This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2014-142618, filed on Jul. 10, 2014; the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to a solid-state imaging device and a method for manufacturing the solid-state imaging device.
Conventionally, there has been a solid-state imaging device in which a photoelectric conversion element and a floating diffusion are disposed in a plane direction of a semiconductor layer at intervals, and a reading gate is provided on a surface of the semiconductor layer interposed by the photoelectric conversion element and the floating diffusion via a gate insulating film.
In such a solid-state imaging device, when a predetermined voltage is applied to the reading gate, a channel is formed on a surface layer of the semiconductor layer below the reading gate. Thus, in the solid-state imaging device, a signal charge subjected to the photoelectric conversion by the photoelectric conversion element is transferred to the floating diffusion through the channel.
However, in the recent solid-state imaging devices, an interval between the photoelectric conversion element and the floating diffusion is narrowed as the miniaturization of the pixel progresses, the gate length of the reading gate is shortened accordingly, and a potential barrier between the photoelectric conversion element and the channel tends to rise.
In the solid-state imaging device, when the potential barrier between the photoelectric conversion element and the channel rises, a signal charge to be transferred to the floating diffusion remains in the photoelectric conversion element without being transferred, and an afterimage may occur in the captured image.
According to an embodiment, a solid-state imaging device is provided. The solid-state imaging device includes a semiconductor layer, a charge transfer region, a floating diffusion and a reading gate. The semiconductor layer is provided with a photoelectric conversion element. The charge transfer region is formed on a surface of the semiconductor layer over a charge accumulation region in the photoelectric conversion element. The floating diffusion is provided on the charge transfer region to hold a charge transferred from the charge accumulation region via the charge transfer region. The reading gate is provided on a side surface of the floating diffusion and a side surface of the charge transfer region via a gate insulating film.
A solid-state imaging device and a method for manufacturing the solid-state imaging device according to the embodiment will be described in detail with reference to the accompanying drawings. In addition, the invention is not intended to be limited by the embodiment.
The camera module 11 is equipped with an imaging optical system 13 and the solid-state imaging device 14. The imaging optical system 13 captures light from an object to form an object image. The solid-state imaging device 14 captures the subject image formed by the imaging optical system 13, and outputs an image signal obtained by imaging to the post-processor 12. Such a camera module 11, for example, is also applied to an electronic apparatus such as a mobile terminal with a camera, in addition to the digital camera 1.
The post-processor 12 is equipped with an image signal processor (ISP) 15, a storage unit 16 and a display unit 17. The ISP 15 performs signal processing of an image signal which is input from the solid-state imaging device 14. The ISP 15, for example, performs high-quality image processing such as noise removal processing, defective pixel correction processing and resolution conversion processing.
The ISP 15 outputs an image signal after the signal processing to the storage unit 16, the display unit 17 and a signal processing circuit 21 (see
The storage unit 16 stores the image signal input from the ISP 15 as an image. The storage unit 16 outputs an image signal of the stored image to the display unit 17 depending on the operation of a user or the like. The display unit 17 displays an image depending on the image signal that is input from the ISP 15 or the storage unit 16. Such a display unit 17, for example, is a liquid crystal display.
Next, the solid-state imaging device 14 equipped in the camera module 11 will be described with reference to
Here, the description will be given of a case where the image sensor 20 is a so-called backside irradiation type complementary metal oxide semiconductor (CMOS) image sensor in which a wiring layer is formed on a surface side opposite to a surface to which incident light of the photoelectric conversion element configured to photoelectrically convert the incident light is incident. In addition, the image sensor 20 according to this embodiment may be a surface irradiation type CMOS image sensor, without being limited to the backside irradiation type CMOS image sensor.
The image sensor 20 is equipped with a peripheral circuit 22 configured at the center of an analog circuit, and a pixel array 23. The peripheral circuit 22 is equipped with a vertical shift register 24, a timing control unit 25, a correlated double sampling unit (CDS) 26, an analog-digital converter (ADC) 27 and a line memory 28.
The pixel array 23 is provided in an imaging region of the image sensor 20. In such a pixel array 23, a plurality of photoelectric conversion elements corresponding to each pixel of the captured image is disposed in a horizontal direction (row direction) and a vertical (column direction) in a two-dimensional array shape (matrix shape). Moreover, in the pixel array 23, the photoelectric conversion elements corresponding to each pixel generate and accumulate a signal charge (for example, electrons) corresponding to the quantity of incident light.
