This application claims priority based on 35 USC 119 from prior Japanese Patent Applications No. 2023-129606 filed on Aug. 8, 2023, entitled “SURGICAL INSTRUMENT” and No. 2023-146535 filed on Sep. 8, 2023, entitled “SURGICAL INSTRUMENT”, the entire contents of all of which are incorporated herein by reference.
The disclosure may relate to a surgical instrument.
In a related art, there has been known a surgical instrument for use in a robotic surgical system. For example, Patent Document 1 discloses a surgical instrument for robotic laparoscopic surgery. The surgical instrument is attached to a robot arm and includes an end effector, a joint portion connected to the end effector, and a shaft connected to the joint portion. Patent Document 1 discloses the shaft has a diameter of 5 mm or less.
Although not explicitly stated in Patent Document 1, a surgical instrument with a diameter of 5 mm is the norm in laparoscopic surgery that does not use robots, and there may be a demand for a surgical instrument with a diameter of 5 mm in robotic laparoscopic surgery as well. However, compared to the surgical instrument for the laparoscopic surgery that is manually operated by a doctor, in the surgical instrument for the robotic laparoscopic surgery, a large force may be applied between a trocar (a component for introducing the surgical instrument into a patient's body) and the shaft of the surgical instrument, so the shaft may be required to have great strength. Furthermore, the surgical instrument used for the robotic laparoscopic surgery that includes a wrist joint portion has a more complex structure than the surgical instrument used for the laparoscopic surgery that does not include a wrist joint portion, and thus may have difficultly to reduce the diameter while maintaining the strength thereof.
An object of an embodiment of the disclosure may be to provide a surgical instrument that allows a diameter of an end effector to be reduced while maintaining a strength of the surgical instrument.
An aspect of the disclosure may be a surgical instrument for a robotic surgical system that may include: an end effector including first and second jaw members movable between an open position and a closed position, wherein at least one of the first and second jaw members is rotatably provided about a rotation axis; a wrist joint portion connected to a proximal end of the end effector; and a shaft connected to a proximal end of the wrist joint portion, wherein a diameter D1 of the end effector at a portion where the rotation axis is provided is smaller than a diameter D2 of a central portion in a longitudinal direction of the wrist joint portion and a diameter D3 of a central portion in the longitudinal direction of the shaft.
According to the aspect described above, the diameter D1 of the end effector at the portion where the rotation axis of the first and second jaw members is provided is smaller than the diameter D2 of the central portion in the longitudinal direction of the wrist joint portion and the diameter D3 of the central portion in the longitudinal direction of the shaft. This allows the diameter D1 of the end effector on the distal side of the wrist joint portion to be thinned while maintaining the diameter D2 of the longitudinal central portion of the wrist joint portion and the diameter D3 of the longitudinal central portion of the shaft at diameters that can maintain the strength of the surgical instrument. Therefore, unlike a case where the end effector, the wrist joint portion and the shaft are all made to have the same thin diameter, the end effector can be thinned while maintaining the strength of the surgical instrument. Further, even in a case of the surgical instrument for the robotic surgical system including the wrist joint portion, which has a more complex structure than a surgical instrument for laparoscopic surgery that does not include a wrist joint portion, the end effector can be made thinner while maintaining the strength of the surgical instrument.
According to the disclosure, a diameter of an end effector can be reduced while maintaining a strength of a surgical instrument.
Descriptions are provided hereinbelow for embodiments based on the drawings. In the respective drawings referenced herein, the same constituents are designated by the same reference numerals and duplicate explanation concerning the same constituents is omitted. All of the drawings are provided to illustrate the respective examples only.
A configuration of a robotic surgical system 100 according to an embodiment is described with reference to
As illustrated in
The patient-side apparatus 20 is positioned beside an operation table 30 on which the patient P is laid. The patient-side apparatus 20 includes plural robot arms 21a and 21b. One (21b) of the robot arms holds the endoscope 40b and the other robot arms (21a) hold the surgical instruments 40a. Each of the plural robot arms 21a and 21b includes plural joints. Each joint includes a driver (a driving device) including a servo-motor and a position detector such as an encoder or the like.
The arm base 22 is supported by a positioner 23 placed on the floor of an operation room. The positioner 23 includes a vertical articulated robot. The positioner 23 is configured to move the position of the arm base 22 three-dimensionally. The controller 24 is a control circuit including an arithmetic unit such as a CPU and/or the like, and a memory such as a ROM, a RAM, and/or the like.
The surgical instruments 40a as the medical equipment are detachably attached to the distal ends of the robot arms 21a. The surgical instrument 40a includes a housing 41 (see
To the distal end of the robot arm 21b, the endoscope 40b as the medical equipment is detachably attached. The endoscope 40b captures an image in a body cavity of the patient P. The captured image is outputted to the remote control apparatus 10. The endoscope 40b may be a 3D endoscope capable of capturing a three-dimensional image or a 2D endoscope. In surgeries using the patient-side apparatus 20, the robot arm 21b introduces the endoscope 40b into the body of the patient P through a trocar placed on the body surface of the patient P.
