This application claims priority to Japanese Patent Application No. 2021-071376 filed on Apr. 20, 2021, the entire contents of which are incorporated herein by reference.
The disclosure may relate to a surgical instrument adaptor and a surgery assist robot.
In a related art, there is known a surgery assist robot to which a surgical tool is attached.
U.S. Patent Application Publication No. 2012/0211546 (hereinafter, may be simply referred to as Patent Document 1) discloses a surgery assist robot including a plurality of robotic manipulators. Each of the plurality of robotic manipulators is configured as an articulated robot. To the plurality of robotic manipulators, surgical tools are respectively attached.
In the surgery assist robot disclosed in Patent Document 1, each of the surgical tools includes a tool attachment portion for attaching the surgical tool to the robot manipulator. The tool attachment portion is provided with rotation members. The rotation members of the tool attachment portion are driven to rotate by driving parts (drivers) provided in the robot manipulator. By the rotational forces of the rotation members, the surgical tool (e.g., end cutter) or the like is driven. Although not specified in Patent Document 1, in general, the surgical tool that is to be attached to the robot manipulator is manufactured as a dedicated product compatible with (dedicated for) a mechanism (e.g., the drivers) or the like of the robot manipulator.
However, in the surgery assist robot as described above, since the surgical tool that is to be attached to the robot manipulator is the dedicated product compatible with the mechanism or the like of the robot manipulator, there may be a problem that existing manual surgical instruments (existing manual surgical tools), owned by the hospital or the like and manually operated by doctors or the like, cannot be operated by the robot manipulator of the surgery assist robot.
An object of an embodiment of the disclosure may be to provide a surgical instrument adaptor and a surgery assist robot that is capable of operating an existing manual surgical instrument without using a surgical instrument dedicated for the surgery assist robot.
A first aspect of the disclosure may be a surgical instrument adaptor for connecting a manual surgical instrument to a robot arm such that the manual surgical instrument attached thereto is operable by the robot arm. The surgical instrument adaptor may include: an interface portion; a driven part, an elongate element comprising a wire or cable; and a guide tube. The interface portion includes a rotation member to be driven to rotate by a driving force transmitted from a driving part provided at the robot arm. The driven part includes a pressing portion to press an operation portion of the manual surgical instrument. The elongate element is connected to the rotation member and the driven part so as to transmit a driving force from the rotation member to the driven part. The guide tube guides the elongate element.
As described above, the surgical instrument adaptor according to the first aspect may include the interface portion that includes: the rotation member to be driven to rotate by the driving force transmitted from the driving part provided at the robot arm; and the driven part including the pressing portion to press the operation portion of the manual surgical instrument.
According to the first aspect described above, the operation portion of the manual surgical instrument can be operated (pressed) by driving (moving) the pressing portion of the driven part by the driving force of the driver provided at the robot arm. As a result, the existing manual surgical instrument can be operated without using a surgical instrument dedicated for a surgery assist robot. Further, since the first aspect described above is provided with the guide tube that guides the elongate element composed of the wire or the cable for transmitting the driving force from the rotation member to the driven part, even when the arrangement (layout) of the driven part is changed according to the position of the operation portion of the manual surgical instrument, the elongate element is guided by the guide tube to the driven part whose arrangement has been changed. Accordingly, even when the arrangement (layout) of the driven part is changed, the driven part can be driven by the elongate element guided by the guide tube. As a result, it is possible to flexibly respond to changes in the layout of the driven part.
A second aspect of the disclosure may be a surgery assist robot that may include a robot arm including a driving part and a surgical instrument adaptor for attaching a manual surgical instrument to the robot arm such that the manual surgical instrument attached thereto is operable by the robot arm. The surgical instrument adaptor may include: an interface portion; a driven part, an elongate element comprising a wire or cable; and a guide tube. The interface portion includes a rotation member to be driven to rotate by a driving force transmitted from the driving part of the robot arm. The driven part includes a pressing portion to press an operation portion of the manual surgical instrument. The elongate element is connected to the rotation member and the driven part so as to transmit a driving force from the rotation member to the driven part. The guide tube guides the elongate element.
As described above, the surgery assist robot according to the second aspect may include the interface portion that includes: the rotation member to be driven to rotate by the driving force transmitted from the driving part provided at the robot arm; and the driven part including the pressing portion to press the operation portion of the manual surgical instrument. Accordingly, the operation portion of the manual surgical instrument can be operated (pressed) by driving (moving) the pressing portion of the driven part by the driving force of the driving part provided at the robot arm. As a result, it is possible to provide the surgery assist robot that can operate the existing manual surgical instrument without using a robotic surgical instrument dedicated for the surgery assist robot. Further, since the second aspect described above is provided with the guide tube that guides the elongate element composed of the wire or the cable for transmitting the driving force from the rotation member to the driven part, even when the arrangement (layout) of the driven part is changed according to the position of the operation portion of the manual surgical instrument, the elongate element is guided by the guide tube to the driven part whose arrangement has been changed. Therefore, it is possible to provide a surgery assist robot capable of driving the driven unit by the elongate element guided by the guide tube, even when the arrangement (layout) of the driven unit is changed. As a result, it is possible to flexibly respond to changes in the layout of the driven part.
