This application claims priority from Korean Patent Application No. 10-2023-0105673, filed in the Korean Intellectual Property Office on Aug. 11, 2023, the disclosure of which is incorporated by reference herein in its entirety.
With rapid development of the electronics industry and user demands, electronic devices are being reduced in size and weight. Accordingly, semiconductor devices with a high degree of integration are required to be used in electronic devices, and design rules for configurations of the semiconductor devices are decreasing.
In general, in some aspects, the present disclosure is directed toward a semiconductor device having improved performance and reliability.
According to some aspects of the present disclosure, a semiconductor device includes a substrate including a cell region and a peripheral circuit region, an active region defined by a device isolation layer in the cell region of the substrate, a word line extending in a first horizontal direction across the active region in the cell region of the substrate, a bit line extending in a second horizontal direction intersecting the first horizontal direction in the cell region of the substrate, a peripheral circuit gate line extending in the second horizontal direction on the peripheral circuit region of the substrate, an interlayer insulating layer surrounding the peripheral circuit gate line on the substrate, a contact plug separated in the first horizontal direction from the peripheral circuit gate line in the peripheral circuit region of the substrate and passing through the interlayer insulating layer to be connected to the substrate, a wiring pad in contact with the contact plug on the contact plug and including a recess portion in an upper surface of the wiring pad, and a metal via including a protrusion within the recess portion and an extension portion on the protrusion and being in contact with the wiring pad, wherein a first sidewall and a second sidewall of the contact plug which are opposite to each other form acute angles with an upper surface of the contact plug, a first sidewall and a second sidewall of the wiring pad which are opposite to each other form acute angles with a lower surface of the wiring pad, and a width of the protrusion of the metal via in the first horizontal direction is less than a width of the extension portion in the first horizontal direction.
According to some aspects of the present disclosure, a semiconductor device includes a substrate including a cell region and a peripheral circuit region, an active region defined by a device isolation layer in the cell region of the substrate, a word line extending in a first horizontal direction across the active region in the cell region of the substrate, a plurality of bit line structures extending in a second horizontal direction intersecting the first horizontal direction on the cell region of the substrate, a buried contact being between the plurality of bit line structures and connected to the active region, a landing pad arranged on the buried contact, including a body portion between the plurality of bit line structures and a pad portion on the body portion, and connected to the active region through the buried contact, a peripheral circuit gate line extending in the second horizontal direction on the peripheral circuit region of the substrate, an interlayer insulating layer surrounding the peripheral circuit gate line on the peripheral circuit region of the substrate, a contact plug separated in the first horizontal direction from the peripheral circuit gate line on the peripheral circuit region of the substrate and passing through the interlayer insulating layer to be connected to the substrate, a wiring pad in contact with the contact plug on the contact plug, and a metal via in contact with the wiring pad on the wiring pad, wherein a width of the contact plug in the first horizontal direction decreases as a vertical level of the contact plug lowers, the wiring pad has a trapezoidal cross-section including an upper surface and a lower surface parallel to each other, a first side-wall forming a first angle, which is an acute angle, with the lower surface, and a second side-wall forming a second angle, which is an acute angle, with the lower surface, the metal via includes a portion of which a width in the first horizontal direction decreases as a vertical level of the metal via lowers, and a thickness of the pad portion of the landing pad in a vertical direction is equal to a thickness of the wiring pad in the vertical direction.
According to some aspects of the present disclosure, a semiconductor device includes a substrate including a cell region and a peripheral circuit region, an active region defined by a device isolation layer in the cell region of the substrate, a word line extending in a first horizontal direction across the active region in the cell region of the substrate, a plurality of bit line structures extending in a second horizontal direction intersecting the first horizontal direction on the cell region of the substrate, a buried contact being between the plurality of bit line structures and connected to the active region, a landing pad arranged on the buried contact, including a body portion between the plurality of bit line structures and a pad portion on the body portion, and connected to the active region through the buried contact, a peripheral circuit gate line extending in the second horizontal direction on the peripheral circuit region of the substrate, an interlayer insulating layer surrounding the peripheral circuit gate line on the substrate, a contact plug separated in the first horizontal direction from the peripheral circuit gate line in the peripheral circuit region of the substrate, including titanium nitride that fills a contact plug hole penetrating the interlayer insulating layer, and connected to the substrate, a wiring pad being in contact with the contact plug on the contact plug, including a material different from a material of the contact plug, and including a recess portion in an upper surface of the wiring pad, an upper insulating layer on the wiring pad, and a metal via extending through the upper insulating layer into the recess portion and being in contact with the wiring pad, wherein a first sidewall and a second side-wall of the pad portion of the landing pad which are opposite to each other form acute angles with a lower surface of the pad portion, a first sidewall and a second sidewall of the contact plug which are opposite to each other form acute angles with an upper surface of the contact plug, a first sidewall and a second sidewall of the wiring pad which are opposite to each other form acute angles with a lower surface of the wiring pad, a width of the metal via in the first horizontal direction decreases as a vertical level of the metal via lowers, a thickness of the pad portion of the landing pad in a vertical direction is equal to a thickness of the wiring pad in the vertical direction, and a length of the metal via in the vertical direction is 10 μm or greater.
