This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2008-181044, filed on Jul. 11, 2008, the entire contents of which are incorporated herein by reference.
The present invention relates to a semiconductor device and a method for manufacturing the semiconductor device. In particular, the present invention relates to a semiconductor device including a capacitor and a method for manufacturing the semiconductor device.
Dynamic random access memories (DRAMs) having a single transistor/single capacitor configuration are used. There is a capacitor structure including a capacitor electrode and a semiconductor substrate facing the capacitor electrode where the capacitor electrode is used to apply a voltage to the semiconductor substrate to induce an inverted channel, thereby forming capacitance between the capacitor electrode and the channel.
To increase the capacitance of such a capacitor, a capacitor electrode may be provided in a region obtained by removing an insulation film in a device isolation region for isolating active regions. As a result, the side wall portion of the trench in the device isolation region may be advantageously used as a capacitor.
When the insulation film in the device isolation region is removed to a greater degree in the depth direction, a larger area of the side wall portion of the trench may be used as a capacitor. However, when the insulation film at the bottom of the trench becomes thin, leakage current tends to occur and sufficient device isolation is not provided.
According to aspects of an embodiment, a semiconductor device includes
a semiconductor substrate including a trench; a capacitor electrode formed in the trench; a first insulation film formed on a bottom of the trench and between the semiconductor substrate and the capacitor electrode; a second insulation film formed on a side wall of the trench and between the semiconductor substrate and the capacitor electrode; and a first metal oxide film formed at the bottom of the trench and between the capacitor electrode and the first insulation film.
The object and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention, as claimed.
Referring to
Each active region 100 has a bit-line contact region BC in the center of the active region 100. A transistor TR and a capacitor CAP are formed on each side of the bit-line contact region BC. One memory cell MC includes one transistor TR and one capacitor CAP.
A gate electrode GE of the transistor TR is provided on each side of the bit-line contact region BC. A capacitor electrode CE is provided on a side of the gate electrode GE opposite the bit-line contact region BC so that the gate electrode GE is between the capacitor electrode CE and the bit-line contact region BC. Neighboring memory cells MC1 and MC2, which are formed in neighboring active regions 100 in the row direction, share a capacitor electrode CE.
Referring now to
A metal oxide semiconductor (MOS) transistor TR includes p-type source/drain regions 9a and 9b (9c), a gate insulation film GI, and a gate electrode 8T. The gate insulation film GI includes a silicon oxide film 6T formed on the substrate 1 and a metal oxide film 7T formed on the silicon oxide film 6T. The metal oxide film 7T may be composed of, for example, hafnium silicon oxide. The gate electrode 8T may be composed of, for example, polysilicon.
The capacitor CAP includes a capacitor electrode 8C, the silicon substrate 1, and a capacitor insulation film CI between the capacitor electrode 8C and the silicon substrate 1. A voltage is applied to the capacitor electrode 8C so that a surface layer of the silicon substrate 1 facing the capacitor electrode 8C is inverted to induce a channel. As a result, a capacitance is formed between the capacitor electrode 8C and the channel in the surface layer of the silicon substrate 1.
The device isolation regions 101 for isolating the active regions 100 from each other may be formed by, for example, filling trenches formed in the silicon substrate 1 with a silicon oxide film. In the device isolation regions 101 for isolating neighboring active regions, a certain thickness of the silicon oxide film 5 in a trench 3 is left at the bottom of the trench 3 by filling the trench 3 with silicon oxide film 5 and then partially removing the silicon oxide film 5.
The capacitor electrode 8C is formed so as to enter the trench 3. The capacitor electrode 8C is formed so as to extend from the trench 3 to the upper surface of the silicon substrate 1. The capacitance of the capacitor CAP is the sum of the capacitance of the side wall portion of the trench 3 and the capacitance of the upper surface portion of the silicon substrate 1.
A silicon oxide film 6Ca is formed as the capacitor insulation film CI in the side wall portion of the trench 3. The silicon oxide film 6Ca in the side wall portion of the trench 3 is thinner than the silicon oxide film 5 at the bottom of the trench 3.
The capacitor insulation film CI on the upper surface of the silicon substrate 1 includes a silicon oxide film 6Cb formed on the substrate 1 and a metal oxide film 7Cb formed on the silicon oxide film 6Cb. The metal oxide film 7Cb may be composed of, for example, hafnium silicon oxide. The capacitor electrode 8C may be composed of, for example, polysilicon.
