Embodiments relate to a semiconductor memory device and a method for manufacturing the same.
In recent years, there has been proposed a stacked semiconductor memory device in which memory cells are integrated three-dimensionally. Such a stacked semiconductor memory device is provided with a stacked body on a semiconductor substrate. The stacked body includes electrode films and insulating films alternately stacked therein. Semiconductor pillars are provided through the stacked body. A memory cell is formed for each intersecting portion of the electrode film and the semiconductor pillar. In such a semiconductor memory device, the problem is to ensure reliability.
A semiconductor memory device according to one embodiment includes a substrate, a first stacked body provided in a first region on the substrate, a transistor formed in a second region of the substrate, and a block member provided between the first stacked body and the transistor. The first stacked body includes a plurality of first silicon oxide films and a plurality of electrode films stacked alternately one by one. Diffusion coefficient of hydrogen in the block member is lower than diffusion coefficient of hydrogen in silicon oxide.
First, a method for manufacturing a semiconductor memory device according to this embodiment is described.
First, as shown in
Then, the silicon substrate 100 is used to fabricate an intermediate structural body 111. A memory cell region Rm and a peripheral circuit region Rc are defined in the intermediate structural body 111. The peripheral circuit region Rc is placed around the memory cell region Rm.
In the peripheral circuit region Rc, an upper layer portion of the silicon substrate 100 is partitioned by STI 112. A field effect transistor 113 is formed on and above the portion of the silicon substrate 100 partitioned by the STI 112. The gate electrode 114 of the transistor 113 includes a polysilicon layer (Si layer) 114a, a tungsten silicide nitride layer (WSiN layer) 114b, a tungsten nitride layer (WN layer) 114c, and a tungsten layer (W layer) 114d stacked in this order from the silicon substrate 100 side. A silicon oxide film 115 is buried between the gate electrodes 114. A silicon nitride film 116 is provided above the gate electrode 114 and the silicon oxide film 115. A silicon oxide film 117 is provided on the silicon nitride film 116.
In the memory cell region Rm, an n-type well 121 is formed in an upper layer portion of the silicon substrate 100. A p-type well 122 is formed in an upper layer portion of the n-type well 121. A silicon oxide film 124 is provided on the silicon substrate 100. A stacked body 125a is provided on the silicon oxide film 124. In the stacked body 125a, silicon nitride films 126 and silicon oxide films 127 are stacked alternately along the Z-direction. The end part of the stacked body 125a is shaped like a staircase in which a terrace 120 is formed for each silicon nitride film 126.
A stacked body 125b is provided in the end part on the memory cell region Rm side of the peripheral circuit region Rc. The stacked body 125b is provided on the upper surface of the p-type well 122 and on the side surface of the gate electrode structural body 114w. The gate electrode structural body 114w has the same configuration as the gate electrode 114 of the transistor 113. However, the gate electrode structural body 114w is a dummy structural body that does not constitute a transistor and does not function electrically. Also in the stacked body 125b, silicon nitride films 126 and silicon oxide films 127 are stacked alternately. However, the films are bent generally at a right angle. The stacking direction lies in the Z-direction and the X-direction.
The stacked bodies 125a and 125b are formed as follows. Silicon nitride films 126 and silicon oxide films 127 are formed alternately by the CVD (chemical vapor deposition) method using a raw material gas containing silicon and hydrogen such as silane (SiH4). Thus, a stacked film is formed on the entire surface of the silicon substrate 100. Then, this stacked film is selectively removed, and the end part is processed in a staircase shape. Thus, the stacked bodies 125a and 125b are formed. At this time, hydrogen originating from the raw material gas of CVD is contained in the stacked body 125a and the stacked body 125b.
Next, as shown in
At this time, as shown in
Next, as shown in
Next, an interlayer insulating film 129 made of e.g. silicon oxide is formed so as to cover the stacked body 125c. The interlayer insulating film 129 is formed in both the memory cell region Rm and the peripheral circuit region Rc.
Next, as shown in
Next, a silicon oxide layer 143 is formed on the inner surface of the memory hole 131. Next, a charge storage film 142 is formed by depositing silicon nitride. The charge storage film 142 is a film capable of storing charge. The charge storage film 142 is made of e.g. a material containing electron trap sites. In this embodiment, the charge storage film 142 is made of silicon nitride.
