The present disclosure relates to a substrate holder configured to hold a substrate.
A general procedure forms wirings, bumps (salient electrodes) and the like on the surface of a substrate such as a semiconductor wafer or a printed circuit board. An electroplating technique is known as a method of forming such wirings, bumps and the like. A plating apparatus employed for the electroplating technique is provided with a substrate holder that is configured to seal an end face of a circular or polygonal substrate and hold the substrate with a surface to be plated (a plating surface) of the substrate exposed. A procedure of plating the surface of a substrate by such a plating apparatus soaks the substrate holder with the substrate held thereby into a plating solution.
A substrate holder suitable for a large-sized, especially rectangular substrate has been known as described in Japanese Unexamined Patent Publication No. 2018-40045 (Patent Document 1) and Japanese Unexamined Patent Publication No. 2019-7075 (Patent Document 2). Japanese Unexamined Patent Publication No. 2018-40045 (Patent Document 1) describes a substrate holder configured to hold a substrate by fixing the substrate to a back plate by means of a clip, subsequently laying the back plate over a front plate, and fixing the front plate to the back plate by means of a clamp. Japanese Unexamined Patent Publication No. 2019-7075 (Patent Document 2) describes a substrate holder configured to feed the electric power via a bus bar to a plurality of substrate contacts placed in the periphery of a substrate.
Japanese Unexamined Patent Publication No. 2008-133526 (Patent Document 3) discloses an example of a plating jig serving to improve application of a pressing force to a substrate. This example is configured to lay a pressing member over a substrate placed in a recess on a jig body and to fix a cover member provided with a spring corresponding to the center of the substrate to an upper face of the jig body. This compresses the spring between the cover member and the pressing member to press the substrate against the seal member and thereby seal the substrate.
Japanese Unexamined Patent Publication No. 2007-46154 (Patent Document 4) discloses a work piece holder configured such that a locking mechanism of a ring is locked to a flexible member locked to a work piece holder body side and that the ring is pulled toward the work piece holder body side by the flexible member to press the substrate by a seal face of the ring. This work piece holder includes an expandable and contractable bag placed inside of the work piece holder body to deform the flexible member to such a degree as to be engageable with the locking mechanism of the ring.
These substrate holders use a seal that is formed in a continuous and integral shape along an outer circumference of the substrate and that is brought into contact with the substrate to protect a substrate contact from a plating solution. In order to achieve appropriate sealing of the substrate contact, a seal needs to be brought into contact with the substrate with a uniform pressing force over the full length of the seal. The substrate is, however, more likely to warp with an increase in size and/or thinning of the substrate. This makes it difficult for a continuous and integral seal to be brought into contact with the substrate with a uniform pressing force over the full length of the seal. Moreover, the continuous and integral seal suitable for the large-sized substrate needs to ensure the surface accuracy and/or the dimensional accuracy of the seal itself and relevant components over a long distance and a wide range corresponding to an outer circumferential part of the substrate. It is, however, difficult to manufacture the seal and the relevant components having the sufficient surface accuracy and/or the sufficient dimensional accuracy. This is likely to increase the cost of the substrate holder. Furthermore, the weight of the substrate holder is likely to increase with an increase in size of the substrate.
In some cases, the substrate holder may be required to position the seal and/or the substrate contact in a limited area corresponding to a contact allowable area of the substrate where the seal and/or the substrate contact is allowed to be brought into contact with.
There is also a need to reduce a load applied to the substrate when the seal is pressed against the substrate.
An object of the present disclosure is to solve at least part of the problems described above.
According to one aspect of the present disclosure, there is provided a substrate holder configured to hold a substrate, the substrate holder comprising: a first holding member, and a second holding member configured to hold the substrate between the first holding member and the second holding member, wherein the first holding member comprises: at least one substrate contact arranged to come into contact with the substrate; at least one seal member provided with a first seal portion configured to cover periphery of a leading end portion of one or a plurality of the substrate contacts; and at least one bus bar electrically connected with the one or plurality of substrate contacts and provided with one or a plurality of first through holes to receive the first seal portion, wherein the leading end portion of the one or plurality of substrate contacts is arranged to pass through the first through hole from a side opposite to the second holding member toward the second holding member and is fixed to the bus bar in a state that the periphery of the leading end portion of the one or plurality of substrate contacts is covered by the first seal portion.
According to one aspect of the present disclosure, there is a substrate holder, comprising: a contact assembly provided with a contact configured as an electric contact to come into contact with an outer circumferential part of a first face of a substrate, a seal member provided with a seal portion configured to cover a periphery of a leading end portion of the contact and to come into contact with the first face, and a holder body configured to hold the contact and the seal member; a first plate located on a second face side of the substrate and configured to hold the substrate between the contact assembly and the first plate; at least one first pin fixed to the holder body of the contact assembly, extended toward the second face side on outside of the substrate, and provided with a locked portion; a locking member placed on the second face side relative to the first plate and configured to be displaceable between a locked state/position and an unlocked state/position with respect to the locked portion of the first pin; and at least one first biasing member placed between the locking member and the first plate along the outer circumferential part of the substrate such as to separate the locking member and the first plate from each other and compressed between the locking member and the first plate in the locked state/position to bias the first plate toward the contact assembly.