When a predetermined voltage is applied to the reading gate provided for each photoelectric conversion element, the signal charges accumulated in the photoelectric conversion elements are transferred to the floating diffusion through the charge transfer region and held.
In the pixel array 23 of this embodiment, the photoelectric conversion element, the charge transfer region and the floating diffusion are stacked in a thickness direction of the semiconductor layer in which the plurality of photoelectric conversion elements is provided in the two-dimensional array shape. Moreover, in the pixel array 23, the reading gates are provided on the side surface of the floating diffusion and the side surface of the charge transfer region via the gate insulating film.
Thus, the pixel array 23 can secure the reading gate having the sufficient gate length in the thickness direction of the semiconductor layer, without being influenced by the miniaturization of pixels. Therefore, according to the pixel array 23, by preventing an increase in potential barrier between the photoelectric conversion element and the channel accompanying the miniaturization of pixels, it is possible to suppress an occurrence of afterimage in the captured image. A specific example of the configuration of the pixel array 23 will be described below with reference to
The timing control unit 25 is a processor that outputs a pulse signal as a reference of the operation timing to the vertical shift register 24. Also, the timing control unit 25 is also connected to the CDS 26, the ADC 27 and the line memory 28, and also performs the timing control of the operation of the CDS 26, the ADC 27 and the line memory 28.
The vertical shift register 24 is a processor which outputs a selection signal for sequentially selecting the photoelectric conversion elements, which read the signal charge from the plurality of photoelectric conversion elements two-dimensionally disposed in an array (matrix) shape, by the row unit, to the pixel array 23.
The pixel array 23 outputs the signal charge accumulated in each photoelectric conversion element selected by the row unit by the selection signal input from the vertical shift register 24, from the photoelectric conversion element as a pixel signal indicating luminance of each pixel to the CDS 26.
The CDS 26 is a processor which removes the noise from the pixel signal input from the pixel array 23 by the correlated double sampling and outputs the pixel signal to the ADC 27. The ADC 27 is a processor that converts an analog pixel signal input from the CDS 26 into a digital pixel signal, and outputs the digital pixel signal to the line memory 28. The line memory 28 is a processor that temporarily holds the pixel signal input from the ADC 27, and outputs the pixel signal to the signal processing circuit 21 for each row of the photoelectric conversion element in the pixel array 23.
The signal processing circuit 21 is a processor which is configured at the center of the digital circuit, performs predetermined signal processing on the pixel signal input from the line memory 28, and outputs the pixel signal after the signal processing as an image signal to the post-processor 12. The signal processing circuit 21 performs the signal processing such as lens shading correction, defect correction and noise reduction processing, on the pixel signal.
Thus, in the image sensor 20, a plurality of photoelectric conversion elements disposed in the pixel array 23 photoelectrically converts and accumulates the incident light into the quantity of signal charges depending on the quantity of received light, and the peripheral circuit 22 performs imaging by reading the signal charge accumulated in each photoelectric conversion element as a pixel signal.
Next, the configuration of the pixel array 23 according to the embodiment will be described with reference to
Also,
As illustrated in
Moreover, the multilayer wiring layer 32 is a layer in which a multilayer wiring is provided inside the interlayer insulating film. The multilayer wiring is a wiring that connects each of the semiconductor elements provided in the semiconductor layer 33, and the above-mentioned peripheral circuit 22 (see
As illustrated in
In addition, on the side surface of the floating diffusion 41 and the side surface of the charge transfer region 48, an annular reading gate 43 which surrounds the floating diffusion 41 and the charge transfer region 48 is provided via a gate insulating film 42.
Thus, in the pixel array 23, as compared to a case where the charge accumulation region 40, the reading gate 43 and the floating diffusion 41 of the photoelectric conversion element 4 are provided side by side in the plane direction of the semiconductor layer 33, a free space between the adjacent photoelectric conversion elements 4 is widened.
Therefore, in the pixel array 23, a reset gate 44 and an amplifier gate 45 are provided on the surface (here, a lower surface) of the semiconductor layer 33 between the adjacent photoelectric conversion elements 4. The reset gate 44 is a gate of a reset transistor which resets the charge which is present in the floating diffusion 41 before imaging.
