The present disclosure relates to a semiconductor device.
As a semiconductor device of a gate driven type having a current detection function, there is a power semiconductor device such as a MOSFET having a configuration in which a sensing element as a current detection element is provided in addition to a main element.
The present disclosure provides a semiconductor device provided on a semiconductor substrate and having a main element of a gate driven type and a sensing element for current detection disposed across an isolation region. In a configuration in a forming region of the sensing element formed on the semiconductor substrate, at least a part of a resistance component contributing to a resistance of the sensing element has a resistance value higher than a resistance value of an equivalent configuration part of a resistance component contributing to a resistance of the main element.
The above and other objects, features and advantages of the present disclosure will become more apparent from the following detailed description made with reference to the accompanying drawings. In the drawings:
In some semiconductor devices, a sensing element as a current detection element is provided in addition to a main element of a gate driven type. The sensing element has a configuration comparable to a configuration of the main element, allows a current proportional to a current of the main element to flow, and detects the current to detect the current of the main element.
In such semiconductor devices, there is an issue that a sensing ratio between the current detected by the sensing element and the current of the main element varies depending on a gate voltage and a temperature characteristic, and the current of the main element cannot be accurately detected. In this case, for example, since the sense current flows into an isolation region between the main element and the sensing element to increase the current of the sensing element, the sensing ratio may be lowered.
According to a first aspect of the present disclosure, a semiconductor device is to be provided on a semiconductor substrate and has a main element of a gate driven type and a sensing element for current detection disposed across an isolation region. In a configuration of the sensing element and the isolation region formed on the semiconductor substrate, at least a part of a resistance component contributing to a resistance of the sensing element has a resistance value higher than a resistance value of an equivalent configuration part of a resistance component contributing to a resistance of the main element.
With the employment of the configuration described above, when the current of the main element is detected by the sensing element, since the resistance of the sensing element is formed to be higher than the resistance of the main element, even when the current of the sensing element spreads toward the isolation region when the gate voltage becomes large and the substantial resistance of the sensing element portion becomes small, the resistance of the sensing element can be comparable to the resistance of the main element as a result. Accordingly, a variation in the sensing ratio can be reduced even in the region where the current becomes large, and the variation in the sensing ratio can be reduced in a wide range of the gate voltage.
Hereinafter, a first embodiment will be described with reference to
Drains and gates of the main element 2 and the sensing element 3 are a common drain D and a common gate G. A source of the main element 2 is a terminal S, and a source of the sensing element 3 is a terminal Sa. The source Sa of the sensing element 3 is commonly connected to the terminal S through a resistor Rs for current detection in series. An inter-terminal voltage Vs of the resistor Rs is detected by a current detection circuit 1 a to detect a current Ids of the sensing element 3. A drain current Idm of the main element 2 can be detected by multiplying the sensing ratio based on the current of the sensing element 3.
A rectangular source electrode 8 corresponding to the source region 5 is formed on an upper surface of the gate patterns 6. Gate lead-out patterns 9 and 10 made of a metal film formed along a periphery of the semiconductor substrate 4 are disposed at both ends of the gate patterns 6 so as to be electrically connected to the respective gate electrodes 7. The gate lead-out patterns 9 and 10 are electrically connected to a gate pad 11 provided in a lower left area of the semiconductor substrate 4 in the drawing. A rectangular region in which the gate pattern 6 is not formed is provided in a part of a lower side portion of the source region 5, and the sensing element 3 is disposed inside the rectangular region. A source region 8 similar to the source region 5 is formed in the sensing element 3.
As shown in
Reference is now made to
The gate pattern 6 of the main element 2 and the gate pattern 12 of the sensing element 3 respectively define multiple trenches provided in the epitaxial layer 4a up to a predetermined depth and are formed inside the trenches. An insulating film 21 is formed on a bottom surface and side wall surfaces inside each trench, and gate electrodes 7 and 7a are formed in an inner region of the insulating film 21. Therefore, the gate electrodes 7 and 7a are formed so as to face an epitaxial layer 4a across the insulating film 21 serving as a gate insulating film.