The remote control apparatus 10 is an apparatus that allows the operator to operate the medical equipment attached to the robot arms 21a and 21b. Specifically, the remote control apparatus 10 is configured to transmit action mode instructions which are inputted by the operator and are to be executed by the surgical instruments 40a and the endoscope 40b, to the patient-side apparatus 20 through the controller 24.
The action modes to be executed by the surgical instruments 40a include modes of actions to be taken by each surgical instrument 40a (a series of positions and postures) and actions to be executed by the function of each surgical instrument 40a. For example, in a case in which the surgical instrument 40a is a vessel sealer, the operational modes to be performed by the surgical instrument 40a include pitch and yaw rotation of the wrist of the end effector 43, opening and closing of the jaws, coagulating tissue by supplying a coagulation current to the end effector 43, and incising tissue by supplying a cutting current to the end effector 43.
The action modes to be executed by the endoscope 40b include the position and posture of the distal end of the endoscope 40b and setting of the zoom magnification, for example.
As illustrated in
The operation handles 11 are provided in order to remotely operate medical equipment attached to the robot arms 21a. Specifically, the operation handles 11 accept operations by the operator for operating the medical equipment (the surgical instruments 40a and endoscope 40b). The operation handles 11 are composed of two operation handles 11 arranged side by side in the horizontal direction.
The operation handles 11 extend from the rear side of the remote control apparatus 10 toward the front side. The operation handles 11 are configured to move in a predetermined three-dimensional operation region.
The remote control apparatus 10 and the patient-side apparatus 20 constitute a master-slave system in terms of controlling movement of the robot arms 21a and 21b. The operation handles 11 constitute a master side operating part in the master-slave system, and the robot arms 21a and 21b to which the medical equipment are attached constitute a slave side operating part in the master-slave system. When the operator operates the operation handles 11, the movement of one of the robot arms 21a or 21b is controlled so that the distal end portion (the end effector 43 of the surgical instrument 40a) of the robot arm 21a or the distal end portion (the endoscope 40b) of the robot arm 21b moves following the movement of the operation handles 11.
The operation pedal section 12 or an operation pedal unit includes plural pedals to execute medical equipment-related functions. The plural pedals include a coagulation pedal, a cutting pedal, a camera pedal, and a clutch pedal. The plural pedals are operated by a foot of the operator.
By operating the coagulation pedal, a coagulation current is supplied to the surgical instrument 40a so as to coagulate the surgical site. By operating the cutting pedal, a cutting current is supplied to the surgical instrument 40a so as to cut the surgery site.
The camera pedal, when operated, enables the operation handles 11 to operate the endoscope 40b. That is, the position and orientation of the endoscope 40b are controllable by the operation handles 11 while the camera pedal is being pressed. The endoscope 40b is controlled by using both of the right and left operation handles 11, for example.
The clutch pedal is used to temporarily disconnect operation-related connection between the operation handles 11 and the robot arms 21a to stop movement of the surgical instruments 40a. Specifically, when the clutch pedal is being pressed, the robot arms 21a of the patient-side apparatus 20 do not work even if the operation handles 11 are operated.
The display 13 (or a display device) is configured to display images captured by the endoscope 40b. The display 13 comprises a scope type display or a non-scope type display. (Note that
The display 13 displays a 3D image captured by the endoscope 40b attached to the robot arm 21b of the patient-side apparatus 20. Note that, the display 13 may display a 2D image captured by the endoscope 40b provided to the patient-side apparatus 20.
As illustrated in
The storage 142 stores control programs corresponding to the types of the surgical instrument 40a, for example. The controller 141 reads the stored control programs according to the types of the attached surgical instruments 40a. The action mode instructions from the operation handles 11 and/or the operation pedal section 12 of the remote control apparatus 10 thereby cause the respective surgical instruments 40a to perform proper movements.
The image controller 143 transmits images acquired by the endoscope 40b to the display 13. The image controller 143 performs processing and modifying the images when needed.
With reference to
Here, a longitudinal direction of the surgical instrument 40a (a longitudinal direction of the shaft 42) is defined as the Y direction, the distal side (the side toward the end effector 43) of the surgical instrument 40a along the Y direction is defined as the Y1 direction, and the opposite side of the Y1 direction is defined as the Y2 direction. The direction in which the surgical instrument 40a and the adaptor 60 are adjacent to each other is defined as a Z direction, the surgical instrument 40a side along the Z direction is defined as a Z1 direction, and the opposite side of the Z1 direction is defined as a Z2 direction. Further, the direction orthogonal to the Y direction and the Z direction is referred to as an X direction, one side along the X direction is referred as an X1 direction, and the other side along the X direction is referred to as an X2 direction.
As illustrated in
The surgical instrument 40a is attached to the Z1 side of the adaptor 60. The adaptor 60 is attached to the Z1 side of the robot arm 21a.
As illustrated in
As illustrated in
The drive shafts 44a to 44d respectively include reception members 442 engaged with corresponding drive transmission members 61 (described later) of the adaptor 60 so as to transmit the driving forces from the robot arm 21a to the shaft 42, the end effector 43, and the wrist joint 45. Each of the reception members 442 is provided with a protrusion 441 that is engaged with a recess formed in the corresponding drive transmission member 61, and the protrusion 441 protrudes from the Z2 side surface of each of the drive shafts 44a to 44d toward the adaptor 60 (the Z2 side). Each of the protrusions 441 includes plural protrusion portions that arranged in a straight line. The reception member 442 of the drive shaft 44d is an example of a “first reception member.” Moreover, the reception members 442 of the drive shafts 44b and 44c are examples of “second reception members.”
