Dynamic storages are developing towards high speed, high integration density, low power consumption, etc. With the miniaturization of the structural size of semiconductor devices, the size of a gate word line is miniaturized, especially in a process for manufacturing Dynamic Random Access Memory (DRAM) with a key size less than 20 nm.
The disclosure relates generally to the technical field of integrated circuits, and more specifically to a semiconductor structure and a method for manufacturing the same.
According to some embodiments of the present disclosure, a semiconductor structure and a method for manufacturing the same are provided.
A method for manufacturing a semiconductor structure includes the following operations.
A substrate is provided.
A gate trench is provided in the substrate. The gate trench includes a first trench and a second trench. The second trench is located above the first trench, communicates with the first trench, and has a width greater than a width of the first trench.
A gate word line is formed in the gate trench.
A semiconductor structure includes: a substrate; a gate trench located in the substrate and including a first trench and a second trench, and a gate word line located in the gate trench. The second trench is located above the first trench, communicated with the first trench, and has a width greater than a width of the first trench.
The descriptions only summarize the technical solutions of this disclosure. To know the technical means of this disclosure more clearly, and implement according to the contents of the description, the following will describe by combining preferred embodiments of this disclosure and the brief description of the drawings.
In order to describe the technical solutions in the embodiments of the present disclosure or in the related art more clearly, drawings required to be used in the embodiments or the illustration of the traditional technology will be briefly introduced below. Apparently, the drawings in the description below are only some examples of the disclosure. Those ordinarily skilled in the art also can acquire other drawings according to the provided drawings without creative work.
For convenience of an understanding of the present disclosure, the embodiments of the disclosure will be described more fully below with reference to the related accompanying drawings. Preferred embodiments of the present disclosure are shown in the accompanying diagrams. The present disclosure may, however, be embodied in many different forms which are not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosed content of the present disclosure will be more thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which the present disclosure belongs. The terms used herein in the specification of the present disclosure are for the purpose of describing specific embodiments only and are not intended to be limiting of the present disclosure. The term “and/or” used herein covers any and all combinations of one or more related listed items.
In the description of the embodiments of the present disclosure, it should be noted that orientations or positional relationships indicated by the terms “upper”, “lower”, “vertical”, “horizontal”, “inside”, “outside” and the like are orientations or positional relationships as shown in the drawings, and are only for the purpose of facilitating and simplifying the description of the embodiments of the present disclosure instead of indicating or implying that devices or elements indicated must have particular orientations, and be constructed and operated in the particular orientations. Therefore, these terms cannot be explained as limitation on the present disclosure.
The quality of DRAM in aspects of electrical properties can be directly determined by a contact resistance between the gate word line and a conductive interconnecting structure. The magnitude of the current and the delay time of the signal are directly determined by the resistance of the connection. Especially, for the gate word line, the magnitude and stability of the current signal directly determine the storage speed and storage efficiency of a device.
In some implementations, the gate word line has a relatively small width at the top. During the formation of an interconnecting through hole electrically connected to the gate word line, the offset of photolithography alignment or the offset in a pattern transfer process will cause the formed interconnecting structure to be shifted relative to the gate word line, resulting in a relatively small contact area, and a relatively high contact resistance between the interconnecting structure and the gate word line.
Referring to
At S10, a substrate is provided.
At S20, a gate trench is formed in the substrate. The gate trench includes a first trench and a second trench. The second trench is located above the first trench, communicates with the first trench, and has a width greater than a width of the first trench.
At S30, a gate word line is formed in the gate trench.
In the method for manufacturing the semiconductor structure of the embodiments of the present disclosure, the gate word line with a wider upper part can be obtained by preparing the gate trench with an upper part wider than a lower part. Since the gate word line has the wider upper part, it is convenient to align and contact the first interconnecting structure with the gate word line. Therefore, it can ensure that a sufficiently large contact area can be formed between the first interconnection structure and the gate word line, thereby reducing the contact resistance between the first interconnection structure and the gate word line, and improving electrical properties of the storage device to endow the storage device with higher read and write speed and storage efficiency.
Referring to S10 in
As an example, the substrate 10 may include, but is not limited to, a silicon substrate. The substrate 10 includes an active area 101 and an isolation structure 102.