According to one aspect of the present disclosure, there is provided a substrate holder, comprising: a contact assembly provided with a contact configured as an electric contact to come into contact with an outer circumferential part of a first face of a substrate, a seal member provided with a seal portion configured to come into contact with the first face on inside of the contact, and a holder body configured to hold the contact and the seal member; a first plate located on a second face side of the substrate and configured to hold the substrate between the contact assembly and the first plate; a plurality of first pins, each being fixed to the holder body of the contact assembly, extended toward the second face side on outside of the substrate, and provided with a locked portion; a locking member placed on the second face side relative to the first plate and configured to be displaceable between a locked state/position and an unlocked state/position with respect to the locked portion of the first pin; and a plurality of first biasing members provided along the outer circumferential part of the substrate, placed between the locking member and the first plate such as to separate the locking member and the first plate from each other, and compressed between the locking member and the first plate in the locked state/position to bias the first plate toward the contact assembly.
The following describes embodiments of a plating apparatus and a substrate holder used in the plating apparatus according to the present disclosure with reference to attached drawings. In the attached drawings, identical or similar components are expressed by identical or similar reference signs. In the explanation of the respective embodiments, overlapping description with regard to the identical or similar components may be omitted. Characteristics and features described in each of the embodiments are applicable to the other embodiments so far as they are not incompatible with each other.
In the description hereof, the term “substrate” includes not only semiconductor substrates, glass substrates, liquid crystal substrates and printed circuit boards but magnetic recording media, magnetic recording sensors, mirrors, optical elements, micromachine elements or partially manufactured integrated circuits, and any other objects to be processed. The substrate may be in any of various shapes including polygonal shapes and circular shapes. Although the expressions such as “front face”, “back face”, “front”. “back”, “upper (above)”, “lower (below)”, “left” and “right” are used in the description hereof, these expressions only indicate the positions and the directions on the sheet surfaces of the illustrative drawings for the purpose of explanation and may be different from the positions and the directions in the actual layout, for example, during use of the apparatus.
The load/unload module 110 includes two cassette tables 25 and a substrate mounting/demounting mechanism 29. The cassette table 25 is configured to mount thereon a cassette 25a with the substate received therein. The substrate mounting/demounting mechanism 29 is configured to attach and detach the substrate to and from the substrate holder 200. A stocker 30 is provided in a neighborhood of (for example, below) the substrate mounting/demounting mechanism 29 to place the substrate holders 200 therein. The cleaning module 50a includes a cleaning device 50 configured to clean and dry the substrate after the plating process.
A substrate transporter 27 is placed at a location surrounded by the cassette tables 25, the substrate mounting/demounting mechanism 29 and the cleaning module 50a, and is configured by a carrier robot to transfer or convey the substrate between these components. The substrate transporter 27 is configured to be movable by a moving device 28. For example, the substrate transporter 27 is configured to take out a substrate prior to plating from the cassette 25a and transfer the substrate to the substrate mounting/demounting mechanism 29, to receive a substrate after plating from the substrate mounting/demounting mechanism 29, to transfer the substrate after plating to the cleaning module 50a, and to take out a cleaned and dried substrate from the cleaning module 50a and place the cleaned and dried substrate into the cassette 25a.
The pre-process/post-process module 120A includes a pre-wet module 32, a pre-soak module 33, a pre-rinse module 34, a blow module 35 and a rinse module 36. The pre-wet module 32 serves to soak a substrate in pure water. The pre-soak module 33 serves to remove an oxide film on the surface of a conductive layer such as a seed layer formed on the surface of the substrate by etching. The pre-rinse module 34 serves to clean the pre-soaked substrate along with a substrate holder with a cleaning liquid (for example, pure water). The blow module 35 serves to drain the liquid from the cleaned substrate. The rinse module 36 serves to clean the plated substrate along with the substrate holder with the cleaning liquid. The pre-wet module 32, the pre-soak module 33, the pre-rinse module 34, the blow module 35, and the rinse module 36 are arranged in this sequence. This configuration is, however, only illustrative, and the pre-process/post-process module 120A is not limited to this configuration described above but may adopt another configuration.
The plating module 120B includes a plurality of plating device (plating tanks or cells) 39, and an overflow tank 38. Each of the plating device 39 is configured to place one substrate inside thereof and to soak the substrate in a plating solution kept inside thereof and plate the surface of the substrate by copper plating or the like. The type of the plating solution is not specifically limited, but any of various plating solutions may be used according to the purposes.
The plating apparatus 100 includes a holder transporter 37 that is located on a side of these components and configured to transfer the substrate holder 200 along with the substrate between these components and that adopts, for example, a linear motor system. This holder transporter 37 is configured to transfer the substrate holder between the substrate mounting/demounting mechanism 29, the stocker 30, the pre-wet module 32, the pre-soak module 33, the pre-rinse module 34, the blow module 35, the rinse module 36 and the plating device 39.
The plating apparatus 100 having the configuration described above includes a controller 175 that serves a control module configured to control the respective components described above. The controller 175 includes a memory 175B configured to store predetermined programs and a CPU 175A configured to execute the programs stored in the memory 175B. A storage medium that constitutes the memory 175B is configured to store, for example, a variety of set data and various programs including a program to control the plating apparatus 100. The programs include, for example, programs that perform transfer control of the substrate transporter 27, mounting and demounting control of mounting and demounting the substrate to and from the substrate holder by the substrate mounting/demounting mechanism 29, transfer control of the holder transporter 37, control of the processings in the respective processing modules, control of the plating process in the respective plating device 39, and control of the cleaning module 50a. The storage medium may include nonvolatile and/or volatile storage media. The storage medium used may be any of known storage media, for example, a computer readable memory such as a ROM, a RAM or a flash memory or a disk-type storage medium such as a hard disk, a CD-ROM, a DVD-ROM or a flexible disk.