An end portion of the capacitor electrode 8C on the upper surface of the silicon substrate 1 is provided to overlap an end portion of the source/drain region 9a of the transistor TR on the capacitor CAP side. An end portion of the capacitor insulation film CI on the upper surface of the silicon substrate 1 between the capacitor electrode 8C and the silicon substrate 1 is also provided to overlap the end portion of the source/drain region 9a. In such a configuration, the source/drain region 9a of the transistor TR is connected to the channel of the capacitor CAP.
The bit-line contact region BC is provided on the source/drain region 9b (9c) on the side of the gate electrode 8T of the transistor TR opposite the source/drain region 9a.
The capacitance of the side wall portion on the left side of the bottom of the trench 3 and the capacitance of the upper surface of the silicon substrate 1 are used for the memory cell MC depicted in
The larger the thickness of the silicon oxide film 5 left at the bottom of the trench 3 is, the further leakage current may be reduced. However, the thicker the silicon oxide film 5 is, the smaller the area of the side wall portion of the trench 3 becomes, the side wall portion serving as capacitance. For this reason, to provide sufficient capacitance, the silicon oxide film 5 at the bottom of the trench 3 preferably has small thickness. Thus, a technique with which leakage current may be suppressed even when the silicon oxide film 5 at the bottom of the trench 3 has a small thickness is desired.
The capacitance may be increased not only by increasing the area of the side wall portion of the trench 3 but also by reducing the thickness of the capacitor insulation film 6Ca in the side wall portion of the trench 3.
In the capacitor CAP according to the first embodiment, a metal oxide film 7Ca containing a material providing a Fermi level pinning effect is formed on the silicon oxide film 5 at the bottom of the trench 3. The metal oxide film 7Ca may be composed of, for example, hafnium silicon oxide.
The Fermi level pinning effect occurs at the interface between the capacitor electrode 8C and the metal oxide film 7Ca. In this case, even when a voltage is applied to the capacitor electrode 8C, the Fermi level of the interface between the capacitor electrode 8C and the metal oxide film 7Ca tends not to shift. Thus, the surface of the semiconductor substrate 1 tends not to be subjected to voltage via the metal oxide film 7Ca and the silicon oxide film 5. As a result, a threshold voltage of inducing a channel in the surface layer of the silicon substrate 1 by the capacitor electrode 8C increases at the bottom of the trench 3. Thus, the generation of leakage current may be reduced. The material for the capacitor electrode 8C is not restricted to polysilicon and a metal may be used.
For example, 0.05 to 0.8 V of the voltage that the capacitor electrode 8C applies to the silicon oxide film 5 may be retained at the interface between the capacitor electrode 8C and the metal oxide film 7Ca. For example, a threshold voltage originally having a magnitude of 0.3 V may be increased to about a magnitude of 1.1 V. In this case, for example, when a voltage of 1 V is applied, generation of leakage current may be suppressed.
For example, an effect of increasing a threshold voltage by about 0.25 V may be provided for the metal oxide film 7Ca composed of HfxSiyO (x=0.09, y=0.91).
Hereinafter, processes for manufacturing the memory cell MC according to the first embodiment are described with reference to
Referring first to
A resist pattern RP1 having openings corresponding to the shape of the device isolation regions is then formed on the silicon nitride film 2. The silicon nitride film 2 may be patterned by, for example, dry etching with tetrafluorocarbon (CF4) serving as an etching gas with the resist pattern RP1 serving as a mask. After that, the resist pattern RP1 is removed.
Referring next to
A silicon oxide film 4 is then deposited by, for example, high-density plasma (HDP) CVD with a silane-based gas and oxygen or CVD with tetraethoxysilane (TEOS) and oxygen to fill the trench 3 with the silicon oxide film 4.
Referring next to
Referring now to
The silicon oxide film 6 grown by thermal oxidation (thermally oxidized silicon film 6) may have a thickness of, for example, 2 to 5 nm (e.g., 4 nm) on the upper surface of the silicon substrate 1. The side wall of the trench 3 may have, for example, a plane orientation of (110) (or equivalent plane). With such a plane orientation, the thermally oxidized silicon film 6 grown on the side wall of the trench 3 has a larger thickness than the thickness of the silicon oxide film 6 grown on the upper surface of the silicon substrate 1. For example, the silicon oxide film 6 formed on the upper surface of the silicon substrate 1 may have a thickness of 2 to 5 nm, whereas the silicon oxide film 6 formed on the side wall of the trench 3 may have a thickness of about 3 to 6 nm.
