The disclosure of Japanese Patent Application No. 2016-205823 filed on Oct. 20, 2016 including the specification, drawings and abstract is incorporated herein by reference in its entirety.
The present specification discloses a semiconductor device.
As described in Japanese Patent Application Publication No. 2002-373989 (JP 2002-373989 A), a combination of various regions, e.g., a combination of an FET region, a diode region, and a peripheral voltage withstanding region, a combination of an FET region and a diode region, a combination of a diode region and a peripheral voltage withstanding region, or a combination of an FET region and a peripheral voltage withstanding region, may be formed in one semiconductor substrate. That is, there is a semiconductor device including a boundary region disposed between an FET region and a diode region, a boundary region disposed between a diode region and a peripheral voltage withstanding region, or a boundary region disposed between an FET region and a peripheral voltage withstanding region.
A p-type region serving as a body region is formed in the FET region. In a case where trench gate electrodes are used, a p-type region may be formed to surround a formation area in which the group of the trench gate electrodes is formed. An electric field concentration easily occurs around a p-type region extending from the FET region to the “boundary region disposed between the FET region and the diode region” or from the FET region to the “boundary region disposed between the FET region and the peripheral voltage withstanding region.”
In the peripheral voltage withstanding region, a p-type region serving as a guard ring or a Reduced Surface Field (RESURF) layer is formed. An electric field concentration easily occurs around the p-type region extending from the peripheral voltage withstanding region to the “boundary region disposed between the peripheral voltage withstanding region and the FET region” or from the peripheral voltage withstanding region to the “boundary region disposed between the peripheral voltage withstanding region and the diode region.”
Some diodes use a p-type region, such as a Junction Barrier Schottky Diode (JBS diode) or a Merged PIN Schottky Diode (MPS diode). In the case of the diode using a p-type region, an electric field concentration easily occurs around a p-type region extending from the diode region to the “boundary region disposed between the diode region and the FET region” or from the diode region to the “boundary region disposed between the diode region and the peripheral voltage withstanding region.”
The present specification discloses a technique that reduces an electric field concentration that easily occurs around a p-type region extending into a boundary region from a region (that is, an FET region, a diode region, or a peripheral voltage withstanding region) adjacent to the boundary region.
A semiconductor device described in the present specification includes at least one of a boundary region disposed between a field-effect transistor region and a diode region, a boundary region disposed between the diode region and a peripheral voltage withstanding region, and a boundary region disposed between the field-effect transistor region and the peripheral voltage withstanding region, and a trench is provided on a surface of a semiconductor substrate at a position of the at least one boundary region. An inner surface of the trench is covered with an insulating film, and an inner surface (a surface facing an inner side of the trench) of the insulating film is covered with an electrode film. The electrode film is configured to be electrically connected to a source electrode of the field-effect transistor (FET) or an anode electrode of the diode.
When the trench, the insulating film, and the electrode film are provided in the boundary region, an electric field concentration that easily occurs in the boundary region occurs in an inside of the insulating film, thereby making it possible to prevent occurrence of the electric field concentration in the semiconductor in the boundary region. This improves a withstand voltage of the semiconductor device. It is possible to deal with the electric field concentration occurring in the insulating film by selecting a thickness and a material of the insulating film. Thus, a required withstand voltage is easily secured.
In a case where the field-effect transistor region is adjacent to the boundary region, the field-effect transistor region includes a p-type region serving as a body region or a p-type region surrounding a formation area in which a group of trench gate electrodes is provided. In a case where the peripheral voltage withstanding region is adjacent to the boundary region, the peripheral voltage withstanding region includes a p-type region constituting a guard ring or a reduced surface field (RESURF) structure. In a case where a JBS diode or a MPS diode is adjacent to the boundary region, the diode region includes a p-type region. In a case where a p-type region is provided in an adjacent region, a bottom surface of the electrode film (the electrode film provided in the trench) may be disposed at a position deeper than a bottom surface of the p-type region. Thus, an electric field concentration that easily occurs in the related art is suppressed effectively.
Further, the p-type region provided in the adjacent region may reach a side surface of the trench.
In a case where the field-effect transistor region is adjacent to the boundary region and a trench gate electrode is provided in the field-effect transistor region, a bottom surface of the electrode film may be disposed at a position deeper than a bottom surface of the trench gate electrode.
In order to improve the withstand voltage of the semiconductor device or in order to suppress a decrease of the withstand voltage, an n-type impurity low concentration region having an impurity concentration lower than that of an n-type drift layer may be provided in the boundary region. In this case, the trench may be provided in the n-type impurity low concentration region.
The insulating film covering the inner surface of the trench may be thicker than a gate insulating film insulating a gate electrode from the semiconductor substrate. It is possible to maintain a large potential difference with the use of an insulating film, and to prevent occurrence of a large electric field concentration in the semiconductor.
