The present disclosure relates to a semiconductor device, a semiconductor package and a method for manufacturing the same.
Optoelectronic devices, such as a light sensing device, image sensing device, or fingerprint recognition devices, are used in consumer electronic products. An optoelectronic device may contain a plurality of stacked optical layers disposed on a sensing region of a semiconductor die. In the manufacture of an optoelectronic devices, a pad of the semiconductor die may be covered by the stacked optical layers, and therefore, additional operations, such as a slicing and/or physical bombardment, should be carried out to remove a portion of the stacked optical layers to expose the pad, which increases the production cost and time. In addition, delamination may occur due to the stress caused by slicing and/or physical bombardment.
In some embodiments, the present disclosure provides a semiconductor device. The semiconductor device includes a first substrate and a multi-layered structure. The multi-layered structure is disposed on a top surface of the first substrate and a layer of the multi-layered structure extends outwardly beyond a lateral edge of a topmost surface of the multi-layered structure.
In some embodiments, the present disclosure provides a semiconductor device. The semiconductor device includes a first substrate and a collimating structure. The first substrate has a sensing region and a pad. The collimating structure is disposed on the sensing region of the first substrate and exposes the pad of the first substrate. A length of a top surface of the collimating structure is smaller than a length of a bottom surface of the collimating structure.
In some embodiments, the present disclosure provides a semiconductor package including a semiconductor device and a second substrate. The semiconductor device includes a first substrate and a multi-layered structure. The multi-layered structure is disposed on a top surface of the first substrate and a layer of the multi-layered structure extends outwardly beyond a lateral edge of a topmost surface of the multi-layered structure. The semiconductor device is disposed on, and electrically connected to, the second substrate.
In some embodiments, a semiconductor package includes a semiconductor device and a second substrate. The semiconductor device includes a first substrate and a collimating structure. The first substrate has a sensing region and a pad. The collimating structure is disposed on the sensing region of the first substrate and exposes the pad of the first substrate. A length of a top surface of the collimating structure is smaller than a length of a bottom surface of the collimating structure. The semiconductor device is disposed on, and electrically connected to, the second substrate.
In some embodiments, a method of manufacturing a semiconductor package includes the following operations. A semiconductor device is provided. The semiconductor device includes a first substrate and a multi-layered structure. The multi-layered structure is disposed on a top surface of the first substrate and a layer of the multi-layered structure extends outwardly beyond a lateral edge of a topmost surface of the multi-layered structure. The semiconductor device is disposed on a top surface of a second substrate and electrically connected to the second substrate by wire bonding.
Aspects of some embodiments of the present disclosure are readily understood from the following detailed description when read with the accompanying figures. Various structures may not be drawn to scale, and the dimensions of the various structures may be arbitrarily increased or reduced for clarity of discussion.
Common reference numerals are used throughout the drawings and the detailed description to indicate the same or similar components. Embodiments of the present disclosure will be readily understood from the following detailed description taken in conjunction with the accompanying drawings.
The following disclosure provides for many different embodiments, or examples, for implementing different features of the provided subject matter. Specific examples of components and arrangements are described below to explain certain aspects of the present disclosure. These are, of course, merely examples and are not intended to be limiting. For example, the formation or disposal of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed or disposed in direct contact, and may also include embodiments in which additional features are formed or disposed between the first and second features, such that the first and second features are not in direct contact. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
As used herein, spatial descriptions, such as “above,” “below,” “up,” “left,” “right,” “down,” “top,” “bottom,” “vertical,” “horizontal,” “side,” “higher,” “lower,” “upper,” “over,” “under,” and so forth, are indicated with respect to the orientation shown in the figures unless otherwise specified. It should be understood that the spatial descriptions used herein are for purposes of illustration only, and that practical implementations of the structures described herein can be spatially arranged in any orientation or manner, provided that the merits of embodiments of this disclosure are not deviated from by such an arrangement.
As used herein the term “opaque” may refer to a structure or a layer which does not allow a light within a specific wavelength range, such as a visible light or an invisible light, to pass through, and the term “transparent” may refer to a structure or a layer which allows a light within a specific wavelength range, such as a visible light or an invisible light, to pass through.