Next, silicon oxide, silicon nitride, and silicon oxide are deposited in this order to form a silicon oxide layer 141c, a silicon nitride layer 141b, and a silicon oxide layer 141a. The silicon oxide layer 141c, the silicon nitride layer 141b, and the silicon oxide layer 141a constitute a tunnel insulating film 141. The tunnel insulating film 141 is a film that is normally insulating, but passes a tunnel current under application of a prescribed voltage within the range of the driving voltage of the semiconductor memory device.
Next, a cover silicon layer (not shown) is formed by depositing silicon. Then, RIE is performed to remove the cover silicon layer, the tunnel insulating film 141, the charge storage film 142, and the silicon oxide layer 143. Next, a body silicon layer (not shown) is formed by depositing silicon. The body silicon layer is connected to the silicon substrate 100. The cover silicon layer and the body silicon layer form a silicon pillar 140. Next, a core member 139 is formed by depositing silicon oxide. The core member 139 is buried in the memory hole 131. Thus, the columnar member 130 is formed.
Next, as shown in
Next, the silicon nitride film 126 (see
Next, aluminum oxide is deposited through the slit to form an aluminum oxide layer 144 on the inner surface of the space 133. The silicon oxide layer 143 and the aluminum oxide layer 144 constitute a block insulating film 145. The block insulating film 145 is a film passing substantially no current even under application of voltage within the range of the driving voltage of the semiconductor memory device. The tunnel insulating film 141, the charge storage film 142, and the block insulating film 145 form a memory film 146.
Next, titanium nitride and titanium are deposited through the slit to form a barrier metal layer 149 on the aluminum oxide layer 144. Next, tungsten is deposited in the space 133 through the slit by e.g. the CVD method to form a body part 148. The body part 148 and the barrier metal layer 149 form an electrode film 150. Next, etching is performed to remove tungsten, titanium, titanium nitride, and aluminum oxide from inside the slit, leaving them only in the space 133. Thus, the electrode film 150 is formed for each space 133. Accordingly, the silicon nitride film 126 is replaced by the electrode film 150 in the stacked bodies 125a and 125c.
At this time, the shape of the electrode film 150 reflects the shape of the silicon nitride film 126. Thus, in the stacked body 125a, the end part of the electrode film 150 is shaped like a bird's beak. On the other hand, in the stacked body 125c, the end part of the electrode film 150 is not shaped like a bird's beak, but the electrode film 150 has a generally equal thickness to the tip. In the stacked body 125b, the silicon nitride film 126 is not replaced by the electrode film 150, but remains as the silicon nitride film 126.
Next, silicon oxide is deposited to form an insulating member (not shown) in the slit. A contact 151 is formed in the interlayer insulating film 129. The lower end of the contact 151 is connected to the end part of the electrode film 150 on the terrace 120. Thus, the semiconductor memory device 1 according to this embodiment is manufactured.
As described above, in the semiconductor memory device 1 according to this embodiment, in the stacked body 125a, the end part of the electrode film 150 is shaped like a bird's beak and continuously thinned toward the tip. In the stacked body 125c, the end part of the electrode film 150 is not shaped like a bird's beak, but has a generally equal thickness to the tip. Thus, the curvature of the tip 150a of the electrode film 150 placed in the stacked body 125a is larger than the curvature of the tip 150c of the electrode film 150 placed in the stacked body 125c. For instance, the curvature of the tip 150c of the lowermost electrode film 150 of the stacked body 125 is larger than the curvature of the tip 150c of the uppermost electrode film 150 of the stacked body 125. On the other hand, in the stacked body 125b, the silicon nitride film 126 is not replaced by the electrode film 150, but remains as the silicon nitride film 126. That is, in the stacked body 125b, the silicon nitride films 126 and the silicon oxide films 127 are stacked alternately.
Next, the effect of this embodiment is described.
In this embodiment, in the step shown in
For instance, this embodiment can suppress that the tungsten silicide nitride layer (WSiN layer) 114b of the gate electrode 114 of the transistor 113 is reduced by hydrogen and turned to a tungsten silicide layer (WSi layer), which then sucks silicon from the polysilicon layer 114a and reacts therewith to form a gap between the polysilicon layer 114a and the tungsten silicide layer. This embodiment can suppress that impurities such as boron contained in the channel region of the transistor 113 are deactivated by hydrogen to result in variation of the threshold of the transistor 113.
