This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2012-068471, filed on Mar. 23, 2012; the entire contents of which are incorporated herein by reference.
Embodiments are generally related to a semiconductor device, a method for manufacturing the same, and a substrate.
A semiconductor device preferably uses a substrate that getters metallic impurities in a manufacturing process thereof. For example, a silicon substrate with precipitation nuclei may getter metallic impurities, incorporating a metal element into the precipitation nucleus that contains oxygen, nitrogen, and boron that serves as a p-type impurity. There is also a method for gettering metallic impurities, using dislocations formed in a polysilicon layer provided on the backside of a silicon substrate. Further, a method is developed for forming a precipitation nucleus having a larger size and a higher density than the precipitation nucleus containing oxygen, nitrogen, and boron, using the carbon doping into a silicon crystal. Hence, it becomes possible, for example, to reduce white defects in an image sensor and to improve reliability of a gate dielectric film by increasing the gettering amount of metallic impurities.
According to the method using the carbon doping, no precipitation nucleus is formed while performing a crystal growth of silicon, and an initial nucleus is formed by a heat treatment at approximately 800° C. and enlarged by a heat treatment at 1000° C. or higher in wafer processing. That is, such heat treatments with high temperature are needed in the manufacturing process to form a precipitation nucleus containing carbon.
In recent years, the manufacturing process of a semiconductor device with an increasingly finer structure tends to limit a thermal budget in the wafer processing. For example, short-time heat treatment using RTA (Rapid Thermal Annealing) is preferably used, causing a precipitation nucleus to disappear and significant degradation in size and density of a precipitation nucleus. In addition, the application of transition metals such as titanium Ti, nickel Ni, and cobalt Co with a large diffusion coefficient at low temperature is broadening and raising the importance of gettering. Thus, a semiconductor device that improves the gettering of metallic impurities and a method of manufacturing such a semiconductor device are needed in a manufacturing process with the thermal budget limit.
According to an embodiment, a semiconductor device includes a substrate provided with a first region including an active element, the substrate including a second region containing boron with a density of 2×1020 cm−3 or more on a surface excluding the first region.
The embodiments of the invention will be described below with reference to the drawings. The same reference numerals are attached to the same portions in the drawings and a detailed description of the same portions is appropriately omitted to focus on different portions.
The first major surface 10a is provided with, for example, a first region containing an active element such as a transistor. The substrate 10 includes a second region containing boron (B) in the density of 2×1020 cm−3 or more in the surface of the substrate 10 excluding the first region.
As illustrated in
Boron implanted under the above conditions is distributed in the depth direction and has a peak in the depth position of about 0.13 μm from the second major surface 10b. The peak concentration of boron is about 7.5×1021 cm−3. For example, the solubility limit of boron with respect to silicon is about 2×1020 cm−3 in concentration and the peak concentration is about 30 times the solubility limit. Thus, boron is contained in a super saturation state near the implantation peak and a B12 cluster is formed with an icosahedral structure including 12 boron atoms.
The supersaturated impurity layer 2 illustrated in
The B12 cluster dissolved in silicon creates a bivalent electron deficiency state. For example, boron implanted in the concentration of 1.2×1021 cm−3 forms a B12 cluster in the density of 1×1020 cm−3 and generates a hole concentration of 2×1020 cm−3. That is, the hole concentration of the solubility limit or more is obtained by implanting boron to achieve the concentration of 1.2×1021 cm−3. Since the bivalent electron deficiency state created by the B12 cluster is stabilized by incorporating metallic elements, the supersaturated impurity layer 2 including the B12 cluster serves as a gettering layer of metallic impurities.
Next, some properties of the supersaturated impurity layer 2 will be described with reference to
In the ion implantation to form the supersaturated impurity layer 2, the implantation energy is set to 35 keV and the dose amount of implanted boron is changed in the range of 5×1014 cm−2 to 1×1017 cm−2. Heat treatment for one hour is performed at each annealing temperature and then the sheet resistance of the supersaturated impurity layer 2 is measured.
As illustrated in
When the dose amount of boron is 5×1015 cm−2 or less, carriers of about 3×1017 cm−3 are generated in the peak position of implantation, but the implanted boron is not activated for the most part. If the dose amount exceeds 1×1016 cm−2, on the other hand, carriers of 1×1020 cm−3 are generated. Further, it is evident that the width of the carrier concentration distribution broadens with an increasing dose amount.
When the dose amount of boron exceeds 1×1016 cm−2, the carrier concentration exceeds 2×1020 cm−3, which is the solubility limit concentration of boron in silicon. When the dose amount of boron is set to 1×1017 cm−2, the peak concentration reaches 1×1021 cm−3, and the supersaturated region is formed from the surface up to the depth of 0.25 μm, where the carrier concentration exceeds the solubility limit.