The controller 175 is configured to make communication with a non-illustrated upper level controller that performs integrated control of the plating apparatus 100 and the other relevant devices and to send and receive data to and from a database of the upper level controller. Part or the entirety of the functions of the controller 175 may be configured by a hardware such as ASIC. Part or the entirety of the functions of the controller 175 may be configured by a sequencer. Part or the entirety of the controller 175 may be placed on inside and/or outside of a housing of the plating apparatus 100. Part or the entirety of the controller 175 is connected to make communication with the respective components of the plating apparatus 100 by wire or wirelessly.
(Substrate Holder)
The first holding member 210 includes a longitudinal member 211a, a longitudinal member 211b, a transverse member 212, a transverse member 213, a rail 215, an arm 216, and an external connecting portion 217. The first holding member 210 also includes a plurality of pins 270 (shown in
The rail 215 is mounted approximately parallel to the arm 216. The longitudinal members 211a and 211b are mounted to be slidable along the rail 215. The rail 215 is configured such that the positions of the longitudinal members 211a and 211b are adjustable according to the dimensions of the substrate W by moving the longitudinal members 211a and 211b along the rail 215 to become closer to each other or to become away from each other.
The arm 216 is a grip portion held by the holder transporter 37 and serves as a part that is supported when the substrate holder is placed in each of the processing modules or tanks. The arm 216 is extended approximately perpendicular to the longitudinal member 211a, and the external connecting portion 217 is provided on one end of the arm 216. According to another embodiment, the external connecting portions 217 may be provided on respective ends of the arm 216. The external connecting portion 217 is an external connection terminal used to electrically connect the substrate holder 200 with an external power source and includes a plurality of externally connecting contacts configured by, for example, leaf electrodes (as shown in
The second holding member 220 has a back plate 280 and a locking mechanism including lock plates 300 that are provided on the back plate 280 and that serve to lock the second holding member 220 on the first holding member 210. The locking mechanism includes the lock plates 300 extended corresponding to the longitudinal members 211a and 211b, float plates 290 placed between the back plate 280 and the lock plates 300 and extended corresponding to the lock plates 300, and biasing mechanisms 305 configured to generate a biasing force between the lock plates 300 and the float plates 290. The details of the locking mechanism will be described later.
(Power Feed Module)
As shown in
The power feed modules 230 are power feed units that configure the power feed device and are respectively placed on the front face side of the bus bar 260 along the longitudinal member 211a as shown in
The power feed module 230 includes the seal member 231, a support plate 232, the substrate contact 233, and a pressing plate 234. The seal member 231 is an elastic member (made of an elastomer such as rubber) having a substantially rectangular shape and includes a seal portion 235, a through hole 236 provided in the seal portion 235, a seal portion 237 provided on a front face side of the seal member 231 (on an upper face in
As shown in
This embodiment describes a configuration that the seal member 231 is provided with respect to each of the substrate contacts 233. According to a modification, one seal member 231 may be provided with respect to a plurality of the substrate contact 233. According to another modification, a different number of substrate contacts 233 may be provided with respect to each of the seal members 231.
The seal portion 235 is brought into contact with and pressed against a seed layer 530 on the substrate W as shown in
The shapes and the dimensions of the seal portion 235 and the through hole 236 may be any arbitrary shapes and dimensions according to the shape and the dimensions of the contact leading end 243 of the substrate contact 233. For example, the seal portion 235 and the through hole 236 may respectively be an elongated shape portion and a long hole in a slit-like shape that are respectively extended approximately parallel along the longitudinal member 211a as shown in
The seal portion 237 is provided along an outer circumferential part on a front face of the seal member 231 and is configured to seal between the front plate 250 and the seal member 231 and to protect the substrate contact 233 from the plating solution as shown in
The through hole 238 is provided outside of the through hole 236 to penetrate from the front face side to the back face side. The shape and the dimensions of the through hole 238 may be any arbitrary shape and dimensions according to the shape and the dimensions of a base end portion of the substrate contact 233 (the projection 264 of the bus bar 260). For example, the through hole 238 may be a long hole extended approximately parallel to the through hole 236 as shown in
As shown in
As shown in
As shown in
As shown in
As shown in
The bus bar 260 includes a holder portion 261 to mount the power feed module 230 and a thick wall portion 262 provided outside of the holder portion 261. The holder portion 261 has the through hole 263 provided to cause the seal member 231 to pass through; the projection 264 provided to be connected with the substrate contact 233; screw holes 265 formed in the end face of the projection 264; a through hole 267 provided to cause the protrusion 240 of the seal member 231 to pass through; and through holes 268 provided to cause the pins 270 to pass through. The surface of the bus bar 260 other than the projection 264 that is to be connected with the substrate contact 233 is subjected to surface coating, such as PFA coating, which gives the electrical insulating properties and the corrosion resistance, so as to ensure the electric insulation and the corrosion resistance against the plating solution.
