring groove 132 is formed of the side surface of the conductive layer that forms the counter electrode 170, as shown in
In the structure of the present embodiment, the surface in the guard ring groove 132 is covered with the protective nitride film 150. Therefore, when the interlayer insulating film inside the guard ring groove 132 is etched away in a wet etching process in the manufacturing procedure, the etchant will not penetrate the peripheral insulating layer 130, and no void will be produced.
The protective nitride film 150 can be readily formed by using lithography technique and dry etching technique.
A support film pattern may be formed to prevent the tubular storage electrodes 133a from collapsing when the wet etching is carried out. The support film pattern can be formed by patterning the protective nitride film 150 in such a way that the protective nitride film 150 that covers the surface in the guard ring groove 132 and the peripheral insulating layer 130 is left, and at the same time, the protective nitride film 150 in the memory cell array region (the region inside the guard ring groove 132) has a particular shape.
Assuming that a support nitride film 140 for forming the support film pattern is provided separately before the protective nitride film 150 is formed, the support film pattern formed of the two layers (140 and 150) can be formed in the memory cell array region, as shown in
The structure of the semiconductor device of the present embodiment and a method for manufacturing the same will be described below in detail with reference to the drawings.
First, a semiconductor substrate (not shown) on which memory cell transistors, transistors in a peripheral circuit, and wiring lines are formed is prepared.
Thereafter, an interlayer insulating film 110 formed of a silicon oxide film or any other suitable film is formed on the semiconductor substrate, and contact plugs 111 to be electrically connected to the memory cell transistors are formed in accordance with a typical method, as shown in
Thereafter, a stopper nitride film 120, an interlayer insulating film 130 formed of a silicon oxide film, and a support nitride film 140 are sequentially formed, as shown in
Thereafter, a typical method based on lithography technique and dry etching technique is used to form holes 131 for forming the tubular storage electrodes and a guard ring groove 132 that surrounds a memory cell array region, as shown in
Thereafter, a conductive film 133 is formed over the surface of the resultant structure including the surfaces in the holes 131 and in the guard ring groove 132, as shown in
Thereafter, the conductive film 133 on the support nitride film 140 other than those in the holes 131 and the guard ring groove 132 is removed, as shown in
Thereafter, a protective nitride film 150 is formed over the surface of the resultant structure including the surface in the guard ring groove 132, as shown in
The protective nitride film 150 is desirably a dense film having a sufficient selectivity against the oxide film under the etchant used in wet etching which will be carried out later, and having least possible minute defects and crystal grains. From this point of view, the film deposition is preferably carried out by using a source gas containing NH3 and SiH2Cl2 in low-pressure CVD at a temperature ranging from 600 to 700° C. and a pressure ranging from 0.1 to 0.5 Torr (13.3 to 66.7 Pa). A silicon oxynitride film can be formed by adding nitrogen oxide (N2O) gas to the source gas, and carrying out deposition under the conditions similar to those described above.
The thickness of the thus formed protective nitride film 150 is preferably 10 nm or greater. When the protective nitride film 150 is too thin, it is difficult to provide a sufficient protection effect in the following wet etching process. Conversely, when the protective nitride film is too thick relative to the inner diameter of each of the holes 131, the holes 131 are filled with the protective nitride film, and it is difficult to remove the protective nitride film in the holes 131 in the following process. From this point of view, the film thickness of the protective nitride film 150 is preferably smaller than half the inner diameter of each of the holes 131 measured after the conductive film 133 is formed, more preferably 40% of the inner diameter or smaller, still more preferably 30% or smaller. For example, when the inner diameter of each of the holes 131 measured after the conductive film 133 is formed is 200 nm, the film thickness of the protective nitride film can be set within a range from 10 nm inclusive to 100 nm exclusive.
Thereafter, lithography technique and dry etching technique are used along with a resist pattern 160 as a mask to pattern the support nitride film 140 and the protective nitride film 150 at the same time, as shown in
By the patterning process, in the guard ring groove 132 and the area outside thereof, the conductive film 133 (sidewall conductive films 133b and 133c) in the guard ring groove 132 is covered with the protective nitride film 150, and the upper surface of the interlayer insulating film 130 outside the guard ring groove is covered with the stacked film formed of the protective nitride film 150 and the support nitride film 140. Thus, the side surface (the outer circumferential stepped portion of the guard ring groove 132) and the upper surface of the interlayer insulating film 130 outside the guard ring groove 132 are covered with the protective nitride film 150, and thereby the interlayer insulating film 130 is protected from the etchant in the following wet etching process.
On the other hand, in the memory cell array region, a support film pattern formed of the support nitride film 140 and the protective nitride film 150 is formed in the patterning process. The support film pattern is formed in such a way that it comes into contact with both upper ends of adjacent tubular storage electrodes 133a. The thus formed support film pattern prevents the tubular storage electrodes 133a from collapsing in the following wet etching process. As will be described later, a patterned portion may also be formed in such a way that it comes into contact with the upper end of each of the tubular storage electrodes 133a disposed along the outer side of the memory cell array region and the upper end of the inner circumferential sidewall conductive film 133c of the guard ring groove.
Thereafter, the resist pattern 160 is removed, and then a chemical liquid containing a solution of hydrogen fluoride (HF) in water (hydrofluoric acid, HF concentration ranges from 10 to 50% by mass) is used to carry out wet etching to remove the interlayer insulating film 130 inside the guard ring groove. As a result, the structure shown in
As shown in
On the other hand, in the memory cell array region (the area inside the guard ring groove 132), the support film pattern formed of the stacked film including the protective nitride film 150 and the support nitride film 140 is formed. Therefore, in the wet etching process of removing the interlayer insulating film inside the guard ring groove 132, the tubular storage electrodes 133a will not collapse. The support film pattern may alternatively be formed of the support nitride film 140 alone. However, the support film pattern formed of the stacked film has a further increased strength, which can more effectively prevent the tubular storage electrodes from collapsing.
In the example shown in
The support film pattern is not limited to the stripe shape described above, but can have an arbitrary shape to the extent that the shape provides the effect of preventing the tubular storage electrodes from collapsing. It is however noted that, to provide a sufficient collapse prevention effect, the pattern desirably has a shape extending from the upper end of each of the tubular storage electrodes to the upper end of at least one of the other tubular storage electrodes adjacent to the tubular storage electrode, the shape being in contact with both the upper ends. The shape of the pattern desirably does not overlap with the inner region of any of the tubular storage electrodes to provide sufficient storage capacity. The tubular storage electrodes disposed along the outer side of the memory cell array region may be supported by the patterned portion in contact with the upper end of each of the tubular storage electrodes described above and the upper end of the inner circumferential sidewall conductive film 133c in the guard ring groove 132, as shown in
Thereafter, a dielectric film (not shown) is formed on the exposed surface to cover the inner and outer side surfaces of each of the tubular storage electrodes 133a, and then a counter electrode 170 is formed on the dielectric film, as shown in
While the above embodiment has been described with reference to the case where the support pattern for preventing the tubular storage electrodes 133a from collapsing is formed of the stacked film including the support nitride film 140 and the protective nitride film 150, the support pattern may be formed of the protective nitride film 150 alone without the support nitride film 140, as shown in
It is apparent that the present invention is not limited to the above embodiments, but may be modified and changed without departing from the scope and spirit of the invention.
Number | Date | Country | Kind |
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2008-302717 | Nov 2008 | JP | national |