The present invention relates to a structure of a semiconductor device, and particularly to a technique effective for application to a cascode-type high voltage element configured by connecting a plurality of low voltage elements in series.
In the development of power semiconductor devices such as power transistors and power diodes, it is an important issue to manufacture a device having a low on-resistance and a small switching loss while having a high withstand voltage.
The power transistor is usually disposed between a body region and a drain region, and has a drift region doped to a lower concentration than the drain region. The on-resistance of a conventional power transistor depends on a length of the drift region in a direction in which a current flows and doping concentration of the drift region, and the on-resistance is reduced when the length of the drift region is reduced or the doping concentration of the drift region is increased.
However, there is a problem that a breakdown voltage of the device is reduced when the length of the drift region is reduced or the doping concentration of the drift region is increased.
As a method of reducing the on-resistance of the power transistor having a predetermined withstand voltage, a technique of providing a compensation region complementarily doped in the drift region, a technique of providing in the drift region a field plate that is dielectrically insulated from the drift region and connected to, for example, a gate or a source terminal of the transistor, and the like are well known.
In these types of power transistors, since a compensation zone or the field plate partially compensates for a doping charge in the drift region when the device is in an off state, the drift region can be doped at a higher concentration, and the on-resistance can be reduced without reducing the breakdown voltage. However, output capacities of these devices tend to increase.
As a background art of the present technical field, for example, there is a technique such as PTL 1. PTL 1 discloses a “semiconductor element capable of improving withstand voltage and reducing output capacity by autonomously controlling a plurality of power transistors by cascode connection.”
The technique of PTL 1 has not only an advantage in terms of performance of the power transistor such as improvement in withstand voltage, reduction in on-resistance, and reduction in switching loss, but also an advantage of simplification in design that the withstand voltage can be changed based on the number of connected cascode stages.
PTL 1: US 2012/0175635 A
However, since the technique disclosed in PTL 1 uses cascode connection in which a gate electrode is connected to a source electrode of a stage one below, withstand voltages of power transistors of second and subsequent stages are limited by a withstand voltage of a gate oxide film, and the withstand voltage is usually limited to about 20 V.
In order to obtain a high withstand voltage, it is necessary to increase the number of cascode connection stages, but there arises a problem that as the number of stages increases, the number of contacts connecting the power transistors also increases, and a parasitic resistance increases, or reliability of the gate is reduced.
For example, in a case where the gate of at least one of the power transistors connected in series is broken, all the power transistors at upper stages of the power transistor whose gate is broken are uncontrollable, and thus failure probability increases as the number of series stages increases.
Therefore, in order to achieve both a high withstand voltage and gate reliability, it is important to be able to freely design the number of stages of series connection of the power transistors in the second and subsequent stages of series connection for a certain target withstand voltage.
That is, there is a need for a semiconductor device in which the withstand voltages of the power transistors of the second and subsequent stages are not limited by the withstand voltage of the gate oxide film.
Therefore, an object of the present invention is to provide, in a cascode-type high voltage element configured by connecting a plurality of low voltage elements in series, a semiconductor device capable of forming a high voltage element having a desired withstand voltage without being limited to a withstand voltage of a gate oxide film of a low voltage element while reducing the number of stages of the low voltage elements to be connected, and a power converter using the semiconductor device.
In order to solve the above problems, the present invention provides a semiconductor device in which a first semiconductor element and one or a plurality of second semiconductor elements are connected in series, in which the first semiconductor element and the second semiconductor element each has a control signal output terminal between a source terminal and a drain terminal or between an emitter terminal and a collector terminal, and a gate terminal of the second semiconductor element is connected to the control signal output terminal of the first semiconductor element or the second semiconductor element connected in series adjacent to a source or emitter side of the second semiconductor element.
According to the present invention, it is possible to provide, in the cascode-type high voltage element configured by connecting a plurality of low voltage elements in series, a semiconductor device capable of forming a high voltage element having a desired withstand voltage without being limited to the withstand voltage of the gate oxide film of the low voltage element while reducing the number of stages of the low voltage elements to be connected.
Problems, configurations, and effects other than those described above will be clarified by the following description of embodiments.
Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the drawings, the same components are denoted by the same reference numerals, and detailed description of overlapping components is omitted.