As described above, to increase the capacity of the capacitor, the silicon oxide film 6Ca on the side wall of the trench 3 preferably has small thickness. The thermally oxidized silicon film 6 is grown such that the silicon oxide film 6Ca on the side wall of the trench 3 has a suitable thickness (for example, about 3 to 6 nm) for a capacitor insulation film. The silicon oxide film 6 grown is too thin to use as a gate insulation film for an access transistor.
Referring then to
By forming the metal oxide film 7 on the silicon oxide film 6 on the upper surface of the silicon substrate 1, an insulation film having an equivalent silicon oxide thickness (EOT: equivalent oxide thickness) suitable to use as a gate insulation film may be obtained. In the first embodiment, this laminate structure is used as a gate insulation film.
The metal oxide film 7Ca on the bottom of the trench 3 may also be formed at this time. As described above, the metal oxide film 7Ca increases the threshold voltage at the bottom of the trench 3, thereby suppressing leakage current.
In particular, when the metal oxide film 7 is deposited by a physical vapor deposition (PVD) method such as sputtering, deposition of the metal oxide film 7 on the side wall of the trench 3 is suppressed due to poor step coverage. The metal oxide film 7 is mainly deposited on the upper surface of the silicon substrate 1 and on the silicon oxide film 5 at the bottom of the trench 3. Thus, formation of a capacitor insulation film having a large thickness on the side wall of the trench 3 is suppressed.
To suppress deposition of the metal oxide film 7 on the side wall of the trench 3, the trench 3 preferably has a high aspect ratio to some extent. For example, the trench 3 preferably has an aspect ratio of about 2 to about 5. A method for depositing the metal oxide film 7 is not restricted to PVD, and another method such as CVD may also be used as long as deposition of the metal oxide film 7 on the side wall of the trench 3 is small.
Referring then to
Referring then to
In this etching, the metal oxide film 7 and the silicon oxide film 6 are also patterned into the shape corresponding to the shape of the gate electrode 8T and the capacitor electrode 8C. Thus, a gate insulation film GI including a laminate structure of the silicon oxide film 6T and the metal oxide film 7T and the capacitor insulation film CI including a laminate structure of the silicon oxide film 6Cb and the metal oxide film 7Cb on the upper surface of the silicon substrate 1 are formed. After that, the resist pattern RP2 is removed.
Referring then to
Referring then to
Referring then to
A resist pattern RP3 is formed on the silicon oxide film 10 in a region between the gate electrode 8T and the capacitor electrode 8C. After the anisotropic etching, a silicon oxide film 10a covering the surface of the silicon substrate 1 in this region is left. After that, the resist pattern RP3 is removed.
A high concentration region 9c in which the bit-line contact region is to be provided is formed by implanting ions of a p-type impurity such as B with the side wall spacers 10b and 10c, the gate electrode 8T, the silicon oxide film 10a, and the capacitor electrode 8C serving as masks.
Referring then to
In this way, a memory cell may be formed. When a memory cell is integrated with a CMOS logic circuit, a PMOS transistor of the logic circuit and an access transistor of the memory cell may be formed in the same process.
An NMOS transistor may also be used as an access transistor of a memory cell. In this case, the access transistor of a memory cell and an NMOS transistor of a logic circuit may be formed in the same process.
Referring to
Multilayer interconnection is then formed by, for example, the processes disclosed in Description of Embodiments of Japanese Unexamined Patent Application Publication No. 2004-172590 (U.S. Pat. No. 6,949,830).
In summary, in the memory cell of the first embodiment, a metal oxide film is provided between the capacitor electrode and the device isolation insulation film at the bottom of the trench to increase threshold voltage of inducing a channel in the vicinity of the bottom of the trench. As a result, leakage current may be suppressed.
The capacitor insulation film in the side wall portion of the trench and the gate insulation film of the access transistor share a thermally oxidized silicon film. This thermally oxidized silicon film may be formed so as to have a thickness suitable to use as a capacitor insulation film in the side wall portion of the trench.
However, this thermally oxidized silicon film is too thin to use as a gate insulation film. To provide a gate insulation film having a suitable thickness, a metal oxide film is formed on the thermally oxidized silicon film. The metal oxide film used as a gate insulation film of the access transistor may be simultaneously formed in the formation of the metal oxide film at the bottom of the trench of the capacitor.
When such a metal oxide film is deposited by, for example, PVD, deposition of the metal oxide film on the side wall of the trench is suppressed. As a result, formation of the capacitor insulation film having a large thickness on the side wall portion of the trench is suppressed.