Exemplary implementations will be more clearly understood from the following detailed description, taken in conjunction with the accompanying drawings.
Hereinafter, exemplary implementations will be described in detail with reference to the accompanying drawings.
In some implementations, a plurality of buried contacts BC may each be between two of the plurality of bit lines BL. In some implementations, the plurality of buried contacts BC may be arranged in a row in each of the first horizontal direction (the X direction) and the second horizontal direction (the Y direction).
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In some implementations, the semiconductor device 1 may be a dynamic random access memory (DRAM) device.
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A plurality of gate dielectric layers 122, a plurality of word lines 120, and a plurality of dummy buried insulating layers 124 may be sequentially formed inside the plurality of word line trenches 120T. The plurality of word lines 120 may constitute the plurality of word lines WL, as illustrated in
In some implementations, the plurality of word lines 120 may partially fill lower portions of the plurality of word line trenches 120T, and may each have a stacked structure of a lower word line layer 120a and an upper word line layer 120b. For example, the gate dielectric layer 122 may be between the lower word line layer 120a and device isolation layer 111, and the lower word line layer 120a may conformally cover an inner side-wall and a bottom surface of a part of a lower side of the word line trench 120T. For example, the upper word line layer 120b may cover the lower word line layer 120a, have the gate dielectric layer 122 therebetween, and fill a part of a lower side of the word line trench 120T. In some implementations, the lower word line layer 120a may be formed of a metal material, such as Ti, TiN, Ta, or TaN, or a conductive metal nitride. In some implementations, the upper word line layer 120b may be formed of, for example, doped polysilicon, a metal material such as W, a conductive metal nitride, such as WN, TiSiN, WSiN, or a combination thereof.
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In some implementations, the plurality of bit lines 147 may each further include a conductive semiconductor pattern 132 placed between the insulating layer patterns 112 and 114 and the metallic conductive patterns 145 and 146. The conductive semiconductor pattern 132 may be formed of, for example, doped polysilicon.
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In some implementations, the plurality of insulating fences 180 may each extend into the dummy buried insulating layer 124 through the insulating layer patterns 112 and 114 but is not limited thereto. In some other implementations, the plurality of insulating fences 180 may each pass through the insulating layer patterns 112 and 114 without extending into the dummy buried insulating layer 124 or may each extend into the insulating layer patterns 112 and 114 without passing through the insulating layer pattern 112 and 114, or lower surfaces of the plurality of insulating fences 180 may each be in contact with the insulating layer patterns 112 and 114 without extending into the insulating layer patterns 112 and 114.
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A plurality of buried contacts 170 may be inside the plurality of buried contact holes 170H. The plurality of buried contacts 170 may fill a part of a lower side of a space between the plurality of insulating fences 180 and the plurality of insulating spacer structures 150 covering both side-walls of the plurality of bit line structures 140. The plurality of buried contacts 170 and the plurality of insulating fences 180 may be arranged alternately in a position between a pair of insulating spacer structures 150 facing each other among the plurality of insulating spacer structures 150 covering both side-walls of the plurality of bit line structures 140, that is, in the second horizontal direction (the Y direction). For example, the plurality of buried contacts 170 may be formed of polysilicon.
In some implementations, the plurality of buried contacts 170 may be arranged in a row in the first horizontal direction (the X direction) and the second horizontal direction (the Y direction). The plurality of buried contacts 170 may each extend from an upper portion of the first active region 118 in a vertical direction (the Z direction) perpendicular to the substrate 110. The plurality of buried contacts 170 may constitute the plurality of buried contacts BC illustrated in
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A plurality of landing pads 190 may each fill at least a part of each of the plurality of landing pad holes 190H and may extend onto the plurality of bit line structures 140. The plurality of landing pads 190 may be separated from each other by a plurality of first recess portions 195R. The plurality of landing pads 190 may respectively include a plurality of body portions 190B and a plurality of pad portion 190P respectively on the plurality of body portions 190B. The plurality of body portions 190B may each be between two of the plurality of bit line structures 140. The plurality of pad portions 190P may be separated from each other by the plurality of first recess portions 195R. The plurality of body portions 190B may include titanium nitride (TiN). The plurality of pad portions 190P include tungsten (W).
In some implementations, the plurality of pad portions 190P may each have a shape of which a width in the first horizontal direction (the X direction) increases as a vertical level of the pad portion 190P lowers. For example, the plurality of pad portions 190P may each have a shape of which a width in the first horizontal direction (the X direction) gradually increases as the vertical level of the pad portion 190P lowers. The shape of each of the plurality of pad portions 190P is described below with reference to
In some implementations, a plurality of metal silicide layers may be between the plurality of landing pads 190 and the plurality of buried contacts 170. The plurality of metal silicide layers may be formed of cobalt silicide (CoSix), nickel silicide (NiSix), or manganese silicide (MnSix), but is not limited thereto.
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In some implementations, an upper surface of the first insulating structure 195 may be at the same vertical level as upper surfaces of the plurality of landing pads 190. In some implementations, the first insulating structure 195 may fill the plurality of first recess portions 195R and cover the upper surfaces of the plurality of landing pads 190, thereby having an upper surface at a vertical level higher than the upper surfaces of the plurality of landing pads 190.