The insulating film covering a bottom surface of the trench may be thicker than the insulating film covering a side surface of the trench. In a part where an electric field concentration easily occurs, the insulating film may be made thick.
A relative permittivity of the insulating film may be higher than a relative permittivity of the semiconductor substrate. This increases an effect of reducing the electric field concentration in the semiconductor with the use of the insulating film.
Features, advantages, and technical and industrial significance of exemplary embodiments of the disclosure will be described below with reference to the accompanying drawings, in which like numerals denote like elements, and wherein:
Features of embodiments will be described below. Feature 1 is as follows. A trench is formed in a boundary region disposed between a field-effect transistor (FET) region and a diode region including a p-type region. A p-type body region (or a p-type region surrounding a group of trench gate electrodes) of the FET and the p-type region of the diode are in contact with the trench. Feature 2 is as follows. A trench is formed in each boundary region disposed between an FET region and a peripheral voltage withstanding region. Each of a p-type body region (or a p-type region surrounding a group of trench gate electrodes) of the FET and a p-type region for peripheral voltage withstanding is in contact with the trench. Feature 3 is as follows. A trench is formed in a boundary region disposed between a diode region including a p-type region and a peripheral voltage withstanding region. The p-type region of the diode and a p-type region for peripheral voltage withstanding are in contact with the trench. Feature 4 is as follows. A trench is formed in a boundary region disposed between an FET region and a diode region. A p-type body region (or a p-type region surrounding a group of trench gate electrodes) of the FET is in contact with the trench. Feature 5 is as follows. A trench is formed in a boundary region disposed between a diode region and a peripheral voltage withstanding region. A p-type region for peripheral voltage withstanding is in contact with the trench. Feature 6 is as follows. An FET is a metal-oxide-semiconductor field-effect transistor (MOSFET), a metal-insulator-semiconductor field-effect transistor (MISFET), or an insulated gate bipolar transistor (IGBT). Feature 7 is as follows. An electrode film covering an inner surface of an insulating film is thick so as to fill the trench.
A bottom surface electrode (a drain-cathode electrode) 2 is formed on a bottom surface of the semiconductor substrate 4. An area facing the bottom surface of the semiconductor substrate 4 is a drain-cathode layer 6 including n-type impurities at a high concentration. The drain-cathode layer 6 and the drain-cathode electrode 2 make ohmic contact with each other.
A part of the semiconductor substrate 4 other than the drain-cathode layer 6 and a body region 10 (described below) includes n-type impurities at a low concentration, and serves as an n-type drift layer 8. The semiconductor substrate 4 before processing includes n-type impurities at a concentration suitable for serving (operating) as the n-type drift layer 8.
The drain-cathode layer 6 is formed by injecting and diffusing the n-type impurities from the bottom surface of the semiconductor substrate 4 before processing. On a top side of the semiconductor substrate 4, within the FET region A, a region is formed by injecting and diffusing p-type impurities from a top surface of the semiconductor substrate 4 before processing. This region is formed in a part of an area facing the top surface of the semiconductor substrate 4, and functions as the p-type body region 10. In the semiconductor substrate 4, a region other than the drain-cathode layer 6 and the p-type body region 10 remains unprocessed and serves (operates) as the n-type drift layer 8.
The p-type body region 10 has a low p-type impurity concentration. Thus, the p-type body region 10 does not make ohmic contact with a source electrode 16a (described below) if a contact region 12 is not formed. In a part of the p-type body region 10, the part facing the top surface of the semiconductor substrate 4, the contact region 12 having a high p-type impurity concentration is formed. The contact region 12 makes ohmic contact with the source electrode 16a. A potential of the p-type body region 10 is maintained to be equal to a potential of the source electrode 16a.
A source region 14 including n-type impurities at a high concentration is formed in a part of the p-type body region 10. The source region 14 is formed in an area facing the top surface of the semiconductor substrate 4, and makes ohmic contact with the source electrode 16a. The p-type body region 10, the contact region 12, and the source region 14 extend in a vertical direction with respect to the plane of paper.
The n-type source region 14 is separated from the n-type drift layer 8 by the p-type body region 10. A gate insulating film 18 is formed on a top surface of the p-type body region 10 separating the n-type source region 14 from the n-type drift layer 8, and a gate electrode 20 is formed on a top surface of the gate insulating film 18. Note that the gate electrode 20 is insulated from the source electrode 16a by an interlayer insulator (not shown). The gate electrode 20 is opposed, via the gate insulating film 18, to the p-type body region 10 that separates the n-type source region 14 from the n-type drift layer 8.
