The present invention is generally directed to the manufacture of integrated circuits and, in particular, to a system and method for determining effective channel dimensions of metal oxide semiconductor (MOS) devices.
An effective channel dimension on silicon of a metal oxide semiconductor (MOS) device is usually different from the dimension that is drawn on a mask layout. This is due to the fact that the wafer fabrication process inevitably results in some dimension offset during the manufacturing process. For example, in modern isolation trench processes, the corner of the silicon of the MOS device is often rounded to avoid any degradation of reliability that may be introduced by the presence of a sharp corner.
The effective channel length of a MOS device may also be less than the drawn channel length.
In the manufacture of MOS devices it is very important to be able to determine how much the effective channel width and the effective channel length deviate from their respective drawn dimensions. Knowledge of the effective channel dimensions is required for MOS device performance optimization and reliability enhancement. This is particularly so for analog MOS devices that require more accurate current-voltage (I-V) control.
In addition, an effective method for determining effective channel width and effective channel length would help save process research and development (R&D) time and would significantly lower manufacturing costs. For example, several factors can cause the output current of a MOS device to be off target. The ratio of the effective channel width to the effective channel length (Weff/Leff) of a MOS device is linearly proportional to the output current of the MOS device. Therefore, an effective method for determining the values of the effective channel width (Weff) and the effective channel length (Leff) can greatly assist a failure analysis process by confirming or excluding a major factor in the failure analysis.
One prior art approach to determining the effective channel length (Leff) of MOS devices was described in a paper by Makoto Sasaki et al. entitled “A New Method to Determine Effective Channel Length, Series Resistance and Threshold Voltage,” Proceedings of the 1996 IEEE International Conference on Microelectronic Test Structures, Volume 9, pp. 139-144, March 1996. The Sasaki method determines the effective channel length (Leff) by measuring the drain current of a set of metal oxide semiconductor field effect transistors (MOSFETs) with different drawn channel lengths (Ldrawn).
The Sasaki method notes that while biasing the channel in a strong inversion region, a linear relationship exists between the reciprocal of the gain (b) and the drawn channel length (Ldrawn). The x-intercept of this linear line is the difference between the drawn channel length (Ldrawn) and the effective channel length (Leff). The Sasaki method can obtain several device parameters at the same time, including the source/drain series resistance, the threshold voltage (Vth), and the effective channel length (Leff).
The drawback of the Sasaki method (and other similar approaches) is that it strongly depends on the drain current (Id) and gate voltage (Vg) theoretical model that it employs. Many factors, such as short channel effect, surface mobility degradation and interface density, may cause the Sasaki theoretical model to deviate from the underlying reality and thus give inaccurate results.
A prior art approach to determining the effective oxide thickness of MOS devices was described in U.S. Pat. No. 5,485,097 that issued on Jan. 16, 1996 to Larry Wang entitled “Method of Electrically Measuring a Thin Oxide Thickness by Tunnel Voltage.” The Wang method measures the gate oxide thickness (Tox) of a metal oxide semiconductor field effect transistor (MOSFET) by employing Fowler-Nordheim (FN) tunneling theory. The Fowler-Nordheim (FN) tunneling current density (JFN) is given by the expression:
where EOX is the electric field across the tunnel oxide and where α and β are physical parameters that are related to the oxide fabrication process. The electric field EOX is equal to the bias voltage VOX divided by the oxide thickness TOX. With a known bias voltage VOX the oxide thickness TOX can be determined from the value of the Fowler-Nordheim (FN) tunneling current density (JFN) with some calibration of the α and β parameters that are determined by a particular fabrication process.
The Wang method is suitable for fast and high volume data collection in a manufacturing facility. However, the Wang method does not enable one to measure the effective channel length (Leff) or the effective channel width (Weff) of a MOS device. The Wang method assumes that the values of the effective channel length (Leff) and the effective channel width (Weff) are known already.
Therefore, there is a need in the art for a system and method that is capable of determining the effective channel dimensions of metal oxide semiconductor (MOS) devices. There is a need in the art for a system and a method that is capable of determining the effective channel width (Weff) and the effective channel length (Leff) of a metal oxide semiconductor (MOS) device.
