1. Field of the Invention
The present invention relates to Electro-Static Discharge (ESD) protection, i.e. using mechanism, device, circuit, apparatus, or any means to protection an integrated circuit from ESD damages.
2. Description of the Related Art
Human bodies may carry a lot of electrostatic charges. When an integrated circuit is touched by a human bodies during handling, a very high voltage (˜5 KV) and a high current (˜2 A) may be generated that can damage a delicate integrated circuit. The high voltage generated may breakdown MOS gate oxides, and the high power generated by high current may damage the metallurgical junctions. To protect an integrated circuit from ESD damages, the high voltage must be clamped, the high current must be limited, and the high heat generated from the high power consumption must be quickly dissipated to protect against temperature damage.
ESD protection becomes more important in today's semiconductor industry for several reasons. Firstly, as gate oxide of the MOS devices becomes thinner, it becomes more vulnerable to ESD damages due to aggressive scaling. Secondly, the threshold voltage of MOS devices in the core logic is lower from 0.7V to about 0.4V, and the breakdown voltage is lower from 5-7V to about 3-4V that can easily escape from the junction diodes' protection. Thirdly, high speed and high frequency circuits in an integrated circuit require very small input capacitance and yet good ESD protection. However, good ESD protection often requires large silicon area and high input capacitance. Therefore, the ESD protection issues deserve revisiting in today's nanometer devices.
A diode can be fabricated from polysilicon.
b) shows current verses voltage characteristics of a polysilicon diode, such as shown in
Polysilicon diodes can be used for ESD protection, refer to Ming-Dou Ker et al, “High-Current Characterization of Polysilicon Diode for Electrostatic Discharge Protection in Sub-Quarter-Micron Complementary Metal Oxide Semiconductor Technology,” Jpn. J. Appl. Phys. Vol. 42, 2003, pp. 3377-3378. Polysilicon structures for ESD protection in the prior arts are about a one-piece rectangular structure, which has rooms for improvements. Thus, there is still a need to use an optimized polysilicon diode structure to achieve higher ESD voltage, lower input capacitance, smaller area, and lower heat generated in today's giga-Hertz circuits.
Embodiments of ESD protection using ring structures of diodes are disclosed. The diodes constructed from polysilicon or active region body on insulated substrate can be fabricated from standard bulk or SOI CMOS logic processes to achieve high ESD immunity, low input capacitance, small I/O size and low cost.
In one embodiment, the ESD protection can be constructed from diodes in ring structures that can be comparable to the I/O pad size and/or can be hidden underneath the pad partially or wholly. The diodes can be constructed from at least one polysilicon structure, insulated active region in SOI process, or junction diode in standard CMOS process. One ring-shape diode has the P terminal coupled to the pad and the N terminal coupled to VDD. The other ring-shape diode has the P terminal coupled to the VSS and the N terminal coupled to the pad. There can be a plurality of ring-shape structures and can be placed in concentric manner to maximize the ESD performance in small size. The contour of the diodes can be in circle, polygon or other shapes. In one embodiment, the P or N terminal of the ring-shape diodes is coupled to VDD, VSS, or pad through Active Areas (AAs) so that the heat generated can be quickly dissipated. Advantageously, the same diode structure can be used to create CMOS gates, sources, drains, or interconnects in standard CMOS logic processes. The input capacitance using ring-shape diodes can be smaller than that in the conventional junction diodes or MOS connected as diodes for the same ESD performance. Particularly, the turn-on voltage of polysilicon diodes is about 0.6V, smaller than 0.7V of junction diodes. The breakdown voltage of the polysilicon or active-region diodes can be easily changed by adjusting the spacing of the P+ and N+ implants or the doping concentration in the space between P+ and N+ implants. Thus, high performance and low cost ESD protection can be realized.
The invention can be implemented in numerous ways, including as a method, system, device, or apparatus (including graphical user interface and computer readable medium). Several embodiments of the invention are discussed below.
As a diode in an integrated circuit, one embodiment can, for example, include at least a ring-shape semiconductor body that having a first type of implant in the outer ring; a second type of implant in the inner ring; the two types of implant rings are separated by a spacing; and an isolation structure provided between the first and the second type of implant regions. The first and the second implant ring regions can be coupled through contacts and vias to serve as the first and the second terminals of a diode.
As an electronic system, one embodiment can, for example, include at least one integrated circuit having at least one ESD protection structure. The at least one ESD protection structure includes at least: at least one ring-shape diode having a first type of implant in an outer ring region, and a second type of implant in an inner ring region, the first type of implant serving as a first terminal for the at least one ring-shape diode, and the second type of implant serving as a second terminal for the at least one ring-shape diode. The first and second types of implants are separated with a space, and an isolation structure is provided between the first and the second implant regions. One of the first and second terminals of the at least one ring-shape diode can be coupled to an I/O pad while the other of the first and second terminals can be coupled to a supply voltage to protect circuits associated with the I/O pad from high voltage surges.