In some implementations, the first insulating structure 195 may have a shape of which a width in the first horizontal direction (the X direction) decreases as a vertical level of the first insulating structure 195 lowers. For example, the first insulating structure 195 may have a shape of which a width in the first horizontal direction (the X direction) gradually decreases as the vertical level of the first insulating structure 195 lowers. The shape of the first insulating structure 195 is described below with reference to
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In some implementations, the semiconductor device 1 may further include at least one support pattern that is in contact with sidewalls of the plurality of lower electrodes 210 and supports the plurality of lower electrodes 210. The at least one support pattern may be formed of any one of silicon nitride (SiN), silicon carbonitride (SiCN), N-rich silicon nitride (N-rich SiN), and Si-rich silicon nitride layer (Si-rich SiN), but it is not limited thereto. In some implementations, the at least one support pattern may include a plurality of support patterns that are in contact with side-walls of the plurality of lower electrodes 210 and are at different vertical levels to be separated from each other in the vertical direction (the Z direction).
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The upper electrode 230 may be formed integrally with the plurality of lower electrodes 210 on the plurality of lower electrodes 210 within a certain region. The plurality of lower electrodes 210, the capacitor dielectric layer 220, and the upper electrode 230 may constitute the plurality of capacitor structures 200 within a certain region.
The upper electrode 230 may include silicon doped with impurities, a metal, such as tungsten or copper, or a conductive metal compound, such as titanium nitride. In some implementations, the upper electrode 230 may include TiN, CrN, VN, MoN, NbN, TiSiN, TiAlN, or TaAlN. In some implementations, the upper electrode 230 may have a stacked structure of at least two of a semiconductor material layer doped with impurities, a main electrode layer, and an interface layer. The doped semiconductor material layer may include, for example, doped polysilicon or doped polycrystalline silicon germanium (poly-SiGe). The main electrode layer may be formed of a metal material. The main electrode layer may be formed of, for example, W, Ru, RuO, Pt, PtO, Ir, IrO, SrRuO (SRO), (Ba,Sr)RuO (BSRO), CaRuO (CRO), BaRuO, La(Sr,Co)O, or so on. In some implementations, the main electrode layer may be formed of W. The interface layer may include at least one of metal oxide, metal nitride, metal carbide, and metal silicide.
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In some implementations, components of the peripheral circuit gate structure 340 may be respectively placed at substantially the same levels as components of the bit line 147 in the cell region 20 (see
In some implementations, the first conductive layer 332 may be formed by the same process as the conductive semiconductor pattern 132. For example, the first conductive layer 332 may be formed of a material identical to the material of the conductive semiconductor pattern 132. For example, the first conductive layer 332 may be formed of doped polysilicon. A thickness of the first conductive layer 332 in the vertical direction (the Z direction) may be substantially the same as a thickness of the conductive semiconductor pattern 132 in the vertical direction (the Z direction).
In some implementations, the second conductive layer 345 may be formed by the same process as the first metallic conductive pattern 145. For example, the second conductive layer 345 may be formed of a material identical to the material of the first metallic conductive pattern 145. For example, the second conductive layer 345 may be formed of titanium nitride (TiN) or Ti—Si—N(TSN). A thickness of the second conductive layer 345 in the vertical direction (the Z direction) may be substantially the same as a thickness of the first metallic conductive pattern 145 in the vertical direction (Z-direction).
In some implementations, the third conductive layer 346 may be formed by the same process as the second metallic conductive pattern 146. For example, the third conductive layer 346 may be formed of a material identical to the material of the second metallic conductive pattern 146. For example, the third conductive layer 346 may be formed of titanium nitride (TiN) or Ti—Si—N(TSN). A thickness of the third conductive layer 346 in the vertical direction (the Z direction) may be substantially the same as a thickness of the second metallic conductive pattern 146 in the vertical direction (the Z direction).
In some implementations, the peripheral circuit capping pattern 348A may be on the peripheral circuit gate line 347. The peripheral circuit capping pattern 348A may include silicon nitride.
In some implementations, both sidewalls of the peripheral circuit gate structure 340 may be covered by a peripheral circuit spacer 350. The peripheral circuit spacer 350 may include an oxide layer, a nitride layer, or a combination thereof.
In some implementations, the peripheral circuit gate structure 340 and the peripheral circuit spacer 350 may be covered by a protective layer 348B. The protective layer 348B may include silicon nitride. A first interlayer insulating layer 349 may be on the protective layer 348B and around the peripheral circuit gate structure 340. The first interlayer insulating layer 349 may include tonen silazene (TOSZ), but is not limited thereto. The peripheral circuit gate structure 340, the protective layer 348B, and the first interlayer insulating layer 349 may be covered by a peripheral circuit upper insulating capping layer 348C. The peripheral circuit upper insulating capping layer 348C may include silicon nitride.
