Patent Application
20110193562
The present invention relates to a semiconductor test system and a relay driving test method therefor.
As semiconductor devices have become more integrated in recent years, it has been tried to reduce a unit price by manufacturing a number of dies on one large-diameter wafer and increase test efficiency of a test and reduce cost thereof using a BIST (Built-in self-test) technology, a BOST (Built-out self test) technology and the like in a wafer testing process.
Accordingly, it has been required to mount special circuits and devices on a probe card used in the wafer testing process. Particularly, a number of relays are required to be mounted on a probe card used in a test for a memory device (see patent literature 1).
Various methods are used for relay driving tests of such probe cards. If a small number of relays are mounted, a manual test is used in which a voltage is applied to a target relay to drive the relay and a handy tester is directly brought into contact with a circuit in this state to test a switch (connection, disconnection) of the circuit by the relay.
Alternatively, a method in which a voltage is applied to a relay control channel and a check terminal is automatically brought into contact with a needle tip of a probe connected to a target channel to test a switch (connection, disconnection) of a circuit between the needle tip and a substrate pad is also used as a testing method using a device.
In the case of a probe card mounted with a number of relays, a main substrate and sub-substrates have been individually tested since the probe card is composed of the main substrate and the sub-substrates each formed into a module by having a plurality of relays mounted thereon.
Citation List
Such conventional relay driving tests had several problems. For example, in the case of a manual test, a testing time was long and the test could not be performed depending on the packaging density of products on a probe card in some cases. Further, in the case of a test using a device, there were problems such as capability of driving only relays with specific circuit configurations and damage of needle tips since the test was performed while the corresponding needle tips were individually brought into contact.
In the case of a relay driving test of a probe card mounted with a number of relays, a test could not be fundamentally performed in a final state where sub-substrates formed into modules are combined with a main substrate although individual tests were possible. Thus, relay driving of the probe card could not be guaranteed in a relay mounted state.
Accordingly, in order to solve such conventional problems, the present invention aims to provide a semiconductor test system and a relay driving test method therefor which can automatically and continuously perform tests without bringing needle tips of probes into contact with a number of relays mounted on a probe card and by using a tester of the semiconductor test system.
The present invention is directed to a semiconductor test system with a probe card and a tester, characterized in that the probe card includes a substrate having a probe and a relay connected to the probe, a relay controller for the relay and a first measurement channel for connecting the relay and the probe to the tester are further provided on the substrate, the tester includes a DC power source, a control board for controlling the relay controller and a first circuit to be connected to the first measurement channel and the DC power source, the first circuit includes a voltmeter to be connected to the first measurement channel, a first resistor having a predetermined time constant and a first changeover switch to be connected to the measurement channel, the DC power source and the first resistor are connected to the first changeover switch, and the first measurement channel is switchingly connected to the DC power source or the first resistor by the first changeover switch.
A second relay connected to a second probe, a relay controller for the second relay and a second measurement channel for connecting the second relay and the second probe to the tester may be provided on the substrate of the probe card, and a pull-up resistor may be arranged closer to the second probe than the second relay of the second measurement channel; the tester may include a second circuit composed of a second resistor having a predetermined time constant and a second changeover switch to be connected to the second measurement channel, the second circuit may be connected to the DC power source and the voltmeter, the DC power source and the second resistor may be connected to the second changeover switch, and the measurement channel may be switchingly connected to the DC power source or the second resistor by the second changeover switch; and the tester may further include a circuit changeover switch for switching between connection of the first circuit and the voltmeter and connection of the second circuit and the voltmeter and a switch control board for switching connections of the first and second circuits and the first and second channels.
A second relay connected to a second probe, a relay controller for the second relay and a second measurement channel for connecting the second relay and the second probe to the tester may be provided on the substrate of the probe card, and a pull-up resistor may be arranged closer to the tester than the second relay in the second measurement channel; the tester may include a second circuit composed of a second resistor having a predetermined time constant and a second changeover switch to be connected to the second measurement channel, the second circuit may be connected to the DC power source and the voltmeter, the DC power source and the second resistor may be connected to the second changeover switch, and the measurement channel may be switchingly connected to the DC power source or the second resistor by the second changeover switch; and the tester may further include a circuit changeover switch for switching between connection of the first circuit and the voltmeter and connection of the second circuit and the voltmeter and a switch control board for switching connections of the first and second circuits and the first and second channels.
