1. Field of the Invention
The present invention relates to an apparatus for etching wafers one by one while rotating the wafer retained in a horizontal direction.
2. Description of the Related Art
Generally, a semiconductor wafer is manufactured by cutting a wafer out of a single-crystal ingot to slice the wafer to subject the wafer to chamfering, mechanical polishing (wrapping), etching, mirror polishing (polishing), and washing processes, thereby providing a wafer having an accurate flatness. A wafer obtained through machining processes such as a block cutting, outer diameter grinding, slicing, or a wrapping process has a damage layer (i.e., work-affected layer) at the upper face thereof. The work-affected layer induces a crystal fault such as slip dislocation in a device manufacture process to deteriorate the mechanical strength of the wafer and to have an adverse effect on the electrical characteristic. Thus, the work-affected layer must be removed perfectly. This work-affected layer is removed by subjecting the wafer to an etching processing. An etching processing includes an immersion etching or a single wafer etching.
The above single wafer etching can control the surface roughness and the texture size of a wafer having a large diameter and thus has been considered as an optimal etching method. The single wafer etching is a method to drip etching liquid on the upper face of a flattened wafer to rotate (or spin) the wafer in a horizontal direction to expand the dripped etching liquid over the entire upper face of the wafer to etch the wafer. The etching liquid supplied on the upper face of the wafer is caused to expand, by being expanded from the supply point to the entire upper face of the wafer, over the entire upper face of the wafer by the centrifugal force caused by the horizontal rotation of the wafer to reach the edge face of the wafer. Thus, the upper face of the wafer and the edge face of the wafer are etched simultaneously. The most part of the supplied etching liquid is blown off from the edge face of the wafer by the centrifugal force and is collected by a cup provided in the etching apparatus for example. However, a part of the etching liquid flows from the edge face of the wafer onto the lower face of the wafer. This has been a disadvantage in that the edge face and the lower face of the wafer are etched despite the intention.
In order to solve this disadvantage, a semiconductor substrate processing apparatus (see Patent Document 1 for example) has been disclosed. This semiconductor substrate processing apparatus is structured so that a table section of a semiconductor substrate fixing means retains the center of a discoid semiconductor substrate by vacuum suction, a rotation driving elevation means rotates and elevates the semiconductor substrate retained by the semiconductor substrate fixing means, and etching liquid is supplied through a nozzle of an etching liquid supply means to the surface of the semiconductor substrate retained by the semiconductor substrate fixing means. In this semiconductor substrate processing apparatus, the table section includes a ring blower nozzle having a ring-like slit and a guide section that is provided so as to be completely independent of the semiconductor substrate fixing means. The ring-like slit is provided at the outer side of the table section and at the lower side of the back face of the semiconductor substrate provided on the table section. The ring-like slit is also structured so that gas is uniformly blown therethrough in an obliquely upward direction to the outer side in the radial direction of the outer periphery of the back face of the semiconductor substrate provided on the table section. The guide section is structured to guide the above blown gas along the back face of the semiconductor substrate provided on the table section to reach an end of the outer side of the center in the thickness direction of the semiconductor substrate.
In the case of the semiconductor substrate processing apparatus having the structure as described above, the gas uniformly blown through the ring-like slit to the outer periphery of the back face of the semiconductor substrate is guided by the guide section to the end of the outer side of the center in the thickness direction of the semiconductor substrate. Thus, the end of the outer side prevents the etching liquid from flowing to the lower face and thus can stop the etching at the center in the thickness direction of the semiconductor substrate. In this manner, edge faces can be uniformly etched when both faces of the semiconductor substrate are etched.
Patent Document 1:
Japanese Unexamined Patent Application Publication No. 2006-237502 (claim 1, paragraph [0009])
However, in the case of the above conventional semiconductor substrate-processing apparatus disclosed by Patent Document 1, etching liquid is not sufficiently supplied to the outermost periphery of the semiconductor substrate, causing a disadvantage in that the shape of the outermost periphery of the edge face cannot be stable. Specifically, even with the guide for liquid blown from the back side used by the above conventional semiconductor substrate processing apparatus disclosed by Patent Document 1, etching liquid cannot be prevented from flowing to the edge face or back face of the wafer because such a flow is a complicated phenomenon caused by the centrifugal force, gravitational force, disordered etching liquid at the surface or the like. Since the first nozzle for supplying etching liquid to the upper face of a wafer moves on the upper face of the wafer, etching liquid supplied through the first nozzle on the surface of the wafer is disordered at the surface to cause a disordered flow rate of the etching liquid for etching the edge face of the wafer. This has caused a disadvantage in that the shape of the outermost periphery of the edge face cannot be stable to cause a difficulty in the control of the quality of the shape of the edge face.