In some implementations, a plurality of contact plug holes 391H may sequentially penetrate the peripheral circuit upper insulating capping layer 348C, the first interlayer insulating layer 349, and the protective layer 348B in the third direction (the Z direction). A plurality of contact plugs 391 connected to the second active region 318 of the substrate 110 in the peripheral circuit region 24 may be in the plurality of contact plug holes 391H. The plurality of contact plugs 391 may be on both sides of the peripheral circuit gate structure 340, and may be separated from the peripheral circuit gate structure 340 in the first horizontal direction (the X direction). The plurality of contact plugs 391 may each be separated from the peripheral circuit gate structure 340 in the first horizontal direction (the X direction) with the first interlayer insulating layer 349, the protective layer 348B, and the peripheral circuit spacer 350 therebetween.
A metal silicide layer may be between the contact plug 391 and the second active region 318 of the substrate 110 in the peripheral circuit region 24. For example, the metal silicide layer may be formed of cobalt silicide, nickel silicide, or manganese silicide.
In some implementations, the contact plug 391 may include titanium nitride (TiN). For example, the contact plug 391 may include titanium nitride (TiN) that fills the contact plug hole 391H, in which the contact plug 391 may be formed by filling the contact plug hole 391H with titanium nitride (TiN).
In some implementations, unlike
In some implementations, a plurality of wiring pads 392 may be on the plurality of contact plugs 391. For example, the plurality of wiring pads 392 in contact with the plurality of contact plugs 391 may be on the plurality of contact plugs 391. For example, upper surfaces of the plurality of contact plugs 391 may be in contact with lower surfaces of the plurality of wiring pads 392, and the plurality of wiring pads 392 may each have an island shape. For example, the plurality of wiring pads 392 may each have a line shape extending in the second horizontal direction (the Y direction).
In some implementations, the plurality of wiring pads 392 may each have a shape of which a width in the first horizontal direction (the X direction) increases as a vertical level of the wiring pad 392 lowers. For example, the plurality of wiring pads 392 may have a shape of which a width in the first horizontal direction (the X direction) gradually increases as the vertical level of the wiring pad 392 lowers. In some implementations, recess portion 392R may be on an upper surface of the wiring pad 392. The shape of the wiring pad 392 is described below with reference to
In some implementations, the wiring pad 392 may include a material different from a material of the contact plug 391. When the contact plug 391 includes titanium nitride (TiN) that fills the contact plug hole 391H, the wiring pad 392 may include a material different from the titanium nitride (TiN). For example, when the contact plug 391 includes titanium nitride (TiN) that fills the contact plug hole 391H, the wiring pad 392 may include tungsten (W). For example, the wiring pad 392 may not include titanium nitride (TiN).
In some implementations, when the contact plug 391 includes a conductive barrier pattern on an inner wall of the contact plug hole 391H and a conductive layer filling the contact plug hole 391H on the conductive barrier pattern, the wiring pad 392 may also include a conductive barrier pattern and a conductive layer on the conductive barrier pattern.
In some implementations, a plurality of second insulating structures 395 may each be between the plurality of wiring pads 392. The plurality of wiring pads 392 may be separated from each other by the second insulating structure 395. The plurality of second insulating structure 395 may be respectively inside a plurality of second recess portions 395R between the plurality of wiring pads 392. A part of each of the plurality of second insulating structures 395 which overlaps the peripheral circuit gate structure 340 in the vertical direction (the Z direction) may be between two of the plurality of wiring pads 392 and may cause an upper portion of the first interlayer insulating layer 349 to be recessed. For example, a part of each of the plurality of second insulating structures 395 which overlaps the peripheral circuit gate structure 340 in the vertical direction (the Z direction) may not completely pass through the peripheral circuit upper insulating capping layer 348C. A part of each of the plurality of second insulating structures 395 which does not overlap the peripheral circuit gate structure 340 in the vertical direction (the Z direction) may be between two of the plurality of wiring pads 392 and may pass through the peripheral circuit upper insulating capping layer 348C to cause an upper portion of the first interlayer insulating layer 349 to be recessed.
In some implementations, the second insulating structure 395 may have a shape of which a width in the first horizontal direction (the X direction) decreases as the vertical level of the second insulating structure 395 lowers. For example, the second insulating structure 395 may have a shape of which a width in the first horizontal direction (the X direction) gradually decreases as the vertical level of the second insulating structure 395 lowers. The shape of the second insulating structure 395 is described below with reference to
In some implementations, upper surfaces of the plurality of wiring pads 392 are at the same vertical level as upper surfaces of the plurality of second insulating structures 395. When the plurality of recess portions 392R are respectively on upper surfaces of the plurality of wiring pads 392 respectively, non-recess portions on the upper surfaces of the plurality of wiring pads 392, that is, portions having a high vertical level, may be at the same vertical level as the upper surfaces of the plurality of second insulating structures 395. In some implementations, the plurality of second insulating structures 395 fill spaces between the plurality of wiring pads 392 and cover upper surfaces of the plurality of wiring pads 392, and accordingly, upper surfaces of the plurality of second insulating structures 395 may be at a higher vertical level than the upper surfaces of the plurality of wiring pads 392.