In this way, a good capacitor and a good access transistor of a memory cell are formed by the method described above. Such a method is useful for fabrication of memory cells of 65 nm generation or later.
Next, a memory cell according to a second embodiment will be described. This second memory cell is fabricated in approximately the same manner as the memory cell of the first embodiment up to and including the process depicted in
Referring then to
In the second embodiment, the Fermi level pinning effect is enhanced by increasing the composition ratio of the metal in the metal oxide film 7Ca at the bottom of the trench 3. In this case, leakage current tends to be suppressed even when the thickness of the silicon oxide film 5 at the bottom of the trench 3 is reduced. Thus, the area of the side wall portion of the trench serving as capacitance is easily increased.
The metal oxide film 7 on the upper surface of the silicon substrate 1 and the metal oxide film 7Ca at the bottom of the trench 3 may be formed to have different compositions. A metal oxide film suitable as a gate insulation film and a metal oxide film suitable for suppressing leakage current in a capacitor may be individually formed by selecting their compositions.
Next, a memory cell according to a third embodiment will be described. This third memory cell is fabricated in approximately the same manner as the memory cell of the first embodiment up to and including the process depicted in
Referring then to
Referring then to
Referring then to
Referring then to
Referring then to
Referring to
In the third embodiment, the silicon oxide film 16Ca grown by the second thermal oxidation on the side wall portion of the trench 3 may be made to have a thickness that is small enough to be suitable to use as a capacitor insulation film. In this case, even when the silicon oxide film 26 on the upper surface of the silicon substrate 1 is too thin to use as a gate insulation film, deposition of the metal oxide film 27 on the silicon oxide film 26 may provide the gate insulation film GI having a suitable thickness.
A metal oxide film suitable for a gate insulation film and a metal oxide film suitable for suppressing leakage current at the bottom of a trench may be individually formed.
The metal oxide films 17Ca and 27Ca at the bottom of the trench 3 are formed so as to be thicker than the metal oxide film 27 used for the gate insulation film GI and the capacitor insulation film CI on the upper surface of the silicon substrate 1. By forming thick metal oxide films at the bottom of the trench 3, higher Fermi level pinning effect may be provided. As a result, even when the thickness of the silicon oxide film 5 at the bottom of the trench 3 is reduced, leakage current may be easily suppressed. Thus, the side wall portion of the trench serving as capacitance may be easily widened.
In the first to the third embodiments above, examples in which hafnium silicon oxide films and hafnium oxide films are formed at the bottoms of trenches have been described. Alternatively, other materials providing the Fermi level pinning effect may also be used for forming films at the bottoms of trenches. Metal oxides are expected to provide the Fermi level pinning effect to some extent. In general, a material having a higher relative dielectric constant provides a higher Fermi level pinning effect. In particular, materials having a relative dielectric constant of 7 or more are presumably useful.
Examples of such a material for forming a metal oxide film at the bottom of a trench include hafnium silicon oxide and hafnium oxide (HfxSiyO (for example, x=0.05 to 1.00, x+y=1) or HfO2) and tantalum oxide. In addition to these oxides, the examples further include TaxSiyO, ZrxSiyO, TixSiyO, PbxZryTizO, SrxTiyO, and AlxSiyO.
An expected increase in threshold voltage at the bottom of a trench is, for example, about 0.05 to about 0.8 V. The preferred thickness of a metal oxide film formed at the bottom of a trench is, for example, in the range of 1 to 30 nm.
A preferred metal oxide used for forming a gate insulation film (and a capacitor insulation film on the upper surface of a substrate) is, for example, hafnium silicon oxide (HfxSiyO (for example, x=0.05 to 0.35, x+y=1)). A preferred thickness of this gate insulation film is, for example, in the range of 0.3 to 1.5 nm.
A preferred thickness of a device isolation insulation film (silicon oxide film 5 in the embodiments) left on the bottom of a trench is, for example, in the range of 20 to 100 nm.
In the first to the third embodiments above, (001) plane silicon substrates are used. Alternatively, other semiconductor substrates may also be used in accordance with the characteristics or the like of desired transistors. For example, a silicon substrate having the (110) plane (or equivalent plane: (101) plane or (011) plane) as the main surface may also be used.
By providing a metal oxide film between an electrode formed in a trench and an insulation film formed on the bottom of the trench, voltage at which an inverted channel is induced in the bottom portion of the trench of a semiconductor substrate may be increased. As a result, leakage current may be suppressed.
All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the principles of the invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although the embodiments of the present inventions have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
---|---|---|---|
2008-181044 | Jul 2008 | JP | national |