As used herein the term “optically-sensitive material” may refer to a material sensitive to a light within a specific wavelength range in an optical curing operation, and the term “optically-cured material” may refer to the optically-sensitive material after being optically cured by the light. Some properties or characteristic of the optically-sensitive material may be changed after curing, and are different from those before curing.
The present disclosure describes techniques suitable for the manufacture of a semiconductor device including a substrate and a multi-layered structure disposed thereon. The resulting multi-layered structure has a different configuration as compared to the comparative embodiments and the pad of the substrate can be exposed without carrying out slicing and/or physical bombardment. The semiconductor device or semiconductor package according to the present disclosure has the advantages of lower cost, faster production and less delamination as compared to the comparative embodiments.
The substrate 11 of the semiconductor device may be, for example, a semiconductor substrate, such as a silicon substrate or another suitable semiconductor substrate. In some embodiments, the substrate 11 may be a semiconductor chip, such as a silicon chip. In some embodiments, the substrate 11 may be a semiconductor wafer, such as a silicon wafer, and includes a plurality of semiconductor chips.
The substrate 11 has a top surface 11a and a bottom surface 11b. The top surface 11a of substrate 11 includes a sensing region R1 and a pad 12. The pad 12 is located outside the sensing region R1. In some embodiments, the sensing region R1 is an optical sensing region and the pad 12 is located in a non-optical sensing region.
The multi-layered structure 20 is disposed on the top surface 11a of the substrate 11. The multi-layered structure 20 may cover the sensing region R1 but does not cover the pad 12 of the substrate 11. The multi-layered structure 20 includes a plurality of layers, e.g., 21, 22 and 23. The multi-layered structure 20 may include two or more layers, three or more layers, four or more layers, five or more layers, or more layers. In some embodiments, the multi-layered structure 20 may have a thickness of 100 μm or less, 90 μm or less, 80 μm or less, 70 μm or less, 60 μm or less, 50 μm or less, 40 μm or less, 30 μm or less, 20 μm or less, or less.
The layers (e.g., 21, 22, 23) of the multi-layered structure 20 may be optical layers, such as an optically transparent layer, a light blocking layer, or other optical layers. In some embodiments, the multi-layered structure 20 includes one or more optically transparent layers and one or more light blocking layers stacked alternately. The light blocking layer(s) may define a plurality of apertures. The apertures in different layers may aligned with each other and further aligned with a respective one of microlens to collimate the light. In some embodiments, the multi-layered structure may function as a collimating structure. In some embodiments, the multi-layered structure may contain a filter layer and light reflecting layer.
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The sidewall 20s of the multi-layered structure 20 may taper from the bottom surface 20b of the multi-layered structure 20 to the top surface 20 of the multi-layered structure 20. In some embodiments, the sidewall 20s is stepped and tapers from the bottom surface 20b of the multi-layered structure 20 to the top surface 20 of the multi-layered structure 20 as shown in
The semiconductor device 2 may further comprise a light concentrating layer 15 disposed on the top surface 20a of the multi-layered structure 20. In some embodiments, the light concentrating layer 15 includes an array of microlens.
In some embodiments, the semiconductor package 2 includes a substrate 11 and a collimating structure 20. The substrate 11 includes a sensing region R1 and a pad 12. The collimating structure 20 is disposed on the substrate 11 and exposes the pad 12 of the substrate 11. In some embodiments, a length of a top surface of the collimating structure is smaller than a length of a bottom surface of the collimating structure. In some embodiments, a lower portion of the collimating structure extends outwardly beyond a lateral edge of a topmost surface of the collimating structure. In some embodiments, the collimating structure may be a multi-layered structure having the features as described above.
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The second substrate 30 having a top surface 30a and a bottom surface 30b. The semiconductor device is disposed on, and electrically connected to, the top surface 30a of the second substrate 30. The semiconductor package 6 includes an electrical connection member 40 connecting the first substrate 11 of the semiconductor device 2 and the second substrate 30. In some embodiments, the electrical connection member 40 may be a wire and bonded to the pad 12 at the top surface 11a of the first substrate 11a of the semiconductor device 2 and a pad (not shown) at the top surface 30a of the second substrate 30. The second substrate 30 may be a printed circuit board (PCB), for example, a rigid PCB, a flexible PCB or a rigid-flex PCB. In some embodiments, a protective coating may be applied to cover the electrical connection member 40. The protective coating may be made of an epoxy resin.