As the atomic bindings of boron in silicon, binding of the coordination number 3 corresponding to peak B3+ at 186.8 eV and binding of the coordination number 4 corresponding to peak B4+ at 187.5 eV are known as illustrated in
The graph X illustrated in
Three peaks D, E, F contained in the infrared absorption spectrum of the supersaturated impurity layer 2 illustrated in
Thus, in the embodiment, an ion implantation with the dose amount of boron that creates supersaturation in a silicon crystal is performed to form a B12 cluster, inducing a bivalent electron deficiency state. Since the B12 cluster incorporates metallic elements, the metallic impurities are effectively gettered in the supersaturated impurity layer 2.
The manufacturing process of the semiconductor device 100 includes a step of forming a region in which boron is contained with the density of 2×1020 cm−3 or more by performing an ion implantation of boron on the back side of the substrate 10, and a step of forming a region (first region) provided with the n-channel MOSFET 20 and the p-channel MOSFET 30 on the first major surface 10a, which is a portion not containing boron.
First, as illustrated in
For example, a silicon substrate is used as the substrate 10. However, the substrate 10 is not limited to the silicon substrate and a substrate containing Si such as SiC and SiGe may also be used therefor.
Next, as illustrated in
Next, a p-well 4 and an n-well 5 are formed on the first major surface 10a. The p-well 4 is formed by, for example, an ion implantation of boron (B) as a p-type impurity and driving by heat treatment. The n-well 5 is formed by, for example, an ion implantation of arsenic (As) as an n-type impurity and driving.
Next, a gate oxide film 6 and a gate electrode 7 are formed on the side of the first major surface 10a. For example, the front face of the substrate 10 is thermally oxidized to form an SiO2 film and then a polysilicon film is formed on the SiO2 film. Further, the polysilicon film and the SiO2 film are patterned by using RIE (Reactive Ion Etching) to form the gate oxide film 6 and the gate electrode 7.
Next, a shallow impurity diffusion layer 8 (extension layer) doped with a p-type impurity is formed from the surface of the p-well 4 and a shallow impurity diffusion layer 9 (extension layer) doped with an n-type impurity is formed from the surface of the n-well 5. These impurity diffusion layers 8, 9 are formed by selective ion implantation of a p-type impurity and an n-type impurity in the p-well 4 and the n-well 5 respectively by using the gate electrode 7 as a mask.
Next, after forming a sidewall 13 on the side surface of the gate electrode 7, a source/drain region 11 of a high carrier density is formed by a selective ion implantation of a p-type impurity on the surface of the p-well 4. Then, a source/drain region 12 of a high carrier density is formed by a selective ion implantation of an n-type impurity on the surface of the n-well 5.
Next, a silicide layer 21 containing a transition metal is formed on the surface of the source/drain regions 11, 12 and the upper surface of the gate electrode 7. The silicide layer 21 is nickel silicide (NiSi2) formed on the surface of the source/drain regions 11, 12 and the upper surface of the gate electrode 7 by, for example, forming a nickel (Ni) film and then treating the Ni film thermally.
Next, an interlayer dielectric film 15 is formed thereon. A contact hole 25a communicatively connected to the gate electrode 7 and the source/drain regions 11, 12 is formed in the interlayer dielectric film 15, and a contact plug 25 is embedded therein. The contact plug 25 has a structure in which, for example, titanium (Ti), titanium nitride (TiN), and tungsten (W) are stacked in this order.
Next, a metallic interconnection 16 is formed on the interlayer dielectric film 15 and further interlayer dielectric films 35, 37 containing a 2-layer interconnection 41 are formed thereon. For example, a copper (Cu) may be used as a material for the 2-layer interconnection 41. Lastly, a pad electrode 17 is formed on the interlayer dielectric film 37. For example, aluminum (Al) is used for the pad electrode 17.
In the above configuration, the carrier concentration of the p-well 4 and the n-well 5 is, for example, 5×1017 cm−3 and the carrier concentration of the extension layers 8, 9 is, for example, 1×1020 cm−3. The carrier concentration of source/drain regions 11, 12 is 5×1020 cm−3 or less and all concentrations are lower than the concentration of the supersaturated impurity layer 2.
The maximum temperature for the heat treatments in the above manufacturing process is, for example, 1035° C., but the treatment time at the maximum temperature is extremely short. That is, the temperature is raised up to a predetermined temperature and then lowered soon after reaching the maximum temperature, i.e. the holding time at the maximum temperature is zero. On the other hand, the longest treatment time is about 200 minutes and the temperature of the treatment is 500° C.