As a method for providing an Electro-Static Discharge (ESD) protection, one embodiment can, for include, include at least providing at least one ring-shape diode that includes at least (i) a first type of implant region in the outer portion of the ring to serve as a first terminal of the ring-shape diode; (ii) a second type of implant region in the inner portion of the ring to serve as a second terminal of the ring-shape diode; (iii) the first and second type of implant regions being separated with a space; (iv) an isolation structure provided between the first and the second type of implant regions; and (v) one of the first and second terminals of the at least one ring-shape diode being coupled to an I/O pad and the other of the first and second terminals being coupled to a supply voltage. The ring-shape diode can protect one or more circuits from a high voltage surge.
As an ESD device, one embodiment can, for example, include a plurality of ESD protection rings. At least one of the ESD protection rings can include at least one diode with P terminal coupled to the pad and the N terminal coupled to the VDD and at least another diode with P terminal coupled to the VSS and the N terminal coupled to the pad. The diode can be on a polysilicon or active-region body on an insulated substrate. The diode can also be a junction diode on a silicon substrate. Alternatively, the diode can have the P+ and N+ implant regions in the inner or outer part of a concentric ring. The P+ and N+ regions can be separated with a space, and a silicide block layer (SBL) can cover the space and overlap into both implant regions to construct P and N terminals of a diode. The P+ and N+ regions can be isolated by LOCOS (LOCal Oxidation), STI (Shallow Trench Isolation), dummy gate, or SBL in a junction diode on silicon substrate. In addition, the P and N terminals of the diodes coupled to VDD, VSS, or pad can be through contacts or vias to metals and/or through active areas to a thermally conductive substrate.
As an electronic system, one embodiment of the invention can, for example, include at least one Print Circuit Board (PCB), and at least one integrated circuit operatively connected to the PCB. The integrated circuit can include at least an I/O pad and at least one ESD protection structures. At least one of the ESD protection structures can include a ring-shape diode structure that has at least one diode with the P terminal coupled to the I/O pad and the N terminal coupled to the VDD and/or another diode with the P terminal coupled to the VSS and the N terminal coupled to the I/O pad. The diode can be on a polysilicon or active-region body on an insulated substrate. The diode can also be a junction diode on a silicon substrate. Alternatively, the P+ and N+ implant regions of the diode can be separated with a space (or isolation), such as LOCOS, STI, or dummy gate, and a silicide block layer can cover the space and overlap into both implant regions to construct P and N terminals of a diode, respectively. Also, the P or N terminal of the diodes can be coupled to VDD, VSS, or I/O pads through contacts or vias to metals, and/or through active areas to a thermally conductive substrate. There can be a plurality of ring-shape diode structures and placed in concentric manner. The contour of the diodes can be circle, polygon, or other shapes.
As a method for providing an ESD protection, one embodiment can, for example, include at least providing an ring-shape diode structure, where at least one of the ring-shape diode structures can include at least (i) a ring-shape diode with the P terminal coupled to an I/O pad and the N terminal coupled to a first supply voltage; and/or (ii) a ring-shape diode with the P terminal coupled to a second supply voltage and the N terminal coupled to the I/O pad. The diode can be a polysilicon or active-region body on an insulated substrate, or P/N junction on a silicon substrate. The P or N terminals of the diodes can be coupled to the first/second supply voltages or I/O pads through contacts or vias, to metal, and/or through active areas to a thermally conductive substrate. The embodiment of the invention can also include a plurality of concentric diode rings with the contour being circle, polygon, or other shapes.
Other aspects and advantages of the invention will become apparent from the following detailed description taken in conjunction with the accompanying drawings which illustrate, by way of example, the principles of the invention.
The present invention will be readily understood by the following detailed descriptions in conjunction with the accompanying drawings, wherein like reference numerals designate like structural elements, and in which:
a) shows a cross section of a polysilicon diode.
b) shows current verses voltage characteristics of a polysilicon diode, such as shown in
a) shows a cross section of a polysilicon diode, corresponding to the diodes in
b) shows a cross section of an active-region diode on an insulated substrate corresponding to the diodes in
c) shows a cross section of an active-region diode consisting of an N+ active region on a P substrate, corresponding to the diodes in
d) shows a cross section of an active-region diode consisting of P+ active region on an N well, corresponding to the diodes in
e) shows a cross section of an active-region diode consisting of an N+ active region on a P substrate with dummy gate isolation, corresponding to the diodes in
f) shows a cross section of an active-region diode consisting of P+ active region on an N well with dummy gate isolation, corresponding to the diodes in
a) shows a top view of a ring-shape ESD protection structure according to one embodiment.
b) shows a top view of a ring-shape ESD protection structure according to another embodiment.