The through hole 263 is an open hole penetrating from the front face side to the back face side. The shape and the dimensions of the through hole 263 may be any arbitrary shape and dimensions according to the shape and the dimensions of the seal portion 235. For example, the through hole 263 may be a slit-like long hole extended approximately parallel along the longitudinal member 211a as shown in
The projection 264 is formed outside of the through hole 263 to be approximately parallel to the through hole 263. One or a plurality of screw holes 265 are formed in the end face of the projection 264 to receive the screws 246 screwed thereto for fixation of the substrate contact 233. A seal groove 266 may be provided on the base end side around the projection 264 to receive the seal portion 239 of the seal member 231 therein.
The through hole 267 is formed outside of the projection 264 to be approximately parallel to the projection 264. As shown in
As shown in
As shown in
The configuration described above causes the contact leading end 243 of the substrate contact 233 to pass through the through hole 263 of the bus bar 260 and to be positioned in the state that the contact leading end 243 of the substrate contact 233 is covered with the seal portion 235. The bus bar 260 serves to accurately position and hold the contact leading end 243 and the seal portion 235 relative to the substrate. There is accordingly no need to separately provide a seal holding member that positions and holds the seal portion 235. This simplifies the configuration of the substrate holder 200. As a result, this configuration enables the substrate contact 233 and the seal member 231 to be accurately positioned in a narrow location. As shown in
The configuration described above causes the entire circumference of the contact leading end 243 of the substrate contact 233 to be closely covered with the seal portion 235. This configuration effectively seals the contact leading end 243 of the substrate contact 233 and keeps the periphery of the contact leading end 243 dried. Furthermore, the contact leading end 243 is placed across a small clearance from or in close contact with an inner wall of the through hole 236 of the seal portion 235, so that there is no space or very little space around the contact leading end 243 in the through hole 236. This configuration accordingly reduces the entering amount of the plating solution to a very small quantity even when the plating solution enters the through hole 236. This suppresses the bipolar phenomenon that makes the flow of shunt current in the substrate seed layer 530 and suppresses dissolution of the substrate seed layer 530. Since there is no space or very little space around the contact leading end 243 in the through hole 236, there is no air or very little air in the through hole 236. Even when a little amount of the plating solution enters the through hole 236, this configuration accordingly suppresses dissolution of the substrate seed layer caused by etching in the vicinity of a gas liquid interface due to the exposure and contact of the plating solution to and with the air (galvanic corrosion by dissolved oxygen concentration gradient).
In the configuration described above, the seal members 231 and the substrate contacts 233 are provided in the form of multiple modules (power feed modules 230). Even in the case of a large-sized substrate, this configuration further facilitates manufacture of the seal member 231 that effectively seals one or a plurality of substrate contacts 233 provided along the length of a side of the substrate. The seal members 231 and the substrate contacts 233 are arranged in the form of multiple modules (contact seal modules). This achieves the local seal structure to effectively seal the substrate contact 233 by means of the seal member 231 with respect to the length of each module. With reference to
The configuration described above allows the substrate contact 233 and/or the seal member 231 to be individually replaced in the unit of each power feed module 230. This facilitates maintenance and reduces the maintenance cost.
The configuration described above enables the power feed modules 230 to be placed according to the size of the substrate used and improves the versatility of the substrate holder. Omission of the power feed module 230 in a non-use area of the bus bar 260 (a part where the substrate is not brought into contact with) reduces the cost of the substrate holder. A dummy member may be placed in the part with omission of the power feed module 230 to shield the bus bar 260 from the plating solution and prevent the electric current from directly flowing from the plating solution to the bus bar 260. The dummy member may be formed to have a shape and dimensions corresponding to one or a plurality of power feed modules 230 shown in
(Substrate Holder Locking Mechanism)
The second holding member 220 includes the back plate 280, the float plates 290 provided to be movable closer to and away from the back plate 280, and the lock plates 300 provided to be slidable relative to the float plates 290 in an in-plane direction.
(Back Plate)
As shown in
(Float Plate)
As shown in
As shown in
As shown in
As shown in
(Lock Plate)
As shown in
As shown in
As shown in
(Semi-Locking)
(Local Seal Structure)
Furthermore, the protrusion 240 of the seal member 231 is configured such that the pin 270 and the spring 295 are placed between the protrusion 240 and the seal portion 235 in an outward direction of the substrate W. The outward direction of a substrate indicates a direction that is perpendicular to a side of the substrate or to a tangent of a periphery of the substrate and goes outward. In the case of a circular substrate, the outward direction denotes outward in a radial direction. In the case of a polygonal substrate, the outward direction denotes a direction that is perpendicular to a side and goes outward. This configuration causes the seal portion 235 and the protrusion 240 to serve as a pressure receiver that receives the pressing force of the pin 270 and the spring 295. This establishes a local seal configuration or structure that effectively applies an appropriate biasing force to the seal portion 235 as a place to supply the power and to seal and further suppresses a load due to the biasing force from being applied to the entire substrate. The pressing force of the pin 270 and the spring 295 is received by the seal portion 235 on the inside of the pin 270 and the spring 295 and is received by the protrusion 240 on the outside of the pin 270 and the spring 295. This is unlikely to cause deformation of the first holding member 210 (the longitudinal members 211a and 211b). Furthermore, the seal portion 235 and the protrusion 240 are respectively placed in the form of a plurality of divisions along a side of the substrate. This configuration thus ensures an appropriate seal pressure required to protect the substrate contact 233 from the plating solution. A known configuration of a conventional substrate holder uses an integral seal member provided along to be in contact with a side of the substrate holder. In some cases, however, it is difficult for the integral seal member to generate a uniform seal pressure along the side of the substrate. An excessive seal pressure is likely to be generated and to damage the substrate in some cases.