One advantageous embodiment of the method of the present invention provides a plurality of metal oxide semiconductor field effect transistor (MOSFET) capacitors. Each capacitor has a same value of drawn channel length but a different value of drawn channel width. A value of Fowler-Nordheim tunneling current is measured from each capacitor. The channel width offset is the difference between the drawn channel width and the effective channel width. A value of the channel width offset is obtained from the measured values of the Fowler-Nordheim tunneling currents and is then used to determine the value of the effective channel width (Weff). A similar method is used to determine the value of the effective channel length (Leff).
Before undertaking the Detailed Description of the Invention below, it may be advantageous to set forth definitions of certain words and phrases used throughout this patent document: the terms “include” and “comprise,” as well as derivatives thereof, mean inclusion without limitation; the term “or,” is inclusive, meaning and/or; the phrases “associated with” and “associated therewith,” as well as derivatives thereof, may mean to include, be included within, interconnect with, contain, be contained within, connect to or with, couple to or with, be communicable with, cooperate with, interleave, juxtapose, be proximate to, be bound to or with, have, have a property of, or the like.
Definitions for certain words and phrases are provided throughout this patent document, those of ordinary skill in the art should understand that in many, if not most instances, such definitions apply to prior uses, as well as to future uses, of such defined words and phrases.
For a more complete understanding of the present invention and its advantages, reference is now made to the following description taken in conjunction with the accompanying drawings, in which like reference numerals represent like parts:
The present invention provides a system and method for measuring the effective channel dimensions of a metal oxide semiconductor (MOS) device. The system and method of the present invention will first be described with respect to the measurement of the effective channel width (Weff). The present invention measures the effective channel width (Weff) using information from a plurality of metal oxide semiconductor field effect transistor (MOSFET) capacitors.
The MOSFET capacitors 300 go through the same fabrication process as standard MOSFET transistors, except that there are only contacts made to the gate (designated terminal G for gate) and to the well (designated terminal B for body). The source and drain of the MOSFET capacitors 300 are left floating (i.e., not connected).
In one exemplary embodiment of the present invention in an eighteen hundredths micron (0.18 μm) manufacturing process, the MOSFET capacitors 300 may have the following widths. The first capacitor 310 has a width W1 of eighteen hundredths of a micron (0.18 μm). The second capacitor 320 has a width W2 of twenty two hundredths of a micron (0.22 μm). Continuing in this manner up the nth capacitor, the nth capacitor 330 has a width Wn of one half of a micron (0.50 μm). The length Lo of each of the MOSFET capacitors 300 is selected to be five microns (5.00 μm).
The channel width offset (designated ΔW) is defined as the difference between the value of the drawn channel width (Wdrawn) and the value of the effective channel width (Weff).
ΔW=Wdrawn−Weff Eq. (2)
The channel width offset ΔW between the drawn channel width (Wdrawn) and the effective channel width (Weff) is usually less than one tenth of a micron (0.1 μm). The channel length offset ΔL between the drawn channel length (Ldrawn) and the effective channel length (Leff) is usually less than one tenth of a micron (0.1 Δm). Therefore, the length Lo of each of the Group 1 capacitors 300 is selected to be much larger than the channel length offset ΔL. The length Lo of the Group 1 capacitors 300 is selected to be much larger than the channel length offset ΔL so that the dominant factor that causes the Fowler-Nordheim (FN) tunneling current variation in the Group 1 capacitors 300 in the method described below is the channel width offset ΔW.
The MOSFET capacitors 500 go through the same fabrication process as standard MOSFET transistors, except that there are only contacts made to the gate (designated terminal G for gate) and to the well (designated terminal B for body). The source and drain of the MOSFET capacitors 500 are left floating (i.e., not connected).