As described above, in the epitaxial layer 4a, channel regions 22a and 22b formed by introducing P-type impurities are formed in upper surface portions of regions 4b between the gate electrodes 7 and the gate electrodes 7a provided by the gate patterns 6 and 12, respectively. In the present embodiment, in
The LOCOS film 23 is formed on the surface of the isolation region 16 so as to cover the surface as described above, and the main element 2 and the sensing element 3 are isolated from each other. An insulating film 24 is formed so as to cover the upper surfaces of the LOCOS film 23 and the gate electrodes 7 and 7a. As described above, the gate electrodes 7 and 7a are processed so as to be connected to the gate lead-out patterns 9, 10, or 13 at ends of the gate electrodes 7 and 7a. N-type source regions 5a and 5b into which N-type impurities are introduced at a high concentration (N+) are formed on upper portions of the channel regions 22a and 22b. The source electrode 8 in the main element 2 is formed so as to be in electrical contact with the source regions 5a and the channel regions 22a, and is connected at the upper surface portion through the insulating film 24. The source electrode 14 in the sensing element 3 is formed so as to be in electrical contact with the sources 5b and the channel regions 22b, and is connected at the upper surface portion through the insulating film 24.
In the above configuration, in the main element 2, one main cell is configured by the region 4b of the epitaxial layer 4a, the channel region 22a, and the source region 5a in a region sandwiched between the two gate electrodes 7. In the multiple main cells, when a gate voltage is applied to the gate electrode 7, a channel is provided in the channel region 22a, and the source region 5a and the region 4b serving as a drain are rendered conductive.
In the sensing element 3, one sense cell is formed by the region 4b of the epitaxial layer 4a, the channel region 22b, and the source region 5b in a region sandwiched between the two gate electrodes 7a. In the multiple sense cells, when a gate voltage is applied to the gate electrode 7a, a channel is provided in the channel region 22b, and the source region 5b and the region 4b serving as a drain are rendered conductive. The region 4b functions as a drift region.
In that case, in the sense cell of the sensing element 3, since the channel region 22b is formed to have the resistance higher than the resistance of the channel region 22a of the main cell, the resistance is higher than the resistance of the main cell per unit area in a conductive state, that is, in an on-state.
In
In other words, in a state where the gate voltage is high (Vg is high), as shown in
On the other hand, in the sensing element 3 of the present embodiment, in consideration of the above point, the impurity concentration of the channel region 22b is adjusted in advance so as to increase the channel resistance component. As a result, as shown in
As a result, in the sensing element 3 according to the present embodiment, the resistance RA is slightly larger than the resistance RA of the main element 2 in the normal usage state, but the resistance RA can be substantially the same at the high current level flowing when the gate voltage Vg is set to be large. Accordingly, since the conditions can be comparable to conditions of the main element 2 at a position where the influence of the voltage drop due to the resistor RA becomes large at a large current, a variation of the current ratio, that is, the sensing ratio can be reduced as a whole. As shown in
Next, electrical characteristics in the case of adopting the above configuration will be described with reference to
In
In
As a result, it has been found that the change rate of the sensing ratio also tends to be lowered by lowering the RA ratio. In addition, from the results shown in
According to the present embodiment, with the employment of a configuration in which the resistance value of the channel region 22b of the sensing element 3 is set to be higher than the resistance value of the channel region 22a of the main element 2, a stable MOSFET 1 which reduces the variation in sensing ratio can be obtained.
In addition, as the degree of increasing the resistance value of the channel region 22b of the sensing element 3, the resistance value is set to a range from about “0.94” to “0.91” in consideration of the RA ratio, thereby being capable of setting the change rate of the sensing ratio to about 5%.
The channel region 22c is adjusted by introducing an impurity so as to have a high resistance similarly to the channel region 22b shown in the first embodiment. Further, as shown in
As a result, as shown in
Even with the configuration described above, similarly to the first embodiment, with the employment of a configuration in which the resistance value of the channel region 22c located in the peripheral portion of the sensing element 3 is set to be higher than the resistance value of the channel regions 22a of the main element 2, a stable MOSFET 30 reducing the variation in the sensing ratio can be obtained.
The channel regions 22d are adjusted by introducing an impurity so as to have a high resistance similarly to the channel regions 22b shown in the first embodiment. In addition, as shown in
As a result, as shown in
Even with the configuration described above, similarly to the first embodiment, with the employment of a configuration in which the resistance value of the channel region 22d located in the peripheral portion of the sensing element 3 is set to be higher than the resistance value of the channel regions 22a of the main element 2, a stable MOSFET 31 reducing the variation in the sensing ratio can be obtained.
