Patent Application
20050153119
The present invention relates to a tape-shaped product and a belt for ball chain used in a guide device for linear motion on a track utilizing the rolling of a plurality of rolling members, such as balls or rollers (hereinafter representatively referred to as “ball(s)”).
Hitherto, various tape-shaped products of thermal resins are known, but almost no proposals have been made regarding a tape-shaped product suitable for forming a belt including a planar tape portion provide with a multiplicity of holes for retaining another object thereat. As an example of such a belt including a planar tape portion provided with a multiplicity of holes for holding another object thereat, there is an endless belt retaining balls rollably thereon for a guide device for linear motion on a track. As disclosed in Japanese Laid-Open Patent Application (JP-A) 5-52217, such a belt includes ball-retaining portions intervening a plurality of balls arranged with prescribed intervals in a row, and a flexible connecting member for connection between the respective ball-retaining portions.
For the production of a belt for ball chain (hereinafter sometimes referred as a ball chain belt), there are known a method of forming prescribed ball-retaining holes in an extruded tape, and a method of direct injection molding without via such a tape product. An example of the former method is disclosed in JP-A 2001-74048 wherein an elongated flat tape product (i.e., a belt member) is preliminarily formed by extrusion and is cut in a prescribed length to form a row of holes for loosely retaining balls, and spacer portions are formed between adjacent retaining holes for retaining balls while using the balls as inserts. In the case of forming a tape product (a belt member) by extrusion of a synthetic resin and then forming ball-retaining holes for retaining balls rollably, it is difficult to obtain a strength sufficient for using the product as an endless belt subject to sliding movement. Further, the adhesion between the spacer portions formed by injection molding and the belt member is insufficient to cause the dropping-off of the spacer portions. For this reason, for the purpose of ensuring a tensile strength and a flexural strength of the belt member, JP-A 2001-74048 also discloses a method of using two extruders for extruding a resin functioning as a reinforcing material and a resin coating the reinforcing material to form a tape portion through a common die, and an extrusion forming method of embedding reinforcing members, such as glass fiber, carbon fiber or ceramic fiber along parallel longitudinal edges of a flat band-shaped belt. However, the above-mentioned method of co-extruding two types of resins for forming a reinforcing member cannot provide a sufficient strength, and if a large ratio of stretching is applied thereto for providing an increased strength, the thermal shrinkability becomes larger, so that the product is not suitable for such use as an endless belt for retaining balls rollably in a linear motion guide device. On the other hand, the fiber, such as glass fiber, carbon fiber or ceramic fiber, of a material different from the belt-forming material cannot be sufficiently strongly bonded with the belt-forming material, so that these materials are liable to form a gap therebetween due to various loads during use, and the strength is rapidly lowered if the gap occurs, thus involving a problem regarding the durability.
Further, in another method of producing a ball chain belt as disclosed in, e.g., JP-A 11-247856, ball frames having a diameter larger than that of balls used for the ball chain are aligned in projection at prescribed intervals in a metal mold for injection molding of synthetic resin, and a synthetic resin is injected into the metal mold to form a connecting belt with the ball frames aligned therein, followed by taking-out of the connecting belt from the metal mold and pushing-in of balls into the ball frames of the molded product so as to rollably retain the balls therein. According to this method, it is very difficult to develop a sufficient size accuracy, and even if a sufficient accuracy can be attained, the metal mold production cost becomes very expensive. Further, the taking-out of the product from the mold is difficult, and the proportion of defectives is liable to be higher due to the occurrence of fins around the holes.
In another method as disclosed in, e.g., JP-A 5-196037, a plurality of ball pieces disposed between balls and a connecting band connecting the ball pieces and provided with ball holes for receiving the balls are integrally formed by injection molding. In the injection method, resins injected out of respective gates are joined together at an intermediate point between the gates to form a weld, of which the strength is liable to be lowered.
As described above, there has not been provided a tape-shaped product suitable for forming a belt including a planar tape portion provided with a multiplicity of holes for retaining another object thereat. Further, the production of the belt members according to the above-mentioned methods is complicated, and it is difficult to attain a desired strength by the products.
The inventors have studied for the purpose of providing a tape-shaped product suitable for forming a belt including a planar tape portion provided with a multiplicity of holes for retaining another object thereat and having a large tensile strength, and a shaped product having a large tensile strength as a belt chain belt having a large tensile strength for rollably retaining balls aligned in a row, to arrive at the present invention.