The present invention is also directed to a relay driving test method for a semiconductor test system with a probe card and a tester in which system, the probe card includes a substrate having a probe and a relay connected to the probe, a relay controller for the relay and a first measurement channel for connecting the relay and the probe to the tester are further provided on the substrate, the tester includes a DC power source, a control board for controlling the relay controller and a first circuit to be connected to the first measurement channel, the DC power source and a voltmeter, the first measurement circuit includes a first resistor having a predetermined time constant and a first changeover switch to be connected to the measurement channel, the DC power source and the first resistor are connected to the first changeover switch, and the first measurement channel is switchingly connected to the DC power source or the first resistor by the first changeover switch, the method characterized in that a capacitance is charged by turning off the first relay, connecting the first measurement channel to the DC power supply by the first changeover switch and applying a voltage between the first measurement channel and a GND; after charge, the first measurement channel is connected to the first resistor by the first changeover switch to start discharge, time measurement is started simultaneously with the start of the discharge, a discharge voltage during a specified period is measured by the voltmeter, several time and voltage data are sampled to obtain a discharge equation by a least-square method and calculate an electrostatic capacitance Coff when the first relay is turned off; after the completion of the discharge, the capacitance is charged by turning on the first relay by the control board, connecting the first measurement channel to the DC power supply by the first changeover switch and applying a voltage between the first measurement channel and the GND; after charge, the first measurement channel is connected to the first resistor by the first changeover switch to start discharge, time measurement is started simultaneously with the start of the discharge, a discharge voltage during a specified period is measured by the voltmeter, and several time and voltage data are sampled to calculate an electrostatic capacitance Con when the relay is turned on; and a difference between the electrostatic capacitance Con when the first relay is turned on and the electrostatic capacitance Coff when the first relay is turned off is calculated to determine whether or not the operation of the relay is good.
The relay driving test method is for the semiconductor test system in which system, even if a second relay connected to a second probe, a relay controller for the second relay and a second measurement channel for connecting the second relay and the second probe to the tester are provided on the substrate of the probe card and a pull-up resistor is arranged closer to the second probe than the second relay of the second measurement channel, the tester includes a second circuit composed of a second resistor having a predetermined time constant and a second changeover switch to be connected to the second measurement channel, the second circuit is connected to the DC power source and the voltmeter, the DC power source and the second resistor are connected to the second changeover switch, the measurement channel is switchingly connected to the DC power source or the second resistor by the second changeover switch and the tester further includes a circuit changeover switch for switching between connection of the first circuit and the voltmeter and connection of the second circuit and the voltmeter and a switch control board for switching connections of the first and second circuits and the first and second channels. A resistance value of the pull-up resistor may be calculated by connecting the second circuit of the tester and the second measurement channel of the probe card by the switch control board, connecting the second circuit to the voltmeter by the circuit changeover device, turning on the second relay and connecting the second measurement channel to the second resistor by the second changeover switch, and whether or not the operation of the relay is good may be determined based on the calculated resistance value.
Alternatively, the relay driving test method is for the semiconductor test system in which system, even if a second relay connected to a second probe, a relay controller for the second relay and a second measurement channel for connecting the second relay and the second probe to the tester are provided on the substrate of the probe card and a pull-up resistor is arranged closer to the tester than the second relay in the second measurement channel, the tester includes a second circuit composed of a second resistor having a predetermined time constant and a second changeover switch to be connected to the second measurement channel, the second circuit is connected to the DC power source and the voltmeter, the DC power source and the second resistor are connected to the second changeover switch, the measurement channel is switchingly connected to the DC power source or the second resistor by the second changeover switch and the tester further includes a circuit changeover switch for switching between connection of the first circuit and the voltmeter and connection of the second circuit and the voltmeter and a switch control board for switching connections of the first and second circuits and the first and second channels. A resistance value of the pull-up resistor may be calculated by connecting the second circuit of the tester and the second measurement channel of the probe card by the switch control board, connecting the second circuit to the voltmeter by the circuit changeover device, turning off the second relay and connecting the second measurement channel to the second resistor by the second changeover switch. A capacitance may be charged by connecting the second measurement channel to the DC power supply by the second changeover switch with the second relay kept turned off and applying a voltage between the second measurement channel and the GND. After charge, the second measurement channel may be connected to the second resistor by the second changeover switch to start discharge for a specified period, a change in a discharge voltage within the specified period may be measured by the voltmeter and the capacitance may be charged again by connecting the second measurement channel to the DC power supply by the second changeover switch and applying a voltage between the second measurement channel and the GND. The discharge and the charge may be cyclically repeated with the second circuit connected to the voltmeter only during the discharge and an electrostatic capacitance Coff when the second relay is turned off may be calculated based on an average voltage obtained by measuring voltages after the elapse of the specified period from the starts of the discharge and the charge using a voltmeter in which relatively large loads are connected in series. After the calculation of the electrostatic capacitance Coff, the capacitance may be charged by turning on the second relay by the control board, connecting the second measurement channel to the DC power supply by the second changeover switch and applying a voltage between the second measurement channel and the GND. After charge, the second measurement channel may be connected to the second resistor by the second changeover switch to start discharge for a specified period, a change in a discharge voltage within the specified period may be measured by the voltmeter, and the capacitance may be charged again by connecting the second measurement channel to the DC power supply by the second changeover switch and applying a voltage between the second measurement channel and the GND. The discharge and the charge may be cyclically repeated with the second circuit connected to the voltmeter only during the discharge and an electrostatic capacitance Con when the second relay is turned on may be calculated based on an average voltage obtained by measuring voltages after the elapse of the specified period from the starts of the discharge and the charge using a voltmeter in which relatively large loads are connected in series. A difference between the electrostatic capacitance Con when the relay is turned on and the electrostatic capacitance Coff when the relay is turned off may be calculated to determine whether or not the operation of the relay is good.