In one exemplary embodiment of the present invention in an eighteen hundredths micron (0.18 μm) manufacturing process, the MOSFET capacitors 500 may have the following lengths. The first capacitor 510 has a length L1 of eighteen hundredths of a micron (0.18 μm). The second capacitor 520 has a length L2 of twenty two hundredths of a micron (0.22 μm). Continuing in this manner up the nth capacitor, the nth capacitor 530 has a length Ln of one half of a micron (0.50 μm). The width Wo of each of the MOSFET capacitors 500 is selected to be five microns (5.00 μm).
The channel length offset (designated ΔL) is defined as the difference between the value of the drawn channel length (Ldrawn) and the value of the effective channel length (Leff).
ΔL=Ldrawn−Leff Eq. (3)
The channel length offset ΔL between the drawn channel length (Ldrawn) and the effective channel length (Leff) is usually less than one tenth of a micron (0.1 μm). The channel width offset ΔW between the drawn channel width (Wdrawn) and the effective channel width (Weff) is usually less than one tenth of a micron (0.1 μm). Therefore, the width Wo of each of the Group 2 capacitors 500 is selected to be much larger than the channel width offset ΔL. The width Wo is selected to be much larger than the channel width offset ΔW so that the dominant factor that causes the Fowler-Nordheim (FN) tunneling current variation in the Group 2 capacitors 500 in the method described below is the channel length offset ΔL.
The method of the present invention is designed to determine the value of the effective channel width (Weff) of the Group 1 capacitors 300 from the known values of their various widths (W1, W2, . . . , Wn). An appropriate electric field is applied to bias the channel of each capacitor into an accumulation mode. Biasing the channel into an accumulation mode will make sure that the source/drain region is separated from the channel region.
The Fowler-Nordheim (FN) tunneling current (IFN) of each capacitor is then obtained by multiplying the Fowler-Nordheim (FN) tunneling current density (JFN) by the effective area of the capacitor.
IFN=(effective area)(JFN) Eq. (4)
The Fowler-Nordheim (FN) tunneling current density (JFN) has a value that is given by Equation (1). The effective area is equal to the effective width (Weff) of the capacitor times the effective length (Leff) of the capacitor.
IFN=(Weff)(Leff)(JFN) Eq. (5)
Using the expression for Weff from Equation (2) and the expression for Leff from Equation (3) one obtains
IFN=(Wdrawn−ΔW)(Ldrawn−ΔL)(JFN) Eq. (6)
The fixed length of each of the Group 1 capacitors 300 is Lo. The fixed length Lo is the value of Ldrawn. The value of Lo is much greater than the channel length offset ΔL. That is, Lo>>ΔL. Therefore, the contribution of ΔL can be ignored and the value of the expression (Ldrawn−ΔL) is the fixed length Lo. Therefore Equation (6) becomes
IFN=(Wdrawn−ΔW)(Lo)(JFN) Eq. (7)
For the same electric field and the same fabrication process, the Fowler-Nordheim (FN) current density (JFN) of each capacitor is the same. Therefore, the Fowler-Nordheim (FN) tunneling current (IFN) is solely determined by the dimensions of the capacitor (i.e., the dimension of the effective width (Weff) and the dimension of the effective length (Leff)).
Equation (7) can be rewritten as
IFN=A(Wdrawn)−B Eq. (8)
where the expression A is given by
A=(Lo)(JFN) Eq. (9)
and the expression B is given by
B=(ΔW)(Lo)(JFN) Eq. (10)
Now with the same electrical bias between the gate (terminal G) and the well (terminal B) one can obtain a group of data points from the Group 1 capacitors 300. Each data point represents the value of the Fowler-Nordheim (FN) tunneling current (IFN) and the corresponding Wdrawn width of the capacitor. Specifically, capacitor 310 has a Wdrawn width of W1 and a Fowler-Nordheim (FN) tunneling current of IFN1. Capacitor 320 has a Wdrawn width of W2 and a Fowler-Nordheim (FN) tunneling current of IFN2. Capacitor 330 has a Wdrawn width of Wn and a Fowler-Nordheim (FN) tunneling current of IFNn.