The channel regions 22e are adjusted by introducing an impurity so as to have a high resistance similarly to the channel regions 22b shown in the first embodiment. In addition, as shown in
As a result, as shown in
Even with the configuration described above, similarly to the first embodiment, with the employment of a configuration in which the resistance value of the channel region 22e located in the center of the sensing element 3 is set to be higher than the resistance value of the channel regions 22a of the main element 2, a stable MOSFET 32 reducing the variation in the sensing ratio can be obtained.
Even with the configuration described above, similarly to the first embodiment, a resistance RA of the sensing element 3 can be set to be higher than the resistance RA of the main element 2, thereby being capable of obtaining a stable MOSFET 33 reducing a variation in the sensing ratio.
Even with the configuration described above, similarly to the fifth embodiment, a resistance RA of the sensing element 3 can be set to be higher than the resistance RA of the main element 2, thereby being capable of obtaining a stable MOSFET 34 reducing a variation in the sensing ratio.
In the present embodiment, the same operation and effects can be obtained by setting the epitaxial layer 4a of a portion corresponding to the same region as the channel region 22d of
Even with the configuration described above, similarly to the fifth embodiment, a resistance RA of the sensing element 3 can be set to be higher than the resistance RA of the main element 2, thereby being capable of obtaining a stable MOSFET 35 reducing a variation in the sensing ratio.
Specifically, in the region 4f of the epitaxial layer 4a and the region 4s of the semiconductor substrate 4, the impurity concentration is adjusted, the resistance values of the regions 4f and 4s of the isolation region 16 are formed to be higher than a resistance value of a comparable portion of the sensing element 3.
According to the configuration described above, a current of the sensing element 3 is less likely to spread toward the isolation region 16, and a substantial decrease in the resistance RA can be reduced. As a result, as shown in
Even with the configuration described above, similarly to the first embodiment, the resistance RA of the sensing element 3 can be set to be higher than the resistance RA of the main element 2, thereby being capable of obtaining a stable MOSFET 37 reducing a variation in the sensing ratio.
Even with the configuration described above, similarly to the ninth embodiment, the resistance RA of the sensing element 3 can be set to be higher than the resistance RA of the main element 2, thereby being capable of obtaining a stable MOSFET 38 reducing a variation in the sensing ratio.
In the present embodiment, the same operation and effects can be obtained by setting the semiconductor substrate 4 in a portion corresponding to the same region as the channel region 22d of
Even with the configuration described above, similarly to the ninth embodiment, the resistance RA of the sensing element 3 can be set to be higher than the resistance RA of the main element 2, thereby being capable of obtaining a stable MOSFET 39 reducing a variation in the sensing ratio.
In the isolation region 16, a trench is provided in common with the main element 2 and the sensing element 3, each gate electrode 7 is formed through an insulating film 21, and an insulating film 24 is formed on an upper surface of the gate electrode 7. Since the gate electrodes 7 are provided in common, no gate lead line 13 is provided.
Even with the configuration described above, similarly to the first embodiment, the resistance RA of the sensing element 3 can be set to be higher than the resistance RA of the main element 2, thereby being capable of obtaining a stable MOSFET 40 reducing a variation in the sensing ratio.
In the present embodiment, an example is shown in which a structure in which the gate electrodes 7 is provided in common in the isolation region 16 is applied to the first embodiment, but the structure can also be applied to the second to eleventh embodiments.
It is to be noted that the present invention is not limited to the embodiments described above, and can be applied to various embodiments without departing from the gist thereof, and can be modified or expanded, for example, as follows.
The high resistance region of the sensing element 3 is not limited to that shown in the embodiments described above, and the effect can be obtained if a high resistance region is provided in a part of the region of the sensing element 3. In addition, the resistance of the source contact of the sensing element 3 may be increased or the wiring resistance may be increased.
Although the present disclosure has been described in accordance with the examples, it is understood that the present disclosure is not limited to such examples or structures. The present disclosure encompasses various modifications and variations within the scope of equivalents. In addition, various combinations and configurations, as well as other combinations and configurations that include only one element, more, or less, fall within the scope and spirit of the present disclosure.
Number | Date | Country | Kind |
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2017-025929 | Feb 2017 | JP | national |
The present application is a continuation application of International Patent Application No. PCT/JP2017/045324 filed on Dec. 18, 2017, which designated the U.S. and claims the benefit of priority from Japanese Patent Application No. 2017-25929 filed on Feb. 15, 2017. The entire disclosures of all of the above applications are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2017/045324 | Dec 2017 | US |
Child | 16513047 | US |