Descriptions are provided hereinbelow for one or more embodiments of the disclosure based on the drawings. In the respective drawings referenced herein, the same constituents are designated by the same reference numerals and duplicate explanation concerning the same constituents is omitted. All of the drawings are provided to illustrate the respective examples only.
A configuration of a surgical operation system 100 according to a first embodiment is described with reference to
The surgical operation system 100 includes a medical manipulator 1 serving as a patient-side apparatus and a remote control apparatus 2 serving as an operator-side apparatus to operate the medical manipulator 1. The medical manipulator 1 is provided with a medical trolley 3 and is thus configured to be movable. The remote control apparatus 2 is provided at a location away from the medical manipulator 1. The medical manipulator 1 is configured to be remotely operated by the remote control apparatus 2. An operator (such as a doctor) inputs to the remote control apparatus 2 an instruction that causes the medical manipulator 1 to perform a desired operation. The remote control apparatus 2 transmits the input instruction to the medical manipulator 1. The medical manipulator 1 operates in response to the received instruction. The medical manipulator 1 is disposed in a surgery room, as a sterile field, which is sterilized.
The remote control apparatus 2 is disposed inside the surgery room or outside the surgery room, for example. The remote control apparatus 2 includes operation handles 21, foot pedals 22, a touch panel 23, a monitor 24, a support arm 25, and an armrest 26. The operation handles 21 are hand controllers (HC) or handles provided for the operator (such as a doctor) to input instructions.
The operation handles 21 are configured to operate the medical instruments 4. Specifically, the operation handles 21 receive an amount of movement input by the operator O to operate the medical instruments 4. The operation handles 21 include an operation handle 21L, which is arranged on the left side of the operator(such as a doctor) and is to be operated by the left hand of the operator O, and an operation handle 21R, which is arranged on the right side of the operator and is to be operated by the right hand of the operator O.
As illustrated in
Further, a movement amount of the robot arm 60 (medical instrument 4) is scaled (changed) with respect to the operation amount received by the operation handle 21. For example, when the movement scaling ratio is set to ½, the medical instrument 4 moves ½ of the movement distance of the operation handle 21. This allows for precise fine surgery.
As illustrated in
The switch pedal 22a is configured to select one of the robot arms 60 that is to be operated by the operation handles 21. The clutch pedal 22b is configured to perform a clutch operation that temporarily disconnects the operational connection between the robot arm 60 and the operation handle 21. While the clutch pedal 22b is depressed by the operator, the operation by the operation handle 21 is not transmitted to the robot arm 60.
The camera pedal 22c is provided for inputting a command that allows the endoscope 6 to be moved. Specifically, in response to the camera pedal 22c being depressed (stepped) by the operator, the command that allows the endoscope 6 to be moved is inputted. That is, while the command that enables the endoscope 6 to move is being inputted by the camera pedal 22c (that is, while the camera pedal 22c is depressed by the operator), the endoscope 6 is able to be moved by moving both of the operation handle 21R and operation handle 21L.
While the cutting pedal 22d (coagulation pedal 22e) is depressed (stepped) by the operator, an electrosurgical device (not illustrated) is activated.
As illustrated in
The medical trolley 3 is provided with a control unit 31 (circuitry and/or processor) that controls the operation of the medical manipulator 1 and a storage 32 that stores therein programs for controlling the operation of the medical manipulator 1. Based on the instruction inputted to the remote control apparatus 2, the control unit 31 of the medical trolley 3 controls the operation of the medical manipulator 1.
Further, the medical trolley 3 is provided with an input device 33. The input device 33 is configured to accept operations to move or change posture of a positioner 40, an arm base 50, and robot arms 60, mainly to prepare for surgery before the surgery.
As illustrated in
The positioner 40 is configured as a 7-axis articulated robot. The positioner 40 is disposed on the medical trolley 3. The positioner 40 is configured to move the arm base 50. Specifically, the positioner 40 is configured to move the position of the arm base 50 three-dimensionally.
The positioner 40 includes a base portion 41 and link portions 42 connected to the base portion 41. The link portions 42 are connected to each other via joints 43.
As illustrated in
As illustrated in
As illustrated in
The end effector 4b is attached to the first support 4e so as to be rotatable about the axis JT11. The second support 4f rotatably supports the first support 4e about the axis JT10. In other words, the first support 4e is attached to the second support 4f so as to be rotatable about the axis JT10. The first support 4e is a clevis whose distal side (Z1 side) portion has a U-shape. A tool center point (TCP1) is set at the center of the U-shaped distal side portion of the first support 4e along the axis JT11. The second support 4f is a clevis whose distal side (Z1 side) portion has a U-shape.
The medical instrument 4 includes an axis (joint) JT9 as a rotation axis of the shaft 4c (extending along the direction in which the shaft 4c extends) and an axis (joint) JT12 about which the end effector 4b open and close. Note that the plural (for example, four) servomotors M2 are provided in the holder 71 of the robot arm 60 and rotors (rotation members) in the driven unit 4a are driven by the plural servomotors M2. As a result, the medical instrument 4 is driven about the J9 axis to the J12 axis.