As shown in
Next, the stacked body 125a is ion-implanted with nitrogen. Thus, as shown in
As a result, as shown in
Next, a process similar to the above first embodiment is performed. Thus, the semiconductor memory device 2 according to this embodiment is manufactured.
As shown in
According to this embodiment, the block member 155 thus provided can suppress that hydrogen introduced into the stacked body 125a in the CVD process intrudes into the peripheral circuit region Rc. This can avoid damage to e.g. the gate electrode 114.
The manufacturing method, configuration, and effect of this embodiment other than the foregoing are similar to those of the above first embodiment.
In the step shown in
First, an intermediate structural body 111 shown in FIG. is fabricated. In this embodiment, the intermediate structural body 111 is not subsequently heated in an oxidizing atmosphere. However, the intermediate structural body 111 may be heated.
Next, as shown in
Thus, as shown in
Next, a process similar to the above first embodiment is performed. Thus, as shown in
In the semiconductor memory device 3, the silicon oxide film 128 is buried between the stacked body 125a and the stacked body 125b. The block member 157 is provided in the silicon oxide film 128.
The manufacturing method, configuration, and effect of this embodiment other than the foregoing are similar to those of the above first embodiment.
As shown in
The silicon oxide film 159 thus provided blocks diffusion of hydrogen emitted from the stacked body 125c into the peripheral circuit region Rc, and the hydrogen is ejected upward. This can suppress that hydrogen emitted from the stacked body 125c damages the peripheral circuit region Rc.
Next, a process similar to the above first embodiment is performed. Thus, as shown in
The manufacturing method, configuration, and effect of this embodiment other than the foregoing are similar to those of the above first embodiment.
As shown in
Thus, as shown in
Subsequently, as shown in
In the semiconductor memory device 5, the block member 162 is provided between the gate electrodes 114 of the adjacent transistors 113 provided in the peripheral circuit region Rc.
The manufacturing method, configuration, and effect of this embodiment other than the foregoing are similar to those of the above first embodiment.
As shown in
Next, ion implantation is performed with impurities such as phosphorus, arsenic, or boron from above, i.e., Z-direction. Thus, the portion of the silicon oxide film 124 not covered with the stacked bodies 125a and 125b, the silicon oxide film 127 in the stacked body 125b, and the silicon oxide film 117 are doped with impurities and turned to a block film 163. In order to further increase the impurity concentration of the portion of the block film 163 formed at the surface of the stacked body 125b, impurities may be ion-implanted from a direction (oblique direction) inclined with respect to the Z-direction.
The manufacturing method, configuration, and effect of this embodiment other than the foregoing are similar to those of the above first embodiment.
As shown in
Next, a silicon nitride film 126 and a silicon oxide film 127 are formed, one layer each. This silicon nitride film 126 and this silicon oxide film 127 are divided in a later step and constitute a lowermost layer of the stacked bodies 125a and 125b.
Next, ion implantation is performed with impurities such as phosphorus, arsenic, or boron from above. Thus, the silicon oxide film 127 is doped with impurities and turned to a block film 165. At this time, in the silicon oxide film 127, the portion formed on the silicon oxide film 124 and the portion formed on the silicon oxide film 117 are doped with impurities. For this purpose, it is preferable to implant impurity ions from directly above (Z-direction). On the other hand, the portion of the silicon oxide film 127 formed on the side surface of the step difference of the boundary between the memory cell region Rm and the peripheral circuit region Rc is doped with impurities. For this purpose, it is preferable to implant impurities from a direction (oblique direction) crossing the Z-direction.
In the manufactured semiconductor memory device, the impurity concentration of the lowermost silicon oxide film 127 in the stacked body 125, e.g. the concentration of phosphorus, arsenic, or boron, is higher than the impurity concentration of one silicon oxide film 127 in an upper stage.
The manufacturing method, configuration, and effect of this embodiment other than the foregoing are similar to those of the above first embodiment.
As shown in
As shown in
The upper part of the STI 170 protrudes from the upper surface of the silicon substrate 100. The portion other than the upper part is placed in the silicon substrate 100. The STI 170 is formed from silicon nitride (SiN).
A liner film 169 made of silicon nitride is provided on the side surface of the gate electrode 114 of the transistor 113, on the side surface of the gate electrode structural body 114w, and on the region of the upper surface of the silicon substrate 100 between the gate electrode 114 and the gate electrode structural body 114w. The upper surface of the STI 170 is in contact with the lower surface of the liner film 169.