As illustrated in
The drive transmission members 61 include engagement recesses 611 that are engaged with the protrusions 441 of the respective drive shafts 44a to 44d of the surgical instrument 40a. The engagement recess 611 is located at the surgical instrument 40a side (the Z1 side) of the drive transmission member 61 and is recessed from the Z1 side surface of the drive transmission member 61, toward the Z2 direction, opposite to the surgical instrument 40a. The drive transmission members 61 each include, on a Z2 side surface thereof, an engagement recess that is engaged with an engagement protrusion of a corresponding one of drive members 214a to 214d (described later) of the robot arm 21a.
The robot arm 21 a includes a frame 211 and an instrument attachment portion 212 (or an instrument mount 212). The instrument attachment portion 212 includes drivers (driving devices) 213 and drive members 214a to 214d. The plural (four) drivers 213 are provided corresponding to the plural (four) drive shafts 44a to 44d of the surgical instrument 40a and corresponding to the plural (four) drive transmission members 61 of the adaptor 60. Each of the drivers 213 includes an absolute encoder and a servomotor and is configured to drive the corresponding driving member to rotate about a rotational axis thereof extending in the Z direction. The plural drive members 214a to 214d correspond to the plural drive shafts 44a to 44d, respectively, and each drive member includes the engagement protrusion that is engaged with the engagement recess on the Z2 side surface of the corresponding drive transmission member 61. The drivers 213 are configured to drive the drive transmission members 61 of the adaptor 60, which are respectively engaged with the drive members 214a to 214d of the drivers 213, to rotate about the rotational axes of the drive transmission members 61 extending in the Z direction, so as to drive the drive shafts 44a to 44d of the surgical instrument 40a, which are respectively engaged with the drive transmission members 61, to rotate about the rotational axes of the drive shafts 44a to 44d extending in the Z direction. The drive member 214d is an example of a “first drive member.” The drive members 214b and 214c are examples of “second drive members.”
The drive shaft 44d receives a driving force for driving the end effector 43 from the drive member 214d. The drive shafts 44b and 44c receive driving forces for driving the wrist joint 45 from the drive members 214b and 214c. The drive shaft 44a receives a driving force for driving the shaft 42 from the drive member 214a.
With reference to
As illustrated in
As illustrated in
The shaft 42 is provided to extend in the Y direction and has a hollow cylindrical shape. A proximal end (an end on the Y2 side) of the shaft 42 is connected to the base 411. A distal end (an end on the Y1 side) of the shaft 42 is connected to a proximal end of the wrist joint 45.
As illustrated in
The heat shrink tube 42b covers 90% or more and 100% or less of the metal shaft 42a in the longitudinal direction (Y direction) of the metal shaft 42a. This makes it possible to effectively prevent the material (the heat shrink tube 42b) covering the shaft 42 from peeling off when covering a wide area of the metal shaft 42a with the heat shrink tube 42b. It may be preferable that the heat shrink tube 42b covers 95% or more and 99% or less of the metal shaft 42a in the longitudinal direction of the metal shaft 42a.
For example, as illustrated in
The heat shrink tube 42b has insulating properties. This allows the surface of the metal shaft 42a to be covered with an insulating coating (the heat shrink tube 42b). This effect is particularly effective, when the surgical instrument 40a is an electrosurgical instrument as in an embodiment, since the metal shaft 42a may be required to have insulating properties.
The metal shaft 42a is a stainless steel pipe. The heat shrink tube 42b is a polyethylene-based heat shrink tube or a fluororesin-based heat shrink tube. As a result, since the metal shaft 42a is a high-strength stainless steel pipe, the shaft 42 can be ensured to have high strength. Further, since the heat-shrink tube 42b is a low-friction polyethylene-based heat-shrink tube or fluororesin-based heat-shrink tube, peeling of the material (the heat-shrink tube 42b) covering the shaft 42 due to friction between the cannula (trocar) and the shaft 42 can be prevented. This effect is particularly effective in a case of a surgical robot in which the robot arm 21a does not have a mechanism for gripping a cannula (trocar) as in an embodiment.
The heat shrink tube 42b has a single layer structure. This allows the structure of the heat shrink tube 42b to be simpler than a case in which the heat shrink tube 42b has a two-layer structure.
The heat shrink tube 42b is black. This makes it possible to suppress illumination light from the endoscope 40b from reflecting on the shaft 42, thereby making it possible to suppress occurrence of halation.
As illustrated in
An outer surface of a portion of the first jaw 431 that is not opposed to the second jaw 432 is covered with an electrically insulating material. An outer surface of a portion of the second jaw 432 that is not opposed to the first jaw 431 is covered with an electrically insulating material. An outer surface of the wrist joint 45 is coated with an electrically insulating material. With this configuration, the outer surfaces of the non-opposing portions of the first jaw 431 and the second jaw 432 are prevented from being exposed to the outside, and thus discharge through the outer surfaces of the non-opposing portions of the first jaw 431 and the second jaw 432 can be prevented. Further, the outer surface of the wrist joint 45 is prevented from being exposed to the outside, and thus discharge through the outer surface of wrist joint 45 can be prevented.
