The invention relates to a semiconductor device comprising a silicon-containing semiconductor body with a surface, which semiconductor body is provided, near the surface thereof, with a transistor comprising: a gate situated at the surface and having a side wall spacer on either side of the gate, and further comprising, on either side of the gate, a diffusion region formed in the semiconductor body, at least one diffusion region being provided with a silicide at the surface of the semiconductor body.
The invention further relates to a method of manufacturing a semiconductor device, comprising the steps of:
A semiconductor device of the type mentioned in the opening paragraph is known from United States patent specification U.S. Pat. No. 6,465,847 B1. Said semiconductor device comprises a semi conductive substrate layer; an insulating layer formed on the substrate layer; a semi conductive active region formed on the insulating layer, said active region comprising a source, a drain and a body between said source and said drain. The semiconductor device further comprises a gate formed on the body in such a manner that the gate, the source, the drain and the body together form a transistor. The above-mentioned, known semiconductor device further comprises at least one silicide region at the location of the source or drain. The silicide is formed, for example, from the metal titanium. The silicide extends under the side wall spacer for maximally 10 nm.
A drawback of the known semiconductor device resides in that the series resistance of the diffusion regions (source and drain) is high. This adversely affects the operation of the semiconductor device.
It is an object of the invention to provide a semiconductor device of the type mentioned in the opening paragraph, which has a lower series resistance of the diffusion regions and hence shows improved operation.
To achieve this, the semiconductor device mentioned in the opening paragraph is characterized in that the silicide extends along the surface of the semiconductor body and continues for more than 10 nm under the side wall spacer. By virtue thereof, the series resistance of the diffusion regions is lower, resulting in improved operation of the semiconductor device.
In an embodiment of the semiconductor device in accordance with the invention, the silicide contains a metal which, in the silicide formed, has a higher diffusion rate than silicon. By virtue of the higher diffusion rate of the metal, the silicide is formed so as to extend over a substantial distance under the side wall spacer.
Suitable materials having a comparatively high diffusion rate in silicide may be selected from the group comprising: nickel (Ni), platinum (Pt) and palladium (Pd). Alloys of these metals are suitable too. These metals are advantageous because of their comparatively high diffusion rate in silicide when compared to silicon.
In an embodiment of the semiconductor device in accordance with the invention, the side wall spacer is L-shaped. This L-shaped side wall spacer comprises a first portion, which borders on the gate and extends substantially perpendicularly with respect to the surface of the semiconductor body, and a second portion which extends along the surface of the semiconductor body. The L-shaped side wall spacer has the advantage that the silicide extends over a larger distance under the side wall spacers.
The thickness of the second portion of the L-shaped side wall spacer, measured in the direction perpendicular to the surface of the semiconductor body, preferably does not exceed 40 nm.
In an embodiment of the semiconductor device in accordance with the invention, an insulating layer extends in the semiconductor body in a direction parallel to the surface of the semiconductor body. To those skilled in the art this is commonly known as a silicon-on-insulator substrate.
In an embodiment of the semiconductor device in accordance with the invention, the semiconductor body comprises a germanium component.
In an embodiment of the semiconductor device in accordance with the invention, the semiconductor body comprises a strained-silicon layer.
A method of manufacturing the semiconductor device of the type set forth in the opening paragraph is known from United States patent specification U.S. Pat. No. 6,465,874 B1. The method comprises the following steps:
A drawback of the known method resides in that the series resistance of the diffusion regions of the semiconductor device is high. This adversely affects the operation of the semiconductor device.
It is an object of the invention to provide a method of the type mentioned in the opening paragraph, by means of which the series resistance of the diffusion regions can be reduced.
To achieve this, the method mentioned in the opening paragraph is characterized in accordance with the invention in that for the conversion of the silicon that has been rendered amorphous into a silicide, use is made of a metal having a higher diffusion rate in the silicide formed than silicon. This has the advantage that the silicide is formed so as to extend under the side wall spacer over a distance beyond 10 nm. As a result, the series resistance of the diffusion regions will be reduced.
An embodiment of the method in accordance with the invention is characterized in that for the conversion of the silicon that has been rendered amorphous into a silicide, use is made of a metal selected from the group comprising: nickel (Ni), platinum (Pt) and palladium (Pd). Alloys of these metals are suitable too. These metals are advantageous because of their comparatively high diffusion rate in silicide when compared to silicon.
An embodiment of the method in accordance with the invention is characterized in that the amorphization implantation is carried out in the direction of the substrate, the smallest one of the two angles with respect to the normal to the surface of the semiconductor body (also referred to as implantation angle) being larger than 0 degrees. By means of this oblique implantation, it is achieved that the silicon under the side wall spacers is also amorphized. As a result, the silicide will be formed over a larger distance under the side wall spacers.
An embodiment of the method in accordance with the invention is characterized in that the side wall spacer is formed so as to be L-shaped, comprising a first portion, which borders on the gate and extends substantially perpendicularly with respect to the surface of the semiconductor body, and a second portion, which extends along the surface of the semiconductor body. The L-shaped side wall spacer has the advantage that it becomes possible to control the dimensions of the amorphous region under the side wall spacer. As a result, the silicide will be formed over a longer distance under the side wall spacers.
