This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2010-176185, filed on, Aug. 5, 2010 the entire contents of which are incorporated herein by reference.
Embodiments disclosed herein generally relate to a semiconductor device and a method of manufacturing the semiconductor device.
Sidewall transfer (SWT) process or sidewall processing is known as one of the methods to form fine sublithographic line and space (L/S) patterns. SWT process is known to allow formation of dense L/S patterns in which both lines and spaces are in the order below several tens of nanometers.
For instance, a NAND flash memory device includes a memory cell region configured by periodic line-and-space patterns where the lines constitute the active regions and the spaces constitute the element isolation regions. When the line-and-space pattern is formed by SWT process, the lines within the memory cell region exclusive of the lines at both lateral ends of the memory cell region are configured such that longitudinal ends of the two neighboring lines are joined by a laterally extending beam so as to define an elongate rectangular loop that are collapse resistant. The lines at both lateral ends of the memory cell region, on the other hand, are arranged into a rectangular loop that serves as the outermost boundary of the memory cell region. The lines at both lateral ends of the memory cell region are thus, substantially isolated from other lines and are collapse prone. Because of such lack of tolerance to collapses, the lines at the lateral ends of the memory cell region were susceptible to collapsing and twisting when the memory cell was being subjected to dry etching and wet processing.
In one embodiment, a semiconductor device is disclosed. The semiconductor device includes a semiconductor substrate; a memory cell region defined in the semiconductor substrate; and a line-and-space pattern formed in the memory cell region in which the lines constitute an active region and the spaces constitute an element isolation region. The first and the second lines of the active region counted from two opposing ends of the memory cell region are each separated into two or more line segments. The segment ends of the line segments of the first and the second lines are linked to form a loop by a linking pattern.
In one embodiment, a method of manufacturing a semiconductor device is disclosed. The method includes forming a sacrificial film above a semiconductor substrate; forming a resist film above the sacrificial film; patterning the resist film into a first line-and-space pattern in which widths of both the lines and spaces are equal; slimming the width of the lines in half to form a second line-and-space pattern; transferring the second line-and-space pattern to the sacrificial film using the resist film as a mask to forma third line-and-space pattern in the sacrificial film; removing the resist film; forming a sidewall film on sidewalls of the lines of the third line-and-space pattern; and removing the sacrificial film to form a fourth line-and-space pattern; and transferring the fourth line-and-space pattern to the semiconductor substrate using the sidewall film as a mask. Forming the resist film forms one or more cuts in the first line of the first line-and-space pattern counted from opposing ends of an memory cell region of a memory cell to separate the first line into a plurality of segments.
Embodiments are described hereinafter with references to the accompanying drawings to provide illustrations of the features of the embodiments. Elements that are identical or similar are represented by identical or similar reference symbols across the figures and are not redescribed. The drawings are not drawn to scale and thus, do not reflect the actual measurements of the features such as the correlation of thickness to planar dimensions and the relative thickness of different layers.
A first embodiment is described hereinafter with reference to
L/S pattern 1 comprises multiplicity of lines 2 and spaces 3 in which width d1 of each line 2 and width d2 of each space are equal. At the longitudinal end of each line 2, linking pattern 4 is formed.
Linking pattern 4 links the longitudinal ends of lines 2 such that the linked lines 2 form a loop.
Further, though only the left end line 2 is shown in
L/S pattern 9 is configured such that the longitudinal end of each line 10 is linked with the longitudinal end of the neighboring line 10 by linking pattern 12 to form a loop. The width of linking pattern 12 is substantially the same as width d1 of line 10. In the example shown in
The first and the second lines 10 counted from the left side end of
The two middle line segments 15 and 16 have both of their longitudinal ends linked together into a loop by linking pattern 12. The two lowermost line segments 17 and 18 have their upper ends linked into a loop by linking pattern 12. One of the two lowermost line segments, in this case, line segment 17 has its lower end linked into a loop with the lower end of the corresponding first line 10 counted from the right side end not shown by linking pattern 12, running laterally across the lowermost side as viewed in
According to the first embodiment, L/S pattern 9 shown in
Referring now to
As shown in
Widths d1/d2 of lines 2/spaces 3 of resist pattern 1 is double the pitch of width d3/d4 of lines 10/spaces 11 of L/S mask pattern 9 shown in
Next, referring to
Then, L/S pattern 24 shown in
Next, as shown in
Then, film 28 is etched back as shown in
Then, using L/S pattern 9 of
According to the above described first embodiment, the first and the second lines 10 and 11 counted from the left and right side ends are each separated into three line segments 13, 15, 17, and 14, 16, 18 as can be seen in
According to the above described configuration, the length of the first line 10, represented as line segments 13, 15, 17, counted from the left and the right side ends of the memory cell region can be significantly reduced to approximately ⅓. At the same time, the two segmented lines 10 are linked by link pattern 12 formed by the SWT process to form a looped structure, thereby allowing the two segmented lines 10 to support each other. As a result, the first line 10 counted from the left and right side ends of the memory cell region can be sufficiently collapse resistant to tolerate collapse and/or twists which was conventionally observed in the dry etching or wet processing performed during the manufacturing process flow of the memory cell region.