Moreover, the seal member 231 is provided in the form of modules as a plurality of divisions (as shown in
(Modifications)
Each of the elastic elements 410 and 420 may be configured by aligning a plurality of pieces. The elastic elements 410 and 420 may be formed as an integrated ring-shaped member. According to a modification, an elastic element may be provided along the entire circumference of the substrate. In this case, the elastic element may be formed in an integral shape along the entire circumference of the substrate or may be comprised of multiple pieces. For example, a ring-shaped elastic element (formed in an integral shape or as multiple pieces) may be provided inside of the pin 270 to surround the entire circumference of the substrate and a rig-shaped elastic element (formed in an integral shape or as multiple pieces) may be provided outside of the pin 270 to surround the entire circumference of the substrate. In another example, the elastic elements 410 and 420 may be provided as an integral body, for example, an O-ring, to surround the individual pins 270.
(Method of Mounting and Demounting Substrate)
A procedure of demounting the substrate slides the lock plate 300 inward relative to the float plate 290 such as to compress the springs 309 of the biasing mechanisms 305 of the substrate holder 200 with the substrate held thereby and releases the locking portions 304 of the lock plate 300 from the pins 270 (as shown in
(1) According to the embodiment described above, the substrate holder 200 is provided with the power feed devices along the two sides of the substrate W. According to another embodiment, the substrate holder 200 may be provided with power feed devices along the entire circumference of the substrate W.
(2) The configuration of providing the seal members 231 and the substrate contacts 233 in the form of multiple modules may be applied to a substrate holder for both-side plating. For example, a plurality of modules (power feed modules) including the seal members 231 and the substrate contacts 233 may be placed on both the first holding member and the second holding member.
(3) The above embodiment describes the locking mechanism (the pins 270, the lock plate 300 and the biasing mechanism (the spring 295 or the elastic elements 410 and 420)) of the substrate holder 200, along with the seal member 231 in the form of the modules. The locking mechanism described above may be used for a conventional continuous integral seal or other any seals.
(4) According to the embodiment described above, the plurality of substrate contact 233 are attached to the bus bar 260. According to another embodiment, one substrate contact (for example, a substrate contact extended over a predetermined length (one side, part of one side, the entire circumference or the like) on the outer circumference of the substrate) may be attached to one bus bar 260.
(5) According to the embodiment described above, the continuous integral front plate is provided along the bus bars. According to another embodiment, individual front plates may be provided corresponding to individual power feed modules. In the latter case, each individual front plate serves in cooperation with the seal member 231 to protect the substrate contact 233 in each of the power feed modules. Accordingly, it may be regarded that each individual front plate is included as part of each individual power feed module. Each individual front plate may be made of the same material as that of the seal member 231.
At least the following aspects are provided from the embodiments described above.
According to a first aspect, there is provided a substrate holder. The substrate holder comprises a contact assembly provided with a contact configured as an electric contact to come into contact with an outer circumferential part of a first face of a substrate, a seal member provided with a seal portion configured to cover a periphery of a leading end portion of the contact and to come into contact with the first face, and a holder body configured to hold the contact and the seal member; a first plate located on a second face side of the substrate and configured to hold the substrate between the contact assembly and the first plate; at least one first pin fixed to the holder body of the contact assembly, extended toward the second face side on outside of the substrate, and provided with a locked portion; a locking member placed on the second face side relative to the first plate and configured to be changeable or displaceable between a locked state/position and an unlocked state/position with respect to the locked portion of the first pin; and at least one first biasing member placed between the locking member and the first plate along the outer circumferential part of the substrate such as to separate the locking member and the first plate from each other and compressed between the locking member and the first plate in the locked state to bias the first plate toward the contact assembly.
According to this aspect, the first pin and the first biasing member that define a force of biasing the first plate against the contact assembly are provided in the outer circumferential part of the substrate. This configuration enables the biasing force of the first biasing member to be applied directly and by a short transmission pathway to the outer circumferential part of the substrate. This accordingly enables the force of pressing the seal portion to be transmitted from the first biasing member to the substrate directly and by a short transmission pathway. This configuration achieves a local seal structure that applies an appropriate biasing force to any location where the electric power is to be fed/any location to be sealed. The configuration that a plurality of first pins and a plurality of first biasing members (or one or a plurality of first biasing members having a length along the outer circumference of the substrate) are provided along the outer circumferential part of the substrate suppresses a load caused by the biasing force from being applied to the entire substrate. As a result, this configuration enables the seal portion to be pressed and sealed by an appropriate pressing force, while suppressing the load from being applied to the entire substrate.