c) shows a top view of a ring-shape ESD protection structure according to yet another embodiment.
a) shows a Silicon-Controlled Rectifier (SCR) device on a semiconductor body according to one embodiment.
b) shows an equivalent model of a SCR device according to one embodiment.
c) shows a current versus voltage characteristic of an SCR device according to one embodiment.
d) shows a ring-shape SCR device constructed on a semiconductor body according to one embodiment.
a) shows a top view of a DIAC device constructed on a semiconductor body according to one embodiment.
b) shows a current versus voltage characteristic of a DIAC device according to one embodiment.
c) shows a ring-shape DIAC device constructed on a semiconductor body according to one embodiment.
a) shows an equivalent model of a TRIAC that can be readily embodied on a semiconductor body according to one embodiment.
b) shows a current versus voltage characteristic of a TRIAC device according to one embodiment.
Embodiments disclosed herein use an ESD structure with ring-shape diodes. The diodes can comprise P+ and N+ implants on a polysilicon or active region body on an insulated substrate with the P+ and N+ implants separated by a gap. The gap can be covered by a silicide block layer (SBL) and overlapping into both P+ and N+ areas. The diode can also be N+ active region on a P type substrate or P+ active region on an N well. The isolation between the P+ and N+ active regions can, for example, be LOCOS (LOCal Oxidation), STI (Shallow Trench Isolation), dummy gate, or SBL in standard CMOS processes. Since the P+ and N+ implants, active regions, and polysilicon are readily available in standard CMOS logic processes, these devices can be formed in an efficient and cost effective manner. There are no additional masks or process steps to save costs. The ESD protection device can also be included within an electronic system.
a) shows a cross section of a polysilicon diode 40, corresponding to the diodes in
b) shows a cross section of an active-region diode 40′ on an insulated substrate 45′, corresponding to the diodes in
c) shows a cross section of an active-region diode 46 on a P type silicon substrate 49, corresponding to the diodes in
d) shows a cross section of an active-region diode 46′ with a P+ active region 47′ and an N+ active region 48′ on an N well 49′, corresponding to the diodes in
e) shows a cross section of an active-region diode 36 on a P type silicon substrate 39, corresponding to the diodes in
f) shows a cross section of an active-region diode 36′ with a P+ active region 37′ and an N+ active region 38′ on an N well 39′, corresponding to the diodes in
a) shows a ring-shape ESD protection structure 50 according to one embodiment. The ESD protection structure 50 has a ring diode 52, as shown in
b) shows a ring-shape ESD protection structure 60 according to one embodiment. The ESD protection structure 60 has a ring diode 62, as shown in
c) shows a ring-shape ESD protection structure 70 according to one embodiment. The ESD protection structure 70 has a ring diode 72, as shown in
Semiconductor body on an insulated substrate can be used to construct switch devices such as Silicon Controlled Rectifier (SCR), DIAC, or TRIAC. The semiconductor body can be a polysilicon or active region body on an insulated substrate.
a) shows a top view of a SCR 210 constructed on a semiconductor body 211 according to one embodiment. The semiconductor body 211 has implant regions 213, 214, 215, and 216 by P+, N+, P+, and N+ implants, respectively. The N+ implant regions 214 and 216 and P+ implant regions 213 and 215 are separated with a space. Silicide block layers 217, 218, and 219 cover the spaces and overlap into both implant regions to construct P/N junctions in the interface. The regions with P+ implant 213, N+ implant 216, and P+ implant 215 are coupled, respectively, as the anode, cathode, and gate of a SCR, through contacts, vias, or metals (not shown in
b) shows an equivalent model of a SCR device 110 that has 4 layers of P+ and N+ regions, 113, 114, 115, and 116, alternatively, according to one embodiment. The external P+ and N+ regions 113 and 116 are brought out as the anode and cathode of an SCR. The internal P+ region 115 is brought out as the gate of an SCR.