Also, the amplifier gate 45 is a gate of the amplifier transistor which amplifies the signal charge held in the floating diffusion 41. An element isolation insulating film 46 is provided on the lower surface of the semiconductor layer 33 among the reading gate 43, the reset gate 44, and the amplifier gate 45. In addition, at the center of the lower surface of the floating diffusion 41, a contact plug 55 connected to the source of the reset transistor and the amplifier gate 45 is provided.
Moreover, the cross section of the structure illustrated in
Further, the pixel array 23 includes a charge transfer region (channel region) 48 formed on the surface (the upper surface in the drawings) of the semiconductor layer 33 over the charge accumulation region 40 in the photoelectric conversion element 4. The charge transfer region 48, for example, is provided at a central position on the surface (the upper surface in the drawings) opposite to the light-receiving surface 34 (the lower surface in the drawings) in the charge accumulation region 40 of the photoelectric conversion element 4. Furthermore, the pixel array 23 includes the floating diffusion 41 on the charge transfer region 48.
Then, in the pixel array 23, the reading gates 43 are provided on the side surface of the floating diffusion 41 and the side surface of the charge transfer region 48 via the gate insulating film 42. Such reading gates 43, for example, are formed of polysilicon in an annular shape that surrounds the floating diffusion 41 and the charge transfer region 48. In addition, in a surface layer portion on the side of the charge accumulation region 40 in which the charge transfer region 48 is provided, a P-type diffusion layer 49 in which the P-type impurities are diffused is provided.
In addition, the gate insulating film 42, for example, is formed of silicon oxide, and is also provided on a surface other than the region in which the charge transfer region 48 is provided on the surface (here, the upper surface) opposite to the light-receiving surface 34 of the semiconductor layer 33, and on the surface of the floating diffusion 41.
In the cross section illustrated in
In such a pixel array 23, when a predetermined voltage is applied to the reading gate 43, a channel is formed at an interface between the charge transfer region 48 and the gate insulating film 42. Thus, the signal charge subjected to the photoelectrical conversion by the photoelectric conversion element 4 is transferred from the charge accumulation region 40 to the floating diffusion 41 through the channel and is held.
Thus, in the pixel array 23, a distance X from the interface between the charge transfer region 48 and the charge accumulation region 40 to the interface between the charge transfer region 48 and the floating diffusion 41 becomes a gate length of the reading gate 43.
Thus, the pixel array 23 can secure the reading gate 43 having a sufficient gate length in the thickness direction of the semiconductor layer 33, that is, in a direction parallel to the normal line of the light-receiving surface 34, without being influenced by the miniaturization of pixels.
Therefore, according to the pixel array 23, it is possible to suppress an occurrence of afterimage in the captured image, by preventing a situation in which the gate length of the reading gate 43 is shortened with the miniaturization of pixels, and the potential barrier between the photoelectric conversion element and the channel rises.
Moreover, in the pixel array 23, the side surface of the floating diffusion 41 and the side surface of the charge transfer region 48 are entirely covered by the gate insulating film 42, and the reading gate 43 is provided on the entire surface of the gate insulating film 42. That is, the reading gate 43 is formed in an annular shape which surrounds the floating diffusion 41 and the charge transfer region 48 via the gate insulating film 42.
Accordingly, in the pixel array 23, when a predetermined voltage is applied to the reading gate 43, a channel is formed on the entire side circumferential surface of the charge transfer region 48. Thus, the pixel array 23 can efficiently transfer the signal charge from the charge accumulation region 40 to the floating diffusion 41.
Furthermore, in the pixel array 23, the charge transfer region 48 is provided on the surface of the semiconductor layer 33 over the charge accumulation region 40 rather than within the semiconductor layer 33, and the floating diffusion 41 is provided on the upper surface of the charge transfer region 48.
Thus, in the pixel array 23, since it is possible to use the entire inner region of the semiconductor layer 33 as a space for the photoelectric conversion element 4, it is possible to expand the light-receiving area of the photoelectric conversion element 4 and to increase the number of saturated electrons.
