Semiconductor processors, sensors, and semiconductor processing systems

Information

  • Patent Grant
  • 6290576
  • Patent Number
    6,290,576
  • Date Filed
    Thursday, June 3, 1999
    25 years ago
  • Date Issued
    Tuesday, September 18, 2001
    22 years ago
Abstract
Semiconductor processors, sensors, semiconductor processing systems, semiconductor workpiece processing methods, and turbidity monitoring methods are provided. According to one aspect, a semiconductor processor includes a process chamber configured to receive a semiconductor workpiece for processing; a supply connection in fluid communication with the process chamber and configured to supply slurry to the process chamber; and a sensor configured to monitor the turbidity of the slurry. Another aspect provides a semiconductor workpiece processing method including providing a semiconductor process chamber; supplying slurry to the semiconductor process chamber; and monitoring the turbidity of the slurry using a sensor.
Description




TECHNICAL FIELD




The present invention relates to semiconductor processors, sensors, semiconductor processing systems, semiconductor workpiece processing methods, and turbidity monitoring methods.




BACKGROUND OF THE INVENTION




Numerous semiconductor processing tools are typically utilized during the fabrication of semiconductor devices. One such common semiconductor processor is a chemical-mechanical polishing (CMP) processor. A chemical-mechanical polishing processor is typically used to polish or planarize the front face or device side of a semiconductor wafer. Numerous polishing steps utilizing the chemical-mechanical polishing system can be implemented during the fabrication or processing of a single wafer.




In an exemplary chemical-mechanical polishing apparatus, a semiconductor wafer is rotated against a rotating polishing pad while an abrasive and chemically reactive solution, also referred to as a slurry, is supplied to the rotating pad. Further details of chemical-mechanical polishing are described in U.S. Pat. No. 5,755,614, incorporated herein by reference.




A number of polishing parameters affect the processing of a semiconductor wafer. Exemplary polishing parameters of a semiconductor wafer include downward pressure upon a semiconductor wafer, rotational speed of a carrier, speed of a polishing pad, flow rate of slurry, and pH of the slurry.




Slurries used for chemical-mechanical polishing may be divided into three categories including silicon polish slurries, oxide polish slurries and metals polish slurries. A silicon polish slurry is designed to polish and planarize bare silicon wafers. The silicon polish slurry can include a proportion of particles in a slurry typically with a range from 1-15 percent by weight.




An oxide polish slurry may be utilized for polishing and planarization of a dielectric layer formed upon a semiconductor wafer. Oxide polish slurries typically have a proportion of particles in the slurry within a range of 1-15 percent by weight. Conductive layers upon a semiconductor wafer may be polished and planarized using chemical-mechanical polishing and a metals polish slurry. A proportion of particles in a metals polish slurry may be within a range of 1-5 percent by weight.




It has been observed that slurries can undergo chemical changes during polishing processes. Such changes can include composition and pH, for example. Furthermore, polishing can produce stray particles from the semiconductor wafer, pad material or elsewhere. Polishing may be adversely affected once these by-products reach a sufficient concentration. Thereafter, the slurry is typically removed from the chemical-mechanical polishing processing tool.




It is important to know the status of a slurry being utilized to process semiconductor wafers inasmuch as the performance of a semiconductor processor is greatly impacted by the slurry. Such information can indicate proper times for flushing or draining the currently used slurry.




SUMMARY OF THE INVENTION




The present invention provides semiconductor processors, sensors, semiconductor processing systems, semiconductor workpiece processing methods, and turbidity monitoring methods.




According to one aspect of the invention, a semiconductor processor is provided. The semiconductor processor includes a process chamber and a supply connection configured to provide slurry to the process chamber. A sensor is provided to monitor turbidity of the slurry. One embodiment of the sensor is configured to emit electromagnetic energy towards the supply connection providing the slurry. The supply connection is one of transparent and translucent in one embodiment. The sensor includes a receiver in the described embodiment configured to receive at least some of the emitted electromagnetic energy and to generate a signal indicative of turbidity responsive to the received electromagnetic energy.




In another arrangement, plural sensors are provided to monitor the turbidity of a subject material, such as slurry, at different corresponding positions. In addition, one or more sensors can be provided to monitor turbidity of a subject material within a horizontally oriented supply connection or container, a vertically oriented supply connection or container, or supply connections or containers in other orientations.