[First Embodiment]
A semiconductor device according to a first embodiment of the present invention will be described with reference to
An n-type drain region 7 is selectively formed in a part of a surface layer of the n-type semiconductor substrate 3 where the p-type base region 4 is not formed. Then, a gate electrode 10 connected to a gate terminal (not illustrated) via a gate oxide film 9 is provided on a surface of a channel region 8 of the surface layer of the p-type base region 4.
Further, a source electrode 11 in common contact with surfaces of the n-type source region 5 and the p-type contact region 6 is provided, a drain electrode 12 is provided on a surface of the n-type drain region 7, and they are respectively connected to a source terminal and a drain terminal (both not illustrated). A control signal output electrode 13 is formed on a part of a surface of the n-type semiconductor substrate (drift region) 3 between the p-type base region 4 and the n-type drain region 7, and is connected to a control signal output terminal (not illustrated). Note that a part of the surface of the n-type semiconductor substrate 3 is covered with a dielectric 14 for electrical insulation.
In the semiconductor device of the present embodiment, as illustrated in
In the semiconductor device of the present embodiment, as illustrated in
As illustrated in
Further, second and subsequent stages (the lateral MOSFETs 22 and 23 in
The gate terminal 18 and the source terminal 16 of the lateral MOSFET 21 are connected to a gate drive circuit (not illustrated). Further, the gate terminals 18 of the second and subsequent stages of series connection of the lateral MOSFETs 22 and 23 are respectively connected to the control signal output terminals 19 of the lateral MOSFETs connected to source sides of the lateral MOSFETs.
Next, an operation of the semiconductor device of the present embodiment will be described. For example, when three lateral MOSFETs connected in series in
Since the voltage from the control signal output terminal 19 to the drain terminal 17 of the lateral MOSFET 21 is equal to a voltage from the gate terminal 18 to the source terminal 16 of the lateral MOSFET 22 (a voltage with reference to the gate terminal 18), a voltage from the source terminal 16 to the gate terminal 18 of the lateral MOSFET 22 (a voltage with reference to the source terminal 16) increases, and when the voltage exceeds a negative gate threshold voltage, the lateral MOSFET 22 is turned on, and the voltage from the source terminal 16 to the drain terminal 17 and the voltage from the control signal output terminal 19 to the drain terminal 17 of the lateral MSOFET 22 are reduced.
A voltage from the drain terminal 17 to the control signal output terminal 19 of the lateral MOSFET 21 is applied from the source terminal 16 to the gate terminal 18 as a gate voltage Vgs of the lateral MOSFET 22 of the next stage.
As illustrated in
As an example,
In
From the above, since an absolute value of the voltage from the drain of the preceding stage to the control signal output applied as the gate voltage of the next stage is smaller than an absolute value (equal to an absolute value of the gate voltage of the next stage in a case of general cascode connection in which the gate of the next stage is connected to the source of the preceding stage) of the voltage from the source to the drain of the preceding stage and the next stage, it is found that a voltage stress applied to the gate oxide film of the lateral MOSFET of the next stage can be reduced as compared with the case of general cascode connection.
As described above, when the lateral MOSFET 21 is turned from the on state to the off state by the gate drive circuit, the voltage from the control signal output terminal 19 to the drain terminal 17 increases together with the voltage from the source terminal 16 to the drain terminal 17 of the lateral MSOFET 21.
Therefore, the voltage from the source terminal 16 to the gate terminal 18 of the lateral MOSFET 22 is reduced, and when the voltage falls below the negative gate threshold voltage, the lateral MOSFET 22 is turned off, and the voltage from the source terminal 16 to the drain terminal 17 and the voltage from the control signal output terminal 19 to the drain terminal 17 of the lateral MOSFET 22 increase.
Since the above operation is performed in a chain manner from the lateral MOSFET of the preceding stage toward the lateral MOSFET of the next stage, when the lateral MOSFET 21 is turned off, all the lateral MOSFETs of the second and subsequent stages connected in series are turned off, and application of the voltage can be prevented. Note that the lateral MOSFET of the first stage is the lateral MOSFET disposed at the foremost stage, and in
Conversely, when the lateral MOSFET 21 is turned on, all the lateral MOSFETs 22 and 23 of the second and subsequent stages connected in series are turned on, and a current can flow through the load.
Further, in a case where the load is connected in parallel to the lateral MOSFETs connected in series and the current flowing through the load flows back from the source side toward the drain side, the potential of the source is higher than the potential of the drain, so that all the lateral MOSFETs of the second and subsequent stages connected in series are turned on, and a return current can flow through the channel region 8.