Next, a method for manufacturing the solid-state imaging device 14 according to the embodiment will be described with reference to
When manufacturing the pixel array 23, as illustrated in
Next, for example, the N-type impurities such as phosphorus are ion-implanted into the epitaxial layer 52 in a matrix shape when viewed in a plan view, and the P-type impurities such as boron are ion-implanted between the regions in which the N-type impurities are ion-implanted, in a matrix shape when viewed in a plan view, so as to surround the regions in which the N-type impurities are ion-implanted.
Thereafter, by performing the annealing process, as illustrated in
Thereafter, as illustrated in
Next, as illustrated in
Next, as illustrated in
Next, as illustrated in
Thereafter, for example, after the N-type impurities such as phosphorus are ion-implanted to the surface layer portion of the charge transfer region 48, by performing the annealing process, the floating diffusion 41 is formed in which the N-type impurities are thermally diffused.
Next, after peeling off the mask material 53, a thermal oxidation process is performed. As a result, as illustrated in
Thereafter, by forming a resist film (not illustrated) on the surface of the protective film 50, and by patterning the resist film by photolithography, a resist film is selectively left on the formation region of the amplifier transistor, the reset transistor, the peripheral logic circuit or the like.
Moreover, the resist film is used as a mask, and the P-type impurities such as boron are ion-implanted to the semiconductor layer 33 to perform the annealing process. Thus, a P-type diffusion layer 49 is formed on the surface layer on the side of the charge accumulation region 40 in which the charge transfer region 48 is provided.
Thereafter, the thermal oxidation process is performed after removing the resist film and the protective film 50. As a result, as illustrated in
Thereafter, as illustrated in
Thereafter, for example, the N-type impurities such as phosphorus are ion-implanted to both sides (a front side and a back side in the example illustrated in
Thereafter, by performing the annealing process, the N-type impurities are thermally diffused. Thus, the source and drain of the reset transistor are formed, and at the same time, the source and drain of the amplifier transistor are formed.
Next, as illustrated in
Thereafter, the support substrate 31 is stuck onto the multilayer wiring layer 32, and as illustrated in
Finally, as illustrated in
Specifically, in the process of forming the multilayer wiring layer 32 illustrated in
Further, the configuration of the pixel array 23 illustrated in
In addition,
As illustrated in
According to such a pixel array 23a, by forming the thin reading gate 43a, in addition to the effects achieved by the pixel array 23 illustrated in
In addition, as illustrated in
It is also possible to provide the reading gate 43b having a sufficient gate length in the thickness direction of the semiconductor layer 33 by such a pixel array 23b, without being influenced by the miniaturization of pixel size, and it is also possible to reduce the material used for forming the reading gate 43b.
As described above, the solid-state imaging device according to the embodiment includes a semiconductor layer provided with the photoelectric conversion element, and a charge transfer region formed on the surface of the semiconductor layer over the charge accumulation region in the photoelectric conversion element.
Furthermore, the solid-state imaging device according to the embodiment includes a floating diffusion on the charge transfer region, and a reading gate that is provided on the side circumferential surfaces of the floating diffusion and the charge transfer region via the gate insulating film.
Thus, in the solid-state imaging device according to the embodiment, since it is possible to provide a reading gate having a sufficient gate length in the thickness direction of the semiconductor layer, without being influenced by the miniaturization of the pixel size, it is possible to suppress an occurrence of afterimage in the captured image due to the reduction of the gate length.
Moreover, in the solid-state imaging device according to the embodiment, it is possible to use the entire region in the semiconductor layer as a formation area of the photoelectric conversion element. Therefore, according to the solid-state imaging device of the embodiment, it is possible to increase the light-receiving area of the photoelectric conversion element and the number of saturated electrons, as compared to other solid-state imaging devices that are not equipped with the charge transfer region, the floating diffusion and the reading gate of the structure described in this embodiment.
Furthermore, the solid-state imaging device according to the embodiment is equipped with a gate of a reset transistor and an amplifier gate of an amplifier transistor, on the surface of the semiconductor layer between the adjacent photoelectric conversion elements. Thus, the solid-state imaging device according to the embodiment is capable of further reducing the pixel size, by providing the gate of the reset transistor and the gate of the amplifier transistor by effectively utilizing the free space between the adjacent photoelectric conversion elements.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2014-142618 | Jul 2014 | JP | national |