One sensor configuration of the invention provides a source configured to emit electromagnetic energy towards the supply connection. The sensor additionally includes plural receivers. One receiver is positioned to receive electromagnetic energy passing through the subject material and configured to output a feedback signal indicative of the received electromagnetic energy. The source is configured to adjust the intensity of emitted electromagnetic energy to provide a substantially constant amount of electromagnetic energy at the receiver. Another receiver is provided to monitor the emission of electromagnetic energy from the source and provide a signal indicative of turbidity.




The invention also includes other aspects including methodical aspects and other structural aspects as described below.











BRIEF DESCRIPTION OF THE DRAWINGS




Preferred embodiments of the invention are described below with reference to the following accompanying drawings.





FIG. 1

is an illustrative representation of a slurry distributor and semiconductor processor.





FIG. 2

is an illustrative representation of an exemplary arrangement for monitoring a static slurry.





FIG. 3

is an illustrative representation of an exemplary arrangement for monitoring a dynamic slurry.





FIG. 4

is an isometric view of one configuration of a turbidity sensor.





FIG. 5

is a cross-sectional view of another sensor configuration.





FIG. 6

is an illustrative representation of an exemplary arrangement of a source and receiver of a sensor.





FIG. 7

is a functional block diagram illustrating components of an exemplary sensor and associated circuitry.





FIG. 8

is a schematic diagram of an exemplary sensor configuration.





FIG. 9

is a schematic diagram illustrating circuitry of the sensor configuration shown in FIG.


6


.





FIG. 10

is a schematic diagram of another exemplary sensor configuration.





FIG. 11

is an illustrative representation of a sensor implemented in a centrifuge application.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




This disclosure of the invention is submitted in furtherance of the constitutional purposes of the U.S. Patent Laws “to promote the progress of science and useful arts” (Article 1, Section 8).




Referring to

FIG. 1

, a semiconductor processing system


10


is illustrated. The depicted semiconductor processing system


10


includes a semiconductor processor


12


coupled with a distributor


14


. Semiconductor processor


12


includes a process chamber


16


configured to receive a semiconductor workpiece, such as a silicon wafer. In an exemplary configuration, semiconductor processor


12


is implemented as a chemical-mechanical polishing processing tool.




Distributor


14


is configured to supply a subject material for use in semiconductor workpiece processing operations. For example, distributor


14


can supply a subject material comprising a slurry to semiconductor processor


12


for chemical-mechanical polishing applications.




Exemplary conduits or piping of semiconductor processing system


10


are shown in FIG.


1


. In the depicted configuration, a static route


18


and a dynamic route


20


are provided. Further details of static route


18


and dynamic route


20


are described below with reference to

FIGS. 2 and 3

, respectively. In general, static route


18


is utilized to provide monitoring of the subject material of distributor


14


in a substantially static state. Such provides real-time information regarding the subject material being utilized within semiconductor processing system


10


. Dynamic route


20


comprises a recirculation and distribution line in one configuration. In addition, subject material can be supplied to semiconductor processor


12


via dynamic route


20


.




Distributor


14


can include an internal recirculation pump (not shown) to periodically recirculate subject material through dynamic route


20


. Subject material having particulate matter, such as a slurry, experiences gravity separation over time. Separation of such particulate matter of the slurry is undesirable. For example, the particulate matter may settle in areas of piping, valves or other areas of a supply line which are difficult to reach and clean. Further, some particulate matter may be extremely difficult to resuspend once it has settled over a sufficient period of time. Accordingly, it is desirable to monitor turbidity (percent solids within a liquid) of the subject material to enable reduction or minimization of excessive settling.




Referring to

FIG. 2

, details of an exemplary static route


18


coupled with distributor


14


are illustrated. Static route


18


includes an elongated tube or pipe


19


for receiving subject material from distributor


14


. In a preferred embodiment, pipe


19


comprises a transparent or translucent material, such as a transparent or translucent plastic. Static route


18


is coupled with distributor


14


at an intake end


22


of pipe


19


. Piping hardware provided within the depicted static route


18


includes an intake valve


24


, sensors


26


and an exhaust valve


28


. Exhaust valve


28


is adjacent an exhaust end


30


of static route


18


.




