This application is a 371 application of an international PCT application serial no. PCT/JP2020/016184, filed on Apr. 10, 2020. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
The present invention relates to a semiconductor image sensor, in particular, to a semiconductor image sensor that has high sensitivity to near-infrared light and can be integrated in a small area.
As a well-known semiconductor image sensor (hereinafter referred to as an optical sensor), one that uses a pn junction diode formed in a silicon substrate as a light receiving element is well-known. In order to operate this optical sensor, it is necessary to first apply reverse bias voltages to the pn junction diode, i.e., apply a negative bias voltage to a p-type semiconductor layer and a positive bias voltage to an n-type semiconductor layer. This forms a depletion layer without carriers in the pn junction. When this depletion layer is irradiated with light, electron-hole pairs (carriers) are generated by the light energy (referred to as a photoelectric effect), electrons are attracted into the n-type semiconductor layer to which a positive voltage is applied while holes are attracted to the p-type semiconductor layer to which a negative voltage is applied, by an electric field in the depletion layer. With this, since the electric charge amount between the terminals of the pn junction diode varies in accordance with an optical signal, the optical signal can be converted into an electrical signal (referred to as a photoelectric conversion).
In the photoelectric conversion by the pn junction diode using the silicon substrate, a limit of detectable light on the long wavelength side (low light energy side) is determined by a bandgap width in the silicon.
Since the bandgap width of silicon is about 1.1 eV, the optical sensor using the pn junction diode made of silicon can only detect light having a wavelength of about 1,100 nm or less.
This wavelength (about 1,100 nm) is in a near-infrared region.
As one of the improvements, Patent Document 1 and Non-Patent Document 1 describe that near-infrared light incident on the optical sensor is dispersed in the optical sensor, thereby extending an optical path length along which the near-infrared light passes through the optical sensor to enhance the sensitivity. Specifically, this has been achieved by forming pyramidal unevenness on a surface of the silicon in which a light receiving element is formed.
Further, the sensitivity has been enhanced by forming a specific layer that is referred to as a diffuser on a surface of the light receiving element to disperse near-infrared light. However, these conventional methods cause an increase in a manufacturing process and are accompanied by an increase in cost. In addition, the dispersion of the near-infrared light alone has not led to enough sensitivity improvement and has limitations.
On the other hand, a method of thickening a depletion layer serving as a photoelectric conversion region is effective to enhance the sensitivity.
Although a concentration in a silicon substrate in general use is about 1×1015/cm3, it is shown that when a low-concentration substrate (to 1×1012/cm3) is used, the depletion layer width is increased by about one order of magnitude at the same bias voltage.
It shows that it is necessary to apply a bias voltage of about 50V, in order to obtain an optical sensor that has a similar degree of sensitivity to visible light, for near-infrared light having a wavelength of 940 nm, using an FZ substrate having the substrate concentration of about 2×1012/cm3.
Therefore, the optical sensor includes a high voltage generating circuit that generates a high voltage to apply a reverse bias voltage to a pn junction diode. The high voltage generating circuit is generally a circuit for boosting a power-supply voltage (VCC) to obtain a predetermined high voltage, and a charge pump circuit is known.
The charge pump circuit is a circuit that is realized by turning an input signal (power-supply voltage: VCC) on and off using capacitors (C1 to C9) and diodes (D1 to D9), various circuit configurations are known, and one example of them is shown in
Formation of this charge pump circuit in a silicon substrate suffers from the disadvantages of an increase in the occupied area and of an increase in size of the optical sensor.
Then, it is also well-known as shown in Patent Document 2, that the charge pump circuit is formed in a semiconductor layer of an SOI substrate that includes a silicon substrate, an insulation film formed on the silicon substrate, and the semiconductor layer formed on the insulation film. In the charge pump circuit that is disclosed in this document, a p-type region and an n-type region formed in the semiconductor layer are joined to form a plurality of mutually independent diodes, and the diodes are connected in series.
