Apparatuses and methods consistent with exemplary embodiments of the inventive concept relate to structure of a vertical field effect transistor (VFET) and manufacturing of the same.
A VFET is manufactured by forming a vertical fin, used for a channel for current flow, on a semiconductor substrate, a bottom source/drain region and a top source/drain region therebelow and on the vertical fin, and a gate structure on a sidewall of the vertical fin. Thus, a current flows in the VFET in a direction perpendicular to the semiconductor substrate unlike a lateral current flow in the related art planar FET or finFET.
Further, for connection of the VFET with another VFET, a power source or another electronic component, contact structures may be formed on the bottom source/drain region and the top source/drain region. However, the bottom source/drain region generally has an inherent contact resistance affecting against current flow through the VFET. This contact resistance may be reduced by siliciding an upper portion of the bottom source/drain region using a metal material such as cobalt, titanium or tungsten having high thermal stability. In a related art, the silicidation is performed on the bottom source/drain region after a shallow trench isolation (STI) structure is formed at sides of a VFET structure to insulate the VFET structure from another VFET structure or circuit elements.
Referring to
However, this method of silicidation results in loss of the STI structures and loss of a bottom spacer to be formed on the bottom source/drain regions 121 through 123 in a later step because the silicidation is performed after the STI structures 131 and 132 are formed and the upper portions thereof are etched. In addition, this method of silicidation is complicated due to the etching step performed on the STI structures 131 and 132 to expose the left and right side surfaces of the bottom source/drain regions 121 and 122, respectively.
Thus, an improved method of siliciding a bottom source/drain region of a VFET structure is required.
Various embodiments of the inventive concept may provide an improved method for manufacturing a VFET structure and the VFET structure manufactured thereby.
According to an aspect of an exemplary embodiment, there is provided a VFET structure that may include: a substrate; fin structures formed on the substrate; bottom source/drain regions formed on the substrate between and at opposite sides of lower portions of the fin structures; and shallow trench isolation (STI) structures formed at sides of the substrate and the bottom source/drain regions, wherein upper portions of the bottom source/drain regions include bottom silicide layers each of which has a bar shape:
According to an aspect of an exemplary embodiment, there is provided a VFET structure that may include: a substrate; fin structures formed on the substrate; bottom source/drain regions formed on the substrate between and at opposite sides of lower portions of the fin structures; shallow trench isolation (STI) structures formed at sides of the substrate and the bottom source/drain regions; and top source/drain regions formed on the fin structures, respectively, wherein upper portions of the top source/drain regions include top silicide layers, respectively.
According to an aspect of an exemplary embodiment, there is provided a method for manufacturing a VFET structure that may include: providing an intermediate VFET structure comprising a substrate, and fin structures and bottom source/drain regions on the substrate at opposite sides of lower portions of the fin structures; siliciding upper portions of the bottom source/drain regions so that bottom silicide layers are formed at upper portions of the bottom source/drain regions; and forming shallow trench isolation (STI) structures at sides of the substrate and the bottom source/drain regions of which the upper portions are silicided, wherein each of the bottom silicide layers has a bar shape.
The above and other aspects of inventive concepts will become more apparent to those of ordinary skill in the art by describing in detail example embodiments thereof with reference to the accompanying drawings, in which:
Various embodiments of the inventive concept will be described more fully hereinafter with reference to the accompanying drawings. These embodiments are all exemplary, and may be embodied in many different forms and should not be construed as limiting the inventive concept. Rather, these embodiments are merely provided so that this disclosure will be thorough and complete, and will fully convey the inventive concept to those skilled in the art. The inventive concept may be defined by the scope of the appended claims. In the drawings, the sizes and relative sizes of the various layers and regions may have been exaggerated for clarity, and thus, the drawings are not necessarily to scale, some features may be exaggerated to show details of particular components or elements. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the methods and structures of the embodiments.
An embodiment provided herein is not excluded from being associated with one or more features of another example or another embodiment also provided herein or not provided herein but consistent with the inventive concept. For example, even if matters described in a specific embodiment are not described in a different embodiment, the matters may be understood as being related to or combined with the different embodiment, unless otherwise mentioned in descriptions thereof.
For the purposes of the description hereinafter, the terms “upper”, “lower”, “top”, “bottom”, “left,” and “right,” and derivatives thereof can relate, based on context, to the disclosed structures, as they are oriented in the drawings. The same numbers in different drawings may refer to the same structural component or element thereof.
It will be understood that when an element or layer is referred to as being “on,” “connected to” or “coupled to” another element or layer, it can be directly on, connected or coupled to the other element or layer or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly connected to” or “directly coupled to” another element or layer, there are no intervening elements or layers present.
It will be also understood that the layers, patterns, regions and/or elements shown in the accompanying drawings are not drawn to scale, and one or more commonly-used layers, patterns, regions and/or elements in typical semiconductor devices may not be explicitly shown in the drawings. This does not mean that those layers, patterns, regions and/or elements are not included in actual semiconductor devices corresponding to the embodiments described herein, and instead, those layers, patterns and/or regions may be omitted from the drawings only for the sake of clarity and/or brevity when explanations are not necessarily focused thereon.