Referring to S20 in
As an example, S20 may include the following operations.
At S201, the first trench 1031 is formed in the substrate 10, as shown in
At S202, a sacrificial layer 11 is formed. The sacrificial layer 11 includes a first part 111 and a second part 112. The first trench 1031 is filled up by the first part 111. The second part 112 covers an upper surface of the substrate 10 and an upper surface of the first part 111, as shown in
At S203, an isolation groove 113 is formed in the second part 112 to form a sacrificial pattern 1121 by patterning the second part 112. The sacrificial pattern 1121 is arranged to correspond to the first part 111, and has a width greater than a width of the first part 111, as shown in
At S204, a filling layer 15 is formed in the isolation groove 113. The isolation groove 113 is filled up by the filling layer 15, as shown in
At S205, the sacrificial pattern 1121 is removed to form the second trench 1032.
At S206, the first part 111 is removed, as shown in
As an example, the method may include the following operations between S201 and S202. A first oxide layer 161 is formed at a side wall of the first trench 1031, as shown in
As an example, the sacrificial layer 11 formed at S202 may include, but is not limited to, a titanium nitride layer.
As an example, at S203, self-aligned dual imaging patterning (SADP) may be used to form the isolation groove 113 in the second part 112. Specifically, S203 may include the following operations.
At S2031, a mask layer 12 is formed on the sacrificial layer 11. The mask layer 12 includes a first hard mask layer 121, an organic sacrificial layer 122, and a second hard mask layer 123 that are sequentially stacked from bottom to top. The first hard mask layer 121 may include, but is not limited to, a silicon oxynitride layer. The organic sacrificial layer 122 may include, but is not limited to, a spin-coated organic carbon layer. The second hard mask layer 123 may include, but is not limited to, a silicon oxynitride layer.
At S2032, a patterned photoresist layer 13 is formed on the mask layer 12. The patterned photoresist layer 13 delimits a position and shape of the sacrificial pattern, as shown in
At S2033, the second hard mask layer 123 and the organic sacrificial layer 122 are etched based on the patterned photoresist layer 13, and the patterned photoresist layer 13 is removed to obtain an organic sacrificial pattern 124, as shown in
At S2034, a side wall material layer 141 is formed on a side wall and a bottom of the organic sacrificial pattern 124 and a surface of an exposed part of the first hard mask layer 121, as shown in
At S2035, the side wall material layer 141 is removed from a top of the organic sacrificial pattern 124 and the surface of the exposed part of the first hard mask layer 121, and the organic sacrificial pattern 124 is removed to obtain the side wall pattern 14, as shown in
At S2036, the first hard mask layer 121 and the second part 112 are etched based on the side wall pattern 14, the side wall pattern 14 and the remaining first hard mask layer 121 are removed to form the isolation groove 113 in the second part 112 to form the sacrificial pattern 1121 by patterning the second part 112, as shown in
As an example, S204 may include the following operations.
At S2041, a filling material layer 151 is formed in the isolation groove 113 and on the sacrificial pattern 1121, as shown in
At S2042, the filling material layer 151 is removed from the sacrificial pattern 1121, as shown in
As an example, an upper surface of the filling layer 15 may be flush with an upper surface of the sacrificial pattern 1121.
As an example, the filling layer 15 may include a silicon layer or a germanium layer or a silicon germanium layer grown by an epitaxial method.
As an example, after S20, the method further includes that the filling layer 15 is subjected with thermal treatment to form a second oxide layer 162 on the surface of the filling layer 15. As shown in
Referring to S30 in
As an example, the substrate 10 includes an array region and an edge region located at a periphery of the array region, and the gate word line 16 is located in the array region and the edge region.
As an example, S30 may include the following operations.
At S301, a word line conductive layer 163 is formed in the gate trench 103. The first trench 1031 is filled up by the word line conductive layer 163 which extends into the second trench 1032. Specifically, a conductive material layer 1631 may be formed in the gate trench 103 and on the surface of the filling layer 15 first, as shown in
As an example, the word line conductive layer 163 may include, but is not limited to, a titanium nitride layer. The word line conductive layer 163 may also include a titanium nitride layer and a tungsten layer. In this situation, the titanium nitride layer covers surfaces of the first oxide layer 161 and the second oxide layer 162. The tungsten layer is located on a surface of the titanium nitride layer away from the first oxide layer 161 and the second oxide layer 162.