The semiconductor test system of the present invention is the one with the probe card and the tester, wherein the probe card includes the substrate having the probe, the relay connected to the probe, the relay controller for the relay and the first measurement channel for connecting the relay and the probe to the tester are further provided on the substrate, the tester includes the DC power source, the control board for controlling the relay controller and the first circuit to be connected to the first measurement channel and the DC power supply, the first circuit includes the voltmeter to be connected to the first measurement channel, the first resistor having the predetermined time constant and the first changeover switch to be connected to the measurement channel, the DC power source and the first resistor are connected to the first changeover switch, and the first measurement channel is switchingly connected to the DC power source or the first resistor by the first changeover switch. Thus, a relay driving test can be performed for the probe card in a relay mounted state.
Even if the second relay connected to the second probe, the relay controller for the second relay and the second measurement channel for connecting the second relay and the second probe to the tester are provided on the substrate of the probe card and the pull-up resistor is arranged closer to the second probe than the second relay of the second measurement channel, the tester includes the second circuit composed of the second resistor having the predetermined time constant and the second changeover switch to be connected to the second measurement channel, the second circuit is connected to the DC power source and the voltmeter, the DC power source and the second resistor are connected to the second changeover switch, the measurement channel is switchingly connected to the DC power source or the second resistor by the second changeover switch, and the tester further includes the circuit changeover switch for switching between connection of the first circuit and the voltmeter and connection of the second circuit and the voltmeter and the switch control board for switching connections of the first and second circuits and the first and second channels. Thus, a relay driving test can be performed for the probe card in a relay mounted state.
Even if the second relay connected to the second probe, the relay controller for the second relay and the second measurement channel for connecting the second relay and the second probe to the tester are provided on the substrate of the probe card and a pull-up resistor is arranged closer to the tester than the second relay in the second measurement channel, the tester includes the second circuit composed of the second resistor having the predetermined time constant and the second changeover switch to be connected to the second measurement channel, the second circuit is connected to the DC power source and the voltmeter, the DC power source and the second resistor are connected to the second changeover switch, the measurement channel is switchingly connected to the DC power source or the second resistor by the second changeover switch, and the tester further includes the circuit changeover switch for switching between connection of the first circuit and the voltmeter and connection of the second circuit and the voltmeter and the switch control board for switching connections of the first and second circuits and the first and second channels. Thus, a relay driving test can be performed for the probe card in a relay mounted state.
The relay driving test method of the present invention is for the semiconductor test system with the probe card and the tester in which system the probe card includes the substrate having the probe, the relay connected to the probe, the relay controller for the relay and the first measurement channel for connecting the relay and the probe to the tester are further provided on the substrate, the tester includes the DC power source, the control board for controlling the relay controller and the first circuit to be connected to the first measurement channel, the DC power source and the voltmeter, the first measurement circuit includes the first resistor having the predetermined time constant and the first changeover switch to be connected to the measurement channel, the DC power source and the first resistor are connected to the first changeover switch, the first measurement channel is switchingly connected to the DC power source or the first resistor by the first changeover switch. The capacitance is charged by turning off the first relay, connecting the first measurement channel to the DC power supply by the first changeover switch and applying the voltage between the first measurement channel and the GND. After the charge, the first measurement channel is connected to the first resistor by the first changeover switch to start the discharge, the time measurement is started simultaneously with the start of the discharge, and the discharge voltage during the specified period is measured by the voltmeter, several time and voltage data are sampled to obtain the discharge equation by the least-square method and calculate the electrostatic capacitance Coff when the first relay is turned off. After the completion of the discharge, the capacitance is charged by turning on the first relay by the control board, connecting the first measurement channel to the DC power supply by the first changeover switch and applying the voltage between the first measurement channel and the GND. After the charge, the first measurement channel is connected to the first resistor by the first changeover switch to start the discharge, the time measurement is started simultaneously with the start of the discharge, the discharge voltage during the specified period is measured by the voltmeter, and several time and voltage data are sampled to calculate the electrostatic capacitance Con when the relay is turned on. The difference between the electrostatic capacitance Con when the first relay is turned on and the electrostatic capacitance Coff when the first relay is turned off is calculated to determine whether or not the operation of the relay is good. Thus, a relay driving test can be performed for the probe card using the tester of the semiconductor test system, wherefore test efficiency is improved, a relay mounting failure and a defective product can be found after the relay is mounted and reliability of a product is improved.