As illustrated in
The first drive shaft 44a is connected to a gear 422 that is connected to the proximal end of the shaft 42. When the first drive shaft 44a is driven to rotate, the elongate shaft 42 is driven to rotate in a rolling manner by the first drive shaft 44a via the gear 422. The second drive shaft 44b and the third drive shaft 44c are connected to the wires 46 connected to the wrist joint 45. When the second drive shaft 44b and the third drive shaft 44c are driven to rotate, the wrist joint 45 is caused to perform pitch or yaw joint motion via the wires 46. Note that the movement of the rod 47 in the Y direction by the fourth drive shaft 44d will be described later.
As illustrated in
The wrist joint 45 is configured to articulate with multiple degrees of freedom. This allows the end effector to move more freely since the wrist joint 45 can articulate with the multiple degrees of freedom. Specifically, the wrist joint 45 includes a first joint 45a between the third joint component 453 including a connection portion 45c (described later) including a conductor and the second joint component 452, and the wrist joint 45 also includes a second joint 45b between the second joint component 452 and the first joint component 451. The first joint 45a is configured to articulate about a rotation axis A2 that intersects with the longitudinal direction (Y direction) of the shaft 42. The first joint 45a is configured to articulate with a degree of freedom in a pitch direction. The second joint 45b is configured to articulate about a rotation axis A1 that intersects both the longitudinal direction (Y direction) of the shaft 42 and the rotation axis A2. The second joint 45b is configured to articulate with a degree of freedom in a yaw direction. In addition, the degree of freedom in the pitch direction is the degree of freedom in a direction orthogonal to the longitudinal axis (Y-axis) of the shaft 42, and the degree of freedom in the yaw direction is the degree of freedom in a direction orthogonal to the longitudinal axis and the pitch direction. The rotation axes A1 and A2 are examples of a “second rotation axis” and a “first rotation axis”, respectively.
As illustrated in
The diameter D1 is greater than ½ (4/8) of the diameters D2 and D3 and smaller than ¾ (6/8) of the diameters D2 and D3. With this configuration, since the diameter D1 is larger than half of the diameters D2 and D3, it is possible to prevent the diameter D1 from becoming excessively small. Further, since the diameter D1 is smaller than ¾ of the diameters D2 and D3, it is possible to prevent the diameter D1 from becoming excessively large. As a result, the end effector 43 can be made to an appropriate diameter. The diameter D1 is not particularly limited, but is, for example, ⅝ of the diameters D2 and D3.
Further, the diameter D1 is not less than 4 mm and not more than 6 mm. Further, the diameter D2 and the diameter D3 are not less than 7 mm and not more than 9 mm. This allows the end effector 43, the wrist joint 45, and the shaft 42 to be made to appropriate diameters. The diameter D1 is not particularly limited, but is, for example, 5 mm. Further, the diameters D2 and D3 are not particularly limited, but are, for example, 8 mm.
The wrist joint 45 also includes the connection portion 45c for connecting to the end effector 43 and to which the end effector 43 is connected, and a diameter D4 of a distal end of the connection portion 45c is smaller than the diameters D2 and D3. This allows the diameter D4 of the distal end of the connection portion 45c of the wrist joint 45 with the end effector 43 to be matched with the diameter D1 of the end effector 43, making it easy to connect the end effector 43 and the wrist joint 45. The connection portion 45c is provided to the third joint component 453 of the wrist joint 45.
The connection portion 45c of the wrist joint 45 has the diameter D4 at the distal end of the connection portion 45c and the diameter D2 at a proximal end of the connection portion 45c. This allows the diameter of the connection portion 45c of the wrist joint 45 to be reduced from D2 to D4, making it easy to reduce the diameter of the end effector 43 while maintaining the strength. The connection portion 45c of the wrist joint 45 has a shape that gradually tapers from the proximal end having the diameter D2 to the distal end having the diameter D4. Further, the diameter D4 of the connection portion 45c is substantially the same as the diameter D1.
The wires 46 are provided to drive the wrist joint 45. The wires 46 allow the wrist joint 45 to perform the pitch and yaw joint movements. The wires 46 are provided inside the shaft 42 and extend in the Y direction and the number of the wires 46 provided is four. Two of the four wires 46 connect the wrist joint 45 and the second drive shaft 44b to each other, and the other two of the four wires 46 connect the wrist joint 45 and the third drive shaft 44c to each other.
For example, as illustrated in
The wires 46c and 46d have distal ends thereof connected to the wrist joint 45 and proximal ends thereof connected to the third drive shaft 44c. The wires 46c and 46d are wound around the third drive shaft 44c in opposite directions. In other words, when the third drive shaft 44c rotates in one direction, one of the wires 46c and 46d is pulled in the proximal direction (Y2 direction), and the other of the wires 46c and 46d is released and pulled out in the distal direction (Y1 direction). To the contrary, when the third drive shaft 44c rotates in the other direction opposite to the one direction, the other of the wires 46c and 46d is pulled in the proximal direction (Y2 direction), and the one of the wires 46c and 46d is released and pulled out in the distal direction (Y1 direction).