The data points (IFN1, W1), (IFN2, W2), . . . , IFNn, Wn) are related by Equation (8). The data points can be plotted with the measured Fowler-Nordheim (FN) tunneling current on a y-axis and the known values of Wdrawn width on an x-axis. The result is shown in
As shown in the graph 700, the x-intercept represents the value of the channel width offset ΔW. When the value of the Fowler-Nordheim (FN) tunneling current is zero, then Equation (8) gives a value of B/A for the value of Wdrawn. But this value of Wdrawn is equal to the channel width offset ΔW because
This method gives us the value of the channel width offset ΔW. The value of the channel width offset ΔW is read from the x-intercept of the line in graph 700.
Now that the value of the channel width offset ΔW has been determined, the effective channel width (Weff) can be obtained by rewriting Equation (2) as follows
Weff=Wdrawn−ΔW Eq. (12)
The effective channel width Weff is equal to the drawn channel width Wdrawn minus the channel width offset ΔW.
The method of the present invention is designed to determine the value of the effective channel length (Leff) of the Group 2 capacitors 500 from the known values of their various lengths (L1, L2, . . . , Ln). An appropriate electric field is applied to bias the channel of each capacitor into an accumulation mode. Biasing the channel into an accumulation mode will make sure that the source/drain region is separated from the channel region.
As before, the Fowler-Nordheim (FN) tunneling current (IFN) of each capacitor is then obtained by multiplying the Fowler-Nordheim (FN) tunneling current density (JFN) by the effective area of the capacitor.
IFN=(effective area)(JFN) Eq. (4)
The Fowler-Nordheim (FN) tunneling current density (JFN) has a value that is given by Equation (1). The effective area is equal to the effective width (Weff) of the capacitor times the effective length (Leff) of the capacitor.
IFN=(Weff)(Leff)(JFN) Eq. (5)
Using the expression for Weff from Equation (2) and the expression for Leff from Equation (3) one obtains
IFN=(Wdrawn−ΔW)(Ldrawn−ΔL)(JFN) Eq. (6)
The fixed width of each of the Group 2 capacitors 500 is Wo. The fixed width Wo is the value of Wdrawn. The value of Wo is much greater than the channel width offset ΔW. That is, Wo >>ΔW. Therefore, the contribution of ΔW can be ignored and the value of the expression (Wdrawn−ΔW) is the fixed length Wo. Therefore Equation (6) becomes
IFN=(Wo)(Ldrawn−ΔL)(JFN) Eq. (13)
For the same electric field and the same fabrication process, the Fowler-Nordheim (FN) current density (JFN) of each capacitor is the same. Therefore, the Fowler-Nordheim (FN) tunneling current (IFN) is solely determined by the dimensions of the capacitor (i.e., the dimension of the effective width (Weff) and the dimension of the effective length (Leff)).
Equation (13) can be rewritten as
IFN=A(Ldrawn)−B Eq. (14)
where the expression A is given by
A=(WO)(JFN) Eq. (15)
and the expression B is given by
B=(ΔL)(Wo)(JFN) Eq. (16)
Now with the same electrical bias between the gate (terminal G) and the well (terminal B) one can obtain a group of data points from the Group 2 capacitors 500. Each data point represents the value of the Fowler-Nordheim (FN) tunneling current (IFN) and the corresponding Ldrawn length of the capacitor. Specifically, capacitor 510 has an Ldrawn width of L1 and a Fowler-Nordheim (FN) tunneling current of IFN1. Capacitor 520 has an Ldrawn length of L2 and a Fowler-Nordheim (FN) tunneling current of IFN2. Capacitor 530 has an Ldrawn length of Ln and a Fowler-Nordheim (FN) tunneling current of IFNn.
The data points (IFN1, L1), (IFN2, L2), . . . , (IFNn, Ln) are related by Equation (14). The data points can be plotted with the measured Fowler-Nordheim (FN) tunneling current on a y-axis and the known values of Ldrawn length on an x-axis. The result is shown in
As shown in the graph 800, the x-intercept represents the value of the channel length offset ΔL. When the value of the Fowler-Nordheim (FN) tunneling current is zero, then Equation (14) gives a value of B/A for the value of Ldrawn. But this value of Ldrawn is equal to the channel length offset ΔL because
This method gives us the value of the channel length offset ΔL. The value of the channel length offset ΔL is read from the x-intercept of the line in graph 800.