While a positive voltage is not applied to the gate electrode 20, the n-type source region 14 is insulated from the n-type drift layer 8 by the p-type body region 10, so that no current flows between the source electrode 16a and the drain-cathode electrode 2. While the positive voltage is applied to the gate electrode 20, an inversion layer is formed in the p-type body region 10 that separates the n-type source region 14 from the n-type drift layer 8, so that a part between the n-type source region 14 and the n-type drift layer 8 has a low resistance. When the semiconductor device is used, the source electrode 16a is grounded, and the drain-cathode electrode 2 is connected to a positive potential. While a positive voltage is applied to the gate electrode 20, a current flows between the source electrode 16a and the drain-cathode electrode 2. A field-effect transistor (FET) is formed between the drain-cathode electrode 2 and the source electrode 16a. The FET may be an MOS type FET or may be an MIS type FET.
On the top surface of the semiconductor substrate 4, within the diode region C, a Schottky electrode 16b is formed. The Schottky electrode 16b is made of metal that makes Schottky contact with the n-type drift layer 8. Within an area that faces the top surface of the semiconductor substrate 4, the area being within the diode region C, p-type diffusion regions 22 are formed at uniform pitches. The p-type diffusion regions 22 extend in the vertical direction with respect to the plane of paper.
When a high potential is applied to the Schottky electrode 16b, a current flows from the Schottky electrode 16b to the drain-cathode electrode 2. When a voltage in a reverse direction is applied to a Schottky diode (in a state where the Schottky electrode 16b is grounded and the drain-cathode electrode 2 is connected to the positive potential), a depletion layer extends in the n-type drift layer 8 disposed between adjacent p-type diffusion regions 22, and thus, a current flow is prevented. The p-type diffusion region 22 improves a voltage withstanding ability of the Schottky diode.
In the peripheral voltage withstanding region E, multiple p-type guard rings 24 are formed. A field plate 16c is formed in an upper part of an innermost guard ring 24a. The p-type guard ring 24 extends the depletion layer to a peripheral portion of the semiconductor substrate 4 so as to increase a withstand voltage of the semiconductor device. An interlayer insulator may be disposed between the field plate 16c and the semiconductor substrate 4. The field plate 16c, the Schottky electrode 16b, and the source electrode 16a are configured to be electrically connected to each other. Each of the field plate 16c, the Schottky electrode 16b, and the source electrode 16a can be formed of a top surface electrode formed on the top surface of the semiconductor substrate 4.
In the boundary region B disposed between the FET region A and the diode region C, a trench 34 is formed. An inner surface (a side surface and a bottom surface) of the trench 34 is covered with an insulating film 38. An inner surface (a surface facing an inner side of the trench 34) of the insulating film 38 is covered with an electrode film 16d. The electrode film 16d is configured to be electrically connected to the source electrode 16a and the Schottky electrode 16b. The insulating film 38 includes a thin side surface and a thick bottom surface. Note that even the thin side surface is thicker than the gate insulating film 18. Further, the insulating film 38 is made of a material having a relative permittivity larger than a relative permittivity of the semiconductor substrate 4 (made of GaN or SiC).
A p-type body region 10a disposed closest to the diode region C extends into the boundary region B from the FET region A. An end of the p-type body region 10a is in contact with the trench 34, the end being in the boundary region B. A bottom surface (in
A p-type diffusion region 22a disposed closest to the FET region A extends into the boundary region B from the diode region C. An end of the p-type diffusion region 22a is in contact with the trench 34, the end being within the boundary region B. The bottom surface of the electrode film 16d is formed at a position deeper than a bottom surface (its depth is indicated by D2 in
A trench 36 is formed in the boundary region D disposed between the diode region C and the peripheral voltage withstanding region E. An inner surface (a side surface and a bottom surface) of the trench 36 is covered with an insulating film 40. An inner surface (a surface facing an inner side of the trench 36) of the insulating film 40 is covered with an electrode film 16e. The electrode film 16e is configured to be electrically connected to the Schottky electrode 16b and the field plate 16c. The insulating film 40 includes a thin side surface and a thick bottom surface. Note that even the thin side surface is thicker than the gate insulating film 18. Further, the insulating film 40 is made of a material having a relative permittivity larger than a relative permittivity of the semiconductor substrate 4 (made of GaN or SiC).