An object of the present invention is to provide a tape-shaped product suitable for forming a belt including a planar tape portion provided with a multiplicity of holes or a belt for retaining another object at such holes, or a belt for ball chain (i.e., a ball chain belt) having an excellent ball-retaining power and a durability.
The present invention relates to a tape-shaped product of thermoplastic resin which contains a preliminarily stretched fibrous member of thermoplastic resin, (hereinafter referred to as “stretched fibrous member”) along longitudinally parallel edges or in proximity thereto. It is preferred that the stretched fibrous member comprises a resin having a good adhesion and moldable together with the resin forming the tape other than the fibrous member, and that the tape-shaped product has a longitudinal tensile strength of at least 250 MPa and a thermal shrinkability of at most 1%, more preferably a longitudinal tensile strength of at least 300 MPa and a thermal shrinkability of at most 0.5% The present invention further relates to a tape-shaped product of synthetic resin formed by injection molding together with a stretched fibrous member of a thermoplastic resin having a good adhesion with the stretched fibrous member, and provided with the stretched fibrous member contained therein at positions along longitudinally parallel edges or in proximity thereto, ball-insetting holes disposed at equal intervals in a straight line, and ball-retaining members (which need not hold the balls but are sufficient if they prevent a direct contact of mutually adjacent balls). In the ball chain belt of the present invention, the stretched fibrous member may comprise a synthetic resin having a good adhesion with and moldability together with the resin forming the belt other than the stretched fibrous member, and the belt may exhibit a tensile strength of at least 100 MPa, a ball-retaining power of at least 30 MPa when balls are inset in the ball-insetting holes, and a thermal shrinkability of at most 1%. It is preferred that the tensile strength is at least 150 MPa, the ball-retaining power is at least 45 MPa when the balls are inset in the ball-insetting holes, and the thermal shrinkability is at most 0.5%. In this instance, it is sufficient that the stretched fibrous member is disposed at positions outside the insetting holes.
Respective symbols correspond to respective component members as follows.
A tape-shaped product according to a first invention is shown in
A ball chain belt according to a second invention is shown in
A ball chain belt of the present invention as described above may be produced in the following manner. That is, in a tape-shaped product containing stretched fibrous members (
Herein, the preliminarily stretched fibrous member(s) refers to a fibrous member including oriented molecular chains obtained by stretching a yet-unstretched fibrous member formed by fiber spinning. The stretching may be performed by any method capable of providing an enhanced orientation of the fibrous member. For example, it is possible to adopt a method of subjecting such a yet-unstretched fibrous member continuously to a stretching step. Alternatively, such a yet-unstretched fibrous member may be later subjected to a separate stretching step. The stretching may be effected in a single step or multiple steps including two or more steps, and may also include a step of heat-treatment, etc. The stretching medium may be gas, liquid or a hot plate and need not be restricted particularly. Further, it is also possible to adopt a direct spinning-stretching method wherein a resin ejected out of a spinning nozzle is subjected to drafting. The preliminarily stretched fibrous member of thermoplastic resin may comprise stretched fiber having a tensile strength of at least 300 MPa, preferably 450-1000 MPa and may be in the form of a mono-filament or multi-filaments. The stretched fibrous member may comprise composite-structured fiber (e.g., core/sheath structure), combined yarn fiber, twisted yarn fiber or non-circular section fiber, or any other form as far as it can retain an adhesion with the injected resin to exhibit a sufficient strength. As the preliminarily stretched fibrous member of thermoplastic resin, it is preferred to use a mono-filament (in a sense of including a core-sheath type composite yarn) of a resin of the same kind as the resin for injection molding.
The resins moldable together and having a good adhesion with each other need not be entirely identical but may be those including principal components of identical resins, may be resins of a same type or family, or may include a stretched fibrous member of which the surface is chemically or physically treated to exhibit such an adhesiveness as not to cause a practically easy separation. The resin for injection molding is not particularly restricted as far as it allows injection molding, but may comprise various elastomers (e.g., polyester-type, nylon-type, polyolefin-type, acryl-type, fluorine-containing resin-type), or various synthetic resins (e.g., polyester-type, nylon-type, polyolefin-type, acryl-type, fluorine-containing resin-type), etc.