The second portion of the L-shaped side wall spacer is preferably formed in a thickness, measured in a direction perpendicular to the surface of the semiconductor body, of maximally 40 nm.
These and other aspects of the invention as well as the method of manufacturing the semiconductor device in accordance with the invention will be explained in greater detail with reference to the drawings, in which:
The Figures are not drawn to scale but are merely for illustration purposes.
Like reference numerals refer to like parts. Alternative embodiments are possible within the scope of protection of the claims.
The silicide regions 90, 92 have surfaces 40, 42 on which electrical connections can be formed at a later stage. For this purpose use is generally made of vias, contact holes and conducting wires. For the sake of clarity, these components have been omitted and will also be omitted later on in the description.
A characteristic of the silicide regions 90, 92 is that, in the known device, they continue for maximally 10 nm under the side wall spacers 36, 38. It is known that this silicide under the side wall spacers 36, 38 has a favorable effect on the operation of the semiconductor device 5, because this silicide causes the series resistance of the source 80 and drain 82 to be reduced. However, in general, it is desired to create a safe distance between the silicide boundary surfaces 60, 62 and the junctions 64, 66 with the body 68, because too small a distance may lead to a large leakage current through these junctions 64, 66.
The silicide regions 190, 192 have surfaces 140, 142 on which electrical connections can be formed at a later stage.
A characteristic of the silicide regions 190, 192 in the device in accordance with the invention is that they continue for a considerable distance under the side wall spacers 136, 138. These silicide regions 136, 138 have extensions 194, 196. These extensions 194, 196 are important because they reduce the series resistance of the diffusion regions 180, 182. As shown in this Figure, the reduction in resistance is achieved without reducing the distance between the silicide boundary faces 160, 162 and the junctions 164, 166. The silicide extensions 196, 196 fall within the source and drain extensions 184, 186, as a result of which there will be no leakage current through the junctions 164, 166 to the body 168.
Besides implantation techniques, a solid phase epitaxy (SPE) technique may alternatively be used to form the source and drain extensions. This technique broadly comprises the following steps:
Other methods of manufacturing source and drain extensions are, inter alia, plasma doping, plasma immersion and vapor phase doping. For more detailed information reference is made to United States patent specification U.S. Pat. No. 6,465,847 B1.
After said last step, L-shaped oxide spacers 136, 138 remain. The side wall spacers 136, 138 may thus be made of, inter alia, silicon oxide (SiO2) or a silicon nitride (for example Si3N4), but other materials are also possible. At a later point in this description the L-shaped side wall spacers 136, 138 will be elucidated in more detail with reference to
In the amorphization implantation step, use is made of elements from the group comprising: xenon (Xe), argon (Ar), arsenic (As), antimony (Sb), indium (In), silicon (Si) and germanium (Ge). Those skilled in the art will readily find other elements or compounds that can suitably be used for this implantation. All of these variations fall within the scope of the invention. The implantation energy typically lies in the range of 0.1 keV to 100 keV, and the implantation dose typically lies in the range of 4×1013 to approximately 1×1016 atoms/cm2.
During the amorphization implantation 116, also the conductive layer 132 is partly amorphized (this is not shown in the Figures for the sake of clarity). Amorphization of the conductive layer 132 may be precluded, if necessary, by the application of a so-termed capping layer on the gate (170).
The amorphization implantation 116 preferably takes place at an angle H1. Said angle H1 is defined with respect to the normal N to the surface 126 of the SOI substrate 150. As a result, the extensions 193, 195 will be formed over a larger distance under the side wall spacers 136, 138, which has a favorable effect on the formation of the silicide later on in the process. This aspect will be dealt with in more detail at a later point in the description.
Generally two orientations of the transistors on the semiconductor body 110 are possible, which are at right angles to each other. This is the reason why during the amorphization implantation 116, the SOI substrate 150 is rotated four times through 90 degrees, the aim being to amorphize the silicon under all side wall spacers 136, 138.
Deposition of the metal layer 118 may take place by, for example, sputtering. The silicide regions 190, 192 (
The metal 118, which must eventually be converted into silicide, can diffuse through the amorphous silicon regions 189, 191 much more easily than through the crystalline silicon of the source 180 and the drain 182. The junctions 144, 146 form, as it were, a diffusion barrier to the metal 118. This accurate definition of the silicide regions 190, 192 (
The final product must be free of amorphous silicon. If it still contains amorphous silicon, this may lead to problems. Any remaining amorphous silicon can be removed by means of an additional anneal step.
Persons skilled in the art may readily find more metals or metal compounds that have said property. All of these variations fall within the scope of the invention.
The extensions 194, 196 reduce the series resistance of the source 180 and drain 182 significantly, which substantially improves the operation of the semiconductor device.