In the semiconductor test system in which, even if the second relay connected to the second probe, the relay controller for the second relay and the second measurement channel for connecting the second relay and the second probe to the tester are provided on the substrate of the probe card and the pull-up resistor is arranged closer to the second probe than the second relay of the second measurement channel, the tester includes the second circuit composed of the second resistor having the predetermined time constant and the second changeover switch to be connected to the second measurement channel, the second circuit is connected to the DC power source and the voltmeter, the DC power source and the second resistor are connected to the second changeover switch, the measurement channel is switchingly connected to the DC power source or the second resistor by the second changeover switch, and the tester further includes the circuit changeover switch for switching between connection of the first circuit and the voltmeter and connection of the second circuit and the voltmeter and the switch control board for switching connections of the first and second circuits and the first and second channels, the resistance value of the pull-up resistor is calculated by connecting the second circuit of the tester and the second measurement channel of the probe card by the switch control board, connecting the second circuit to the voltmeter by the circuit changeover device, turning on the second relay and connecting the second measurement channel to the second resistor by the second changeover switch, and whether or not the operation of the relay is good is determined based on the calculated resistance value. Thus, a relay driving test can be performed for the probe card in a relay mounted state.
Alternatively, in the semiconductor test system in which, even if the second relay connected to the second probe, the relay controller for the second relay and the second measurement channel for connecting the second relay and the second probe to the tester are provided on the substrate of the probe card and the pull-up resistor is arranged closer to the tester than the second relay in the second measurement channel, the tester includes the second circuit composed of the second resistor having the predetermined time constant and the second changeover switch to be connected to the second measurement channel, the second circuit is connected to the DC power source and the voltmeter, the DC power source and the second resistor are connected to the second changeover switch, the measurement channel is switchingly connected to the DC power source or the second resistor by the second changeover switch and the tester further includes the circuit changeover switch for switching between connection of the first circuit and the voltmeter and connection of the second circuit and the voltmeter and the switch control board for switching connections of the first and second circuits and the first and second channels, the resistance value of the pull-up resistor is calculated by connecting the second circuit of the tester and the second measurement channel of the probe card by the switch control board, connecting the second circuit to the voltmeter by the circuit changeover device, turning off the second relay and connecting the second measurement channel to the second resistor by the second changeover switch. The capacitance is charged by connecting the second measurement channel to the DC power supply by the second changeover switch with the second relay kept turned off and applying the voltage between the second measurement channel and the GND. After the charge, the second measurement channel is connected to the second resistor by the second changeover switch to start the discharge for the specified period, the change in the discharge voltage within the specified period is measured by the voltmeter and the capacitance is charged again by connecting the second measurement channel to the DC power supply by the second changeover switch and applying the voltage between the second measurement channel and the GND. The discharge and the charge are cyclically repeated with the second circuit connected to the voltmeter only during the discharge and the electrostatic capacitance Coff when the second relay is turned off is calculated based on the average voltage obtained by measuring the voltages after the elapse of the specified period from the starts of the discharge and the charge using the voltmeter in which relatively large loads are connected in series. After the calculation of the electrostatic capacitance Coff, the capacitance is charged by turning on the second relay by the control board, connecting the second measurement channel to the DC power supply by the second changeover switch and applying the voltage between the second measurement channel and the GND. After the charge, the second measurement channel is connected to the second resistor by the second changeover switch to start the discharge for the specified period, the change in the discharge voltage within the specified period is measured by the voltmeter, and the capacitance is charged again by connecting the second measurement channel to the DC power supply by the second changeover switch and applying the voltage between the second measurement channel and the GND. The discharge and the charge are cyclically repeated with the second circuit connected to the voltmeter only during the discharge and the electrostatic capacitance Con when the second relay is turned on is calculated based on the average voltage obtained by measuring the voltages after the elapse of the specified period from the starts of the discharge and the charge using the voltmeter in which relatively large loads are connected in series. The difference between the electrostatic capacitance Con when the relay is turned on and the electrostatic capacitance Coff when the relay is turned off is calculated to determine whether or not the operation of the relay is good. Thus, a relay driving test can be performed for the probe card in a relay mounted state.
A semiconductor test system 1 of the present invention is described in detail with reference to the drawings. What is shown in
The semiconductor test system 1 according to the first embodiment of the present invention includes a probe card 2 and a tester 3, and the probe card 2 includes a substrate 13 having a first probe 4. A first relay 5 connected to the first probe 4, a first relay controller 6 for the first relay 5 and a first measurement channel 7 to be connected to the first relay 5 are provided on the substrate 13.