Further, in the lateral MOSFET 21, when the gate is in the on state, the return current can flow through the channel region 8 similarly to the lateral MOSFET connected in series, but even when the gate is in the off state, the return current can flow through a built-in diode formed of the p-type contact region 6, the p-type base region 4, and the n-type semiconductor substrate 3.
As described above, the plurality of lateral MOSFETs connected in series can control on and off of all the lateral MOSFETs with one gate, and thus can be handled in the same manner as one power transistor in a conventional power electronics circuit.
<<Modifications>>
Modifications of the semiconductor device of the present embodiment described above will be described with reference to
In a configuration of
In addition, although not illustrated, when the HEMT using the material such as gallium nitride (GaN) is used, it is possible to operate by synchronous rectification with a circuit configuration similar to that in
As described above, the semiconductor device of the present embodiment is a semiconductor device in which the first semiconductor element (lateral MOSFET 21, lateral IGBT 41) and one or a plurality of second semiconductor elements (lateral MOSFETs 22, 23) are connected in series, in which the first semiconductor element (lateral MOSFET 21, lateral IGBT 41) and the second semiconductor element (lateral MOSFETs 22, 23) each has the control signal output terminal 19 between the source terminal 16 and the drain terminal 17 or between an emitter terminal 24 and a collector terminal 25, and the gate terminal 18 of the second semiconductor element (lateral MOSFETs 22, 23) is connected to the control signal output terminal 19 of the first semiconductor element (lateral MOSFET 21, lateral IGBT 41) connected in series adjacent to the source or emitter side of the second semiconductor element (lateral MOSFETs 22, 23), or to the control signal output terminal 19 of the second semiconductor element (lateral MOSFETs 22, 23).
In addition, the gate terminal 18 and the source terminal 16 of the first semiconductor element (lateral MOSFET 21, lateral IGBT 41) are connected to the gate drive circuit, and it is possible to perform ON/OFF control of all the semiconductor elements of the first semiconductor element (lateral MOSFET 21, lateral IGBT 41) and the second semiconductor element (lateral MOSFETs 22, 23) by a drive signal from the gate drive circuit to the gate terminal 18 of the first semiconductor element (lateral MOSFET 21, lateral IGBT 41).
According to the present embodiment, in a cascode-type high voltage element configured by connecting a plurality of low voltage elements in series, by providing the control signal output electrode 13, the voltage is hardly applied to the gates of the second and subsequent stages, so that the withstand voltage of each low voltage element can be increased, and the number of stages of the low voltage elements to be connected can be reduced. In addition, since the voltage is hardly applied to the gates of the second and subsequent stages, the withstand voltage of the high voltage element can be designed without being limited by the withstand voltage of the gate oxide film of the low voltage element.
[Second Embodiment]
The semiconductor device according to a second embodiment of the present invention will be described with reference to
As illustrated in
According to the present embodiment, when the lateral MOSFET with a resistor connected in parallel is regarded as one element, the resistance in the off state can be adjusted by the resistance of the resistor, so that sharing of the voltage when the lateral MOSFET connected in series is in the off state can be arbitrarily adjusted, and reliability of the element can be improved.
[Third Embodiment]
The semiconductor device according to a third embodiment of the present invention will be described with reference to
As illustrated in
According to the present embodiment, when the voltage from the control signal output terminal 19 to the drain terminal 17 reaches a predetermined voltage in the off state of the lateral MOSFET, the voltage is clamped by the constant voltage diodes 61, 62, and 63, so that an excessive voltage can be prevented from being applied between the gate and the source of the lateral MOSFET connected in series on the drain side, and gate reliability of the lateral MOSFET can be improved.
Note that an avalanche diode or a Zener diode can be used as an example of the constant voltage diodes 61, 62, and 63.
Note that the present invention is not limited to the above-described embodiments, and includes various modifications. For example, the above-described embodiments have been described in detail for easy understanding of the present invention, and are not necessarily limited to those having all described configurations. Further, a part of configuration of a certain embodiment can be replaced with a configuration of another embodiment, and a configuration of another embodiment can be added to a configuration of a certain embodiment. Furthermore, another configuration can be added to, deleted from, or substituted for a part of configuration of each embodiment.
Reference Signs List
Number | Date | Country | Kind |
---|---|---|---|
2020-126296 | Jul 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/015811 | 4/19/2021 | WO |