As illustrated in
To the contrary, when the wire 46a is pulled and the wire 46b is loosened by the second drive shaft 44b and the wire 46c is pulled and the wire 46d is loosened by the third drive shaft 44c, the first joint 45a rotates in the A2a direction about the rotation axis A2. Further, when the wire 46b is pulled and the wire 46a is loosened by the second drive shaft 44b and the wire 46d is pulled and the wire 46c is loosened by the third drive shaft 44c, the first joint 45a rotates in the A2b direction about the rotation axis A2.
Further, the four wires 46 a to 46d have their ends 46e (see
As illustrated in
The rod 47 is configured to move inside the wrist joint 45 and the shaft 42 in the longitudinal direction (Y direction) of the shaft 42, thereby moving the first jaw 431 and the second jaw 432 relative to each other between the open position and the closed position. This allows the first jaw 431 and the second jaw 432 to be easily moved between the open position and the closed position relative to each other using the wrist joint 45 and the rod 47 that moves inside the shaft 42 in the longitudinal direction of the shaft 42. The rod 47 includes a conductor.
As illustrated in
The support shaft 431a includes a pair of shaft portions that are provided on both sides of the first jaw 431. The pair of shaft portions of the support shaft 431a are inserted in and rotatably supported by a pair of holes 432a provided to the second jaw 432. The connection portion 431b includes a long hole portion 431c. The long hole portion 431c comprises a pair of long holes 431c. A pin portion 47a is provided at the distal end of the rod 47 and extends in a direction orthogonal to the Y direction. One end and the other end of the pin portion 47a of the rod 47 are inserted in and supported by the pair of long holes 431c of the connection portion 431b of the first jaw 431 so that the pin portion 47a of the rod 47 is slidable along the long holes 431c of the connection portion 431b of the first jaw 431. When the rod 47 is moved in the Y1 direction, the pin portion 47a of the rod 47 slides along the long holes 431c, so that a force is applied in a direction in which the first jaw 431 opens. As a result, the first jaw 431 rotates in the opening direction about the axis of the support shaft 431a. To the contrary, when the rod 47 is moved in the Y2 direction, the pin portion 47a of the rod 47 slides along the long holes 431c, so that a force is applied in a direction in which the first jaw 431 closes. As a result, the first jaw 431 rotates in the closing direction about the axis of the support shaft 431a.
In an example illustrated in
Note that the second jaw 432 may be configured to move between the open position and the closed position relative to the first jaw 431 which is fixed, as illustrated in an example of
As illustrated in
The first rod 47b includes a pin portion 47a at a distal end of the first rod 47b, and moves the first jaw 431 by the force transmitted from the wire 47c and the second rod 47d. The wire 47c transmits the force transmitted from the second rod 47d to the first rod 47b. The second rod 47d transmits the force transmitted from the drive shaft 44d to the wire 47c.
The wire 47c is provided inside a flexible resin tube 47e. The resin tube 47e is a fluororesin-based tube. The resin tube 47e has a diameter substantially the same as that of the first rod 47b, eliminating a step at a connection position between the first rod 47b and the wire 47c. Further, an insulating coating 47f is provided on the outer surface of the second rod 47d.
Further, the wire 47c is a torque coil. This makes it possible to prevent the wire 47c from tightening or loosening depending on the rotation direction of the shaft 42 when the shaft 42 rotates. As a result, it is possible to prevent the movement distance of the rod 47 required for opening and closing the first jaw 431 and the second jaw 432 from differing depending on the degree of tightening of the wire 47c. Further, since the wire 47c is the torque coil, it is possible to achieve high torque transmission even in a bent state. The torque coil may be a single-directional twist that is made difficult to unravel by forming or the like, a combination of S-twist and Z-twist that provides equal torque transmission in both rotation directions, or the like.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
The arm 481 includes a pair of arms 481 opposed to each other in the Z direction. The engagement portion 482 of one of the pair of arms 481 engages with the rod 47 from one side (the Z1 side). The engagement portion 482 of the other of the pair of arms 481 engages with the rod 47 from the other side (Z2 side). This allows the engagement portions 482 to engage with the rod 47 from the one side and the other side of the rod 47, so that the driving force of the fourth drive shaft 44d can be reliably transmitted to the rod 47 via the lever 48.
The pair of arms 481 are spaced apart from each other in the Z direction and connected to each other by a connection portion 483 extending in the Z direction. Each of the pair of arms 481 is provided to extend in the X direction from the connection portion 483 to the position of the rod 47. Each of the pair of arms 481 includes a shaft portion 481a between an end thereof on the connection portion 483 side and an end thereof on the rod 47 side. Specifically, each of the pair of arms 481 includes the shaft portion 481a at a position closer to the connection portion 483 from the center between the connection portion 483 side end portion and the rod 47 side end portion of the arm 481. Further, the rod 47 side end portion of each of the pair of arms 481 is provided with the engagement portion 482.
The engagement portion 482 of one of the pair of arms 481 protrudes in the Z2 direction and engages with an engagement portion 501 (described later) of the holding member 50 from the Z1 side. The engagement portion 482 of the other of the pair of arms 481 protrudes in the Z1 direction and engages with the engagement portion 501 of the holding member 59 from the Z2 side.