Another object of the invention relates to the silicide being formed over a greater distance under the side wall spacers 136, 138 without an increase of the leakage current from the diffusion regions 180, 182 to the body 168. The extensions 194, 196 fall within the source and drain extensions 184, 186.
The dimensions of the extension 193 can be accurately determined. The location of the boundary face 500 of the extension 193 is determined, notably, by the thickness D1 of the first portion of the side wall spacer 136 and the implantation angle H1. As the implantation always occurs in the direction of the substrate 150, the implantation angle H1 is the smallest one of the two angles with the normal N to the surface 126 of the semiconductor body 110.
The ions 116 are unable, measured in the direction perpendicular to the surface 126, to penetrate through the first portion of the side wall spacer 136. By way of illustration: implantation at right angles (i.e. the angle of implantation H1 is 0°) no amorphization will take place under the first portion of the side wall spacer 136 and hence (substantially) no silicide will be formed there at a later point in the process.
The thickness of the extension D3 depends on the thickness D2 of the second portion of the L-shaped side wall spacer 136 as well as on the implantation energy of the amorphization implantation 116 in combination with the angle of implantation H1. The thickness D2 of the L-shaped spacer 136 is preferably below 40 nm because otherwise the effect of the amorphization implantation 116 will be too low. In an embodiment of the semiconductor device 105 in accordance with the invention, the second portion has a thickness D2 of 5 to 20 nm.
The additional distance A1 over which the amorphous region extends with respect to the edge 405 of the first portion of the L-shaped side wall spacer 136 is determined notably by the implantation angle H1. As this angle H1 can be very accurately determined in the course of the manufacturing process, also the location of the boundary face 500 can be very accurately determined. The angle of implantation H1 can thus be used for fine tuning. The dimensions D1, D2 of the side wall spacer 136 can also be accurately determined during the manufacturing process. A person skilled in the art can thus use the parameters D1, D2 and H1 to accurately determine the location where the amorphization implantation ions should land and hence also the location where ultimately the silicide lands.
Another advantage of the L-shaped side wall spacer 136 resides in that, even in the case of implantation at an angle H1 unequal to 0° C., the interface 515 between the amorphous silicon and the crystalline silicon runs substantially parallel to the surface 126. If the side wall spacer has a traditional structure, this interface 515 will be obliquely positioned. If the implantation energy is too high, this interface may become positioned too close to, or even beyond, the junction 164, which may lead, after silicidation, to an undesirable leakage current from the diffusion regions 180, 182 to the body 168.
If, for example, nickel is used as the metal 118, the surface 140 will be slightly raised with respect to the surface 126 of the SOI substrate 150. By way of illustration: if nickel silicide is grown in a thickness of 22 nm, approximately 4 nm thereof will be situated above the surface 126 of the original semiconductor body 110.
In addition, a silicide layer 134 is formed on the gate 170. Also in this case the rate of downward growth 630 is higher than the rate of upward growth 640.
Also in this case, by way of illustration, a SOI substrate 250 is provided which accommodates a silicon-containing semiconductor body 210 comprising an oxide layer 215 and an active layer 220. Insulating regions 225 and an active region 227 are also provided in the active layer 220. An insulating layer 230 (made of, for example, silicon oxide) and a gate 270 have already been formed on the active layer 220. This gate 270 comprises a conductive layer 232 (made of, for example, polycrystalline silicon). Also the side wall spacers 236, the shallow implantation regions 284 and the deep implantation regions 280 have already been formed.
Also in this case, the amorphization implantation takes place at an angle of implantation H2 which is greater than 0°. The angle of implantation H2 is the smallest one of the two angles with the normal N to the surface 226 of the SOI substrate 250. As a result, the amorphous region 289 will extend for a certain distance A2 under the side wall spacer 236. This distance A2 is larger than it would be if the angle of implantation H2 were equal to 0°. However, a certain distance A3 must be observed between the amorphous region and the junction 264, because otherwise the leakage current from the source 280 to the body 268 becomes too large. The maximum angle of implantation H2 thus is smaller than the maximum angle of implantation H1 (
All Figures are diagrammatic and not drawn to scale. They serve to elucidate the embodiments according to the invention and the technical backgrounds thereof. In practice, the shapes of boundary faces/interfaces may be different from those shown in the Figures. Of course, every person skilled in the art will be capable of conceiving new embodiments. However, these embodiments fall within the scope of protection of the claims.
For instance, it is possible to manufacture a double or multiple gate architecture instead of a single gate architecture.
In addition, in the case of L-shaped side wall spacers it is possible to fill the side wall spacers with, for example, nitride, so that they obtain a traditional shape again. Preferably this takes place after the amorphization implantation. Filling the side wall spacers has the advantage that the application of other layers (for example oxide layers) on top of the semiconductor device is made easier.
In the Figures use is made, by way of illustration, of SOI substrates, but the invention can also be applied to bulk substrates, strained-silicon substrates and substrates containing a germanium component.
Number | Date | Country | Kind |
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04100653.7 | Feb 2004 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2005/050527 | 2/10/2005 | WO | 00 | 8/15/2006 |