The disclosure of Japanese Patent Application No. 2022-160610 filed on Oct. 4, 2022, including the specification, drawings and abstract is incorporated herein by reference in its entirety.
The present disclosure relates to a semiconductor device, and is applicable to, for example, the semiconductor device that monitors a recess quantity of a semiconductor substrate.
In Japanese Unexamined Patent Application Publication No. 2012-238745 (Patent Document 1) discloses as followings. In the manufacturing process of the semiconductor device, at least one monitor element (monitor pattern) for evaluating electrical characteristics of semiconductor chips, and a monitor element electrode pad electrically connected to the monitor element for conducting an operation test of the monitor element are formed on the semiconductor substrate. And the electrical characteristics of the semiconductor chip are inspected by bringing the probe into contact with the monitor element electrode pads. It is due to monitor the electrical characteristics of semiconductor chips and quickly detect defects.
In a contact process for connecting a Si or other semiconductor substrate to a metal wiring, a wet etch may be performed to reduce damage to the semiconductor substrate due to dry etching. However, the etching rate of wet etching of the semiconductor substrate 1s unstable. If it is excessively etched, a recess may be formed in the semiconductor substrate.
Other objects and novel features will become apparent from the description of this specification and the accompanying drawings.
An outline of a typical one of the present disclosure will be briefly described as follows. That is, a semiconductor device includes a semiconductor substrate of a first conductivity type having a main surface, a first area provided on the main surface, and a second area provided on the main surface. The second area includes an evaluation element. The evaluation element includes: a first semiconductor region of a second conductivity type provided in the main surface; a second semiconductor region of the first conductivity type provided in the main surface of the first semiconductor region; a first electrode pad in contact with the first semiconductor region; and a second electrode pad in contact with the second semiconductor region. The second semiconductor region has a minimum depth portion of the second semiconductor region in a cross-sectional view.
According to the semiconductor device describe the above, the recess amount of the semiconductor substrate can be electrically monitored.
Hereinafter, an embodiment and a modified example will be described with reference to the drawings. For clarity of explanation, the following description and drawings are appropriately omitted and simplified. In addition, the same reference letter may be assigned to the same constituent elements, and repeated explanations thereof may be omitted.
A semiconductor device according to an embodiment will be described with reference to FRD (Fast Recovery Diode). FRD is used, for example, in freewheel diode connected in parallel to power device such as IGBT (Insulated Gate Bipolar Transistor).
The configuration of the semiconductor device according to the embodiment will be described referring to
The semiconductor device 1 in the embodiment has a semiconductor substrate 1s. The semiconductor substrate 1s has a surface as one main surface (first main surface) and a bottom surface as the other main surface (second main surface) opposite to the one main surface (first main surface). Note that the semiconductor device 1 may have a configuration in which conductivity types (P-type or N-type) such as the semiconductor substrate and semiconductor layer (semiconductor region) are inverted. Therefore, when the conductivity type of one of the N-type and the P-type is a first conductivity type and the other conductivity type is a second conductivity type, the first conductivity type may be the P-type and the second conductivity type may be the N-type, and conversely, the first conductivity type may be the N-type and the second conductivity type may be the P-type.
As shown in
As shown in
The cell region 2a is provided with an anode electrode AE. A part of the anode electrode AE serves as an electrode pad for connecting a bonding wire or the like. The anode electrode AE is covered with an insulating film (not shown) except for a portion serving as an electrode pad.
The peripheral region 2b is provided with peripheral electrodes, which will be described later. The peripheral electrodes PE1 and PE2 are provided on an outer peripheral side of the semiconductor chip area 2 with respect to the anode electrode AE.
As shown in
As shown in
The monitor element 41 is provided on a N-type drift region 11 configuring a main portion of the semiconductor substrate 1s. The monitor element 41 includes a first semiconductor region (P-type body region) 14 and a second semiconductor region (N+-type semiconductor region) 15 provided on an upper surface of the P-type body region 14 on the semiconductor substrate 1s. The P-type body region 14 is a semiconductor region of a P-type conductivity type, and the N+-type semiconductor region 15 is a semiconductor region of an N-type conductivity type that opposites to the P-type conductivity type. Here, the N+-type semiconductor region 15 has a higher impurity concentration than the N-type drift region 11.
A shape of an interface between the first semiconductor region (P-type body region) 14 and the second semiconductor region (N+-type semiconductor region) 15 in a minimum depth (d) portion of the second semiconductor region (N+-type semiconductor region) 15 is a concave shape in a direction toward the first main surface.