Further, the shaft portion 481a of one of the pair of arms 481 protrudes toward the Z1 side. The shaft portion 481a of the one of the pair of arms 481 is rotatably supported by a frame member 52 (see
Further, the axis of the shaft portion 481a is located between the engagement portion 482 and the fourth drive shaft 44d in the X direction orthogonal to the Y direction. This allows the axis of the shaft portions 481a to be positioned between the engagement portion 482 and the fourth drive shaft 44d in the X direction orthogonal to the Y direction, making the lever 48 more compact than in a case where the axis of the shaft portions 481a is positioned on the outer side of the fourth drive shaft 44d. The axis of the shaft portions 481a is disposed on the fourth drive shaft 44d side in the X direction from the center between the engagement portion 482 and the fourth drive shaft 44d.
Further, the driving force transmission part 49 is provided between the fourth driving shaft 44d and the lever 48, and transmits the driving force from the fourth driving shaft 44d to the lever 48. This allows the driving force to be transmitted from the fourth drive shaft 44d to the lever 48 via the driving force transmission part 49, so that the lever 48 can be arranged away from the fourth drive shaft 44d. As a result, even in cases where it is difficult to secure a space for providing the lever 48 near the fourth drive shaft 44d, the space for providing the lever 48 can be easily secured.
The driving force transmission part 49 includes a gear train 491 including a spur gear 491a and a sector gear 491b, and transmits the driving force from the fourth drive shaft 44d to the lever 48 by the gear train 491. This allows the driving force to be reliably transmitted from the fourth drive shaft 44d to the lever 48 by the gear train 491, which transmits the driving force through meshing. Further, since the gear train 491 includes the sector gear 491b, the gear train 491 can be made more compact than in a case where a spur gear is provided instead of the sector gear 491b.
Further, the driving force transmission part 49 transmits the rotation of the fourth drive shaft 44d to the lever 48 with decelerating the speed of the rotation of the fourth drive shaft 44d. As a result, the lever 48 is driven with a torque that increases inversely proportional to the deceleration of the rotation of the fourth drive shaft 44d, so that the rod 47 can be easily moved in the Y direction by driving the lever 48. In addition, the driving of the lever 48 by the torque that increases inversely proportional to the deceleration of the rotation of the fourth drive shaft 44d is effective in the case where the spring member 51 is provided as in an embodiment.
The sector gear 491b meshes with a spur gear 44d1 provided to the fourth drive shaft 44d. The sector gear 491b has the number of teeth that reduces the rotation speed of the fourth drive shaft 44d. The spur gear 491a meshes with a sector gear 483a provided to the connection portion 483 of the lever 48. The spur gear 491a and the sector gear 491b are supported by a common rotation shaft 491c and rotate integrally with each other by the rotation shaft 491c.
In addition, the holding member 50 holds the rod 47. The spring member 51 biases the holding member 50 toward the distal end side (Y1 side) in the Y direction. The engagement portions 482 of the arms 481 of the lever 48 are engaged with the rod 47 via the holding member 50, and a gripping force of the end effector 43 is generated by the reaction force of the spring member 51 when the engagement portions 482 push the holding member 50 toward the proximal end side (Y2 side) in the Y direction. Accordingly, it is possible to determine the gripping force of the end effector 43 by a spring constant of the spring member 51, so that the gripping force of the end effector 43 can be applied stably. Also, unlike a case where the gripping force of the end effector 43 is applied using a wire(s) as in the wrist joint 45, the gripping force is less susceptible to slight stretching of the wire.
The holding member 50 includes the engagement portion 501, a spring accommodation portion 502, and a rod holding portion 503. The engagement portion 501 of the holding member 50 is engaged with the engagement portions 482 of the lever 48. The engagement portion 501 is configured as a recess formed in a circumferential shape. A Z1 side portion of the engagement portion 501 is recessed toward the Z2 side, and is engaged with the engagement portion 482 of one of the pair of arms 481. A Z2 side portion of the engagement portion 501 is recessed toward the Z1 side, and is engaged with the engagement portion 482 of the other of the pair of arms 481. The spring accommodation portion 502 accommodates the spring member 51. The spring accommodation portion 502 includes a recess recessed toward the Y1 side. The spring accommodation portion 502 holds the spring member 51 between the spring accommodation portion 502 and a plate-shaped washer 53 provided on the Y2 side of the spring accommodation portion 502. The rod holding portion 503 holds a held portion 47g provided to the rod 47. The rod holding portion 503 includes a hole extending along the Y direction.
The spring member 51 is a compression coil spring having a predetermined spring constant. When the holding member 50 is moved in the Y2 direction by the lever 48, the spring member 51 is compressed between the spring accommodation portion 502 and the washer 53. When the holding member 50 is moved in the Y1 direction by the lever 48, the spring member 51 is stretched between the spring accommodation portion 502 and the washer 53.