Moreover, the configuration of this aspect causes the periphery of the leading end portion of the contact (substrate contact) to be covered by the seal member. This configuration effectively seals the substrate contact and keeps the periphery of the leading end portion of the substrate contact dried. Furthermore, the periphery of the leading end portion of the substrate contact is covered by the seal member, so that there is no space or very little space in the periphery of the leading end portion of the substrate contact. This configuration accordingly reduces the entering amount of the plating solution to a very small quantity even when the plating solution slightly enters the periphery of the leading end portion of the substrate contact. This suppresses the bipolar phenomenon that makes the flow of shunt current in a substrate seed layer and suppresses dissolution of the substrate seed layer. Since there is no space or very little space in the periphery of the leading end portion of the substrate contact, there is no air or very little air in the periphery of the leading end portion of the substrate contact. Even when a little amount of the plating solution enters the periphery of the leading end portion of the substrate contact (for example, a through hole of a seal portion), this configuration accordingly suppresses dissolution of the substrate seed layer caused by etching in the vicinity of a gas liquid interface due to the exposure and contact of the plating solution to and with the air (galvanic corrosion by dissolved oxygen concentration gradient).
In a substrate configured to define a distance between two members that are provided to cover the entirety or the whole outer circumference of a substrate by using the two members and a clamp structure provided near to an outer circumference (in the vicinity of the outer circumference) of the two members, all the deformations of the members constituting the substrate holder and the warpage of the substrate are likely to cause a variation in crushing amount of the seal (=seal pressure). The clamp structure provided in the vicinity of the outer circumference of the two members fails to transmit the force of pressing the seal portion directly and by a short transmission pathway and is significantly and adversely affected by, for example, deformations of the members constituting the substrate holder. According to the configuration of this aspect, on the other hand, the sealing force is generated by at least one first pin and at least one first biasing member on the outside of the substrate. This configuration reduces the influence of the deformations of the members constituting the substrate holder on the sealing force. This accordingly enables the force of pressing the seal portion to be transmitted from the first biasing member to the substrate directly and by a short transmission pathway and thereby enables the sealing force to be steadily generated at every arbitrary location where the electric power to be fed/every arbitrary location to be sealed. The configuration that a plurality of first pins and a plurality of first biasing members (or one or a plurality of first biasing members having a length along the outer circumference of the substrate) are provided along the outer circumferential part of the substrate suppresses a load caused by the biasing force from being applied to the entire substrate. As a result, this configuration enables the seal portion to be pressed and sealed by an appropriate pressing force, while suppressing the load from being applied to the entire substrate. Furthermore, this configuration enables an appropriate sealing force to be generated along the warpage of the substrate at every arbitrary location where the electric power to be fed/every arbitrary location to be sealed.
According to a second aspect, there is provided a substrate holder. The substrate holder comprises a contact assembly provided with a contact configured as an electric contact to come into contact with an outer circumferential part of a first face of a substrate, a seal member provided with a seal portion configured to come into contact with the first face on inside of the contact, and a holder body configured to hold the contact and the seal member; a first plate located on a second face side of the substrate and configured to hold the substrate between the contact assembly and the first plate; a plurality of first pins, each being fixed to the holder body of the contact assembly, extended toward the second face side on outside of the substrate, and provided with a locked portion; a locking member placed on the second face side relative to the first plate and configured to be changeable or displaceable between a locked state/position and an unlocked state/position with respect to the locked portion of the first pin; and a plurality of first biasing members provided along the outer circumferential part of the substrate, placed between the locking member and the first plate such as to separate the locking member and the first plate from each other, and compressed between the locking member and the first plate in the locked state to bias the first plate toward the contact assembly.
According to this aspect, the first pins and the first biasing members that define a force of biasing the first plate against the contact assembly are provided in the outer circumferential part of the substrate. This configuration enables the biasing force of the first biasing members to be applied directly and by a short transmission pathway to the outer circumferential part of the substrate. This accordingly enables the force of pressing the seal portion to be transmitted from the first biasing members to the substrate directly and by the short transmission pathway. This configuration achieves a local seal structure that applies an appropriate biasing force to any location where the electric power is to be fed/any location to be sealed. Furthermore, the plurality of first pins and the plurality of first biasing members are provided along the outer circumferential part of the substrate. This configuration suppresses a load caused by the biasing force from being applied to the entire substrate. As a result, this configuration enables the seal portion to be pressed and sealed by an appropriate pressing force, while suppressing the load from being applied to the entire substrate.
In a substrate holder configured to define a distance between two members that are provided to cover the entirety or the whole outer circumference of a substrate by using the two members and a clamp structure provided near to an outer circumference (in the vicinity of the outer circumference) of the two members, all the deformations of the members constituting the substrate holder and the warpage of the substrate are likely to cause a variation in crushing amount of the seal (=seal pressure). The clamp structure provided in the vicinity of the outer circumference of the two members fails to transmit the force of pressing the seal portion directly and by a short transmission pathway and is significantly and adversely affected by, for example, deformations of the members constituting the substrate holder. According to the configuration of this aspect, on the other hand, the sealing force is generated by the plurality of first pins and the plurality of first biasing members on the outside of the substrate. This configuration reduces the influence of the deformations of the members constituting the substrate holder on the sealing force. This accordingly enables the force of pressing the seal portion to be transmitted from the first biasing members to the substrate directly and by a short transmission pathway and thereby enables the sealing force to be steadily generated at every arbitrary location where the electric power to be fed/every arbitrary location to be sealed. Furthermore, the plurality of first pins and the plurality of first biasing members are provided along the outer circumferential part of the substrate. This configuration suppresses a load caused by the biasing force from being applied to the entire substrate. As a result, this configuration enables the seal portion to be pressed and sealed by an appropriate pressing force, while suppressing the load from being applied to the entire substrate. Furthermore, this configuration enables an appropriate sealing force to be generated along the warpage of the substrate at every arbitrary location where the electric power to be fed/every arbitrary location to be sealed.