As illustrated in
Next, a configuration of the robot arm 60 is described in detail.
As illustrated in
As illustrated in
The translation movement mechanism 70 is provided on a side of the distal end of the arm portion 61. The medical instrument 4 is attached to the translation movement mechanism 70. The translation movement mechanism 70 translationally moves the medical instrument 4 in the insertion direction of the medical instrument 4 into a patient P. The translation movement mechanism 70 is configured to translationally move the medical instrument 4 relative to the arm portion 61. Specifically, the translation movement mechanism 70 is provided with the holder 71 configured to hold the medical instrument 4. The holder 71 accommodates therein the servo-motors M2 (see
As illustrated in
The switch section 83 includes: a switch 83a for moving the medical instrument 4 in the direction in which the medical instrument 4 is inserted into the patient P along the longitudinal direction of the medical instrument 4; and a switch 83b for moving the distal end 4d of the medical instrument 4 in the direction opposite to the direction in which the medical instrument 4 is inserted into the patient P. Both the switch 83a and the switch 83b are composed of push button switches.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
Further, the mode indicator 84a also serves as a pivot position indicator that indicates that the pivot position PP has been set.
As illustrated in
As illustrated in
As illustrated in
The positioner 40 is provided with a plurality of servomotors M4, a plurality of encoders E4, and a plurality of speed reducers (not illustrated), so as to correspond to the plurality of joints 43 of the positioner 40. The encoders E4 detect the rotation angles of the servomotors M4. The speed reducers are configured to reduce the rotations of the servomotors M4 to increase the torque thereof.
The medical trolley 3 is provided with servomotors M5 that drive a plurality of front wheels (not illustrated) of the medical trolley 3 respectively, encoders E5, speed reducers (not illustrated), and brakes (not illustrated). The speed reducer is configured to reduce the rotation of the servomotor M5 to increase the torque. A throttle 34a of the medical trolley 3 is provided with a potentiometer P1 (see
Further, the medical trolley 3 moves in the front-rear direction by driving the front wheels. By rotating the operation handle 34 of the medical trolley 3, the rear wheels of the medical trolley 3 are steered and thus the medical trolley 3 is rotated in the left-right direction.
The control unit 31 of the medical trolley 3 includes an arm control unit 31a that controls the movements of the plurality of robot arms 60 based on commands, and a positioner control unit 31b that controls the movement of the positioner 40 and driving of the front wheel (not illustrated) of the medical trolley 3 based on commands. A servo control unit C1 that controls the servomotors M1 for driving the robot arm 60 is electrically connected to the arm control unit 31a. Further, an encoder E1 that detects the rotation angle of the servomotor M1 is electrically connected to the servo control unit C1.
A servo control unit C2 that controls the servomotors M2 for driving the medical instrument 4 is electrically connected to the arm control unit 31a. The encoders E2 that detect the rotation angles of the servomotors M2 are electrically connected to the servo control unit C2. The servo control unit C3 that controls the servomotor M3 for translationally moving by the translational movement mechanism 70 is electrically connected to the arm control unit 31a. The encoder E3 for detecting the rotation angle of the servomotor M3 is electrically connected to the servo control unit C3.
The operation command input to the remote control apparatus 2 is input to the arm control unit 31a. The arm control unit 31a generates position commands based on the operation command inputted and the rotation angles detected by the encoders E1 (E2, E3), and outputs the position commands to the servo control units C1 (C2, C3). The servo control units C1 (C2, C3) generate torque commands based on the position commands inputted from the arm control unit 31a and the rotation angles detected by the encoders E1 (E2, E3), and output the torque commands to the servomotors M1 (M2, M3). As a result, the robot arm 60 is moved so as to comply with the operation command inputted to the remote control apparatus 2.
As illustrated in
The control unit 31 (arm control unit 31a) is configured to operate the robot arm 60 based on an input signal from the switch section 83 of the operation unit 80. Specifically, the arm control unit 31a generates position commands based on the input signal (operation command) input from the switch section 83 and the rotation angles detected by the encoders E1 or E3, and outputs the position commands to the servo control units C1 or C3. The servo control units C1 or C3 generate torque commands based on the position command input from the arm control unit 31a and the rotation angles detected by the encoders E1 or E3, and outputs the generated torque commands to the servomotors M1 or M3. As a result, the robot arm 60 is moved so as to follow the operation command inputted to the switch section 83.
As illustrated in
An operation command regarding setting of the preparation position and the like is input from the input device 33 to the positioner control unit 31b. The positioner control unit 31b generates position commands based on the operation command inputted from the input device 33 and the rotation angle detected by the encoder E4, and outputs the position commands to the servo control units C4. The servo control unit C4 generates torque commands based on the position command input from the positioner control unit 31b and the rotation angles detected by the encoders E4, and outputs the torque commands to the servomotors M4. As a result, the positioner 40 is moved so as to follow the operation command input to the input device 33. Similarly, the positioner control unit 31b moves the medical trolley 3 based on the operation command from the input device 33.