In some implementations, the plurality of second insulating structures 395 may each include silicon nitride. In some implementations, the plurality of second insulating structures 395 may each include an interlayer insulating layer and an etch stop layer. For example, the interlayer insulating layer may be formed of oxide, and the etch stop layer may be formed of nitride. For example, the etch stop layer may be formed of a silicon nitride or silicon boron nitride (SiBN). In some embodiments, the plurality of second insulating structures 395 may be formed by the same process as the first insulating structure 195 (see
In some implementations, a second upper insulating layer 397 may be on the plurality of wiring pads 392 and the plurality of second insulating structures 395. The second upper insulating layer 397 may include a material different from materials of the plurality of second insulating structures 395. When the plurality of second insulating structures 395 each include silicon nitride, the second upper insulating layer 397 may include silicon carbonitride.
In some implementations, a second interlayer insulating layer 399 may be on the second upper insulating layer 397. A metal via 398 may pass through the second upper insulating layer 397 and the second interlayer insulating layer 399 to be connected to the wiring pad 392. Specifically, the metal via 398 may be on an upper surface of the wiring pad 392 and in contact with the wiring pad 392. In some implementations, the metal via 398 may extend into the recess portion 392R on the upper surface of the wiring pad 392 to be in contact with the wiring pad 392.
In some implementations, the metal via 398 may include a protrusion 398P within the recess portion 392R on the upper surface of the wiring pad 392, and an extension portion 398E extending in the vertical direction (the Z direction) on the protrusion 398P. Specifically, the extension portion 398E may extend in the vertical direction (the Z direction) from an upper surface of the protrusion 398P into the second upper insulating layer 397 and the second interlayer insulating layer 399.
In some implementations, a width of the protrusion 398P of the metal via 398 in the first horizontal direction (the X direction) may be less than a width of the extension portion 398E in the first horizontal direction (the X direction). In some implementations, the metal via 398 may have a shape of which a width in the first horizontal direction (the X direction) decreases as a vertical level of the metal via 398 lowers. For example, the metal via 398 may have a shape of which a width in the first horizontal direction (the X direction) gradually decreases as the vertical level of the metal via 398 lowers. The shape of the metal via 398 is described below with reference to
In some implementations, a length L1 of the metal via 398 in the vertical direction (the Z direction) may be about 10 μm or greater. For example, the length L1 of the metal via 398 in the vertical direction (the Z direction) may be about 10 μm to about 20 μm. For example, the length L1 of the metal via 398 in the vertical direction (the Z direction) may be about 12 μm to about 20 μm. In some implementations, metal via 398 may include a conductive barrier pattern 398_1 and a conductive layer 398_2 on the conductive barrier pattern 398_1. For example, the conductive barrier pattern 398_1 may include titanium nitride (TiN), and the conductive layer 398_2 may include tungsten (W).
In some implementations, an upper wiring pad 400 may be on the metal via 398 and the second interlayer insulating layer 399. For example, the upper wiring pad 400 may include tungsten (W). An insulating layer 401 surrounding the upper wiring pad 400 may be on the metal via 398 and the second interlayer insulating layer 399.
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In some implementations, the first side-wall 190P_s1 and the second side-wall 190P_s2 of the pad portion 190P may each form an obtuse angle with an upper surface of the pad portion 190P. Accordingly, a width in the first horizontal direction (the X direction) at a vertical level of the upper surface of the pad portion 190P may be less than a width in the first horizontal direction (the X direction) at a vertical level of the lower surface 190P_b. As described above, the pad portion 190P may have a shape of which a width in the first horizontal direction (the X direction) increases as the vertical level of the pad portion 190P lowers. For example, the pad portion 190P may have a shape of which a width in the first horizontal direction (the X direction) gradually increases as the vertical level of the pad portion 190P lowers.
In some implementations, the first insulating structure 195 may be on a sidewall of the pad portion 190P of the landing pad 190. In some implementations, as described above, the first insulating structure 195 may have a shape of which a width in the first horizontal direction (the X direction) decreases as a vertical level of the first insulating structure 195 lowers. As the first insulating structure 195 has a shape of which a width in the first horizontal direction (the X direction) decreases as the vertical level of the first insulating structure 195 lowers, the pad portion 190P may have a shape of which a width increases as the vertical level of the first insulating structure 195 lowers. In some implementations, an upper surface of the first insulating structure 195 may meet a sidewall of the first recess portion 195R at an acute angle.
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As described above, the contact plug 391 may have a shape of which a width in the first horizontal direction (the X direction) decreases as a vertical level of the contact plug 391 lowers. For example, the contact plug 391 may have a shape of which a width in the first horizontal direction (the X direction) gradually decreases as the vertical level of the contact plug 391 lowers.