Silicon nitride has a lower diffusion coefficient of hydrogen than silicon oxide. Thus, the STI 170 functions as a block member for suppressing diffusion of hydrogen. Hence, according to this embodiment, migration of hydrogen between the memory cell region Rm and the peripheral circuit region Rc in the silicon substrate 100 can be suppressed by the STI 170. This can suppress that hydrogen emitted from the stacked body 125 (see
Because the STI 170 is in contact with the liner film 169, the diffusion path of hydrogen can be blocked more reliably.
The manufacturing method, configuration, and effect of this embodiment other than the foregoing are similar to those of the above first embodiment.
The material of the STI 170 is not limited to silicon nitride, but only needs to be a material in which hydrogen diffuses less easily than in silicon oxide (SiO). For instance, it is possible to use e.g. silicon oxycarbide (SiOC), PSG, BSG, or BPSG.
As shown in
According to this embodiment, the core member 172 made of silicon nitride is provided in the STI 171. This can suppress diffusion of hydrogen in the silicon substrate 100. Furthermore, the spacer 173 made of silicon oxide is provided on both side surfaces of the core member 172. This can suppress that the core member 172 made of silicon nitride affects the characteristics of the transistor 113.
Because the core member 172 is in contact with the liner film 169, the diffusion path of hydrogen can be blocked more reliably.
The manufacturing method, configuration, and effect of this embodiment other than the foregoing are similar to those of the above eighth embodiment.
As shown in
This embodiment can also suppress diffusion of hydrogen between the memory cell region Rm and the peripheral circuit region Rc in the silicon substrate 100. Furthermore, the STI 174 is placed at a position remote from the transistor 113. This can suppress that the STI 174 affects the operation of the transistor 113.
The manufacturing method, configuration, and effect of this embodiment other than the foregoing are similar to those of the above ninth embodiment.
As shown in
This embodiment can also suppress diffusion of hydrogen between the memory cell region Rm and the peripheral circuit region Rc in the silicon substrate 100. Furthermore, the STI 175 is placed at a position more remote from the transistor 113. This can suppress more effectively that the STI 175 affects the operation of the transistor 113.
The manufacturing method, configuration, and effect of this embodiment other than the foregoing are similar to those of the above ninth embodiment.
First, as shown in
Next, a polysilicon layer (Si layer) 114a, a tungsten silicide nitride layer (WSiN layer) 114b, a tungsten nitride layer (WN layer) 114c, and a tungsten layer (W layer) 114d are formed in this order on the entire surface to form a gate electrode film 114y. Next, the gate electrode film 114y is patterned to form a gate electrode 114 in the peripheral circuit region Rc. On the other hand, the gate electrode film 114y is left in the memory cell region Rm.
Next, a silicon oxide film is deposited, and RIE is performed. Thus, a sidewall 180 is formed on the side surface of the gate electrode 114 and on the side surface of the remaining portion of the gate electrode film 114y. Next, silicon nitride is deposited on the entire surface to form a liner film 169. Next, silicon oxide is deposited on the entire surface, and planarization processing such as CMP (chemical mechanical polishing) is performed. Thus, a silicon oxide film 128 is formed between the gate electrode 114 and the remaining portion of the gate electrode film 114y.
Next, a trench 181 is formed on the diffusion layer of the transistor 113 of the peripheral circuit region Rc located nearest to the memory cell region Rm. The trench 181 penetrates through the silicon oxide film 128 and the liner film 169 and reaches the silicon substrate 100.
Next, as shown in
Next, as shown in
Next, as shown in
Next, an interlayer insulating film 129 is formed so as to bury the stacked body 125 composed of the stacked bodies 125a and 125c. Next, a columnar member 130 is formed in the stacked body 125. Next, the silicon nitride film 126 of the stacked body 125 is replaced by an electrode film 150 through a slit (not shown). Next, a contact 151 is formed in the interlayer insulating film 129 and connected to the electrode film 150. Thus, the semiconductor memory device 12 according to this embodiment is manufactured.
In the semiconductor memory device 12 according to this embodiment, the block member 182 made of silicon nitride is provided in the end part on the memory cell region Rm side of the peripheral circuit region Rc. This can suppress that hydrogen emitted from the stacked body 125 reaches the transistor 113 of the peripheral circuit region Rc.
The manufacturing method, configuration, and effect of this embodiment other than the foregoing are similar to those of the above first embodiment.