As shown in
Manufacturing method of the semiconductor device 1 will be described with reference to
First, as shown in
An impurity concentration of the N-type impurity in the semiconductor wafer can be, for example, about 2×1014 cm-3. A thickness of the semiconductor wafer may be, for example, about 450 micrometers to 1000 micrometers.
Next, a silicon nitride film (Si3N4) is formed on the first main surface of the semiconductor wafer, and the Si3N4 film is patterned to form a Si3N4 film mask. The isolation region 12 is formed by oxidizing the surface of the semiconductor wafer in a region other than Si3N4 film mask region in an oxidizing atmosphere.
Next, a P-type field region 13 is formed by introducing a P-type impurity into the semiconductor substrate 1s on the first main surface 1a of the semiconductor wafer by ion-implantation method using a resist pattern as a mask. As ion-implantation condition at this time, for example, an ionic species is boron (B) can be exemplified.
Next, after removing the resist, annealing is performed, for example, at about 1200 degree Celsius for about 30 minutes in an atmosphere of a nitrogen (N2) gas as an inert gas, and the crystal defects are repaired and stretched and diffused in the P-type field region 13.
Next, as shown in
Specifically, the P-type body region 14 is formed on the P-type field region 13 and the N-type drift region 11 (1s) formed in the cell region 2a. The P-type body region 14 is formed on the N-type drift region 11 (1s) of the scribe area 3.
As ion-implantation condition at this time, for example, a ion-implantation condition in which the ionic species is boron(B), an dose amount is about 1×1013 cm-2, and the implantation energy is about 75 keV can be exemplified as a preferable condition. After removing the resist, for example, annealing at about 1000 degree Celsius. for about 100 minutes is performed in a nitrogen (N2) atmosphere.
Next, as shown in
As ion-implantation condition at this time, for example, a As may be used as the ionic species, an dose amount is about 5×1015 cm-2, and a 80 keV implantation energy. After removing the resist, for example, annealing at about 1000 degree Celsius. for about 100 minutes is performed in a nitrogen (N2) atmosphere.
Next, as shown in
Next, the contact hole (opening) 22 is formed in the interlayer insulating film 21 by anisotropic dry etching method using a mask as a resist pattern. As the anisotropic dry etching gas, for example, a mixed gas composed of argon (Ar) gas, trifluoromethane (CHF3) gas, and tetrafluoromethane (CF4) gas can be exemplified as a suitable gas.
Subsequently, in order to reduce damage to a semiconductor substrate surface caused by dry etching, the contact hole 22 and the semiconductor substrate 1s are etched by SEZ wet etching method using the interlayer insulating film 21 as a mask. As an etchant for SEZ wet etching, for example, a mixed solution of nitric acid (HNO3) and hydrofluoric acid (HF) can be exemplified as a suitable etchant.
Next, as shown in
Next, the metal layer 23 made of the aluminum-based metal film are formed by dry etching method using a mask as a resist pattern. As the gas of dry etching, for example, chlorine (Cl2) and boron trichloride (BCl3) gas can be exemplified as a suitable gas.
As a result, in the cell region 2a, the anode electrode AE is formed inside the contact hole 22 and on the interlayer insulating film 21. In the scribe area 3, the electrode pads 42 and 43 are formed inside the contact hole 22 and on the interlayer insulating film 21. Here, the metal layer 23 in the contact hole 22 is referred to as a contact portion.
The anode electrode AE is electrically connected to the P-type body region 14 formed in the cell region 2a. The electrode pad 42 is electrically connected to the P-type body region 14 formed in the scribe area 3, and the electrode pad 43 is electrically connected to the N+-type semiconductor region 15 formed in the scribe area 3.
Next, on the anode electrode AE, an insulating film as a passivation film made of, for example, a polyimide-based organic film or the like is formed. The thickness of the insulating film is, for example, about 2.5 micrometers. Next, the insulating film is patterned by dry etching method using a mask as a resist pattern to form the contact hole (opening) 22 that penetrates the insulating film and reaches the anode electrode AE. Then, an anode pad formed of the anode electrode AE exposed in the contact hole (opening) 22 is formed.
Next, the second main surface 1b of the semiconductor wafer is subjected to a back grinding process, whereby a thickness of, for example, about 800 micrometers is thinned to, for example, about 30 micrometers to 200 micrometers as needed. If required, chemical etching or the like for removing damage to the second main surface 1b is also performed.
Next, a cathode electrode 24 electrically connected to the N-type drift region 11 (1s) is formed on the second main surface 1b of the wafer by, for example, sputtering method. Thereafter, the semiconductor substrate 1s is divided into the plurality of semiconductor chip areas 2 by dicing or the like, and sealed in a packaging as needed, thereby substantially completing semiconductor chip as the semiconductor device.