According to a third aspect, the substrate holder of either the first aspect or the second aspect may further comprise a second plate placed relative to the first plate. The first biasing member may be placed between the first plate and the second plate such as to separate the first plate and the second plate from each other. The locking member may be locked to the locked portion of the first pin on an opposite side of the second plate to the first plate.
The configuration of this aspect enables the first biasing member to be held in a stable attitude between the first plate and the second plate and enables a stable biasing force to be applied from the first biasing member to the first plate.
According to a fourth aspect, the substrate holder of the third aspect may further comprise a second biasing member placed between the locking member and the second plate. The locking member may be biased by the second biasing member to the locked state or to the unlocked state.
At a normal lock position biased to the locked state by the second biasing member, the configuration of this aspect does not require application of any external force/energy to keep the locking member in the locked state. This configuration accordingly requires application of an external force/energy against the biasing force of the second biasing member with a view to releasing the lock only at the time of mounting and demounting the substrate, while not requiring any external force/energy to keep the locked state during holding the substrate. This achieves energy saving. At a normal release position biased to the unlocked state by the second biasing member, the configuration of this aspect does not require application of any external force/energy to release the lock.
According to a fifth aspect, the substrate holder of either the third aspect or the fourth aspect may further comprise a second pin fixed to the second plate. The locking member may include a first guide hole which the second pin is inserted in. The locking member may be guided by the second pin along a surface of the second plate to be moved between the locked state and the unlocked state.
The configuration of this aspect enables the locking member to be moved along the surface of the second plate between the locked state and the unlocked state in a stable attitude.
According to a sixth aspect, in the substrate holder of either the third aspect or the fourth aspect, the locking member may be moved along with the second plate to become closer to and away from the first plate. The first plate may include one of a third pin and a second guide hole which the third pin is inserted in, and the second plate may include the other of the third pin and the second guide hole. The first and second plates are guided by the third pin to be moved closer to and away from each other.
The configuration of this aspect enables the first plate and the second plate to approach to and separate from each other in a stable attitude.
According to a seventh aspect, in the substrate holder of any one of the first aspect to the sixth aspect, at least part of the first biasing member may be located outside of the substrate.
In the configuration of this aspect, the first biasing member is placed at a position close to a sealing location of the outer circumferential part of the substrate. This enables an appropriate biasing force to be applied directly and by a short transmission pathway to any location where the electric power is to be fed/any location to be sealed. This suppresses a load caused by the biasing force from being applied to the other part of the substrate or to the entire substrate.
According to an eighth aspect, in the substrate holder of the seventh aspect, the first biasing member may have a spring that is placed in a periphery of the at least one first pin. For example, the spring may be arranged coaxially with the first pin. An elastic element (for example, a tubular elastic element) placed in the periphery of the first pin may be used in place of the spring.
The configuration of this aspect causes the first pin and the spring that define the biasing force applied to the substrate and the seal portion to be arranged close to the seal portion and to be arranged close to each other or coaxially. This configuration effectively suppresses deformation and/or reduces a bending moment of the members between the first pin, the spring, and the seal portion.
According to a ninth aspect, in the substrate holder of the seventh aspect, the first biasing member may include an elastic element placed on an inner side of the first pin and/or an elastic element placed on an outer side of the first pin in an outward direction of the substrate. The elastic member employed may be an elastic element made of any material such as a rubber or a resin and formed in any shape such as a rod-like shape or a tubular shape. The outward direction of the substrate indicates a direction that is perpendicular to a side of the substrate or to a tangent of a periphery of the substrate and goes outward. In the case of a circular substrate, the outward direction denotes outward in a radial direction. In the case of a polygonal substrate, the outward direction denotes a direction that is perpendicular to a side and goes outward.
The configuration of this aspect causes the first pin and the elastic element that define the biasing force applied to the substrate and the seal portion to be arranged close to the seal portion and to be arranged close to each other. This configuration effectively suppresses deformation and/or reduces a bending moment of the members between the first pin, the elastic element and the seal portion. Furthermore, the configuration of providing a common elastic element for a plurality of first pins reduces the number of the components.
According to a tenth aspect, in the substrate holder of any one of the first aspect to the ninth aspect, at least part of the first biasing member may be arranged to overlap with the seal portion.
The configuration of this aspect enables the biasing force to be transmitted from the first biasing member to the seal portion more directly and by a shorter transmission pathway.
According to an eleventh aspect, in the substrate holder of any one of the first aspect to the tenth aspect, the seal member may further include a protrusion that is protruded toward the first plate on an outer side of the seal member, and the first pin may be placed on an outer side of the seal portion and on an inner side of the protrusion in an outward direction of the substrate.
The configuration of this aspect causes the seal portion and the protrusion respectively placed on the respective sides of the first pin to receive the pressing force from the first plate in the outward direction of the substrate. This configuration enables a more stable biasing force to be applied to any location where the electric power is to be fed/any location to be sealed. This establishes a more stable local seal structure, while suppressing a load caused by the biasing force from being applied to the other part of the substrate or to the entire substrate.