According to the first embodiment, the first ten to twenty lines 10 of active regions 30 counted from the left and right sides of the memory cell region is a dummy region which is not available as memory cells. Thus, the presence of the above described looped structure linking the neighboring first and second lines 10 or the later described active regions 30 will not affect device performance/operation. As described earlier, the loop is formed by the SWT process and typically comprises two neighboring line segments and linking pattern 12 linking the two neighboring line segments at their segment ends. The two opposing loops of the neighboring lines 10 constitute a separation site of the neighboring lines 10.
Word lines WL and active regions 30 are arranged in a matrix of rows and columns in which thirty two rows of word lines WL are bundled into a single NAND string within a column of active region 30 in the second embodiment.
As described above, the source and drain of the NAND strings are alternately reversed to allow the two neighboring NAND string within the same column of active region 30 to share the bit line contact and the source line contact. This arrangement is repeated throughout the columns of active regions 30 to define a memory cell array.
According to the second embodiment, each of the separation sites of the first and second columns/lines of active regions 30 counted from the left side end of the memory cell region shown in
The elements not described above remain unchanged from the first embodiment. Thus, the second embodiment provides similar advantages to those provided in the first embodiment. According to the second embodiment, the separation sites are located between the opposing pairs of select gate lines SGL1/SGL2 which are spaced wider than the neighboring word lines WL. According to the above described configuration, cuts 5 formed in line 2 of resist pattern 1 for forming looped linking patterns 32 may introduce variation in the length of line 2 located at the left and the right side end of resist pattern 1. However, because the loops are located between opposing pairs of select gate lines SGL1/SGL2 which are spaced wider than the neighboring word lines WL, dimension variance, if any, will not lead to displacement of active regions 30, word lines WL, and select gate lines SGL1/SGL2 that may negatively impact device performance and operation.
The elements not described above remain unchanged from the second embodiment. Thus, the third embodiment provides similar advantages to those provided in the second embodiment.
Each separation site is located between the opposing pair of select gate lines SGL1/SGL2. Though
The elements not described above remain unchanged from the third embodiment. Thus, the fourth embodiment provides similar advantages to those provided in the third embodiment.
The foregoing embodiments may be modified or expanded as follows.
The first and the second embodiments may be modified such that the two separation sites provided across the first and the second lines 30 counted from the left and right side ends of the memory cell region are reduced to one or increased to three or more.
According to the second embodiment, two separation sites are provided across the first and the second lines 30 counted from the left and right side ends of the memory cell region so as to be located between the opposing pair of select gate lines SGL1 and between the opposing pair of select gate lines SGL2. Alternatively, the separation sites may be increased in number such that a separation site is located between every opposing pairs of select gate lines SGL1 and between every opposing pairs of select gate lines SGL2. Still alternatively, the separation sites may be located between some of the opposing pairs of select gate lines SGL1 and between some of the opposing pairs of select gate lines SGL2.
According to the third embodiment, one separation site is located across the first and the second lines 30 counted from the left and right side ends of the memory cell region and across the third and fourth lines 30, respectively, so as to be located between the opposing pair of select gate lines SGL1/SGL2. Alternatively, the separation sites may be increased in number such that a separation site is located between every opposing pair of select gate lines SGL1 and between every opposing pair of select gate lines SGL2 for the first to fourth lines 30. Still alternatively, the separation sites may be located between some of the opposing pairs of select gate lines SGL1 and between some of the opposing pairs of select gate lines SGL2 for the first to fourth lines 30.
According to the fourth embodiment, one separation site is located across the first and the second lines 30 counted from the left and right side ends of the memory cell region, across the third and fourth lines 30, and across the fifth and sixth lines 30, respectively, so as to be located between the opposing pair of select gate lines SGL1/SGL2. Alternatively, the separation sites may be increased in number such that a separation site is located between every opposing pair of select gate lines SGL1 and between every opposing pair of select gate lines SGL2 for the first to sixth lines 30. Still alternatively, the separation sites may be located between some of the opposing pairs of select gate lines SGL1 and between some of the opposing pairs of select gate lines SGL2 for the first to sixth lines 30. Still further, one or more separation sites may be provided across two lines 30 located from the seventh line 30 or later lines counted from the left and right side ends of the memory cell region so as to be located between the opposing pair of select gate lines SGL1/SGL2.
The semiconductor device according to the foregoing embodiments is configured such that among the lines constituting the active regions, at least the first and the second lines counted from the left and right side ends of the memory cell region of the memory cell are separated into two or more segments and the segment ends of the two lines are linked into a loop. Thus, the lines located at the left and right side ends of the memory cell region can be prevented from collapsing.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2010-176185 | Aug 2010 | JP | national |