The tester 3 includes a DC power supply 8, a control board 9, a voltmeter 10, a first range resistor 11 having a predetermined time constant and a first changeover switch 12. The DC power supply 8 is connected to the control board 9 and the first measurement channel 7, and connection to the first measurement channel 7 is carried out via the first changeover switch 12. The control board 9, the first range resistor 11 and the first changeover switch 12 may be mounted on the probe card 2.
The control board 9 controls the operation of the first relay controller 6 and switches on and off states of the first relay 5. The first changeover switch 12 is provided to switch between connection of the first measurement channel 7 to the DC power supply 8 and that to the first range resistor 11. The voltmeter 10 is connected to the first measurement channel 7 and measures a voltage when the first measurement channel 7 is connected to the first range resistor 11 by the first changeover switch 12.
By constructing the semiconductor test system 1 as described above, it becomes possible to automatically and continuously perform relay driving tests with relays mounted on the probe card 2. A relay driving test method for the semiconductor test system 1 is described in detail below.
In the semiconductor test system 1, a voltage of 3.3 V is applied between the first measurement channel 7 and a GND to charge a capacitance with the first relay 5 turned off and the first measurement channel 7 connected to the DC power supply 8 by the first changeover switch 12 (state shown in
When the capacitance is charged, the connection of the first measurement channel 7 is switched from the connection to the DC power supply 8 to that to the first range resistor 11 by the first changeover switch 12 and discharge is started in a state shown in
When the discharge is finished, the first relay controller 6 is caused to operate by the control board 9 to turn on the first relay 5, and the first measurement channel 7 is connected to the DC power supply 8 by the first changeover switch 12 (state shown in
When the capacitance is charged again, the first measurement channel 7 is switched by the first changeover switch 12 from the connection to the DC power supply 8 to that to the first range resistor 11 and the discharge is started in a state shown in
A conductor length of the first measurement channel 7 changes by turning on and off the first relay 5 and the electrostatic capacitance changes according to a change of the conductor length. Thus, the electrostatic capacitance Con when the first relay 5 is on and the electrostatic capacitance Coff when the first relay 5 is off are different. In the present invention, whether or not a relay operation is good is determined using this difference in the electrostatic capacitance.
Accordingly, the control board 9 calculates a difference (AC) between the thus obtained electrostatic capacitance Con when the first relay 5 is on and electrostatic capacitance Coff when the first relay 5 is off and compares this electrostatic capacitance difference (ΔC) with a pre-calculated electrostatic capacitance difference when the first relay normally operates to determine whether or not the relay operation is good.
An electrostatic capacitance measurement principle is described. What is shown in
Vd(t)=V0−e(−t/τ) Equation 1
When τ=C·R (C: electrostatic capacitance, R: resistance) and the resistance R is fixed, the time constant τ is, of course, also fixed. Further, when t=τ, the equation 1=0.368V0 and the time constant τ means a time when a discharge voltage is reduced by 36.8% from the initial voltage.
If the equation 1 is transformed into an equation of the time constant τ, the following equation 2 is obtained.
Further, if the initial voltage V0 is 3.3 V, the following equation 3 is obtained.
Accordingly, the time constant τ is obtained by measuring the discharge voltage Vd(t) at an arbitrary time t and the electrostatic capacitance C is obtained by C=τ/R if the resistance R is known. However, an ideal time-discharge voltage relationship cannot be actually obtained by one measurement due to influence of noise. Thus, several time and discharge voltage data are sampled and a discharge equation, i.e. equation 3 is obtained using the least-square method to calculate C. Since an ideal pattern electrostatic capacitance C of the probe card to be measured is in an order of 10 (pF) in a signal line, the resistance R is 1 (GΩ) if the time constant τ is set at 10 (ms). On the other hand, a pattern resistance of the substrate of the probe card can be basically ignored since being very small.
Accordingly, electrostatic capacitances C having different magnitudes (orders of magnitude) can be measured by providing several resistances having different magnitudes (orders of magnitude) and selecting suitable ones out of them. At this time, the provided several resistances R constitute the first range resistor 11 described above.
The present invention can perform a relay driving test in a relay mounted state without bringing needle tips into contact with a number of relays mounted on the probe card and can find out mounting failures of the relays and defective products by performing the relay driving test using the electrostatic capacitance obtained by the measurement principle described above.
To automatically perform these tests, all the operations described above are incorporated as a program into the tester 3 and a plurality of mounted relays are simultaneously or successively tested, whereby the tests can be automatically and continuously performed using the tester of the semiconductor test system without using a new device. Thus, testing efficiency is drastically improved and better effects can be brought about.