As described above, in the contact forming process of connecting the semiconductor substrate 1s in which the P-type body region is formed and the metal layer 23, wet etching is performed in order to reduce damage to the semiconductor substrate 1s due to dry etching. The etching rate of the wet etching of Si constituting the semiconductor substrate 1s is unstable. If it is excessively etched, a recess may be formed in the semiconductor substrate 1s, and a RRSOA breakdown may occur.
Therefore, in the embodiment, a Si recess amount is monitored by the evaluation element 4. Referring to
A reference voltage (V1) is applied to the electrode pad 42 and a voltage (V2) is applied to the electrode pad 43 to measure a current between the electrode pads 42 and 43. Here, in case of V2>V1, a reverse-voltage is applied to a PN junction diode which is formed in the monitor element 41. If a Si recess amount exceeds the minimum depth (d) of the N+-type semiconductor region 15, the PN junction diode fail and large current flows. The amount of the Si recess amount is monitored by this method.
By forming a plurality of N+-type semiconductor region 15 having different minimum depth (d) portions and measuring the current, the monitor of the Si recess amounts can be multi-valued.
Referring to
As described above, the P-type body region 14 is formed by introducing a P-type impurity into a required portion of the scribe area 3 by ion-implantation method using a mask as a resist pattern. The opening region of the resist pattern used at this time is a P-type body injection opening region 14o shown in
As described above, the N+-type semiconductor region 15 is formed by introducing an N-type impurity onto the P-type body region 14 of the scribe area 3 by ion-implantation method using the resist pattern as mask. This ion-implantation is called N+ implantation. The opening region of the resist pattern used at this time is the N+ implantation opening region 15o shown in
As described above, the contact hole 22 is formed in the interlayer insulating film 21 by anisotropic dry etching method using the resist pattern as mask. The opening area of the resist pattern used at this time is the control opening area 22o shown in
Even in the N+ implantation under the same condition, the minimum depth (d) portion can be modulated as shown in
When there is no N+ resist 15r (L=0), a depth of the impurity concentration profile (N+ profile) from the surface of the semiconductor substrate 1s of the N-type impurity in the depth direction is substantially uniform. The minimum depth at this case is defined as d0.
When the width of the N+ resist 15r is L1 (L=L1>0), a depth of the N+ profile becomes shallow. The minimum depth at this case is defined as d1, it is d1<d0.
When the width of the N+ resist 15r is L2 (L=L2>L1), the depth of the N+ profile becomes further shallower. The minimum depth at this case is defined as d2, it is d2<d1.
The minimum depth (d) is set to a plurality of values, for example, in a range of 40 nm or more and 200 nm or less.
Note that, if the desired minimum depth cannot be obtained by adjusting only the width of the N+ resist 15r, the implantation conditions and the implantation-diffusion annealing condition of the N+-type semiconductor region 15 may be adjusted.
According to the present embodiment, the Si recess amount can be monitored by electric characteristic measurement. Further, by providing the plurality of evaluation elements 4, the monitor of the Si recess amount can be multi-valued. In addition, in FRD, since there is a process of forming the P-type body region 14 of the cell region and a process of N+ implantation of the outermost periphery of the chip in the peripheral region 2b, the evaluation element can be formed without adding a process, and no additional cost is required.
Hereinafter, an exemplary modified example of the embodiment will be described. In the following explanation of modified example, it is assumed that the same reference letter as in the above-described embodiment can be used for parts having the same configuration and function as those described in the above-described embodiment. The description of the above-described embodiments can be appropriately incorporated within the scope of technical inconsistencies. In addition, some or all of the above-described embodiments and all or a part of modified example may be applied in a combined manner as appropriate within a range not technically inconsistent.
In the embodiment, the evaluation elements 4 are arranged in the scribe area 3, however it may be arranged near the corner of the peripheral region 2b of the semiconductor chip area 2. The semiconductor device in modified example will be described referring to
As shown in
However, the minimum depth (d) of each N+ semiconductor region 15 of the evaluation elements 4a,4b,4c and 4d is different, and if depths are defined as d1, d2, d3 and d4, it is d1<d2<d3<d4, for example. Thus, Si recess amount can be monitored for each semiconductor chip.
Although the disclosure made by the inventor of the present disclosure has been specifically described based on the embodiments and modified example, the present disclosure is not limited to the above-described embodiments and modified example, and it is needless to say that the present disclosure can be variously modified.
Number | Date | Country | Kind |
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2022-160610 | Oct 2022 | JP | national |