It is an object of the present invention to achieve a semiconductor image sensor that can obtain a sufficiently thick (wide) depletion layer when a high reverse bias voltage is applied to a pn junction diode serving as a light receiving element which is formed in a silicon substrate and that does not lead to an increase in an area occupied by a high voltage generating circuit.
The semiconductor image sensor of the present invention is characterized by comprising a light receiving element formed in a silicon substrate under an insulation film of an SOI substrate comprising the silicon substrate, the insulation film formed on the silicon substrate, and a semiconductor layer formed on the insulation film, and composed of a pn junction diode formed in a vertical direction to a main surface of the silicon substrate and having sensitivity to near-infrared light, and a high voltage generating circuit configured to generate an applied voltage for applying a reverse bias voltage to the pn junction diode, and in that an impurity concentration of the silicon substrate is in a range of 1×1012/cm3 to 1×1014/cm3, a film thickness is in a range of 300 μm to 700 μm, and the applied voltage is in a range of 10 V to 60 V.
In addition, the semiconductor image sensor of the present invention is characterized by comprising a BOX capacitor having a first electrode as the semiconductor layer and a second electrode as a diffusion layer formed in the silicon substrate, via the insulation film, and in that the first electrode is connected to an output of the high voltage generating circuit.
In addition, the semiconductor image sensor of the present invention is characterized in that a film thickness of the insulation film of the BOX capacitor is in a range of 100 nm to 300 nm.
The semiconductor image sensor of the present invention is characterized by comprising a first region and a second region formed in the semiconductor layer on the insulation film and in contact with each other with a channel region therebetween, and a gate electrode formed on the channel region, the first region and the channel region having the same conductivity type, the second region and the channel region having different conductivity types from each other, and in that the gate electrode and the second region are connected to use the first region and the second region via the channel region as a diode, and a charge pump circuit configured to output a high voltage by connecting a plurality of the diodes in series and giving a signal to each diode is the high voltage generating circuit.
Further, the semiconductor image sensor of the present invention is characterized in that an impurity concentration of the semiconductor layer is in a range of 1×1015/cm3 to 3×1018/cm3, and a film thickness of the semiconductor layer is in a range of 10 nm to 100 nm.
It is possible to achieve a high-sensitivity near-infrared sensor having a single power supply and also suppressing increases in process and area by using an SOI substrate of low impurity concentration, forming a high voltage generating circuit comprising a charge pump circuit in a semiconductor layer of the SOI substrate, and forming a light receiving element composed of a pn junction diode having sensitivity to near-infrared light, in the substrate.
(A) to (D) of
(E) to (H) of
(I) to (L) of
(M) and (N) of
(O) of
(P) of
(Q) of
(A) to (C) of
Examples of the embodiments of the present invention will be described in detail below with reference to the drawings.
An optical sensor 1000 according to the present invention is composed of a sensor circuit unit 100, a high voltage generating circuit unit 200, and a control circuit unit 300.
The sensor circuit unit 100 is composed of a light receiving element 100a and a MOS transistor 110a that detects a photocurrent passing through the light receiving element 100a. In the light receiving element 100a, a plurality of single sensor pixels P comprising pn junction diodes is arranged in an array to constitute the sensor circuit unit 100. As shown in
In this manner, the light receiving element 100a is formed in a vertical direction to the main surface of the silicon substrate 101 under a buried oxide film (BOX) 102 of a SOI substrate including the silicon substrate 101, the buried oxide film 102 formed on the silicon substrate, and a semiconductor layer (SOI layer) 107 formed on the BOX 102, and an impurity concentration of the silicon substrate 101 and its film thickness are selected to have sufficient sensitivity to near-infrared light of about 800 nm to 1000 nm wavelength. The MOS transistor 110a detecting a photocurrent is formed on the SOI layer 107 and is a well-known LDD structure MOSFET as shown in
The impurity concentration of the silicon substrate 101 is selected in a range of 1×1012/cm3 to 1×1014/cm3, preferably to be 2×1012/cm3. The thickness of the silicon substrate 101 is selected to be a silicon thickness that allows the light receiving element 100a to be fully depleted, for example, a final wafer thickness of 300 μm to 700 μm, preferably 500 μm. The N+ layer 103 is formed on the backside by etching away the silicon on the backside, then ion-implanting phosphorus (P) into the backside and performing laser irradiation (laser annealing) from the backside for activation.