A case of performing a relay driving test of a probe card including a circuit in which a pull-up resistor is arranged in a measurement channel is described next. First, a semiconductor test system 1′ using a probe card including a circuit in which a pull-up resistor is arranged between a relay and a probe is described. What is shown in
The semiconductor test system 1′ of this embodiment includes a probe card 2′ and a tester 3′, and the probe card 2′ includes a substrate 13′ having a first probe 4 and a second probe 14. A first relay 5 connected to the first probe 4, a first relay controller 6 for the first relay 5, a first measurement channel 7 to be connected to the first relay 5, a second relay 15 connected to the second probe 14, a second relay controller 16 for the second relay 15, a pull-up resistor 18 provided between the second relay 15 and the second probe 14 and a second measurement channel 17 to be connected to the second relay 15 are provided on the substrate 13′.
The tester 3′ includes a DC power supply 8′, a control board 9′, a voltmeter 10′, a first circuit 19 and a second circuit 20. The first circuit 19 includes a first range resistor 11 having a predetermined time constant and a first changeover switch 12, and the second circuit 20 includes a second range resistor 21 having a predetermined time constant and a second changeover switch 22. The second range resistor 21 is structured such that a plurality of range resistances having different magnitudes can be switched by a resistance changeover switch 26 so that a suitable range resistance can be selected according to a measurement object.
The DC power supply 8′ is composed of a DC power supply of 3.3 V and a DC power supply of 5 V and connected to the control board 9, the first measurement channel 7 and the second measurement channel 17. The DC power supply of 3.3 V is connected to the first measurement channel 7 via the first changeover switch 12, and the DC power supply of 5 V is connected to the second measurement channel 17 via the second changeover switch 22. The DC power supply 8′ is also used as a power supply for the pull-up resistor 18 and that for the first and second relays 5, 15, wherein the DC power supply of 5 V is used as the power supply for the pull-up resistor 18.
The first circuit 19 is connected to the first measurement channel 7, and the second circuit 20 is connected to the second measurement channel 17. Thus, connection of the tester 3′ and the probe card 2′ has to be switched, wherefore a switch control board 24 is provided in the tester 3′ to switch between the connection of the first circuit 19 and the first measurement channel 7 and that of the second circuit 20 and the second measurement channel 17.
Since voltages of the first circuit 19 and the second circuit 20 are measured by the voltmeter 10′, a circuit changeover switch 25 is provided to switch between connection of the voltmeter 10′ to the first circuit 19 and that of the voltmeter 10′ to the second circuit 20.
The control board 9′ controls the operations of the first and second relay controllers 6, 16 to switch on and off states of the first and second relays 5, 15. Further, the control board 9′ controls the changeover switch 24 and the first and second changeover switches 12, 22 and operates in tandem with the switch control board 24.
The first changeover switch 12 is provided to switch between connection of the first measurement channel 7 to the DC power supply of 3.3 V of the DC power supply 8′ and that to the first range resistor 11, and the second changeover switch 22 is provided to switch between connection of the second measurement channel 17 to the DC power supply of 5 V of the DC power supply 8′ and that to the second range resistor 21.
The voltmeter 10 is connected to the first measurement channel 7 and measures a voltage when the first measurement channel 7 is connected to the first range resistor 11 by the first changeover switch 12. Further, the voltmeter 10 is connected to the second measurement channel 17 and measures a voltage when the second measurement channel 17 is connected to the second range resistor 21 by the second changeover switch 22.
By constructing the semiconductor test system 1′ as described above, even if the second measurement channel 17 using the pull-up resistor 18 is present on the probe card 2′, relay driving tests can be automatically and continuously performed with the relays mounted on the probe card 2′. A relay driving test method of the semiconductor test system 1′ is described in detail below.
In the relay driving test method for the first measurement channel 7 of the probe card 2′, as in the first embodiment, a difference (AC) between an electrostatic capacitance Con when the first relay 5 is on and an electrostatic capacitance Coff when the first relay 5 is off is calculated and compared with a pre-calculated electrostatic capacitance difference when the first relay normally operates to determine whether or not a relay operation is good.
To this end, the first measurement channel 7 and the first circuit 19 are connected by the switch control board 24 and the voltmeter 10′ is connected to the first circuit 19 by the circuit changeover switch 25. Thereafter, by a method as in the first embodiment, the difference (ΔC) between the electrostatic capacitance Con when the first relay 5 is on and the electrostatic capacitance Coff when the first relay 5 is off is calculated and whether or not a relay operation is good is determined.
Next, a relay driving test method for the second measurement channel 17 of the probe card 2′ is described. First, the second measurement channel 17 and the second circuit 20 are connected by the switch control board 24 and the voltmeter 10′ is connected to the second circuit 20 by the circuit changeover switch 25.
In this state, a resistance value of the pull-up resistor 18 is measured. Since a switch resistance r1 of the tester 3′ causes an error at the time of a measurement, the switch resistance r1 is measured beforehand to be canceled at the time of measuring the resistance value of the pull-up resistor 18.