In some implementations, the wiring pad 392 in contact with the contact plug 391 may be on the upper surface 391_t of the contact plug 391. In some implementations, the wiring pad 392 may have a trapezoidal cross-section in which an upper surface and a lower surface are parallel to each other and two side-walls are not parallel to each other. Specifically, the wiring pad 392 may have a trapezoidal cross-section, except for the recess portion 392R on the upper surface 392_t. Specifically, the wiring pad 392 may have a trapezoidal cross-section, except for a portion where the recess portion 392R is formed. Specifically, the wiring pad 392 may have a first sidewall 392_s1 and a second sidewall 392_s2 that are opposite to each other. Specifically, the first side-wall 392_s1 and the second side-wall 392_s2 of the wiring pad 392 may meet a lower surface 392_b of the wiring pad 392 at an acute angle. For example, the first sidewall 392_s1 of the wiring pad 392 may form a fifth angle θ31, which is an acute angle, with the lower surface 392_b of the wiring pad 392. For example, the second sidewall 392_s2 of the wiring pad 392 may form a sixth angle θ32, which is an acute angle, with the lower surface 392_b of the wiring pad 392. For example, the fifth angle θ31 and/or the sixth angle θ32 may be about 85.6° or less. For example, the fifth angle θ31 and/or the sixth angle θ32 may be about 85°. For example, the fifth angle θ31 and/or the sixth angle θ32 may be about 84.9° to about 85.2°.
In some implementations, the first sidewall 392_s1 and the second sidewall 392_s2 of the wiring pad 392 may form an obtuse angle with the upper surface 392_t of the wiring pad 392. Accordingly, the wiring pad 392 may have a shape of which a width in the first horizontal direction (the X direction) increases as a vertical level of the wiring pad 392 lowers, except for a portion where the recess portion 392R is formed. For example, the wiring pad 392 may have a shape of which a width in the first horizontal direction (the X direction) gradually increases as the vertical level of the wiring pad 392 lowers, except for the portion where the recess portion 392R is formed.
In some implementations, the second insulating structure 395 may be on the first sidewall 392_s1 and the second sidewall 392_s2 of the wiring pad 392. In some implementations, as described above, the second insulating structure 395 may have a shape of which a width in the first horizontal direction (the X direction) decreases as the vertical level of the second insulating structure 395 lowers. As the second insulating structure 395 has a shape of which a width in the first horizontal direction (the X direction) decreases as the vertical level lowers, the wiring pad 392 may have a shape of which a width in the first horizontal direction (the X direction) increases as the vertical level of the second insulating structure 395 lowers, except for a portion where the recess portion 392R is formed. In some implementations, an upper surface 395_t of the second insulating structure 395 may meet a sidewall of the second insulating structure 395 at an acute angle.
In some implementations, the metal via 398 in contact with the wiring pad 392 may be on the upper surface 392_t of the wiring pad 392. Specifically, the metal via 398 may extend into the recess portion 392R on the upper surface 392_t of the wiring pad 392. In some implementations, a vertical level of the uppermost portion of an upper surface of the wiring pad 392 may be higher than a vertical level of a lower surface of the metal via 398.
In some implementations, first and second sidewalls of the metal via 398 which are opposite to each other may form an obtuse angle with the lower surface of the metal via 398. Accordingly, as described above, the metal via 398 may have a shape of which a width in the first horizontal direction (the X direction) decreases as a vertical level of the metal via 398 lowers. For example, a width D1 of the protrusion 398P of the metal via 398 in the first horizontal direction (the X direction) may be less than a width D2 of the extension portion 398E in the first horizontal direction (the X direction). In some implementations, the metal via 398 may have a shape of which a width in the first horizontal direction (the X direction) gradually decreases as a vertical level of the metal via 398 lowers. For example, a width of an upper surface of the protrusion 398P of the metal via 398 in the first horizontal direction (the X direction) may be equal to a width of the extension portion 398E in the first horizontal direction (the X direction).
Hereinafter, the pad portion 190P of the landing pad 190 is compared with the wiring pad 392. In some implementations, a thickness T1 of the pad portion 190P of the landing pad 190 in the vertical direction (the Z direction) may be equal to a thickness T2 of the wiring pad 392 in the vertical direction (the Z direction). In some implementations, a thickness of the first insulating structure 195 in the vertical direction (the Z direction) which is on a sidewall of the pad portion 190P of the landing pad 190 may be different from a thickness of the second insulating structure 395 in the vertical direction (the Z direction) which is on the second sidewall 392_s2 of the wiring pad 392.
In some implementations, as described above, the pad portion 190P of the landing pad 190 and the wiring pad 392 may include the same material. Specifically, both the pad portion 190P of the landing pad 190 and the wiring pad 392 may be formed of the same material. For example, both the pad portion 190P of the landing pad 190 and the wiring pad 392 may include tungsten (W). For example, both the pad portion 190P of the landing pad 190 and the wiring pad 392 may be formed of tungsten (W).
In some implementations, an angle between the first side-wall 190P_s1 and the second side-wall 190P_s2 of the pad portion 190P and the lower surface 190P_b of the pad portion 190P may be greater than or equal to an angle between the first side-wall 392_s1 and the second side-wall 392_s2 of the wiring pad 392 and the lower surface 392_b of the wiring pad 392. Specifically, the first angle θ11 and/or the second angle θ12 may be greater than or equal to the fifth angle θ31 and/or the sixth angle θ32. For example, the first angle θ11 and/or the second angle θ12 may be about 86°, while the fifth angle θ31 and/or the sixth angle θ32 may be about 85°.