A p-type diffusion region 22b disposed closest to the peripheral voltage withstanding region E extends into the boundary region D from the diode region C. An end of the p-type diffusion region 22b is in contact with the trench 36, the end being within the boundary region D. A bottom surface (in
The p-type guard ring 24a disposed closest to the diode region C extends into the boundary region D from the peripheral voltage withstanding region E. The bottom surface of the electrode film 16e is formed at a position deeper than a bottom surface (its depth is indicated by D3 in
A left end of the boundary region B is not necessarily determined uniquely. An inversion layer is formed on the left side of a left end of a rightmost source region 14a, and thus, an area on the left side of the left end of the rightmost source region 14a is the FET region. An inversion layer is not formed on the right side of a right end of a rightmost contact region 12a, and thus, an area on the right side of the right end of the rightmost contact region 12a is not the FET region. Thus, the left end of the boundary region B is disposed at any position between the left end of the rightmost source region 14a and the right end of the rightmost contact region 12a. In
A right end of the boundary region B is disposed at any position between a left end of the leftmost p-type diffusion region 22a and a right end thereof. In
An electric field concentration easily occurs in a region on the right side of the rightmost p-type body region 10a and a region on the left side of the leftmost p-type diffusion region 22a. In the present embodiment, the trench 34, the insulating film 38, and the electrode film 16d are formed at the position where the electric field concentration easily occurs, and thus, the electric field concentration is reduced. Particularly, the electrode film 16d extends to a position deeper than the p-type body region 10a and the p-type diffusion region 22a, and thus, the electric field concentration is reduced effectively.
A left end of the boundary region D is disposed at any position between a left end of the rightmost p-type diffusion region 22b and a right end thereof. In
A right end of the boundary region D is disposed at any position between a left end of the leftmost p-type guard ring 24a and a right end thereof. In
An electric field concentration easily occurs in a region on the right side of the rightmost p-type diffusion region 22b and a region on the left side of the leftmost p-type guard ring 24a. In the present embodiment, the trench 36, the insulating film 40, and the electrode film 16e are formed at the position where the electric field concentration easily occurs, and thus, the electric field concentration is reduced. Particularly, the electrode film 16e extends to a position deeper than the p-type diffusion region 22a and the p-type guard ring 24a, and thus, the electric field concentration is reduced effectively.
In the present embodiment, the diode region C exists between the FET region A and the peripheral voltage withstanding region E. The technique described in the present specification is also effective for a case where the FET region A and the peripheral voltage withstanding region E are adjacent to each other. When a trench, an insulating film, and an electrode film are formed in a boundary region disposed between the FET region and the peripheral voltage withstanding region, an electric field concentration is reduced. When an electric field concentration occurs, a withstand voltage of a semiconductor device decreases, and thus, a current concentrates at the time of avalanche breakdown. This may cause thermal destruction in the semiconductor device. The technique described herein can deal with the problem.
In order to reduce the electric field concentration, the bottom surfaces of the insulating films 38, 40 may be made thicker than side surfaces thereof. Note that, even if the side surfaces are thin, they are thicker than the gate insulating film 18. Further, the insulating films 38, 40 may be made of a material having a relative permittivity larger than a relative permittivity of SiC or GaN constituting the semiconductor substrate 4. Further, a relationship in which the bottom surfaces of the electrode films 16d, 16e are deeper than the bottom surfaces of p-type regions such as the p-type body region 10, the p-type diffusion region 22, and the p-type guard ring 24 is also effective for reducing the electric field concentration. That is, D (the depth of the bottom surfaces of the electrode films 16d, 16e) in
The technique described herein is not limited by the manner in which the boundary regions B and D are defined. A boundary region may be defined based on a semiconductor structure inside the semiconductor substrate, a boundary region may be defined based on a distribution of an electric field, or each of the boundary regions B and D may be defined based on a magnitude of a potential change at the time when the semiconductor device operates. When the trenches 34 and 36 are formed in the boundary regions, a withstand voltage is improved.
A second embodiment will be described with reference to
Different Point 1 is as follows. As illustrated in
In the second embodiment, the diode region also exists between the transistor region and the peripheral voltage withstanding region. The technique described in the present specification is also effective for a case where the transistor region and the peripheral voltage withstanding region are adjacent to each other. When an n-type impurity low concentration region and a trench are formed in a boundary region, a p-type region extending to the boundary region from the transistor region is in contact with the trench, and a p-type region extending to the boundary region from the peripheral voltage withstanding region is in contact with the trench, an electric field concentration is reduced.
A third embodiment will be described with reference to
The specific examples of the disclosure have been described in detail. However, the examples are for illustration only, and do not limit the scope of the disclosure. Various modifications and changes may be made to the foregoing examples without departing from the scope of the disclosure. Each of the technical elements described in this specification and drawings, and various combinations thereof achieve technical utility, and the scope of the disclosure is not limited to the combinations described in the specification and drawings at the time of filing. The technique described in the specification and the drawings is able to achieve a plurality of objects at the same time, and has technical utility by achieving one of the objects.
Number | Date | Country | Kind |
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2016-205823 | Oct 2016 | JP | national |