This N+ layer 103 is formed in order to prevent the depletion layer extending from the main surface from reaching the bottom of the backside and to sufficiently reduce backside resistance by the entire pixel array.
The control circuit unit 300 controls the sensor circuit unit 100, is composed of a vertical shift register 310, a noise canceller 320, a column ADC 330, and a horizontal shift register 340, and is disposed at a periphery of the sensor circuit unit.
It is to be noted that since the control circuit unit 300 is not directly related to the present invention, its configuration and structure will not be described.
The high voltage generating circuit unit 200 is configured as the charge pump circuit using the capacitors (C1 to C9) and the diodes (D1 to D9) as shown in
In addition, an MIM capacitor 111 corresponds to the capacitor C8 and a BOX capacitor 112 corresponds to the capacitor C9. The other diodes (D1 to D7) and capacitors (C1 to C7) shown in
The high voltage VO(5) generated in the high voltage generating circuit unit 200 shown in
The capacitor 111 (C8) is formed as a MIM capacitor that is obtained by depositing an SiON film serving as an insulation layer on an underlying aluminum wiring 109a by a CVD method, and then depositing TiN thereon and patterning it to make up a counter electrode 109b. The capacitor 112 (C9) is connected to an output of the high voltage generating circuit unit 200, uses the buried oxide film (BOX) 102 as an insulation layer in order to ensure a high withstand voltage, uses the SOI layer 107 as one electrode and the P+ diffusion layer 105 formed in a P-well layer 106 in the silicon substrate 101 as another electrode, and has a sufficiently high withstand voltage of 50 V or greater if the film thickness of the BOX is selected to be 100 nm to 300 nm.
When an input is a clock signal of the power-supply voltage VCC, an output voltage of an N-stage charge pump circuit is:
Vout(N)=VCC×N−Vf×2(N−1) (1)
Where Vf is a threshold voltage of a diode-connected MOSFET.
In this manner, preparation of a charge pump circuit with a moderate number of stages can generate a desired high voltage (for example, 10 V to 60 V) from the power-supply voltage VCC.
In the circuit shown in
Vdiff=Vcc−2Vf (2)
However, when a MOSFET is formed in a bulk (silicon substrate) as in an ordinary LSI, a high voltage (for example, 30 V) is directly applied to a drain junction of a post-stage diode-connected FET as shown in
In contrast, in the present invention, the MOSFET serving as a diode is formed mutually separately in the semiconductor layer on the buried oxide film (BOX) as shown in
In addition, the MIM capacitor 111 as shown in
However, a high voltage is directly applied to the capacitor C9 for output voltage stabilization, and thus it is necessary to ensure a withstand voltage for the capacitor. In the present invention, a sufficient withstand voltage is ensured by using the BOX 102 of a thickness of 100 to 300 nm.
It is to be noted that the capacitor C9 can be omitted because, in the high voltage generating circuit unit 200 shown in
In this manner, it is possible to manufacture a high-sensitivity near-infrared sensor having a single power supply and suppressing increases in process and area by combining an SOI substrate of a low impurity concentration and a high voltage generating circuit comprising a charge pump circuit in a semiconductor layer of the SOI substrate.
Then, a manufacturing process of the high voltage generating circuit unit 200 according to the first embodiment of the optical sensor 1000 of the present invention is described with reference to (A) of
First, as shown in (A) of
Such a silicon substrate is manufactured by a publicly-known smart cut method or lamination method and supplied by a wafer vendor.
Then, as shown in (B) of
It is to be noted that, in the drawing, an N channel MOSFET shall be formed on the left side and a P channel MOSFET on the right side.