The surgical operation system 100 includes an image processing device 8. The image processing device 8 is configured to obtain the image captured by the endoscope 6 and displays the captured image obtained from the endoscope 6 on the monitor 24 of the remote control apparatus 2.
(Configurations of Medical equipment, Adaptor, Drape, and Arm)
With reference to
As illustrated in
The medical instrument 4 includes a connection portion 4g, serving as an attachment surface, provided on the Y2 side of the driven unit 4a of the medical instrument 4, and the connection portion 4g of the medical instrument 4 is to be attached to and connected to the adaptor 220. The connection portion 4g is provided at a housing 4h of the driven unit 4a and is attached to the robot arm 60 via the adaptor 220. The adaptor 220 includes a connection portion 220a, serving as an attachment surface, provided on the Y1 side of the adaptor 220, and the medical instrument 4 is to be attached to and connected to the connection portion 220a of the adaptor 220. The adaptor 220 further includes a connection portion 220b, serving as an attachment surface, provided on the Y2 side of the adaptor 220, and the connection portion 220b of the adaptor 220 is attached and connected to the holder 71 (driving parts 75) of the robot arm 60. The holder 71 (driving parts 75) of the robot arm 60 includes a connection portion 76, serving as an attachment surface, provided on the Y1 side of the robot arm 60, and the adaptor 220 is attached and connected to the connection portion 76 of the robot arm 60.
As illustrated in
The drape 210 includes a body section 211 that covers the robot arm 60 and an attachment section 212 that is sandwiched between the driving parts 75 of the robot arm 60 and the adaptor 220. The body section 211 is made of a flexible film member. The flexible film member is made of a resin material, such as thermoplastic polyurethane and polyethylene. The body section 211 includes an opening such that the driving parts 75 of the robot arm 60 are engageable with the adaptor 220. To the opening of the body section 211, the attachment section 212 is provided so as to close the opening. The attachment section 212 is made of a resin mold member. The resin mold member is made of a resin member such as polyethylene terephthalate. The attachment section 212 is harder (less flexible) than the body section 211. The attachment section 212 includes an opening such that the driving parts 75 of the robot arm 60 are engageable with the adaptor 220. The opening of the attachment section 212 may be provided corresponding to a portion where the driving parts 75 of the robot arm 60 are engaged with the adaptor 220. The opening of the attachment section 212 may include plural openings corresponding to plural portions at which the driving parts 75 of the robot arm 60 are engaged with the adaptor 220.
As illustrated in
Each of the drive transmission members 222 include a fitting recess 222b, which is to be fitted with a fitting protrusion 75a of the corresponding driving parts 75 of the robot arm 60. The fitting recess 222b is provided at a surface of the drive transmission member 222 on the Y2 side (the robot arm 60 side) and is recessed from the Y2-side surface of the drive transmission member 222 toward a side (the Y1 side) opposite to the robot arm 60 side.
(Configuration of Manual Surgical Instrument)
A configuration of a manual surgical instrument 200 is described below. The manual surgical instrument 200 is originally an instrument manually operated by an operator such as a doctor. However, in a first embodiment, the manual surgical instrument 200 is not only directly operated by the operator, but also is operated via the medical manipulator 1 by the remote control apparatus 2.
With reference to
A first switch 204 (a cross key) is provided on a front surface of the grip portion 201 (the surface on the shaft 202 side). The first switch 204 is a cross button including a switch portion 204a provided on the Y1 side, a switch portion 204b provided on the Y2 side, a switch portion 204c provided on the X1 side, and a switch portion 204d provided on the X2. The switch portions 204a, 204b, 204c, and 204d are pressed in the Z2 direction by first pressing portion 331 and second pressing portion 332, which will be described later. Further, the first switch 204 is an example of an “operation portion” or a “cross-shaped operation portion.”
A pair of second switches 205a and 205b and a third switch 206 are provided on a side surface of the grip portion 201. When a Y1 side portion (the switch portion 204a) of the first switch 204 is pressed by the operator such as a doctor or the like, the jaws of the end effector 203 are closed. When a Y2 side portion (the switch portion 204b) of the first switch 204 is pressed by the operator, the jaws of the end effector 203 are opened. When an X1 side portion (the switch portion 204c) of the first switch 204 is pressed by the operator, the end effector 203 is bent (swung) toward the X1 side with respect to the shaft 202. When an X2 side portion (the switch portion 204d) of the first switch 204 is pressed by the operator, the end effector 203 is bent (swung) toward the X2 side with respect to the shaft 202.
When the second switch 205a is pressed by the operator, the shaft 202 rotates clockwise (in the R1 direction), whereby the end effector 203 rotates clockwise (in the R1 direction). When the second switch 205b is pressed by the operator, the shaft 202 rotates counterclockwise (in the R2 direction), whereby the end effector 203 rotates counterclockwise (in the R2 direction).
When the third switch 206 is pressed by the operator, the mode is switched to a suturing mode to suture the skin of the patient P. After that, by continuously pressing the switch portion 204a or the switch portion 204b of the first switch 204, the operation by the stapler of stitching the tissue clamped by the jaws and the operation of cutting the vicinity of the sewn portion are performed. Note that the second switches 205a and 205b and the third switch 206 are examples of “operation portions.”