Valves


24


,


28


can be selectively controlled to provide monitoring of the subject material of distributor


14


in a substantially static state. For example, with exhaust valve


28


in a closed state, intake valve


24


may be selectively opened to permit the entry of subject material within an intermediate container


32


. Container


32


can be defined as the portion of static route


18


intermediate intake valve


24


and exhaust valve


28


in the described configuration. In typical operations, intake valve


24


is sealed or closed following entry of subject material into container


32


. In the depicted arrangement, static route


18


is provided in a substantially vertical orientation. Static route


18


using valves


24


,


28


and container


32


is configured to provide received subject material in a substantially static state (e.g., the subject material is not in a flowing state).




Plural sensors


26


are provided at predefined positions relative to container


32


as shown. Sensors


26


are configured to monitor the opaqueness or turbidity of subject material received within static route


18


. In one configuration, plural sensors


26


are provided at different vertical positions to provide monitoring of the turbidity of the subject material within container


32


at corresponding different desired vertical positions of container


32


. Such can be utilized to provide differential information between the sensors


26


to indicate small changes in slurry settling.




As described in further detail below, individual sensors include a source


40


and a receiver


42


. In one configuration, source


40


is configured to emit electromagnetic energy towards container


32


. Receiver


42


is configured and positioned to receive at least some of the electromagnetic energy. As described above, pipe


19


can comprise a transparent or translucent material permitting passage of electromagnetic energy. Sensors


26


can output signals indicative of the turbidity at the corresponding vertical positions of container


32


responsive to sensing operations.




It is desirable to provide plural sensors


26


in some configurations to monitor settling of particulate material (precipitation rates) over time within the subject material at plural vertical positions. Monitoring a substantially static subject material provides numerous benefits. Utilizing one or more sensors


26


, the rate of separation can be monitored providing information regarding the condition of the subject material or slurry (e.g., testing and quantifying characteristics of a CMP slurry).




Properties of the subject material can be derived from the monitoring including, for example, how well particulate matter is suspended, adequate mixing, amount of or effectiveness of surfactant additives, the approximate size of the particulate matter, agglomeration of particulate matter, slurry age or lifetime, and likelihood of slurry causing defects. Such monitoring of settling rates can indicate when to change or drain a slurry being applied to semiconductor processor


12


to avoid degradation in processing performance, such as polishing performance within a chemical-mechanical polishing processor.




Subject material within container


32


may be drained via exhaust valve


28


following monitoring of the subject material. Exhaust end


30


of static route


18


can be coupled with a recovery system for direction back to distributor


14


, or to a drain if the subject material will not be reused.




Referring to

FIG. 3

, details of dynamic route


20


are described. Dynamic route


20


comprises a recirculation pipe


50


coupled with a supply connection


52


. Recirculation pipe


50


and supply connection


52


preferably comprise transparent or translucent tubing or piping, such as transparent or translucent plastic pipe.




Recirculation pipe


50


includes an intake end


54


and a discharge end


56


. Subject material or slurry can be pumped into recirculation pipe


50


via intake end


54


. An intake valve


58


and an exhaust or discharge valve


60


are coupled with recirculation pipe


50


for controlling the flow of subject material. Plural sensors


26


are provided within sections of recirculation pipe


50


as shown. One of sensors


26


is vertically arranged with respect to a vertical pipe section


62


. Another of sensors


26


is horizontally oriented with respect to a horizontal pipe section


64


. Sensors


26


are configured to monitor the turbidity of subject material or slurry within vertical pipe section


62


and horizontal pipe section


64


.




Individual sensors


26


configured to monitor horizontal pipe sections (e.g., pipe section


64


) may be arranged to monitor a lower portion of the horizontal pipe for gravity settling of particulate matter. As described below, an optical axis of sensor


26


can be aimed to intersect a lower portion of horizontally arranged tubing or piping to provide the preferred monitoring. Such can assist with detection of precipitation of particulate matter which can form into large undesirable particles leading to defects. Accordingly, once a turbidity limit has been reached, the tubing or piping may be flushed.