c) shows a current versus voltage characteristic of an SCR according to one embodiment. When a small voltage applied to an SCR, the SCR is not conductive. However, when the voltage is increased beyond Vh, the SCR suddenly becomes conductive and shows a low on-resistance state. Further, increasing the voltage makes the current higher and follows the on-resistance characteristics of the device. The Vh voltage can be controlled by a voltage applied to the gate as shown in the different curves in
d) shows a top view of a ring-shape of SCR 220 constructed on a semiconductor body 221 according to one embodiment. The semiconductor body 221 has ring-shape implant regions 223, 224, 225, and 226 by P+, N+, P+, and N+ implants, respectively. The ring-shape N+ implant regions 224 and 226 and ring-shape P+ implant regions 223 and 225 are separated by a space. Silicide block layers (not shown in
a) shows a top view of a DIAC 230 constructed on a semiconductor body 231 according to one embodiment. The semiconductor body 231 has implant regions 233, 234, and 235, covered by P+, N+, and P+ implants, respectively. The N+ implant regions 234 and the P+ implant regions 233 and 235 are separated with a space. Silicide block layers 237 and 238 cover the spaces and overlap into both implant regions to construct P/N junctions in the interface. The regions with P+ implant 233 and P+ implant 235 are coupled respectively as the anode, cathode, T1 and T2 of a DIAC, through contacts, vias, or metals (not shown in
b) shows a current versus voltage characteristic of the DIAC device 230 shown in
c) shows a top view of a ring-shape of DIAC 240 constructed on a semiconductor body 241 according to one embodiment. The semiconductor body 241 has ring-shape implant regions 243, 244, and 245 by P+, N+, and P+ implants, respectively. The ring-shape N+ implant regions 244 and ring-shape P+ implant regions 243 and 245 are separated by spaces. Silicide block layers (not shown in
a) shows an equivalent model of a TRIAC 310 that has two coupled SCR structures 311 and 321 according to one embodiment. The SCR 311 has a P-N-P-N structure of 313, 313, 315, and 316, respectively. The SCR 321 also has a P-N-P-N structure of 323, 324, 325, and 326, respectively. The anode 313 of SCR 311 is coupled to the cathode of SCR 321 as a terminal T1 of the TRIAC 310. The cathode 316 of SCR 311 is coupled to the anode of SCR 323 as a terminal T2 of the TRIAC 310. The internal P+ 315 of SCR 311 and the internal N+ 324 of SCR 321 are coupled as a gate of the TRIAC 310. The TRIAC structure in
b) shows a current versus voltage characteristic of a TRIAC as shown in
Semiconductor body can be used to construct switch devices such as SCR, DIAC, or TRIAC based on P/N junctions built on the polysilicon or active region body on insulated substrate. The P/N junctions can be constructed from a gap between P+ and N+ implant regions and covered by a silicide block layer and overlapping into both implant regions. The dopant concentration in the gap can be not intentionally doped or slightly doped with N or P type to control the on-resistance. The DIAC, SCR, or TRIAC can be in any shape such as a circle, ring, rectangle, or polygon. The P+ and N+ implant regions in the above discussions are interchangeable. At least one of the P+ or N+ implant regions can be coupled to active areas and further coupled to a thermally conductive substrate. Those skilled in the art understand that the above discussions are for illustration purposes. There are many equivalent constructions and embodiments that can be applied and that are still within the scope of this invention.
The above discussions of various switch devices such as SCR, DIAC, or TRIAC based on a semiconductor body, or ESD structures based on ring-shape diodes are for illustration purposes. The semiconductor body can be on a conductive substrate through a dielectric, such as SiO2 on silicon substrate, or can be on a non-conductive substrate, such as mylar, plastic, glass, or paper, etc with a thin layer of semiconductor material coated on top. The substrate can be a film or a bulk. The ring-shape diodes for ESD structures can be a polysilicon, active region body on an insulated substrate, or junction diodes on a silicon substrate. For polysilicon or active-region diodes, the P+ and N+ implant regions can be separated with a gap. An SBL can cover the gap and overlap into the N+ and P+ regions. The width of the gap can be adjusted to change polysilicon or active region diodes' breakdown voltage. The doping concentration in the gap region can be changed to adjust the turn-on resistance. For junction diodes, the N+ and P+ active regions can be separated by LOCOS, STI, dummy gate, or SBL isolation. The N+ or P+ implant in the inner or outer ring is interchangeable. An active areas (AAs) can be introduced in any places to couple the diodes or switch devices to a thermally conductive substrate. The numbers of the supply voltages can be more than two, e.g., VDD and VSS. Those skilled in the art understand that there are many varieties and equivalent embodiments that are within the scope of this invention.
The invention can be implemented in a part or all of an integrated circuit in a Printed Circuit Board (PCB), or in a system. The ESD structures can comprise one or plural of ring-shape diode structures. Each ring-shape diode structure can comprise at least one ring-shape diodes with one terminal coupled to the I/O pad and the other terminal coupled to a supply voltage.
The above description and drawings are only to be considered illustrative of exemplary embodiments, which achieve the features and advantages of the present invention. Modifications and substitutions of specific process conditions and structures can be made without departing from the spirit and scope of the present invention.
The many features and advantages of the present invention are apparent from the written description and, thus, it is intended by the appended claims to cover all such features and advantages of the invention. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation as illustrated and described. Hence, all suitable modifications and equivalents may be resorted to as falling within the scope of the invention.
This application claims priority benefit of U.S. Provisional Patent Application No. 61/560,159, filed on Nov. 15, 2011 and entitled “Using Ring-Shape Polysilicon Diodes for Electro-Static Discharge (ESD) Protection,” which is hereby incorporated herein by reference