As an example, S30 further includes the following operations.
At S302, an auxiliary conductive layer 164 is formed on an upper surface of the word line conductive layer 163, as shown in
S30 also includes the following operations.
At S303, a dielectric cover layer 165 is formed on the auxiliary conductive layer 164. The second trench 1032 is filled up by the dielectric cover layer 165 which covers the surface of the filling layer 15, as shown in
As an example, after S30, the method further includes the following operations.
At S50, a top dielectric layer 17 is formed on the substrate 10. The top dielectric layer 17 covers the array region and the edge region.
At S60, a first interconnection structure 201 is formed in the top dielectric layer 17 on the edge region. The first interconnection structure 201 penetrates through the top dielectric layer 17, and electrically connects with the word line conductive layer 163, as shown in
As an example, the method further includes the following operations between S30 and S50.
At S40, a functional device 18 and a lead-out bonding pad 19 electrically connected to the functional device 18 are formed in the edge region, as shown in
As an example, a second interconnection structure 202 is also formed in the top dielectric layer 17 while forming the first interconnection structure 201. The second interconnection structure 202 is connected to the lead-out bonding pad 19.
As an example, an upper surface of the auxiliary conductive layer 164 is flush with an upper surface of the lead-out bonding pad 19. The first interconnection structure 201 is connected to the auxiliary conductive layer 164. By arranging the auxiliary conductive layer 164, and making the upper surface of the auxiliary conductive layer 164 flush with the upper surface of the lead-out bonding pad 19, a height difference between the top of the gate word line 16 and the lead-out bonding pad 19 of the functional device 18 can be eliminated. The first interconnection structure 201 has the same depth as that of the second interconnection structure 202, which can reduce the scattering of plasmas generated during the etching, thereby facilitating the realization of etching alignment. Therefore, the first interconnection structure 201 will not be offset compared to the gate word line 16, which can ensure that the first interconnection structure 16 has a sufficiently large contact area with the gate word line, thereby further reducing the contact resistance between the first interconnection structure and the gate word line, and further improving the electrical properties of a storage device to endow the storage device with higher read and write speed and storage efficiency. In this way, the use of a composite gate structure composed of the word line conductive layer 163 and the auxiliary conductive layer 164 is beneficial to improve the gate induced drain leakage (GIDL) effect and further improve the performance of the storage device.
As an example, the top dielectric layer 17 may have a single-layer structure or a stacked structure including a plurality of layers of dielectric layers. In
Continuing to refer to
In the embodiment of the present disclosure, the semiconductor structure obtained has the gate word line 16 with a wider upper part by preparing the gate trench 103 with an upper part wider than a lower part. Since the gate word line 16 has the wider upper part, it is convenient to align and contact the subsequently formed first interconnecting structure with the gate word line 16. Therefore, it can ensure that a sufficiently large contact area can be formed between the first interconnection structure and the gate word line 16, thereby reducing the contact resistance between the first interconnection structure and the gate word line 16 and improving electrical properties of a storage device to endow the storage device with higher read and write speed and storage efficiency.
As an example, the substrate 10 may include, but is not limited to, a silicon substrate. The substrate 10 includes an active area 101 and an isolation structure 102.
As an example, the substrate 10 further includes a filling layer 15, and the second trench 1032 is located in the filling layer 15.
As an example, a material of the filling layer 15 may include any one of silicon, germanium, or silicon germanium. Specifically, the filling layer 15 can be used as a source or a drain of the active area.
As an example, the gate word line 16 may include: a first oxide layer 161, a second oxide layer 162 and a word line conductive layer 163. The first oxide layer 161 is located on a side wall and a bottom of the first trench 1031. The second oxide layer 162 is located on a side wall of the second trench 1032. The first trench 1031 is filled up by the word line conductive layer 163 which extends into the second trench 1032.