In some implementations, the second insulating structure 395 of which a width in the first horizontal direction (the X direction) decreases as a vertical level of the second insulating structure 395 lowers, in which interference between the second insulating structure 395 and the contact plug 391 may be improved. Specifically, the second insulating structure 395 may have a portion that overlaps the contact plug 391 in the first horizontal direction (the X direction), and there is a risk that the second insulating structure 395 interfere the contact plug 391. However, according to some implementations, a width of a portion of the second insulating structure 395 which overlaps the contact plug 391 in the first horizontal direction (X direction) decreases in the first horizontal direction (X direction), and interference between the second insulating structure 395 and the contact plug 391 may be improved. Accordingly, the semiconductor device 1 may have improved performance and reliability.
In some implementations, the wiring pad 392 of which a width in the first horizontal direction (the X direction) increases as a vertical level of the wiring pad 392 lowers, a contact margin of the wiring pad 392 and the metal via 398 may increase. Specifically, even when the wiring pad 392 and the metal via 398 are offset from each other, the wiring pad 392 may be in contact with the metal via 398 by including a portion of which a width increases in the first horizontal direction (the X direction). In particular, as a width of the second insulating structure 395 in the first horizontal direction (the X direction) which is on a sidewall of the wiring pad 392, decreases as a vertical level of the second insulating structure 395 lowers, the wiring pad 392 may have a shape of which a width in the first horizontal direction (X direction) increases as a vertical level of the wiring pad 392 lowers. Accordingly, the semiconductor device 1 may have improved performance and reliability.
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In some implementations, the metal via 398A may include a portion of which a width in the first horizontal direction (the X direction) decreases as a vertical level of the metal via 398A lowers. For example, the metal via 398A may include a portion of which a width in the first horizontal direction (the X direction) decreases as the vertical level of the metal via 398A discontinuously lowers. For example, the metal via 398A may include a portion of which a width in the first horizontal direction (the X direction) decreases with a step difference. For example, a width of the metal via 398A in the first horizontal direction (the X direction) may decrease at a boundary between the protrusion 398AP and the extension portion 398AE.
In some implementations, a width of the protrusion 398AP of the metal via 398A in the first horizontal direction (the X direction) may be less than the width of the extension portion 398AE in the first horizontal direction (the X direction). Specifically, the greatest width of the protrusion 398AP of the metal via 398A in the first horizontal direction (the X direction) may be less than the smallest width of the extension portion 398AE in the first horizontal direction (the X direction). For example, a width L2 in the first horizontal direction (the X direction) at a vertical level of an upper surface of the protrusion 398AP of the metal via 398 may be less than a width L3 in the horizontal direction (the X direction) at a vertical level of a lower surface of the extension portion 398AE.
In some implementations, the protrusion 398AP of the metal via 398A may include a portion of which a width in the first horizontal direction (the X direction) decreases as a vertical level of the protrusion 398AP lowers. In some implementations, the extension portion 398AE of the metal via 398A may include a portion of which a width in the first horizontal direction (the X direction) decreases as a vertical level of the extension portion 398AE lowers. In some implementations, one of the protrusion 398AP and the extension portion 398AE of the metal via 398A may not include a portion of which a width in the first horizontal direction (the X direction) decreases as a vertical level thereof lowers.
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In some implementations, a width of an upper surface of the first protrusion 398D_P1 of the metal via 398D in the first horizontal direction (the X direction) may be less than a width of a lower surface of the extension portion 398D_E in the first horizontal direction (the X direction). A width of the upper surface of the extension portion 398D_E in the first horizontal direction (the X direction) may be greater than a width of the lower surface of the second protrusion 398D_P2 in the first horizontal direction (the X direction). In some implementations, the metal via 398D may include a void 398D_V. Specifically, the extension portion 398D_E may include the void 398D_V. For example, the extension portion 398D_E of the metal via 398D may not be filled with a metal material and may include a portion that includes air or is a vacuum. For example, the void 398D_V may be formed in the conductive layer 398D_2.
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Subsequently, insulating layer patterns 112 and 114 may be formed in the cell region 20 of the substrate 110, and a free peripheral circuit insulating layer pattern P316 may be formed in the peripheral circuit region 24 of the substrate 110. Thereafter, a free conductive semiconductor pattern P132 may be formed on the insulating layer patterns 112 and 114 in the cell region 20, and a free first conductive layer P332 may be formed on the free peripheral circuit insulating layer pattern P316 in the peripheral circuit region 24. In some implementations, the free conductive semiconductor pattern P132 and the free first conductive layer P332 may be formed simultaneously. In some implementations, the free conductive semiconductor pattern P132 and the free first conductive layer P332 may include Si, Ge, W, WN, Co, Ni, Al, Mo, Ru, Ti, TiN, Ta, TaN, Cu, or a combination thereof. For example, the free conductive semiconductor pattern P132 and the free first conductive layer P332 may include polysilicon.