(Configuration of Surgical Instrument Adaptor)
Next, a configuration of a surgical instrument adaptor 300 is described. As illustrated in
In a first embodiment, as illustrated in
In a first embodiment, the surgical instrument adaptor 300 includes elongate elements 360 (see
In a first embodiment, the surgical instrument adaptor 300 includes the driven unit 320. The driven unit 320 include pressing portions (a first pressing portion 331, a second pressing portion 332, an arm portion 341, and an arm portion 351 described later) that are configured to press down the first switch 204, the second switches 205a and 205b, and the third switch 206 (see
Specifically, the driven unit 320 includes a first driven part 330 that presses the first switch 204 of the manual surgical instrument 200, a second driven part 340 that presses the pair of the second switches 205a and 205b of the manual surgical instrument 200, and a third driven part 350 that presses the third switch 206 of the manual surgical instrument 200. The first driven part 330, the second driven part 340, and the third driven part 350 are examples of “driven parts” of the disclosure.
(First Driven Part 330)
In a first embodiment, as illustrated in
The first pressing portion 331 is arranged along the YZ plane. The first pressing portion 331 includes a first portion 331e formed in a C-shape that opens toward the Z2 side and a second portion 331f formed in a substantially annular shape having an opening 331a (a hole) at a center portion thereof. The first pressing portion 331 is provided with a first protrusion 331b and a second protrusion 331c (see
As illustrated in
Further, in a first embodiment, the first driven part 330 includes, as illustrated in
As illustrated in
The frame 333 and the frame 335 are formed of metal, resin, or the like.
In a first embodiment, as illustrated in
Specifically, the first pressing portion 331 is provided with a pair of grooves 331d extending in the Y direction. The elongate elements 360 are arranged in the pair of grooves 331d, respectively. One end of one of the elongate elements 360 is fixed to the first pressing portion 331 at a Y2 side end of one of the pair of grooves 331d. The other end of the one elongate element 360 arranged in the one of the pair of grooves 331d is wound around the rotation member 311 (311a, see
The second pressing portion 332 is provided with a pair of grooves 332d extending in the X direction. The elongate elements 360 are arranged in the pair of grooves 332d, respectively. One end of one of the elongate elements 360 is fixed to the second pressing portion 332 at an X2 side end of one of the pair of grooves 332d. The other end of the one elongate element 360 arranged in the one groove 332d is wound around the rotation member 311 (311b, see
In a first embodiment, as illustrated in
As illustrated in
Further, in a first embodiment, the first driven part 330 is configured such that, when one of the first pressing portion 331 and the second pressing portion 332 is driven, the other of the first pressing portion 331 and the second pressing portion 332 is placed at the initial position. Specifically, assuming a state where the first pressing portion 331 has moved from the initial position, the second pressing portion 332 is driven after the first pressing portion 331 returns to the initial position before the movement (the center position of the arc-shaped movement) . To the contrary, assuming a state where the second pressing portion 332 has moved from the initial position, the first pressing portion 331 is configured to be driven after the second pressing portion 332 returns to the initial position of the second pressing portion 332 (the center position of the arc-shaped movement), that is, the first pressing portion 331 is not driven until the second pressing portion 332 returns to the initial position of the second pressing portion 332.
Further, as illustrated in
As illustrated in
(Second Driven Part 340)
In a first embodiment, as illustrated in
Specifically, the worm portion 342 has a substantially cylindrical shape extending in the Y direction. The worm portion 342 also serves as a capstan in which the elongate element(s) 360 is wound around the Y1 side portion and the Y2 side portion thereof.
The worm wheel 343 includes a shaft member 343a extending in the Z direction. A Z1 side portion of the shaft member 343a includes a gear member 343b that engages with a central portion of the worm portion 342 in the Y direction. A Z2 side portion of the shaft member 343a is integrally formed with a contact portion 344 capable of contacting with the arm portions 341 such that the contact portion 344 integrally rotates with the shaft member 343a. The contact portion 344 has a cam shape and is provided to extend in the radial direction of the shaft member 343a. Both longitudinal end portions of the contact portion 344 include rotatable shaft members 344a respectively. The arm portions 341 are provided corresponding to the shaft members 344a provided on the Y1 side and the Y2 side of the contact portion 344.
As illustrated in
As illustrated in
(Third Driven Part 350)
In an embodiment, as illustrated in
Specifically, the worm portion 352 has a substantially cylindrical shape extending in the Y direction. The worm portion 352 also serves as a capstan in which the elongate element(s) 360 is wound around the Y1 side portion and the Y2 side portion thereof.
The worm wheel 353 includes a shaft member 353a extending in the Z direction. A Z2 side portion of the shaft member 353a includes a gear member 353b that engages with a central portion of the worm portion 352 in the Y direction. A Z1 side portion of the shaft member 353a is integrally formed with a contact portion 353c capable of contacting with the arm portion 351 such that the contact portion 353c integrally rotates with the shaft member 353a. The contact portion 353c has a cam shape and is provided to extend in the radial direction of the shaft member 353a. One of end portions of the contact portion 353c is provided with a rotatable shaft member 353d. The arm portion 351 is provided on the Y2 side so as to correspond to the shaft member 353d of the contact portion 353c.