Now that the value of the channel length offset ΔL has been determined, the effective channel length (Leff) can be obtained by rewriting Equation (3) as follows
Leff=Ldrawn−ΔL Eq. (18)
The effective channel length Leff is equal to the drawn channel length Ldrawn minus the channel length offset ΔL.
The method of the present invention provides the value of the effective channel width Weff and the value of the effective channel length Leff. The known values of Weff and Leff can now be used in Equation (5).
IFN=(Weff)(Leff)(JFN) Eq. (5)
The value of the Fowler-Nordheim (FN) tunneling current density (JFN) may be obtained from Equation (1).
The following steps may be taken in order to increase the resolution of the measurements in the present invention. First, the value of the gate (G) to well (B) bias voltage should be set below the value of the gate oxide breakdown voltage Vbd. However, the value of the gate (G) to well (B) bias voltage should be high enough to provide a Fowler-Nordheim (FN) tunneling current that is larger than the noise level of the test unit. A typical value of noise level of the test unit is 10−12 amperes. For a gate oxide thickness of seventy Ångstroms (70 Å), a preferred value of voltage for the gate (G) to well (B) bias voltage is seven volts (7.0 V).
Second, the area of each capacitor should be large enough to provide a value of Fowler-Nordheim (FN) tunneling current that is larger than the noise level of the test unit. However, the area of each capacitor should be small enough to avoid causing a voltage drop at the gate (G) and well (B) contacts.
Third, it is known that the Fowler-Nordheim (FN) tunneling current will first gradually decrease during constant voltage oxide stress before a jump at the oxide breakdown. Therefore, the initial value of the Fowler-Nordheim (FN) tunneling current should be recorded for higher resolution.
Then an electric field is applied to bias the channel of each capacitor into an accumulation mode in order to separate the source/drain region from the channel region of the capacitor (step 930). Then a value of the Fowler-Nordheim (FN) tunneling current is measured for each capacitor of the plurality of capacitors 300 (step 940).
Then the values of the Fowler-Nordheim (FN) tunneling currents (IFN1, IFN2, . . . , IFNn) are graphed versus the values of the drawn channel widths (W1, W2, . . . , Wn) of the plurality of capacitors 300 (step 950). Then the value of the channel width offset (ΔW) is obtained from an x-intercept of an extrapolated straight line of the graph 700 (step 960). Then the value of the effective channel width (Weff) is calculated for each capacitor from the expression Weff=Wdrawn−ΔW (step 970).
Then an electric field is applied to bias the channel of each capacitor into an accumulation mode in order to separate the source/drain region from the channel region of the capacitor (step 1030). Then a value of the Fowler-Nordheim (FN) tunneling current is measured for each capacitor of the plurality of capacitors 500 (step 1040).
Then the values of the Fowler-Nordheim (FN) tunneling currents (IFN1, IFN2, . . . , IFNn) are graphed versus the values of the drawn channel lengths (L1, L2, . . . , Ln) of the plurality of capacitors 500 (step 1050). Then the value of the channel length offset (ΔL) is obtained from an x-intercept of an extrapolated straight line of the graph 800 (step 1060). Then the value of the effective channel length (Leff) is calculated for each capacitor from the expression Leff=Ldrawn−ΔL (step 1070).
The foregoing description has outlined in detail the features and technical advantages of the present invention so that persons who are skilled in the art may understand the advantages of the invention. Persons who are skilled in the art should appreciate that they may readily use the conception and the specific embodiment of the invention that is disclosed as a basis for modifying or designing other structures for carrying out the same purposes of the present invention. Persons who are skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the invention in its broadest form.
Although the present invention has been described with an exemplary embodiment, various changes and modifications may be suggested to one skilled in the art. It is intended that the present invention encompass such changes and modifications as fall within the scope of the appended claims.
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