It is an objective of the present invention to provide a single wafer etching apparatus that can stabilize the shape of the edge face of a wafer.
A first aspect of the present invention is, as shown in
In the single wafer etching apparatus according to the first aspect of the present invention, the wafer 11 is firstly rotated. While the wafer 11 being rotated, the etching liquid 15 is supplied to the upper face 11a of the wafer 11 to cause a centrifugal force caused by the in-plane rotation of the wafer 11 to gradually move the etching liquid 15 from the supply point toward the edge face 11b of the wafer 11 while etching the upper face 11a of the wafer 11, thereby etching the edge face 11b of the wafer 11. Then, the etching liquid 15 on the wafer 11 is scattered by the centrifugal force by the rotation of the wafer 11.
On the other hand, the etching liquid 15 of a sufficient amount is supplied from the second nozzle 16 opposed to the edge face 11b of the wafer 11 to the edge face 11b of the wafer 11. Thus, even when the etching liquid 15 supplied to the upper face 11a of the wafer 11 via the first nozzle 14 is disordered on the upper face 11a, the etching liquid 15 of a predetermined amount is always supplied in a uniform manner to the edge face 11b of the wafer 11. Thus, the etching liquid 15 flowing along the edge face 11b of the wafer 11 is prevented from being disordered. Thus, even when the first nozzle 14 for supplying the etching liquid 15 to the upper face 11a of the wafer 11 is moved on the upper face 11a of the wafer 11, the etching liquid 15 flowing along the edge face 11b of the wafer 11 can be uniform to provide the outermost periphery of the edge face 11b to have a stable shape.
A second aspect of the present invention is characterized in that, in the invention according to the first aspect, the second nozzle 16 is fixed at a predetermined position in a range of −10 mm to 20 mm from the end of the outer periphery of the wafer 11 to the inner side of the wafer 11 in the radial direction. The single wafer etching apparatus according to the second aspect can allow the etching liquid 15 to uniformly flow along the edge face 11b of the wafer 11.
A third aspect of the present invention is characterized in that, in the invention according to the first or second aspect, the single wafer etching apparatus includes a lower face blowing mechanism by which etching liquid flowing along the edge face of the wafer is blown off by gas jet toward the outer side in a radial direction of the wafer 11.
The single wafer etching apparatus of a wafer according to the third aspect can prevent etching liquid from flowing along the back face of the wafer 11. Thus, the outermost periphery of the edge face 11b of the wafer 11 can have a stable shape to control the quality of the shape of the edge face 11b with a relative ease.
According to the present invention, the first nozzle supplies etching liquid to the upper face of a wafer and the second nozzle opposed to the edge face of the wafer supplies etching liquid to the edge face of the wafer. Thus, a predetermined amount of etching liquid can be always supplied in a uniform manner from the second nozzle to the edge face of the wafer and thus the shape of the edge face of the wafer can be stable.
Next, the best mode for carrying out the present invention will be described with reference to the drawings. As shown in
The chuck 12 includes: a shaft section 12a extending in the vertical direction; a wafer receiving section 12b having a large diameter that is provided at the upper face of the shaft section 12a so as to be integrated with the shaft section 12a; a transparent hole 12c (
The first nozzle 14 is provided at the upper part of the wafer 11 so as to be opposed to the upper face 11a of the wafer 11. The second nozzle 16 is provided at the upper part of the edge face 11b of the wafer 11 so as to be opposed to the edge face 11b of the wafer 11. The first nozzle 14 is connected to a main supply pump (not shown) via a main supply tube 21. The second nozzle 16 is connected to an auxiliary supply pump (not shown) via an auxiliary supply tube 22. The first nozzle 14 is structured so as to be movable by the first nozzle moving means (not shown) in the horizontal direction between a position opposed to the center of the upper face 11a of the wafer 11 and an evacuation position. The second nozzle 16 is structured so as to be movable by the second nozzle moving means (not shown) in the horizontal direction between a position opposed to the edge face 11b of the wafer 11 and the evacuation position. When the wafer 11 is etched, the first nozzle 14 is moved by the first nozzle moving means between the center of the upper face 11a of the wafer 11 and the periphery edge of the wafer 11 and the second nozzle 16 is fixed by the second nozzle moving means at a position opposed to the edge face 11b of the wafer 11.