Then, element isolation is performed as shown in (C) of
Then, as shown in (D) of
Then, as shown in (E) of
Then, as shown in (F) of
Then, as shown in (G) of
Then, as shown in (H) of
Then, as shown in (I) of
Then, as shown in (J) of
In order to activate impurities in these diffusion layer (the source-drain n+ layer 510 and source-drain p+ layer 511) including the sense node P+ layer 509, thermal processing (annealing) at a high temperature (about 1000° C.) for about ten seconds is performed in a nitrogen (N2) atmosphere.
Then, as shown in (K) of
Subsequently, as shown in (L) of
Then, as shown in (M) of
Then, as shown in (N) of
Then, as shown in (O) of
Then, as shown in (P) of
Finally, in order to obtain a final wafer thickness of 300 μm to 700 μm so that the sensor can be fully depleted, the backside of the silicon substrate 501 is ground and a damage layer is removed by wet etching. Subsequently, phosphorus is ion-implanted into the backside and laser annealing is performed from the backside for activation, and subsequently an n+ layer 524 is formed on the backside of the silicon substrate 501.
It is to be noted that, for the diodes (D1 to D9) that are used in the high voltage generating circuit unit 200 in the first embodiment, the N channel MOSFET formed in (J) of
In the second embodiment of the present invention, as shown in
The diode as shown in
That is, in (D) of
It is found that, compared to the sensor shown in Non-Patent Document 1, the sensor according to the present invention can achieve significantly high quantum efficiency for near-infrared light having a light wavelength of 900 nm to 1,000 nm.
Then, as for three types of diodes that are used in an SOI structure within a charge pump, a leak current when they are reverse biased is considered.
An increase in the leak current worsens boost effect of the charge pump circuit, the number of stages of the diode-capacitor set for boosting to a desired voltage must be increased, which leads to a problem of an increase in area.
(A) to (C) of
In the diode having the structure shown in (A), the surface shown by the arrow is, structurally or process-wise, susceptible to process damage, and oxidation for reducing surface states cannot also be carried out. Therefore, there are many interface states and a depletion layer is in contact with this interface when reverse biased, and thus there is a drawback that a surface recombination current via the interface state flows and a leak current increases.
In the diode having the structure shown in (B), surface states are few compared to those in (A) because the gate oxide film is formed on the channel region. However, there is a drawback that a leak current when reverse biased is increased due to a so-called GIDL (Gate Induced Drain Leakage).
In the diode having the structure shown in (C), because a depletion layer is formed at a gate oxide film in an interface between the silicon surface and the oxide film of the SOI, the interface is a good one and there are few interface states, and thus a leak current via the states is suppressed.
When a reverse bias is applied, the GIDL can be generated at an n+/n−/n portion. However, since it is the n+/n−/n structure, the depletion layer is easy to be spread in a lateral direction and can sufficiently mitigate a lateral electric field. Therefore, the quantity of generation of the GIDL is sufficiently reduced.
By setting the reverse bias voltage to −1.8 V and using the diode shown in (C) of
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/016184 | 4/10/2020 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2021/205662 | 10/14/2021 | WO | A |
Number | Name | Date | Kind |
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10312275 | Hynecek | Jun 2019 | B2 |
20190103504 | Yamashita | Apr 2019 | A1 |
20200286946 | Mandai | Sep 2020 | A1 |
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H07177729 | Jul 1995 | JP |
2001503918 | Mar 2001 | JP |
2003520441 | Jul 2003 | JP |
2005340479 | Dec 2005 | JP |
2010041010 | Feb 2010 | JP |
2017108062 | Jun 2017 | JP |
Entry |
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I. Oshiyama et al., “Near-infrared sensitivity enhancement of a back-illuminated complementary metal oxide semiconductor image sensor with a pyramid surface for diffraction structure”, 2017 IEEE International Electron Devices Meeting (IEDM), Dec. 2-6, 2017, pp. 397-400. |
“International Search Report (Form PCT/ISA/210) of PCT/JP2020/016184”, mailed on Jul. 7, 2020, pp. 1-2. |
Number | Date | Country | |
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20220199661 A1 | Jun 2022 | US |