Next, an operation of moving the rod 47 in the Y direction by the lever 48 is described. When the fourth drive shaft 44d is driven to rotate, the driving force from the fourth drive shaft 44d is transmitted to the lever 48 via the gear train 491 of the driving force transmission part 49. This causes the lever 48 to rotate about the axis of the shaft portions 481a. When the rod 47 is moved in the Y1 direction, a Y1 side surface of the engagement portion 482 of the lever 48 abuts against a Y2 side surface of the engagement portion 501 of the holding member 50, and the holding member 50 is pushed and moved in the Y1 direction. With this, the rod 47, whose held portion 47g is held by the rod holding portion 503 of the holding member 50, is moved in the Y1 direction. In this case, the first jaw 431 is moved in the opening direction. To the contrary, when the rod 47 is moved in the Y2 direction, a Y2 side surface of the engagement portion 482 of the lever 48 abuts against a Y1 side surface of the engagement portion 501 of the holding member 50, and the holding member 50 is pushed and moved in the Y2 direction. With this, the rod 47, whose held portion 47g is held by the rod holding portion 503 of the holding member 50, is moved in the Y2 direction. In this case, the first jaw 431 is moved in the closing direction.
Next, a configuration of a mechanism 55 for fixing a circuit board 54 is described with reference to
As illustrated in
Next, a configuration of the wrist joint 45 is described with reference to
As illustrated in
The first joint component 451 includes a first meshing portion 454, a second meshing portion 455 arranged so as to be opposed to the first meshing portion 454 in a radial direction (A1 direction) orthogonal to the longitudinal direction of the shaft, a first contact portion 471 located radially outside of and adjacent to the first meshing portion 454, and a second contact portion 472 provided radially outside of and adjacent to the second meshing portion 455. The first meshing portion 454, the second meshing portion 455, the first contact portion 471, and the second contact portion 472 are provided at the end portion on the distal side (the Y1 side) of the first joint component 451.
The second joint component 452 includes a third meshing portion 456 that meshes with the first meshing portion 454, a fourth meshing portion 457 that is provided so as to be opposed to the third meshing portion 456 in the radial direction (A1 direction) and meshes with the second meshing portion 455, a third contact portion 473 that is in contact with the first contact portion 471, and a fourth contact portion 474 that is in contact with the second contact portion 472. The third meshing portion 456, the fourth meshing portion 457, the third contact portion 473 and the fourth contact portion 474 are provided at the end portion on the proximal side (Y2 side) of the second joint component 452. The contact between the first contact portion 471 and the third contact portion 473 reduces the load between the first meshing portion 454 and the third meshing portion 456. The contact between the second contact portion 472 and the fourth contact portion 474 reduces the load between the second meshing portion 455 and the fourth meshing portion 457.
The second joint component 452 also includes a fifth meshing portion 458, a sixth meshing portion 459 provided so as to be opposed to the fifth meshing portion 458 in the radial direction (A2 direction), a fifth contact portion 475 located radially outward of and adjacent to the fifth meshing portion 458, and a sixth contact portion 476 provided radially outside of and adjacent to the sixth meshing portion 459. The fifth meshing portion 458, the sixth meshing portion 459, the fifth contact portion 475 and the sixth contact portion 476 are provided at the end portion on the distal side (the Y1 side) of the second joint component 452.
The third joint component 453 includes a seventh meshing portion 460 that meshes with the fifth meshing portion 458, an eighth meshing portion 461 that is arranged so as to be opposed to the seventh meshing portion 460 in the radial direction (A2 direction) and meshes with the sixth meshing portion 459, a seventh contact portion 477 that is in contact with the fifth contact portion 475, and an eighth contact portion 478 that is in contact with the sixth contact portion 476. The seventh meshing portion 460, the eighth meshing portion 461, the seventh contact portion 477, and the eighth contact portion 478 are provided at the end portion on the proximal side (the Y2 side) of the third joint component 453. The contact between the fifth contact portion 475 and the seventh contact portion 477 reduces the load between the fifth meshing portion 458 and the seventh meshing portion 460. The contact between the sixth contact portion 476 and the eighth contact portion 478 reduces the load between the sixth meshing portion 459 and the eighth meshing portion 461.
In an embodiment, as illustrated in
Further, the fifth meshing portion 458 and the sixth meshing portion 459 have shapes different from each other. The seventh meshing portion 460 and the eighth meshing portion 461 have shapes different from each other. This also enables accurate assembly of the wrist joint and appropriate quality control of the surgical instrument.
Further, in an embodiment, the first meshing portion 454 and the fourth meshing portion 457 have the same shape as each other. The second meshing portion 455 and the third meshing portion 456 have the same shape as each other. This allows the meshing structure of the first meshing portion 454 and the third meshing portion 456 to be the same as the meshing structure of the second meshing portion 455 and the fourth meshing portion 457, so that the joint movement of the wrist joint 45 can be supported in a well-balanced manner by the two meshing structures between the first joint component 451 and the second joint component 452.
The fifth meshing portion 458 and the eighth meshing portion 461 have the same shape as each other. The sixth meshing portion 459 and the seventh meshing portion 460 have the same shape as each other. This also makes it possible to support the joint movement of the wrist joint 45 in a well-balanced manner with the two meshing structures between the second joint component 452 and the third joint component 453.