According to a twelfth aspect, in the substrate holder of any one of the first aspect to the eleventh aspect, the locked portion of the first pin may comprise a first locked portion configured to lock the first plate and the contact assembly in a state that a distance between the first plate and the holder body of the contact assembly is equal to a first distance; and a second locked portion configured to lock the first plate and the contact assembly in a state that the distance between the first plate and the holder body of the contact assembly is equal to a second distance that is larger than the first distance.
According to the configuration of this aspect, locking by the first locked portion enables the substrate holder to hold the substrate in the state that the substrate is appropriately sealed by the seal portion. Additionally, locking by the second locked portion enables the substrate holder without holding the substrate to be stored in the locked state without applying a load to the seal portion.
According to a thirteenth aspect, in the substrate holder of any one of the first aspect to the twelfth aspect, the contact assembly may have a plurality of contact seal modules, and each of the contact seal modules may include at least one contact and the seal member provided corresponding to the at least one contact.
According to this aspect, the seal member is divided for each group of the contacts. This configuration achieves a more local seal structure. This configuration enables the contact to be sealed more effectively by the seal portion with regard to each module. Each contact seal module may be arranged along the warpage of the substrate. This configuration enables the seal portion to be compressed by an appropriate force with regard to each contact seal module. This achieves a more local seal structure.
According to a fourteenth aspect, in the substrate holder of the thirteenth aspect, at least one first pin may be provided for each of the contact seal modules.
The configuration of this aspect enables the more appropriate biasing force to be received with regard to each contact seal module.
According to a fifteenth aspect, in the substrate holder of the thirteenth aspect, at least one first pin and at least one first biasing member may be provided for each of the contact seal modules.
The configuration of this aspect enables the more appropriate biasing force to be received with regard to each contact seal module.
According to a sixteenth aspect, the substrate holder of either the fourteenth aspect or the fifteenth aspect may further comprise the first pin placed between adjacent contact seal modules.
The configuration of this aspect places the first pin between the contact seal modules and thereby does not require any structure of receiving the first pin to be provided inside of the contact seal module. This facilitates the layout of the first pin.
According to a seventeenth aspect, in the substrate holder of any one of first aspect to the sixteenth aspect, the holder body may have a bus bar that is electrically connected with the contact.
According to this aspect, the bus bar is used as the holder body to fix the first pin. This simplifies the configuration of the substrate holder and/or reduces the size of the substrate holder.
According to an eighteenth aspect, in the substrate holder of the seventeenth aspect, the holder body may further include a third plate attached to the bus bar on a side opposite to the first plate.
The configuration of this aspect causes the bus bar to be shielded by the third plate and prevents the electric current from directly flowing from a plating solution to the bus bar. Moreover, this configuration causes the first pin to be fixed to the bus bar and the third plate and thereby further stabilizes the fixation of the first pin.
According to a nineteenth aspect, in the substrate holder of any one of the first aspect to the eighteenth aspect, the substrate may be in a polygonal shape, and the contact and the seal member may be provided on opposed two sides of the substrate.
This aspect simplifies the configuration of the substrate holder and reduces the weight of the substrate holder.
According to a twentieth aspect, there is provided a plating apparatus, which comprises the substrate holder of any one of the first aspect to the nineteenth aspect; and a plating device configured to plate a substrate held by the substrate holder. The configuration of this aspect has similar functions and advantageous effects to those of the first to the nineteenth aspects described above and can improve the plating quality.
Although the embodiments of the present invention have been described based on some examples, the embodiments of the invention described above are presented to facilitate understanding of the present invention, and do not limit the present invention. The present invention can be altered and improved without departing from the subject matter of the present invention, and it is needless to say that the present invention includes equivalents thereof. In addition, it is possible to arbitrarily combine or omit respective constituent elements described in the claims and the specification in a range where at least a part of the above-mentioned problem can be solved or a range where at least a part of the effect is exhibited.
The present application claims a priority to Japanese patent application No. 2019-225776 filed on Dec. 13, 2019. The entire disclosure of Japanese patent application No. 2019-225776 filed on Dec. 13, 2019, including the specification, claims, drawings and summary is incorporated herein by reference in its entirety. The entire disclosure of Japanese Unexamined Patent Publication No. 2018-40045 (Patent Document 1). Japanese Unexamined Patent Publication No. 2019-7075 (Patent Document 2), Japanese Unexamined Patent Publication No. 2008-133526 (Patent Document 3), and Japanese Unexamined Patent Publication No. 2007-46154 (Patent Document 4) including the specification, claims, drawings and summary is incorporated herein by reference in its entirety.
Number | Date | Country | Kind |
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2019-225777 | Dec 2019 | JP | national |
Number | Name | Date | Kind |
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20180182659 | Yokoyama | Jun 2018 | A1 |
20200199770 | Moriyama et al. | Jun 2020 | A1 |
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Number | Date | Country |
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2007-046154 | Feb 2007 | JP |
2008-133526 | Jun 2008 | JP |
2018-040045 | Mar 2018 | JP |
2019-007075 | Jan 2019 | JP |
Number | Date | Country | |
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20210180205 A1 | Jun 2021 | US |