The semiconductor device package 6 may further comprise one or more electronic components 50 (e.g., 51 and 52) disposed on the top surface 30a or bottom surface 30b of the second substrate 30. The electronic components 50 may include active components or a passive component. In some embodiments, the electronic components may include a resistor, an inductor or a capacitor.
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Compared to the comparative embodiments, the multi-layered structure 20 in accordance with the embodiments of the present disclosure is manufactured layer-by-layer using coating and photolithography operation. Therefore, the configuration of the multi-layered structure 20 can be designed layer-by-layer, so that the sidewall of the multi-layered structure 20 can be easily modified to have a desired shape (for example, those illustrated in
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In some embodiments, a singulation process may be carried out to produce the structure as illustrated in
As used herein, the singular terms “a,” “an,” and “the” may include a plurality of referents unless the context clearly dictates otherwise.
As used herein, the terms “approximately,” “substantially,” “substantial” and “about” are used to describe and account for small variations. When used in conjunction with an event or circumstance, the terms can refer to instances in which the event or circumstance occurs precisely as well as instances in which the event or circumstance occurs to a close approximation. For example, when used in conjunction with a numerical value, the terms can refer to a range of variation of less than or equal to ±10% of that numerical value, such as less than or equal to ±5%, less than or equal to ±4%, less than or equal to ±3%, less than or equal to ±2%, less than or equal to ±1%, less than or equal to ±0.5%, less than or equal to ±0.1%, or less than or equal to ±0.05%. For example, two numerical values can be deemed to be “substantially” the same or equal if the difference between the values is less than or equal to ±10% of an average of the values, such as less than or equal to ±5%, less than or equal to ±4%, less than or equal to ±3%, less than or equal to ±2%, less than or equal to ±1%, less than or equal to ±0.5%, less than or equal to ±0.1%, or less than or equal to ±0.05%. For example, “substantially” parallel can refer to a range of angular variation relative to 0° that is less than or equal to ±10°, such as less than or equal to ±5°, less than or equal to ±4°, less than or equal to ±3°, less than or equal to ±2°, less than or equal to ±1°, less than or equal to ±0.5°, less than or equal to ±0.1°, or less than or equal to ±0.05°. For example, “substantially” perpendicular can refer to a range of angular variation relative to 90° that is less than or equal to ±10°, such as less than or equal to ±5°, less than or equal to ±4°, less than or equal to ±3°, less than or equal to ±2°, less than or equal to ±1°, less than or equal to ±0.5°, less than or equal to ±0.1°, or less than or equal to ±0.05°.
Additionally, amounts, ratios, and other numerical values are sometimes presented herein in a range format. It is to be understood that such range format is used for convenience and brevity and should be understood flexibly to include numerical values explicitly specified as limits of a range, but also to include all individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range were explicitly specified.
While the present disclosure has been described and illustrated with reference to specific embodiments thereof, these descriptions and illustrations do not limit the present disclosure. It should be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the true spirit and scope of the present disclosure as defined by the appended claims. The illustrations may not be necessarily drawn to scale. There may be distinctions between the artistic renditions in the present disclosure and the actual apparatus due to manufacturing processes and tolerances. There may be other embodiments of the present disclosure which are not specifically illustrated. The specification and drawings are to be regarded as illustrative rather than restrictive. Modifications may be made to adapt a particular situation, material, composition of matter, method, or process to the objective, spirit and scope of the present disclosure. All such modifications are intended to be within the scope of the claims appended hereto. While the methods disclosed herein are described with reference to particular operations performed in a particular order, it will be understood that these operations may be combined, sub-divided, or re-ordered to form an equivalent method without departing from the teachings of the present disclosure. Accordingly, unless specifically indicated herein, the order and grouping of the operations are not limitations on the present disclosure.