In the embodiment, metallic impurities are gettered by the supersaturated impurity layer 2 through the above manufacturing process. Table 1 shows the amount of metallic impurities gettered in the supersaturated impurity layer 2 after the ion implantation of boron on the backside of the substrate 10 and after completing the above manufacturing process of the semiconductor device 100. The amount of metallic impurities is measured by dissolving the backside of the substrate 10 about 1 μm by an etchant containing HF/HNO3 and performing an atomic absorption analysis of the recovered etchant.
The difference between the amount of each metal element after forming the semiconductor device 100 and the amount of each metal element after forming the supersaturated impurity layer 2 is the amount of metallic impurities gettered in the above manufacturing process. Each of the metal elements detected after forming the supersaturated impurity layer 2 is considered to be contamination up to the process of ion implantation.
After the semiconductor device 100 is formed, metallic impurities used in the manufacturing process such as Al, Fe, Ni, Cu, and Ti are detected with a higher level (1010 to 1012 cm−3). Thus, it is found that the supersaturated impurity layer 2 including the B12 cluster traps metallic impurities generated by cross contamination in the above manufacturing process.
As described above, the ion implantation with the amount of boron that creates supersaturation in a silicon crystal is performed to form a B12 cluster, which allows a bivalent electron deficiency state to be induced in the substrate 10. Then, metallic impurities can be gettered effectively into the B12 cluster by generating holes of the solubility limit concentration or more in the silicon crystal.
Such an effect can be realized by forcing over-doping of boron by using ion implantation. For example, the supersaturation state cannot be formed by using the doping method of substituting an impurity element in a lattice position of a substrate crystal. According to the embodiment, a B12 cluster is formed in the ion implantation process and thus, a gettering site (supersaturated impurity layer 2) can easily be formed comparing with the formation of a precipitation nucleus by carbon doping or nitrogen doping.
The formation of the supersaturated impurity layer 2 is not limited to the initial stage of the manufacturing process and can be implemented by the ion implantation in any process. The B12 cluster contained in the supersaturated impurity layer 2 is thermally stable and exerts less influence on other regions. Further, the supersaturated impurity layer 2 can be removed by etching in the course of the manufacturing process. That is, the embodiment has a high level of flexibility in the application to the manufacturing process and is also less limited in its implementation.
The embodiment shows an example in which the supersaturated impurity layer 2 including the B12 cluster remains after completing the manufacturing process, but, for example, the supersaturated impurity layer 2 may be removed by grinding or polishing the back side of the substrate 10.
As illustrated in
The semiconductor device 200 has 5 megapixels in the pixel area 51, where the pixel size is 1.75 μm.
As illustrated in
The supersaturated impurity layer 2 may be provided on the side of the first major surface 10a, as well as on the backside (second major surface 10b) of the substrate 10. That is, the supersaturated impurity layer 2 may be formed in an intermediate area 50 between the pixel area 51 and each element of the peripheral circuit including active elements. Alternatively, the supersaturated impurity layer 2 may be formed in a dicing area 60 defining each of a plurality of the semiconductor devices 200 provided on the first major surface 10a. Accordingly, the gettering of metallic impurities is made possible even after grinding or polishing the backside.
Also in the semiconductor device 300, each structural element including active elements is provided on the first major surface 10a of the substrate 10. Then, the supersaturated impurity layer 2 can be formed on the second major surface 10b. The supersaturated impurity layer 2 may also be provided in the second region outside the first region where each structural element on the first major surface 10a is provided. That is, the supersaturated impurity layer 2 can be formed in the intermediate area 50 or the dicing area 60 between each element by the selective ion implantation of boron.
Accordingly, contamination of metallic impurities in each structural element can be suppressed so that reliability of the semiconductor device 300 may be improved.
Also in the semiconductor device 400, each structural element including active elements is provided on the first major surface 10a of the substrate 10 and the supersaturated impurity layer 2 can be formed on the second major surface 10b. In addition, the supersaturated impurity layer 2 may be formed in the intermediate area 50 or the dicing area 60 between each element. Accordingly, contamination of metallic impurities can be suppressed so that reliability of the semiconductor device 400 may be improved.
As illustrated in the first to fourth embodiments described above, the B12 cluster inducing a bivalent electron deficiency state can be formed by the ion implantation of boron exceeding the solubility limit. Further, the B12 cluster is formed in a process of ion implantation and thus, the supersaturated impurity layer 2 can easily be formed so that metallic impurities can be gettered even in a manufacturing process of a semiconductor device in which the thermal budget is inhibited. Moreover, the supersaturated impurity layer 2 can be formed in any region outside the active region containing active elements and has a high level of flexibility in the application to the manufacturing process. Accordingly, quality and reliability of the semiconductor device can be improved.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the invention.
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