To measure the resistance value of the pull-up resistor 18, the second relay 15 is turned on by the control board 9′ and the second measurement channel 17 is connected to the voltmeter 10′ by the second changeover switch 22 as shown in
In the state as described above, a voltage Vout divided by the pull-up resistor 18 and the range resistor 21 is measured by the voltmeter 10′. If V0, R1 and R2 denote the voltage of the DC power supply connected to the pull-up resistor 18, the resistance value of the pull-up resistor 18 and the resistance value of the range resistor 21, the resistance value R1 of the pull-up resistor 18 is obtained from the voltage Vout measured by the voltmeter 10′ using the following equation.
R1=(V0/Vout−1)×(R2+r2)−r1 Equation 4
The thus obtained resistance value R1 of the pull-up resistor 18 is compared with the specification of the probe card 2′ to judge whether or not the resistance value of the pull-up resistor 18 is good. Since the resistance value R1 of the pull-up resistor 18 is measured via the second relay 15, the relay operation of the relay 15 is also judged to be OK if the measurement result of the resistance value R1 of the pull-up resistor 18 is good.
The relay driving test can be performed for the probe card in the relay mounted state also when the pull-up resistor 18 is arranged closer to the second probe 14 than the second relay 15 of the second measurement channel 17 on the substrate 13′ of the probe card 2′.
Next, a semiconductor test system 1″ using a probe card including a circuit in which a pull-up resistor is arranged closer to a tester 3′ than a second relay 15 is described. What is shown in
The semiconductor test system 1″ of this embodiment includes a probe card 2″ and a tester 3′, and the probe card 2″ includes a substrate 13′ having a first probe 4 and a second probe 14. A first relay 5 connected to the first probe 4, a first relay controller 6 for the first relay 5, a first measurement channel 7 to be connected to the first relay 5, a second relay 15 connected to the second probe 14, a second relay controller 16 for the second relay 15, a pull-up resistor 18 provided closer to the tester 3′ than the second relay 15 and a second measurement channel 17 to be connected to the second relay 15 are provided on the substrate 13′.
The tester 3′ has the same structure as the tester 3′ in the second embodiment and includes a DC power supply 8′, a control board 9′, a voltmeter 10′, a first circuit 19 and a second circuit 20′. The first circuit 19 includes a first range resistor 11 having a predetermined time constant and a first changeover switch 12, and the second circuit 20 includes a second range resistor 21 having a predetermined time constant and a second changeover switch 22. The second range resistor 21 is structured such that a plurality of range resistances having different magnitudes can be switched by a resistance changeover switch 26 so that a suitable range resistance can be selected according to a measurement object.
The DC power supply 8′ is composed of a DC power supply of 3.3 V and a DC power supply of 5 V and connected to the control board 9, the first measurement channel 7 and the second measurement channel 17. The DC power supply of 3.3 V is connected to the first measurement channel 7 via the first changeover switch 12, and the DC power supply of 5 V is connected to the second measurement channel 17 via the second changeover switch 22. The DC power supply 8′ is also used as a power supply for the pull-up resistor 18 and that for the first and second relays 5, 15, wherein the DC power supply of 5 V is used as the power supply for the pull-up resistor 18.
The first circuit 19 is connected to the first measurement channel 7, and the second circuit 20 is connected to the second measurement channel 17. Thus, connection of the tester 3′ and the probe card 2′ has to be switched, wherefore a switch control board 24 is provided in the tester 3′ to switch between connection of the first circuit 19 and the first measurement channel 7 and that of the second circuit 20 and the second measurement channel 17.
Since voltages of the first circuit 19 and the second circuit 20 are measured by the voltmeter 10′, a circuit changeover switch 25 is provided to switchingly connect the voltmeter 10′ to the first circuit 19 or the second circuit 20.
The control board 9′ controls the operations of the first and second relay controllers 6, 16 to switch on and off states of the first and second relays 5, 15. Further, the control board 9′ controls the changeover switch 24 and the first and second changeover switches 12, 22 and operates in tandem with the switch control board 24.
The first changeover switch 12 is provided to switch between connection of the first measurement channel 7 to the DC power supply of 3.3 V of the DC power supply 8′ and that to the first range resistor 11, and the second changeover switch 22 is provided to switch between connection of the second measurement channel 17 to the DC power supply of 5 V of the DC power supply 8′ and that to the second range resistor 21.
The voltmeter 10 is connected to the first measurement channel 7 and measures a voltage when the first measurement channel 7 is connected to the first range resistor 11 by the first changeover switch 12. Further, the voltmeter 10 is connected to the second measurement channel 17 and measures a voltage when the second measurement channel 17 is connected to the second range resistor 21 by the second changeover switch 22.
By constructing the semiconductor test system 1″ as described above, even if the second measurement channel 17 using the pull-up resistor 18 is present on the probe card 2′, relay driving tests can be automatically and continuously performed with the relays mounted on the probe card 2′. A relay driving test method of the semiconductor test system 1′ is described in detail below.