The single wafer etching apparatus 10 in this embodiment further includes a lower face blowing mechanism 17 through which the etching liquid 15 flowing along the edge face 11b of the wafer 11 provided on the chuck 12 is blown off by gas to the outer side in the radial direction of the wafer 11.
The lower face blowing mechanism 17 has: a ring-like jet orifice 17a opposed to the lower face in the vicinity of the edge face 11b of the wafer 11; a ring-like jet groove 17b in which an upper end communicates with the jet orifice 17a and which has a diameter smaller toward the lower part; and a gas supply means (not shown) that communicates with the jet groove 17b and that supplies compressed gas to the jet orifice 17a via the jet groove 17b (
A fluid suction mechanism (not shown) is provided along the outer side having a predetermined interval to the outer periphery face of the wafer 11 retained by the chuck 12. Although not shown, this fluid suction mechanism has a liquid receiving tool for receiving the etching liquid 15 jumped from the wafer 11 and a fluid suction means for sucking the etching liquid 15 received by the liquid receiving tool.
It is noted that a fixed position NP of the second nozzle 16 is set in a range of −10 to 20 mm (preferably 1 to 5 mm) from the end of the outer periphery of a wafer to the inner side of the wafer in the radial direction. The etching liquid 15 is discharged through the second nozzle 16 with a flow rate NF of 0.1 to 3 liter/minute (preferably 0.2 to 1 liter/minute). The position BP of the jet orifice 17a is set in a range of 0 to 10 mm (preferably 1 to 5 mm) from the end of the outer periphery of the wafer toward the inner side of the wafer in the radial direction. Gas is blown through the jet orifice 17a with a flow rate BF of 50 to 1000 liter/minute (preferably 100 to 500 liter/minute). When gas is blown through the jet orifice 17a with a flow rate of G liter/minute and the jet orifice 17a has a width of B mm, G/B is set to 50 to 1000 (preferably 100 to 500). The rotation speed of the wafer 11 is set to 200 to 800 rpm (preferably 300 to 500 rpm).
The reason why the fixed position NP of the second nozzle 16 is set in a range of −10 to 20 mm from the end of the outer periphery of the wafer toward the inner side in the radial direction of the wafer is that a range smaller than −10 mm causes a disadvantage in that chemical fluid from the second nozzle 16 does not reach a wafer and a range exceeding 20 mm has an influence on the in-plane flatness. The reason why the flow rate NF of the etching liquid 15 discharged through the second nozzle 16 is limited to the range of 0.1 to 3 liter/minute is that a range smaller than 0.1 liter/minute causes an insufficient effect by the chemical fluid from the second nozzle 16 and a range exceeding 3 liter/minute has an influence on the in-plane flatness. The reason why G/B is set to the range of 50 to 1000 is that the G/B lower than 50 causes an insufficient gas supply flow velocity and a range exceeding 1000 causes a difficulty in gas supply. The reason why the rotation speed of the wafer 11 is limited to a range of 200 to 800 rpm is that the rotation speed lower than 200 rpm causes a disadvantage in that the chemical fluid flows excessively and a range exceeding 800 rpm causes a difficulty in securing the wafer flatness after the processing.