Supply connection


52


is in fluid communication with horizontal pipe section


64


. In addition, supply connection


52


is in fluid communication with process chamber


16


of semiconductor processor


12


shown in FIG.


1


. Supply connection


52


is configured to supply subject material such as slurry to process chamber


16


. A sensor


26


is provided adjacent supply connection


52


. Sensor


26


is configured to monitor the turbidity of subject material within supply connection


52


. Additionally, a supply valve


66


controls the flow of subject material within supply connection


52


.




Although only one supply connection


52


is illustrated, it is understood that additional supply connections can be provided to couple associated semiconductor processors (not shown) with recirculation pipe


50


and distributor


14


. The depicted supply connection


52


is arranged in a vertical orientation. Supply connection


52


with associated sensor


26


may also be provided in a horizontal or other orientation in other configurations.




Referring to

FIG. 4

, an exemplary configuration of sensor


26


is shown. The illustrated configuration of sensor


26


includes a housing


70


, cover


72


and associated circuit board


74


. The illustrated housing


70


is configured to couple with a conduit, such as supply connection


52


. For example, housing


70


is arranged to receive supply connection


52


with a longitudinal orifice


76


. Cover


72


is provided to substantially enclose supply connection


52


. In a preferred arrangement, housing


70


and cover


72


are formed of a substantially opaque material.




Housing


70


is configured to provide source


40


and receiver


42


adjacent supply connection


52


. More specifically, housing


70


is configured to align source


40


and receiver


42


with respect to supply connection


52


and any subject material such as slurry therein. In the depicted configuration, housing


70


aligns source


40


and receiver


42


to define an optical axis


45


which passes through supply connection


52


.




The illustrated housing


70


is configured to allow attachment of sensor


26


to supply connection


52


or detachment of sensor


26


from supply connection


52


without disruption of the flow of subject material within supply connection


52


. Housing


70


can be clipped onto supply connection


52


as illustrated or removed therefrom without disrupting the flow of subject material within supply connection


52


in the described embodiment.




Source


40


and receiver


42


may be coupled with circuit board


74


via internal connections (not shown). Further details regarding circuitry implemented within circuit board


74


are described below. The depicted sensor configuration provides sensor


26


capable of monitoring the turbidity of subject material within supply connection


52


without contacting and possibly contaminating the subject material or without disrupting the flow of subject material within supply connection


52


.




More specifically, sensor


26


is substantially insulated from the subject material within supply connection


52


in the described arrangement. Accordingly, sensor


26


provides a non-intrusive device for monitoring the turbidity of subject material


80


. Such is preferred in applications wherein contamination of subject material


80


is a concern. Utilization of sensor


26


does not impede or otherwise affect flow of the subject material.




In one configuration, source


40


comprises a light emitting diode (LED) configured to emit infrared electromagnetic energy. Source


40


is configured to emit electromagnetic energy of another wavelength in an alternative embodiment. Receiver


42


may be implemented as a photodiode in an exemplary embodiment. Receiver


42


is configured to receive electromagnetic energy emitted from source


40


. Receiver


42


of sensor


26


is configured to generate a signal indicative of the turbidity of the subject material and output the signal to associated circuitry for processing or data logging.




Referring to

FIG. 5

, source


40


and receiver


42


are coupled with electrical circuitry


78


. In the illustrated embodiment, source


40


and receiver


42


are aimed towards one another. Source


40


is operable to emit electromagnetic energy


79


towards subject material


80


. Particulate matter within subject material


80


operates to absorb some of the emitted electromagnetic energy


79


. Accordingly, only a portion, indicated by reference


82


, of the emitted electromagnetic energy


79


passes through subject material


80


and is received within receiver


42


.




Electrical circuitry


78


is configured to control the emission of electromagnetic energy


79


from source


40


in the described configuration. Receiver


42


is configured to output a signal indicative of the received electromagnetic energy


82


corresponding to the intensity of the received electromagnetic energy. Electrical circuitry


78


receives the outputted signal and, in one embodiment, conditions the signal for application to an associated computer


84


. In one embodiment, computer


84


is configured to compile a log of received information from receiver


42


of sensor


26


.