Further, the elongate element(s) 360 that is wound around the worm portion 352 is wound around the rotation member 311 (e.g., the rotation member 311d) via pulleys 354 and pulleys 313 of the interface portion 310. By rotating the rotation member 311d toward one direction around the rotation axis thereof extending in the Y direction, the worm portion 352, the worm wheel 353, and the contact portion 353c are rotated, and thus the shaft member 353d of the contact portion 353c and the Y1 side end portion of the arm portion 351 come into contact with each other. As a result, the arm portion 351 is rotated to press the third switch 206.
As illustrated in
(Housing)
In a first embodiment, as illustrated in
Further, in a first embodiment, as illustrated in
(Guide Tube, Reinforcement Member, Adjustment Mechanism)
In a first embodiment, as illustrated in
Further, in a first embodiment, the reinforcement member 362 is provided so as to reinforce a linear portion (straight portion) of the elongate element 360. In the housing 370, the elongate element 360 (the guide tube 361) is linearly supported by a pair of support members 363. The reinforcement member 362 is provided in the linear portion of the elongate element 360 between the pair of support members 363 Therefore, the reinforcement member 362 is also linearly formed.
Further, in a first embodiment, as illustrated in
(Interface Portion)
In a first embodiment, as illustrated in
(Method of Attaching Manual Surgical Instrument)
With reference to
First, the cover 372 of the housing 370 of the surgical instrument adaptor 300 is opened, as illustrated in
Next, as illustrated in
Next, as illustrated in
Finally, as illustrated in
In a first embodiment, the following effects can be obtained.
As described above, a first embodiment includes: the interface portion 310 including the rotation members 311 that are configured to be rotationally driven by the driving force transmitted from the driving parts 75 provided at the robot arm 60; and the driven unit 320 including the pressing portions (the first pressing portion 331, the second pressing portion 332, the arm portion 341, the arm portion 351) that are configured to press the switches (204, 205a, 205b, and 206) of the manual surgical instrument 200. As a result, by the pressing portions of the driven unit 320 being driven (moved) by the driving forces of the driving parts 75 of the robot arm 60, the switches of the manual surgical instrument 200 can be operated. As a result, the existing manual surgical instrument 200 can be operated without using the surgical instrument dedicated for the surgery assist robot. Further, a first embodiment includes the guide tubes 361 that guide the elongate elements 360, each of which is composed of the wire or the cable, for transmitting the driving forces from the rotation members 311. Accordingly, even when the arrangement (layout) of the driven unit 320 is changed according to the positions of the switches of the manual surgical instrument 200, the elongate elements 360 are guided by the guide tubes 361 to the driven unit 320 whose arrangement has been changed. As a result, even when the arrangement (layout) of the driven unit 320 is changed, the driven unit 320 can be driven by the elongate elements 360 guided by the guide tubes 361. As a result, it is possible to flexibly respond to changes in the layout of the driven unit 320.
Further, in a first embodiment, as described above, the plural driven parts 330, 340, and 350 of the driven unit 320 each including the pressing portion(s) are provided so as to correspond to the plural switches (204, 205a, 205b and 206) of the manual surgical instrument 200, in such a manner that each of the plural driven parts 330, 340, and 350 is modularized. As a result, since each of the plural driven parts 330, 340, and 350 is modularized, even if the positions of the switches are changed depending on the type of the manual surgical instrument 200, the driven parts 330, 340, and 350 of the driven unit 320 can be easily arranged (laid out) so as to correspond to the positions of the switches of the manual surgical instrument 200.
Further, in a first embodiment, as described above, the pressing portions of the driven unit 320 include the arm portions (the arm portion 341, the arm portion 351) that move along the operating directions of the switches (205a, 205b and 206) of the manual surgical instrument 200. As a result, the moving directions (vectors) of the pressing portions of the driven unit 320 can be aligned with the operating directions of the switches of the manual surgical instrument 200. Therefore, the switches of the manual surgical instrument 200 can be appropriately pressed by the pressing portions of the driven unit 320.
Further, in a first embodiment, as described above, each of the arm portions (341, 351) is configured to be driven by the worm portion (342, 352) and the worm wheel (343, 353) disposed in the vicinity of the pressing portion, wherein the worm portion (342, 352) that is driven by the elongate element 360 and the worm wheel (343, 353) that engages with the worm portion. Therefore, by means of the worm portion and the worm wheel, a relatively large driving force for driving the arm portion is obtained by using a relatively small tension of the elongate element 360.
Further, in a first embodiment, as described above, the worm wheel (343, 353) includes the rotatable shaft member (343a, 353a) and the contact portion (344, 353c) that integrally rotates with the shaft member. The arm portion (341, 351) are configured to rotate when the contact portion (344, 353c) come into contact with the arm portion. As a result, unlike a case where the contact portion is provided separately from (spaced apart from) the worm wheel, the driven unit 320 can be downsized and the number of components of the driven unit 320 can be reduced.