In the relay driving test method for the first measurement channel 7 of the probe card 2″, as in the first embodiment, a difference (ΔC) between an electrostatic capacitance Con when the first relay 5 is on and an electrostatic capacitance Coff when the first relay 5 is off is calculated and compared with a pre-calculated electrostatic capacitance difference when the first relay normally operates to determine whether or not a relay operation is good.
To this end, as in the second embodiment, the first measurement channel 7 and the first circuit 19 are connected by the switch control board 24 and the voltmeter 10′ is connected to the first circuit 19 by the changeover switch 25. Thereafter, by a method as in the first embodiment, the difference (ΔC) between the electrostatic capacitance Con when the first relay 5 is on and the electrostatic capacitance Coff when the first relay 5 is off is calculated and whether or not a relay operation is good is determined.
Next, a relay driving test method for the second measurement channel 17′ of the probe card 2″ is described. First, as shown in
In this state, a resistance value of the pull-up resistor 18 is measured. A method for measuring the resistance value of the pull-up resistor 18 is as in the second embodiment. Since a switch resistance r1 of the tester 3′ and a switch resistance r2 of the resistance changeover switch 26 for switching the range resistor 21 cause an error at the time of a measurement, the switch resistances r1, r2 are measured beforehand to be canceled at the time of measuring the resistance value of the pull-up resistor 18.
To measure the resistance value of the pull-up resistor 18, the second relay 15 is turned off by the control board 9′ and the second measurement channel 17 is connected to the voltmeter 10′ by the second changeover switch 22 as shown in
In the state as described above, a voltage Vout divided by the pull-up resistor 18 and the range resistor 21 is measured by the voltmeter 10′. If V0, R1 and R2 denote the voltage of the DC power supply connected to the pull-up resistor 18, the resistance value of the pull-up resistor 18 and the resistance value of the range resistor 21, the resistance value R1 of the pull-up resistor 18 is obtained from the voltage Vout measured by the voltmeter 10′ using the above equation 4.
The thus obtained resistance value R1 of the pull-up resistor 18 is compared with the specification of the probe card 2′ to judge whether or not the resistance value of the pull-up resistor 18 is good. If there is no problem in the resistance value R1 of the pull-up resistor 18, the next stage follows.
Also in this embodiment, basically as in the case where there is no pull-up resistor, a difference (ΔC) between an electrostatic capacitance Con when the second relay 15 is on and an electrostatic capacitance Coff when the second relay 15 is off is calculated and compared with a pre-calculated electrostatic capacitance difference when the second relay normally operates to determine whether or not a relay operation is good.
A voltage of 5 V is applied between the second measurement channel 17 and a GND to charge a capacitance with the second relay 15 turned off and the second measurement channel 17 connected to the DC power supply 8′ by the second changeover switch 22 (state shown in
When the capacitance is charged, the connection of the second measurement channel 17 is switched from the connection to the DC power supply 8′ to that to the second range resistor 21 by the second changeover switch 22, whereupon discharge is performed with a time constant τ(=C*R) determined by a combined resistance R of the resistance value R1 of the pull-up resistor 18 and the resistance value R2 of the range resistor 21 and an electrostatic capacitance C until V=V2 is reached.
If the second changeover switch 22 is switched in a predetermined cycle, the output voltage Vout measured by the voltmeter 10′ cyclically changes as shown in
If the above voltage measurement is conducted by a voltmeter in which large loads are connected in series, a voltage change is averaged (becomes a direct current) and a substantially constant voltage is measured as shown in
The average voltage Vt is calculated by an average voltage equation as shown in the equation 5. This equation ignores a switch ON resistance, but a relationship expressed by equation 5 holds for a measured voltage Vm of an actual circuit taking a switch ON resistance into consideration. Thus, the electrostatic capacitance Coff when the second relay 15 is turned off and the electrostatic capacitance Con when the second relay 15 are turned on are calculated from a measured average voltage Vm1 when the second relay 15 is turned off and a measured average voltage Vm2 when the second relay 15 is turned on using numerical computation by the Newton's method.
A difference (ΔC) between the thus calculated electrostatic capacitance Con when the second relay 15 is on and electrostatic capacitance Coff when the second relay 15 is off is calculated and compared with a pre-calculated electrostatic capacitance difference when the second relay normally operates to determine whether or not a relay operation is good.
In this way, a relay driving test can be performed for the probe card in a relay mounted state even if the pull-up resistor 18 is arranged closer to the tester 3′ than the second relay 15 of the second measurement channel 17 on the substrate 13′ of the probe card 2′.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2008-273679 | Oct 2008 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2009/067883 | 10/16/2009 | WO | 00 | 4/27/2011 |