Referring to

FIG. 6

, an alternative sensor arrangement indicated by reference


26




a


is shown. In the depicted embodiment, an alternative housing


70




a


is implemented as a cross fitting


44


utilized to align the source and receiver of sensor


26




a


with supply connection


52


. Supply connection


52


is aligned along one axis of cross fitting


44


.




In the depicted configuration, light-carrying cable or light pipe, such as fiberoptic cable, is utilized to couple a remotely located source and receiver with supply connection


52


. A first fiberoptic cable


46


provides electromagnetic energy emitted from source


42


to supply connection


52


. A lens


47


is provided flush against supply connection


52


and is configured to emit the electromagnetic light energy from cable


46


towards supply connection


52


along optical axis


45


perpendicular to the axis of supply connection


52


. Electromagnetic energy which is not absorbed by subject material


80


is received within a lens


49


coupled with a second fiberoptic cable


48


. Fiberoptic cable


48


transfers the received light energy to receiver


42


. Sensor arrangement


26




a


can include appropriate seals, bushings, etc., although such is not shown in FIG.


6


.




As previously mentioned, supply connection


52


is preferably transparent to pass as much electromagnetic light energy as possible. Supply connection


52


is translucent in an alternative arrangement. Lenses


47


,


49


are preferably associated with supply connection


52


to provide maximum transfer of electromagnetic energy. In other embodiments, lenses


47


,


49


are omitted. Further alternatively, the source and receiver of sensor


26


may be positioned within housing


70




a


in place of lenses


47


,


49


. Fiberoptic cables


46


,


48


could be removed in such an embodiment.




Referring to

FIG. 7

, another implementation of sensor


26


is shown. Source


40


and receiver


42


are arranged at a substantially 90° angle in the depicted configuration. Source


40


operates to emit electromagnetic energy


79


into supply connection


52


and subject material


80


within supply connection


52


. As previously stated, subject material


80


can contain particulate matter which may operate to reflect light. Receiver


42


is positioned in the depicted arrangement to receive such reflected light


82




a


. Associated electrical circuitry coupled with source


40


and receiver


42


can be calibrated to provide accurate turbidity information responsive to the reception of reflected light


82




a


. Although source


40


and receiver


42


are illustrated at a 90° angle in the depicted arrangement, source


40


and receiver


42


may be arranged at any other angular relationship with respect to one another and supply connection


52


to provide emission of electromagnetic energy


79


and reception of reflected electromagnetic energy


82




a.






Referring to

FIG. 8

, one arrangement of sensor


26


for providing turbidity information of subject material


80


is shown. Source


40


is implemented as a light emitting diode (LED) configured to emit infrared electromagnetic energy


79


towards supply connection


52


having subject material


80


in the depicted arrangement. A positive voltage bias may be applied to a voltage regulator


86


configured to output a constant supply voltage. For example, the positive voltage bias can be a 12 Volt DC voltage bias and voltage regulator


86


can be configured to provide a 5 Volt DC reference voltage to light emitting diode source


40


.




Source


40


emits electromagnetic energy of a known intensity responsive to an applied current from dropping resistor


87


. Receiver


42


comprises a photodiode in an exemplary embodiment configured to receive light electromagnetic energy


82


not absorbed within subject material


80


. Photodiode receiver


42


is coupled with an amplifier


88


in the depicted configuration. Amplifier


88


is configured to provide an amplified output signal indicating the turbidity of subject material


80


. Other configurations of source


40


and receiver


42


are possible.




Referring to

FIG. 9

, additional details of the arrangement shown in

FIG. 8

are illustrated. Source


40


is implemented as a light emitting diode (LED). Receiver


42


comprises a photodiode. A potentiometer


90


is coupled with a pin


1


and a pin


8


of amplifier


88


and can be varied to provide adjustment of the gain of amplifier


88


. An exemplary variable base resistance of potentiometer


90


is 100 Ωk.




Another potentiometer


92


is coupled with a pin


5


of amplifier


88


and is configured to provide calibration of sensor


26


. Potentiometer


92


may be varied to provide an offset of the output reference of amplifier


88


. An exemplary variable base resistance of potentiometer


92


is 500 Ω.




A positive voltage reference bias is applied to a diode


94


. An exemplary positive voltage is approximately 12-24 Volts DC. Voltage regulator


86


receives the input voltage and provides a reference voltage of 5 Volts DC in the described embodiment.