As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. Expressions such as “at least one of,” when preceding a list of elements, modify the entire list of elements and do not modify the individual elements of the list. Thus, for example, both “at least one of A, B, or C” and “A, B, and/or C” means either A, B, C or any combination thereof. Expressions such as “at least one of,” when preceding a list of elements, modify the entire list of elements and do not modify the individual elements of the list.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the embodiments belong. It will be further understood that terms, such as those defined in commonly-used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
In the intermediate VFET structure 20, the substrate 200 may be formed of one or more layers including a semiconductor material including silicon (Si), silicon germanium (SiGe), silicon carbide (SiC), and/or silicon-germanium-carbon (SiGeC), not being limited thereto, and the fin of each of the fin structures 211 and 212 may be formed of a material such as silicon (Si), germanium (Ge), silicon germanium (SiGe), and/or a silicon-containing material, not being limited thereto. The hard mask formed on each of the fin structures 211 and 212 is used for patterning a semiconductor layer to form the fin on the substrate 200, and may be formed of a dielectric material such as silicon nitride (SiN) or a combination of an SiN mask and an oxide mask formed thereon. The bottom source/drain regions 221 through 223 may have been epitaxially grown on the substrate 200 and doped with impurities which may include boron or its combination to form a p-type VFET, or phosphorus, arsenic, indium or their combination to form an n-type VFET, when the intermediate VFET structure 20 is finished to a VFET device.
Referring to
In the above embodiment, silicidation is performed on bottom source/drain regions of a VFET structure. However, silicidation may also be performed on top source/drain regions of the VFET structure according to an embodiment as described below.
The materials and methods of forming the substrate 300, the fin structures 310, the bottom source/drain regions 320, and the bottom silicide layers 340 are the same or similar to the substrate 200, the fin structures 210, the bottom source/drain regions 221 through 223, and the bottom silicide layer 241 through 243, and thus, description thereabout are omitted herein.
Each of the gate structures 350 includes a conductor layer 351 formed of a metal or metal compound such as Cu, Al, Ti, Ta, W, Co, TiN, WN, TiAl, TiAlN, TaN, TiC, TaC, TiAlC, TaCN, TaSiN, or a combination thereof, not being limited thereto, and a high-κ layer 352 formed of a metal oxide material or a metal silicate such as Hf, Al, Zr, La, Mg, Ba, Ti, Pb, or a combination thereof, not being limited thereto. The bottom spacers 360 may include a low-κ dielectric material such as SiO, SiN, silicon oxynitride (SiON), carbon-doped silicon nitride (SiCN), silicon oxynitride (SiON), SiBCN, SiOCN, or combinations thereof, not being limited thereto. The bottom spacers 360 may be formed on the bottom source/drain regions 320 by at least one of methods such as CVD, PEVD, PVD, ALD, PEALD, anisotropic deposition, etc., not being limited thereto.
The top source/drain regions 370 may be formed by epitaxially growing a semiconductor layer on the fin structures 310 from which the masks (shown in
The ILD layers 390 may be formed of a material including SiO2, Si3N4, SiOxNy, SiC, SiCO, SiCOH or SiCH compounds or their combinations, not being limited thereto. The ILD layers 390 may be formed by depositing a material including nitride, oxide, or a combination thereof, not being limited thereto, on ILD liners 395 which may be formed of a material such as SiN.
According to the present embodiment, the silicidation is performed not only on the bottom source/drain regions but also on the top source/drain regions of a VFET structure, and thus, contact resistance is reduced at both of the bottom source/drain regions and the top source/drain regions to improve performance of a VFET device finished from the VFET structure.
The VFET structures and methods for forming the same in accordance with the above embodiments can be employed in applications, hardware, and/or electronic systems. Suitable hardware and systems for implementing embodiments of the inventive concept may include, but are not limited to, personal computers, communication networks, electronic commerce systems, portable communications devices (e.g., cell and smart phones), solid-state media storage devices, functional circuitry, etc. Systems and hardware incorporating the VFET structures according to the above embodiments are contemplated embodiments of the invention. Given the teachings of the above embodiments, one of ordinary skill in the art will be able to contemplate other implementations and applications of the embodiments.
The foregoing is illustrative of exemplary embodiments and is not to be construed as limiting thereof. For example, one or more steps described above for manufacturing a VFET device may be omitted to simplify the process. Although a few exemplary embodiments have been described, those skilled in the art will readily appreciate that many modifications are possible in the above embodiments without materially departing from the inventive concept.
This application claims priority from U.S. Provisional Application No. 62/970,432 filed on Feb. 5, 2020 in the U.S. Patent and Trademark Office, the disclosure of which is incorporated herein in its entirety by reference.
Number | Date | Country | |
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62970432 | Feb 2020 | US |