Moreover, the first meshing portion 454, the fourth meshing portion 457, the fifth meshing portion 458, and the eighth meshing portion 461 have the same shape as one another. The second meshing portion 455, the third meshing portion 456, the sixth meshing portion 459 and the seventh meshing portion 460 have the same shape as one another. In other words, the first meshing portion 454 and the fifth meshing portion 458 have the same configuration as each other, and the second meshing portion 455 and the sixth meshing portion 459 have the same configuration as each other. Further, the third meshing portion 456 and the seventh meshing portion 460 have the same configuration as each other, and the fourth meshing portion 457 and the eighth meshing portion 461 have the same configuration as each other. Accordingly, the description of the fifth meshing portion 458, the sixth meshing portion 459, the seventh meshing portion 460 and the eighth meshing portion 461 will be omitted as appropriate for eliminating redundancy.
As illustrated in
As illustrated in
This makes it possible to prevent the first meshing portion 454 having the first recess 454b and the fourth meshing portion 457 having the fourth recess 457b from easily meshing with each other, and also makes it possible to prevent the second meshing portion 455 having the second protrusion 455b and the third meshing portion 456 having the third protrusion 456b from easily meshing with each other. As a result, it is possible to effectively prevent the first joint component 451 and the second joint component 452 from being assembled in a wrong direction.
As illustrated in
Specifically, the first meshing portion 454 and the fourth meshing portion 457 each have a shape in which arcs are connected, as illustrated in
As illustrated in
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As illustrated in
As in the second meshing portion 455, the third meshing portion 456 includes a sixth portion 456c that is formed continuously in the radial direction (A1 direction). The third meshing portion 456 also includes a portion 456d and a portion 456e that are separated in the radial direction (A1 direction) by a distance that allows the wires 46 to pass therethrough. Further, the third protrusion 456b is formed in the sixth portion 456c. Further, the third recesses 456a are formed in each of the portion 456d and the portion 456e.
As illustrated in
Next, with reference to
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Note that one or more embodiments disclosed herein should be considered as exemplary in all respects and do not limit the invention. The scope of the invention is indicated by claims, not by explanation of one or more embodiments described above, and includes equivalents to the claims and all alterations (modification) within the same.
For example, in one or more embodiments described above, a case has been described in which a single-opening configuration in which the first jaw member of the end effector opens and closes relative to the second jaw member, but the invention is not limited to this. In the invention, the end effector may have a double-opening configuration in which the first jaw member and the second jaw member each open and close. Also, the end effector may have a mechanism that moves a second jaw member to open and close relative to a fixed first jaw member. In this case, the distal end of the rod of the elongate element may be connected to the proximal end of the second jaw member, and the second jaw member may be moved to open and close by the movement of the elongate element in the longitudinal direction of the shaft.
Further, in one or more embodiments described above, a case has been described in which the diameter D1 is larger than ½ and smaller than ¾ of the diameters D2 and D3, but the invention is not limited to this. In the invention, the diameter D1 may be equal to or less than ½ of the diameters D2 and D3, or may be equal to or more than ¾ of the diameters D2 and D3.
Further, in one or more embodiments described above, a case has been described in which the diameter D1 is 4 mm or more and 6 mm or less, and the diameters D2 and D3 are 7 mm or more and 9 mm or less, but the invention is not limited to this. In the invention, the diameter D1 may be smaller than 4 mm or larger than 6 mm. Further, the diameters D2 and D3 may be smaller than 7 mm or larger than 9 mm.
Further, in one or more embodiments described above, a case has been described in which the diameter D4 is substantially the same as the diameter D1, but the invention is not limited to this. In the invention, the diameter D4 may be different from the diameter D1.
Further, in one or more embodiments described above, a case has been described in which the heat shrink tube covers 90% to 100% of the metal shaft in the longitudinal direction of the metal shaft, but the invention is not limited to this. In the invention, the heat shrink tube may cover less than 90% of the metal shaft in the longitudinal direction of the metal shaft.
Further, in one or more embodiments described above, a case has been described in which the metal shaft is the stainless steel pipe, but the invention is not limited to this. In the invention, the metal shaft may be a metal pipe other than stainless steel.
Further, in one or more embodiments described above, a case has been described in which the heat shrink tube is the polyethylene-based heat shrink tube or the fluororesin-based heat shrink tube, but the invention is not limited to this. In the invention, the heat shrink tube may be a tube other than the polyethylene-based heat shrink tube or the fluororesin-based heat shrink tube.
Further, in one or more embodiments described above, a case has been described in which the heat shrink tube is the single-layered heat shrink tube, but the invention is not limited to this. In the invention, the heat shrink tube may be a double-layered heat shrink tube.
Further, in one or more embodiments described above, a case has been described in which the heat shrink tube is colored. However, the invention is not limited to this. In the invention, the heat shrink tube may be colorless.
Further, in one or more embodiments described above, a case has been described in which the wrist joint (the wrist joint portion) is configured to be articulated in the plurality of degrees of freedom, but the invention is not limited to this. In the invention, the wrist joint portion may be configured to articulate in one degree of freedom.
Further, in one or more embodiments described above, a case has been described in which the first meshing portion and the second meshing portion have different shapes from each other, and the third meshing portion and the fourth meshing portion have different shapes from each other, but the invention is not limited to this. In the invention, the first and second meshing portions may have the same shape as each other, and the third and fourth meshing portions may have the same shape as each other.
Number | Date | Country | Kind |
---|---|---|---|
2023-129606 | Aug 2023 | JP | national |
2023-146535 | Sep 2023 | JP | national |