Further, in a first embodiment, as described above, the switches (204, 205a, 205b and 206) of the manual surgical instrument 200 include the first switch 204 that is movable along the arc in the YY plane and along the arc in the XX plane orthogonal to the YY plane, and the pressing portions of the driven unit 320 include the first pressing portion 331 that is driven to move along the arc in the YY plane to press the first switch 204, and the second pressing portion 332 that is driven independently of the first pressing portion 331 to move along the arc in the XZ plane to press the first switch 204. As a result, the first switch 204 can be appropriately pressed by the first pressing portion 331 and the second pressing portion 332.
Further, in a first embodiment, as described above, the frames (333, 335) are provided with the guide portions (333a, 335a) formed in the arc shapes and supporting the first pressing portion 331 and the second pressing portion 332, respectively, and the first pressing portion 331 and the second pressing portion 332 respectively include the engagement portions (334a, 334b) inserted in and guided by the guide portions (333a, 335a). As a result, since the engagement portions (334a, 334b) are guided by the guide portions (333a, 335a), the first pressing portion 331 and the second pressing portion 332 are moved in such a manner that the first switch 204 is appropriately pressed by the first pressing portion 331 and the second pressing portion 332.
Further, in a first embodiment, as described above, the first pressing portion 331 and the second pressing portion 332 each have the groove (331d, 332d) in which the elongate element 360 is arranged and fixed. As a result, the first pressing portion 331 and the second pressing portion 332 are driven by the elongate elements 360 arranged in the grooves (331d, 332d). Therefore, the number of components of the driven unit 320 can be reduced.
Further, in a first embodiment, as described above, the first pressing portion 331 and the second pressing portion 332 are driven independently of each other.
The first pressing portion 331 and the second pressing portion 332 are configured such that, when one of the first pressing portion 331 and the second pressing portion 332 is driven, the other of the first pressing portion 331 and the second pressing portion 332 is positioned in the center of the arc movement. As a result, upon driving the first pressing portion 331 or the second pressing portion 332, it is possible to prevent the first pressing portion 331 and the second pressing portion 332 from interfering with each other by such a simple control.
Further, the housing 370 includes the opening 371 for attaching the manual surgical instrument 200 to the inside of the housing 370, and the cover 372 that is configured to open and close in the direction orthogonal to the attaching direction (Z1 direction) of the manual surgical instrument 200 to the housing 370 and covers the opening 371. As a result, by laterally opening the cover 372, the manual surgical instrument 200 can be easily attached to the inside of the housing 370.
Further, in a first embodiment, as described above, a part of the elongate element 360 in the guide tube 361 is provided with the reinforcement member 362 for reinforcing the elongate element 360. Accordingly, it possible to suppress damage (cutting, etc.) of the elongate element 360 due to contact between the elongate element 360 and the guide tube 361.
Here, the guide tube 361 may be formed to includes a first guide tube portion and a second guide tube portion provided with a gap from the first guide tube portion, and the reinforcement member 362 may be provided in the gap between the first guide tube portion and the second guide tube portion. In other words, the reinforcement member 362 may reinforce the elongate element 360 from the outside of the guide tube 361 instead of reinforcing the elongate element 360 from the inside the guide tube 361.
Further, in a first embodiment, as described above, the surgical instrument adaptor 300 includes the pair of support members 363 that linearly support the guide tube 361. The reinforcement member 362 reinforces the elongate element 360 in the area between the pair of support members 363. Here, in a case where a bent portion of the elongate element 360 is reinforced by the reinforcement member 362, it may be difficult to bent the elongate element 360 in accordance with rearrangement of the driven unit 320 according to the positions of the switches (204, 205a, 205b and 206) of the manual surgical instrument 200. In light of this, the reinforcement member 362 according to a first embodiment is provided to reinforce the linear portion of the elongate element 360. Accordingly, damages (cutting, etc.) of the elongate element 360 can be suppressed while facilitating the movement of the driven unit 320.
Further, in a first embodiment, as described above, the interface portion 310 includes the base 315 that is attached to the robot arm 60 and supports the one end of the rotation member 311 in the rotation axis direction of the rotation member 311, and the support member 314 that supports the other end of the rotation member 311 in the rotation axis direction. That is, both ends of the rotation member 311 are held by the base 315 and the support member 314 respectively. With this configuration, since both ends of the rotation member 311 are held by the interface portion 310 and the support member 314, respectively, it is possible to prevent the rotation axis of the rotation member 311 from tilting. As a result, the driven unit 320 can be appropriately driven by the elongate element 360.
Further, in a first embodiment, as described above, the guide tube 361 includes the adjustment mechanism 364 for adjusting the length of the guide tube 361 (the path length of the elongate element 360) between the rotation member 311 and each driven part (330, 340, 350). Thereby, the path length of the elongate element 360 can be adjusted by the adjustment mechanism 364 so that the elongate element 360 has an appropriate initial tension.