Referring to

FIG. 10

, an alternative sensor configuration is illustrated as reference


26




b


. The illustrated sensor configuration includes a driver


95


coupled with source


40


. Additionally, a beam splitter


96


is provided intermediate source


40


and supply connection


52


. Further, an additional receiver


43


and associated amplifier


97


are provided as illustrated.




A reference voltage is applied to driver


95


during operation. Source


40


is operable to emit electromagnetic energy


79


towards beam splitter


96


. Beam splitter


96


directs received electromagnetic energy into a beam


91


towards supply connection


52


and a beam


93


towards receiver


43


. Receiver


42


is positioned to receive non-absorbed electromagnetic energy


91


passing through supply connection


52


and subject material


80


. Receiver


42


is configured to generate and output a feedback signal to driver


95


. The feedback signal is indicative of the electromagnetic energy


91


received within receiver


42


.




The depicted sensor


26




b


is configured to provide a substantially constant amount of light electromagnetic energy to receiver


42


. Driver


95


is configured to control the amount or intensity of emitted electromagnetic energy from source


40


. More specifically, driver


95


is configured in the described embodiment to increase or decrease the amount of electromagnetic energy


79


emitted from source


40


responsive to the feedback signal from receiver


42


.




Receiver


43


is positioned to receive the emitted electromagnetic energy directed from beam splitter


96


along beam


93


. Receiver


43


receives electromagnetic energy not passing through subject material


80


in the depicted embodiment. The output of receiver


43


is applied to amplifier


97


which provides a signal indicative of the turbidity of subject material


80


within supply connection


52


responsive to the intensity of electromagnetic energy of beam


93


.




Referring to

FIG. 11

, an exemplary alternative configuration for analyzing slurry in a substantially static state is shown. The illustrated static route


18




a


comprises a centrifuge


100


. The depicted centrifuge


100


includes a container


102


configured to receive subject material


80


. Plural sensors


26


are provided at predefined positions along container


102


to monitor the turbidity of subject material


80


at different radial positions. Centrifuge


100


including container


102


is configured to rapidly rotate in the direction indicated by arrows


104


about axis


101


to assist with precipitation of particulate matter within subject material


80


. Such provides increased setting rates of the particulate matter. Sensors


26


can individually provide turbidity information of subject material


80


at the predefined positions of sensors


26


relative to container


102


. Such information can indicate the state or condition of the slurry as previously discussed. Centrifuge


100


can be configured to receive samples of slurry or other subject material during operation of semiconductor workpiece system


10


. Information from sensors


26


can be accessed via rotary couplings or wireless configurations during rotation of container


102


in exemplary embodiments.




From the foregoing, it is apparent the present invention provides a sensor which can be utilized to monitor turbidity of a nearly opaque fluid. Further, the disclosed sensor configurations have a wide dynamic range, are nonintrusive and have no wetted parts. In addition, the sensors of the present invention are cost effective when compared with other devices, such as densitometers.




In compliance with the statute, the invention has been described in language more or less specific as to structural and methodical features. It is to be understood, however, that the invention is not limited to the specific features shown and described, since the means herein disclosed comprise preferred forms of putting the invention into effect. The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims appropriately interpreted in accordance with the doctrine of equivalents.