As shown in
The alumina film 185 is formed as follows. After the intermediate structural body 111 (see
The manufacturing method, configuration, and effect of this embodiment other than the foregoing are similar to those of the above first embodiment.
As shown in
The alumina member 187 is formed as follows. After the interlayer insulating film 129 is formed, a frame-shaped, line-shaped trench 188 is formed in the interlayer insulating film 129 and the silicon oxide film 128. Then, aluminum oxide is buried in the trench 188, and the aluminum oxide is removed from above the interlayer insulating film 129. Thus, the alumina member 187 is formed.
The manufacturing method, configuration, and effect of this embodiment other than the foregoing are similar to those of the above first embodiment.
As shown in
In this embodiment, the alumina member 189 is formed as follows. A plurality of holes 190 are formed in communication with each other in the interlayer insulating film 129 and the silicon oxide film 128. Then, aluminum oxide is buried in these holes 190. Thus, the alumina member 189 is formed. Accordingly, a through hole for burying the alumina member 189 can be formed in the same process as the hole pattern of the other portion. Thus, there is no need of a dedicated process for forming a through hole. This can suppress the increase of manufacturing cost associated with the formation of the alumina member 189.
The manufacturing method, configuration, and effect of this embodiment other than the foregoing are similar to those of the above fourteenth embodiment.
First, as shown in
Next, the upper surface of the silicon substrate 100 is dug in the memory cell region Rm. At this time, the region including the boundary between the memory cell region Rm and the peripheral circuit region Rc is not shaped like a vertical surface, but a gradually inclined surface 100b. The inclination angle of the inclined surface 100b with respect to the upper surface 100a is set to e.g. 30-70°. The upper surface 100a is parallel to the XY plane.
Next, one or more silicon oxide films 127a and silicon nitride films 126a are alternately formed by the LP-CVD (low pressure chemical vapor deposition) method. Next, a plurality of silicon oxide films 127b and a plurality of silicon nitride films 126b are formed alternately layer by layer by the normal pressure CVD method. The silicon oxide films 127a, the silicon nitride films 126a, the silicon oxide films 127b, and the silicon nitride films 126b form a stacked film 125z.
The density of the silicon oxide film 127a is higher than the density of the silicon oxide film 127b. The density of the silicon nitride film 126a is higher than the density of the silicon nitride film 126b. The silicon oxide film 127a is made thicker than the silicon oxide film 127b. The silicon nitride film 126a is made thicker than the silicon nitride film 126b.
Next, as shown in
Next, a process similar to the above first embodiment is performed. Thus, the silicon nitride films 126a and 126b of the stacked body 125 are replaced by electrode films 150. On the other hand, the silicon nitride films 126a and 126b of the stacked body 125b remain without replacement. Each film of the stacked body 125b is bent. The stacking direction of the portion of the stacked body 125b placed on the memory cell region Rm side is the Z-direction. On the other hand, the stacking direction of the portion of the stacked body 125b placed on the peripheral circuit region Rc side is generally perpendicular to the inclined surface 100b and is a direction inclined with respect to the Z-direction.
According to this embodiment, the silicon oxide film 127a and the silicon nitride film 126a placed in the lower part of the stacked body 125 are formed by the LP-CVD method. The silicon oxide film 127b and the silicon nitride film 126b placed in the upper part of the stacked body 125 are formed by the normal pressure CVD method. Thus, the density of the silicon oxide film 127a is higher than the density of the silicon oxide film 127b. The density of the silicon nitride film 126a is higher than the density of the silicon nitride film 126b. The silicon oxide film 127a is thicker than the silicon oxide film 127b. The silicon nitride film 126a is thicker than the silicon nitride film 126b.
Thus, downward diffusion of hydrogen contained in the stacked body 125 is suppressed by the silicon oxide film 127a and the silicon nitride film 126a. Accordingly, the hydrogen is released upward. This can suppress that hydrogen contained in the stacked body 125 diffuses in the silicon substrate 100 and intrudes into the peripheral circuit region Rc.
The manufacturing method, configuration, and effect of this embodiment other than the foregoing are similar to those of the above first embodiment.
The embodiments described above can realize a semiconductor memory device having high reliability and a method for manufacturing the same.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the invention. Additionally, the embodiments described above can be combined mutually.
This application is based upon and claims the benefit of priority from U.S. Provisional Patent Application 62/472,120, filed on Mar. 16, 2017; the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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62472120 | Mar 2017 | US |