As an example, the first oxide layer 161 and the second oxide layer 162 are formed by different processes, and are seamlessly connected on the side wall of the gate trench 103.
As an example, the word line conductive layer 163 may include, but is not limited to, a titanium nitride layer. The word line conductive layer 163 may also include a titanium nitride layer and a tungsten layer. In this way, the titanium nitride layer covers surfaces of the first oxide layer 161 and the second oxide layer 162. The tungsten layer is located on the surface of the titanium nitride layer away from the first oxide layer 161 and the second oxide layer 162.
As an example, an upper surface of the word line conductive layer 163 is located lower than an upper surface of the second trench. The gate word line 16 further includes an auxiliary conductive layer 164. The auxiliary conductive layer 164 is located on the word line conductive layer 163, and the auxiliary conductive layer 164 may include a polycrystalline silicon layer. In the present embodiment, the auxiliary conductive layer 164 may include a doped polycrystalline silicon layer. The upper surface of the auxiliary conductive layer 164 is located lower than a top surface of the gate trench 103.
As an example, the gate word line 163 further includes a dielectric cover layer 165. The second trench 1032 is filled up by the dielectric cover layer 165 which covers the surface of the filling layer 15, as shown in
As an example, the substrate 10 includes an array region and an edge region located at a periphery of the array region. The gate word line 16 is located in the array region and the edge region. The semiconductor structure further includes: a top dielectric layer 17 that covers the array region and the edge region, a first interconnection structure 201 located in the top dielectric layer 17 on the array region, and penetrating through the top dielectric layer 17 to electrically connect with the word line conductive layer 163.
As an example, the gate word line 16 in the edge region is located in the isolation structure 102.
As an example, the semiconductor structure further includes a second interconnection structure 202. The second interconnection structure 202 is located in the top dielectric layer 17 on the edge region, and is connected to the lead-out bonding pad 19.
As an example, the semiconductor structure further includes a functional device 18 and a lead-out bonding pad 19. The functional device 18 is located in the edge region, and the lead-out bonding pad 19 is electrically connected to the functional device 18. The upper surface of the auxiliary conductive layer 164 is flush with the upper surface of the lead-out bonding pad 19, and is connected to the first interconnection structure 201. By arranging the auxiliary conductive layer 164, and making the upper surface of the auxiliary conductive layer 164 flush with the upper surface of the lead-out bonding pad 19, a height difference between the top of the gate word line 16 and the lead-out bonding pad 19 of the functional device 18 can be eliminated. The first interconnection structure 201 has the same depth as that of the second interconnection structure 202, which can reduce the scattering of plasmas generated during the etching, thereby facilitating the realization of etching alignment. Therefore, the first interconnection structure 201 will not be offset compared to the gate word line 16, which can ensure that the first interconnection structure 16 has a sufficiently large contact area with the gate word line, thereby further reducing the contact resistance between the first interconnection structure and the gate word line, and further improving the electrical properties of a storage device to endow storage device with higher read and write speed and storage efficiency. In this way, the use of a composite gate structure composed of the word line conductive layer 163 and the auxiliary conductive layer 164 is beneficial to improve the gate induced drain leakage (GIDL) effect and further improve the performance of the storage device.
The technical features of the embodiments described above can be arbitrarily combined. In order to make the description concise, all possible combinations of various technical features in the above embodiments are not completely described. However, the combinations of these technical features should be considered as the scope described in the present specification as long as there is no contradiction in them.
The foregoing embodiments represent only a few implementation modes of the present application, and the descriptions are specific and detailed, but should not be construed as limiting the scope of the present application. It should be noted that those of ordinary skill in the art may further make variations and improvements without departing from the conception of the present application, and these variations and improvements all fall within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
202110351086.2 | Mar 2021 | CN | national |
This is a continuation of International Application No. PCT/CN2021/106660 filed on Jul. 16, 2021, which claims priority to China Patent Application No. 202110351086.2 filed on Mar. 31, 2021. The disclosures of the above-referenced applications are hereby incorporated by reference in their entirety.
Number | Date | Country | |
---|---|---|---|
Parent | PCT/CN2021/106660 | Jul 2021 | US |
Child | 17648714 | US |