Next, a driven part 410 of the surgical instrument adaptor 400 according to a second embodiment is described with reference to
The driven part 410 includes a worm 411, a worm wheel 412, and a frame 413. The worm wheel 412 is integrally provided with a contact portion 414. The contact portion 414 moves (rotates) along the operation direction of the switch (for example, the second switches 205a and 205b) of the manual surgical instrument 200.
Further, in a second embodiment, the frame 413 includes a first portion (a first frame member) 413a that covers the driven part 410 from one side and a second portion (a second frame member) 413b that is combined with the first portion 413a and covers the driven part 410 from the other side. The first portion 413a and the second portion 413b are provided with bearing support portions 415 that support bearings 411a of the worm 411 and bearings 412a of the worm wheel 412, respectively. The frame 413 is formed of metal, resin, or the like. The bearing support portions 415 are configured by notches formed in the first and second portions 413a and 413b of the frame 413.
Further, in a second embodiment, the frame 413 (the second portion 413b) includes a flexibly (resiliently) deformable arm portion 417 as a pressing portion that is integrally provided with the second portion 413b and configured to move along the operation direction of the switch of the manual surgical instrument 200. Specifically, the second portion 413b is provided with a notch 416 having a substantially H shape. A pair of arm portions 417 are defined by the substantially H-shaped notch 416 of the frame 413. The arm portions 417 move along the operation direction of the switch by the contact portion 414 rotating with the rotation of the worm wheel 412. Note that the arm portions 417 are examples of “pressing portions.”
Further, in a second embodiment, the resiliently deformable arm portions 417 and the frame 413 are integrally formed of resin. That is, the frame 413 and the arm portions 417 are integrally formed by injection molding or the like.
In a second embodiment, the following effects can be obtained.
In a second embodiment, as described above, the driven part 410 includes the worm 411 configured to be driven by the elongated element(s), the worm wheel 412 that engages with the worm 411, and the frame 413 that supports the worm 411 and the worm wheel 412. The frame 413 includes the resiliently deformable arm portions 417 as pressing portions that are integrally provided with the frame 413 and configured to move along the operation directions of the switch of the manual surgical instrument 200. As a result, since the arm portions 417 are integrally formed with the frame 413, the number of components of the driven part 410 can be reduced.
Further, in a second embodiment, as described above, the frame 413 and the arm portions 417 are integrally formed of resin. Thereby, the resiliently deformable arm portion 417 and the frame 413 can be easily integrally formed by resin injection molding or the like.
Further, in a second embodiment, as described above, the frame 413 includes the first portion 413a that covers the worm 411 and the worm wheel 412 from the one side, and the second portion 413b that is combined with the first portion 413a and covers the worm 411 and the worm wheel 412 from the other side. As a result, the number of members of the frame 413 is relatively small (two members which includes the first frame member 413a and the second frame member 413b), so that the configuration of the frame 413 can be simplified. Further, the frame 413 composed of the first portion 413a and the second portion 413b can be easily formed by resin injection molding or the like.
(Modifications)
Note that one or more embodiments disclosed herein should be considered as exemplary in all respects and do not limit the invention. The scope of the invention is indicated by claims, not by explanation of one or more embodiments described above, and includes equivalents to the claims and all alterations (modification) within the same.
In first and second embodiments described above, the case has been described in which the manual surgical instrument 200 is used. However, the invention is not limited thereto. For example, a manual surgical instrument having a shape other than the manual surgical instrument 200 may be used.
Further, in a first embodiment described above, the case has been described in which the three driven parts (the first driven part 330, the second driven part 340, and the third driven part 350) are provided. However, the invention is not limited thereto. The number of the driven parts may be any number other than three.
Further, in first and second embodiments described above, the case has been described in which each of the first driven part 330, the second driven part 340, and the third driven part 350 is modularized. However, the invention is not limited thereto. Each of the first driven part 330, the second driven part 340, and the third driven part 350 of the driven unit 320 may not be modularized.
Further, in first and second embodiments described above, the case has been described in which the arm portion (341, 351 and 417) is driven by the worm (342, 352, 411) and the worm wheel (343, 353, 412). However, the invention is not limited thereto. The arm portion may be driven by a mechanism other than the combination of the worm and the worm wheel.
Further, in first and second embodiments described above, the case has been described in which the contact portion (344, 353c, 414) and the worm wheel (343, 353, 412) are integrally provided with each other. However, the invention is not limited thereto. The arm portion and the worm wheel may be configured separately.
Further, in first and second embodiments described above, the case has been described in which the housing 370 includes the opening/closing cover 372. However, the invention is not limited thereto. For example, the housing may be configured to include housing members separable from each other, such that the housing members may be combined to house the manual surgical instrument 200.
In first and second embodiments described above, the case has been described in which the reinforcement member 362 for reinforcing the elongate element 360 is provided. However, the invention is not limited thereto. For example, such a reinforcement member may not be provided for the elongate element 360.
Further, in first and second embodiments described above, the case has been described in which both ends of the rotation member 311 are held by the base 315 of the interface portion 310 and the support member 314, respectively. However, the invention is not limited thereto. For example, the rotation member 311 may be cantilevered only by the base 315 of the interface portion 310.
Number | Date | Country | Kind |
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2021-071376 | Apr 2021 | JP | national |