Claims
  • 1. A semiconductor processor comprising;a process chamber configured to receive a semiconductor workpiece for processing; a supply connection in fluid communication with the process chamber and configured to supply slurry to the process chamber; and a sensor configured to monitor the turbidity of the slurry before it is supplied to a process chamber.
  • 2. The semiconductor processor according to claim 1 wherein the supply connection is arranged in a substantially horizontal orientation.
  • 3. The semiconductor processor according to claim 1 wherein the supply connection is arranged in a substantially vertical orientation.
  • 4. The semiconductor processor according to claim 1 wherein the sensor is configured to attach to the supply connection and detach from the supply connection without disruption of the supply of slurry within the supply connection.
  • 5. The semiconductor processor according to claim 1 wherein the sensor is configured to emit electromagnetic energy towards the supply connection and to receive at least some of the electromagnetic energy from the supply connection.
  • 6. The semiconductor processor according to claim 5 wherein the sensor is configured to receive reflected electromagnetic energy from the supply connection.
  • 7. The semiconductor processor according to claim 5 wherein the sensor is configured to generate a signal indicative of the turbidity of the slurry responsive to the received electromagnetic energy.
  • 8. The semiconductor processor according to claim 1 wherein the sensor is substantially insulated from the slurry.
  • 9. The semiconductor processor according to claim 1 wherein the process chamber comprises a chemical-mechanical polishing chamber.
  • 10. The semiconductor processor according to claim 1 wherein the sensor is coupled with the supply connection.
  • 11. A semiconductor processor comprising:a process chamber configured to receive and process a semiconductor workpiece; a connection provided in fluid communication with the process chamber and configured to supply slurry to the process chamber; and a sensor configured to monitor the turbidity of the slurry and including: a source configured to emit electromagnetic energy towards the connection; and a receiver configured to receive at least some of the electromagnetic energy.
  • 12. The semiconductor processor according to claim 11 wherein the connection is arranged in a substantially horizontal orientation.
  • 13. The semiconductor processor according to claim 11 wherein the connection is arranged in a substantially vertical orientation.
  • 14. The semiconductor processor according to claim 11 wherein the sensor is configured to generate a signal indicative of the turbidity responsive to the received electromagnetic energy.
  • 15. The semiconductor processor according to claim 11 wherein the sensor is substantially insulated from the slurry.
  • 16. The semiconductor processor according to claim 11 further comprising a housing coupled with the connection and configured to align the source and the receiver with respect to the connection.
  • 17. The semiconductor processor according to claim 11 wherein the process chamber comprises a chemical-mechanical polishing chamber.
  • 18. The semiconductor processor according to claim 11 wherein the connection is transparent.
  • 19. The semiconductor processor according to claim 11 wherein the connection is translucent.
  • 20. The semiconductor processor according to claim 11 wherein the sensor is coupled with the supply connection.
  • 21. A semiconductor processor system comprising:a distributor configured to supply a slurry; a process chamber configured to receive and process a semiconductor workpiece; a connection configured to supply slurry from the distributor to the process chamber; and a sensor configured to monitor the turbidity of the slurry and including: a source configured to emit electromagnetic energy towards the connection; and a receiver configured to receive at least some of the electromagnetic energy.
  • 22. The semiconductor processor system according to claim 21 wherein the sensor is substantially insulated from the slurry.
  • 23. The semiconductor processor system according to claim 21 wherein the process chamber comprises a chemical-mechanical polishing chamber.
  • 24. The semiconductor processor system according to claim 21 wherein the connection is transparent.
  • 25. The semiconductor processor system according to claim 21 wherein the connection is translucent.
  • 26. The semiconductor processor system according to claim 21 wherein the sensor is coupled with the supply connection.
  • 27. A semiconductor processor comprising:a process chamber configured to receive a semiconductor workpiece for processing; a supply connection in fluid communication with the process chamber and configured to supply slurry to the process chamber; and a sensor configured to monitor the turbidity of the slurry, wherein the sensor is configured to emit electromagnetic energy towards the supply connection and to receive at least some of the electromagnetic energy from the supply connection.
  • 28. A semiconductor processor comprising:a process chamber configured to receive a semiconductor workpiece for processing; a supply connection in fluid communication with the process chamber and configured to supply slurry to the process chamber; and a sensor configured to monitor the turbidity of the slurry, wherein the sensor is configured to emit electromagnetic energy towards the supply connection and to receive at least some of the electromagnetic energy from the supply connection, and wherein the sensor is configured to receive reflected electromagnetic energy from the supply connection.
  • 29. A semiconductor processor comprising:a process chamber configured to receive a semiconductor workpiece for processing; a supply connection in fluid communication with the process chamber and configured to supply slurry to the process chamber; and a sensor configured to monitor the turbidity of the slurry, before it is supplied to a process chamber wherein the sensor is configured to generate a signal indicative of the turbidity of the slurry responsive to receiving electromagnetic energy.
  • 30. A semiconductor processor of claim 29 wherein the sensor is configured to emit the electromagnetic energy towards the supply connection.
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Number Name Date Kind
5653624 Ishikawa et al. Aug 1997
5664990 Adams et al. Sep 1997
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