The following section will describe an operation of the single wafer etching apparatus 10 having the structure as described above. First, the vacuum pump is activated to cause a negative pressure in the transparent hole 12c, the communication hole, the small hole 12e, and the ring groove 12d while the wafer 11 being placed on the chuck 12. This negative pressure retains the wafer 11 in a horizontal direction. While this condition is maintained, the driving motor of the rotation means 13 is activated to rotate the wafer 11 together with the shaft section 12a and the wafer receiving section 12b of the chuck 12 in a horizontal plane. Next, the gas supply means of the lower face blowing mechanism 17 is activated to blow compressed gas consisting of nitrogen gas or air from the jet orifice 17a through the gas supply hole 17h and the jet groove 17b, thereby forming a gas flow flowing to the outer side in the radial direction of the wafer 11. Then, the suction means of the fluid suction mechanism is activated to maintain the interior of the liquid receiving tool with a negative pressure. Next, the first nozzle moving means is activated to oppose the first nozzle 14 to the center of the wafer 11 and the second nozzle moving means is activated to oppose the second nozzle 16 to the edge face 11b of the wafer 11. While this condition is maintained, the main supply pump is activated to supply the etching liquid 15 through the first nozzle 14 to the upper face 11a of the wafer 11 and the auxiliary supply pump is activated, thereby supplying the etching liquid 15 from the second nozzle 16 to the edge face 11b of the wafer 11.
The centrifugal force caused by the rotation of the wafer 11 in the horizontal plane gradually moves the etching liquid 15 supplied from the first nozzle 14 to the upper face 11a of the wafer 11 from the position at which the etching liquid 15 is supplied (e.g., a position in the vicinity of the center of the upper face 11a of the wafer 11) toward the edge face 11b of the wafer 11 while etching the work-affected layer of the upper face 11a of the wafer 11 to etch the edge face 11b when the etching liquid 15 reaches the edge face 11b of the wafer 11. Then, the etching liquid 15 is supplied from the second nozzle 16 to the edge face 11b of the wafer 11. Thus, a sufficient amount of the etching liquid 15 is supplied to the edge face 11b of the wafer 11. Then, the centrifugal force caused by the rotation of the wafer 11 changes the most part of the etching liquid 15 of the edge face 11b of the wafer 11 into liquid droplets that jump to the outer side of the wafer 11. The jumped etching liquid 15 enters the liquid receiving tool maintained to have a negative pressure and is discharged through a suction pipe by the negative pressure. On the other hand, a part of the etching liquid 15 flowing from the edge face 11b of the wafer 11 to the lower face 11c of the wafer 11 is blown off by the gas flow flowing in a gap GP between the upper face of the gas flow the chuck 12 and the lower face 11c of the wafer 11 to the outer side in the radial direction of the wafer 11 and is scattered to the outer side of the wafer 11. The scattered etching liquid 15 smoothly enters the liquid receiving tool maintained to have a negative pressure and is discharged by the negative pressure to the exterior of the chamber via the suction pipe.
Then, the etching liquid 15 supplied from the second nozzle 16 to the edge face 11b of the wafer 11 allows, even when the etching liquid 15 supplied to the upper face 11a of the wafer 11 via the first nozzle 14 is disordered at the upper face 11a, a sufficient amount of the etching liquid 15 to be supplied to the edge face 11b of the wafer 11, thus preventing the etching liquid 15 flowing to the edge face 11b of the wafer 11 from being disordered. Thus, even when the first nozzle 14 for supplying the etching liquid 15 to the upper face 11a of the wafer 11 is moved on the upper face 11a of the wafer 11, the etching liquid 15 can be uniformly flowed to the edge face 11b of the wafer 11 to stabilize the shape of the outermost periphery of the edge face 11b. As a result, the quality of the shape of the edge face 11b can be controlled with a relative ease.
The following section will describe an example of the present invention together with a comparative example.
As shown in
A wafer was etched in the same manner as in the Example 1 except for that a single wafer etching apparatus that did not have the second nozzle was used. This wafer was considered as the Comparative Example 1.
Comparative Test 1 and Evaluation
Three wafers of the Example 1 and three wafers of the Comparative Example 1 were measured with regards to the lengths EL (
Comparative Test 2 and Evaluation
With regards to the wafers of the Example 1 and the Comparative Example 1, the in-plane variation of the edge shapes was observed. This in-plane variation was observed by photographing the outer periphery face of a single wafer in four directions (a direction having a 5 degrees, a direction having a 90 degrees, a direction having a 180 degrees, and a direction having a 270 degrees of
Number | Date | Country | Kind |
---|---|---|---|
JP 2007-051090 | Mar 2007 | JP | national |