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In the cell region 20, a free first metallic conductive pattern P145, a free second metallic conductive pattern P146, and a free insulating capping line P148 may be sequentially formed on the free conductive semiconductor pattern P132 and the free direct contact P134. Also, in the peripheral circuit region 24, a free second conductive layer P345, a free third conductive layer P346, and a free peripheral circuit capping pattern P348A may be sequentially formed on the free first conductive layer P332. In some implementations, the free first metal conductive pattern P145 and the free second conductive layer P345 may be formed simultaneously. In some implementations, the free second metal conductive pattern P146 and the free third conductive layer P346 may be formed simultaneously. The free first metal conductive pattern P145, the free second metal conductive pattern P146, the free second conductive layer P345, and the free third conductive layer P346 may each include TiN, TiSiN, W, tungsten silicide, or a combination thereof. In some implementations, the free peripheral circuit capping pattern P348A may include silicon nitride.
Next, in a state where the cell region 20 is covered with a mask pattern, the free peripheral circuit insulating layer pattern P316, the free first conductive layer P332, the free second conductive layer P345, the free third conductive layer P346, and the free peripheral circuit capping pattern P348A may be patterned in the peripheral circuit region 24. Accordingly, a peripheral circuit gate line 347 including a first conductive layer 332, a second conductive layer 345, and a third conductive layer 346 and a peripheral circuit capping pattern 348A covering the peripheral circuit gate line 347 may be formed on a peripheral circuit insulation layer pattern 316. Then, peripheral circuit spacers 350 are formed on both side-walls of the peripheral circuit gate structure 340, and an ion implantation process is performed to form source/drain regions in the second active region 318 on both sides of the peripheral circuit gate structure 340.
Subsequently, a protective layer 348B may be formed to cover the peripheral circuit gate structure 340 and the peripheral circuit spacers 350. Next, a first interlayer insulating layer 349 may be formed in the peripheral circuit region 24 to fill a space around the peripheral circuit gate structure 340. Subsequently, a peripheral circuit upper insulating capping layer 348C may be formed on the protective layer 348B and the first interlayer insulating layer 349.
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Next, an insulating spacer structure 150 including a first insulating spacer 152, a second insulating spacer 154, and a third insulating spacer 156 may be formed on sidewalls of the bit line 147 and the insulating capping line 148. Then, an insulating material may be buried in a space between a plurality of insulating spacer structures 150, and by partially removing the insulating material, the insulating layer patterns 112, 114, and the substrate 110, a buried contact hole 170H exposing the first active region 118 may be formed. Subsequently, a buried contact 170 may be formed within the buried contact hole 170H.
Next, by partially removing the peripheral circuit upper insulating capping layer 348C, the first interlayer insulating layer 349, the protective layer 348B, and the substrate 110 in the peripheral circuit region 24, a contact plug hole 391H exposing a second active region 318 may be formed. Then, a contact plug 391 may be formed by filling the contact plug hole 391H with titanium nitride (TiN).
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In some implementations, processes of forming the pad portion 190P of the landing pad 190 and the wiring pad 392 by forming the first recess portion 195R and the second recess portion 395R may be performed simultaneously. Accordingly, a thickness of the pad portion 190P of the landing pad 190 in the vertical direction (the Z direction) may be equal to a thickness of the wiring pad 392 in the vertical direction (the Z direction).
Next, a first insulating structure 195 may be formed by filling the first recess portion 195R with an insulating material, and a second insulating structure 395 may be formed by filling the second recess portion 395R with an insulating material. In some implementations, a process of forming the first insulating structure 195 and the second insulating structure 395 may include a process of filling the first recess portion 195R and the second recess portion 395R, coating upper surfaces of the pad portion 190P of the landing pad 190 and the wiring pad 392 with an insulating material, and then removing the insulating material on the upper surfaces of the pad portion 190P of the landing pad 190 and the wiring pad 392. Accordingly, the upper surface of the pad portion 190P of the landing pad 190 may be at the same vertical level as an upper surface of the first insulating structure 195. Accordingly, the upper surface of the wiring pad 392 may be at the same vertical level as an upper surface of the second insulating structure 395. In some implementations, a process of forming the first insulating structure 195 and a process of forming the second insulating structure 395 may be performed simultaneously.
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Subsequently, in the peripheral circuit region 24, a second interlayer insulating layer 399 may be formed on the second upper insulating layer 397, and a recess portion 392R and a metal via trench 398T may be formed on an upper surface of the wiring pad 392 by partially etching the second interlayer insulating layer 399, the second upper insulating layer 397, and the wiring pad 392. Next, a metal via 398 may be formed by sequentially forming a conductive barrier pattern 398_1 and a conductive layer 398_2 in the recess portion 392R and the metal via trench 398T.
In some implementations, when the metal via 398 and the wiring pad 392 are offset from each other (see
While this disclosure contains many specific implementation details, these should not be construed as limitations on the scope of what may be claimed. Certain features that are described in this disclosure in the context of separate implementations can also be implemented in combination in a single implementation. Conversely, various features that are described in the context of a single implementation can also be implemented in multiple implementations separately or in any suitable subcombination. Moreover, although features may be described above as acting in certain combinations and even initially be claimed as such, one or more features from a combination can in some cases be excised from the combination, and the combination may be directed to a subcombination or variation of a subcombination.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2023-0105673 | Aug 2023 | KR | national |