Specific combinations of the stretched fibrous member and the injection molding resin may include a combination of identical resins, and also combinations of a PVDF/PMMA core/sheath composite yarn and acryl-type elastomer, polyester-type elastomer, PBT-type elastomer, or like; a PVDF/PMMA mixture fiber and the above-mentioned elastomer; PMMA-impregnated UHMWPE fiber string and PMMA, etc.
In the tape-shaped product formed from the stretched fibrous member and a resin moldable together and having a good adhesion therewith through injection molding, the stretched fibrous member may desirably occupy a ratio of 10-70%, preferably 20-60%, of a sectional area perpendicular to the longitudinal direction. The ratio can vary depending on the size, desired strength, etc., of the tape-shaped product.
In the tape-shaped product of the present invention, the molded resin portion other than the fibrous member has an orientation which is lower than that of the fibrous member and in such a degree as to provide a thermal shrinkability of the tape-shaped product of preferably at most 1%, more preferably at most 0.5%.
The tape-shaped product of the present invention may have a shape of section perpendicular to the longitudinal direction, which shape is not restricted to a quadrangle or rectangle having 4 sides, but may also be a trigon, a polygon, each capable of including one or more curved sides, or further an ellipse or a shape formed by dividing an ellipse into two halves.
The tape-shaped product of the present invention may have a section as described above exhibiting a ratio of a maximum thickness to a width in a range of 1:50-1:1, preferably 1:20-1:1, further preferably 1:15-1:2. It is particularly preferred that the tape-shaped product has a sectional shape of a rectangle exhibiting a ratio of a maximum thickness to a width of 1:15-1:2.
A ball chain obtained by insetting balls in a tape-shaped product of the present invention may preferably be used as a ball-connecting member in a linear motion guide device equipped with a ball-retaining endless circulation path, and in a ball screw device as disclosed in, e.g., JP-A 11-37246.
Hereinbelow, the present invention will be described more specifically based on Examples and Comparative Examples. Incidentally, the measurement conditions for thermal shrinkability, tensile strength and elongation in the following Examples and Comparative Examples are as follows.
(Measurement Method and Measurement Conditions)
(1) Thermal Shrinkability
Measured at a temperature of 40° C. (dry) for a time of 24 hours.
(2) Tensile Strength and Elongation
Measured by subjecting a test piece of 50 mm in length to a tensile speed of 50 mm/min. by using Tension UCT=100 Model (made by Orientec K.K.) in an environment at a temperature of 23° C.
(3) Ball-Retaining Strength of Ball Chain Belt.
A ball is inset in a third hole from an end of a ball chain belt, which is then subjected to measurement in the same manner as tensile strength.
A ball chain belt is provided with circular holes and therefore has different sectional areas at respective positions, and the breakage occurs at a portion of the smallest sectional area. The ball-retaining strength is calculated based on the smallest sectional area.
Physical properties of products obtained in Examples and Comparative Examples are inclusively shown in Tables 1 and 2.
A polyester elastomer of MFR=10 was spun at a resin temperature of 240° C. through a 50 mm-dia. extruder to form an unstreched filament. The unstretched filament was stretched at 5.8 times in a hot air oven of 150° C. and relaxed by 10% in a hot air oven at 180° C. to obtain a stretched filament of 200 μm. The stretched filament exhibited a tensile strength of 470 MPa and an elongation of 86%.
Then, the stretched filament was set in a mold for injection molding as shown in
An identical resin as in Example 1 was used in the same manner as in Example 1 except for not setting the stretched filament to form a tape-shaped product as shown in
A polyester elastomer of MFR=10 was spun at a resin temperature of 240° C. through a 50 mm-dia. extruder to form an unstretched filament. Then, similarly as in Example 1, the unstretched filament was set in a mold for injection molding as shown in
From these Comparative Examples, the effectiveness of disposing the stretched filaments in Example 1 is understood.
A tape-shaped product not containing stretched fibrous members unlike the shaped product of Example 1 was produced by extrusion.
A tape-shaped product as shown in
A tape-shaped product was formed by extrusion in the same manner as in the above 2-(1), followed successively by stretching at 5.8 times in a hot air oven at 150° C. and relaxation by 10% in a in a hot air oven at 180° C. to obtain a tape-shaped product as shown in
A tape-shaped product was formed by extrusion in the same manner as in the above 2-(1), followed successively by stretching at 6.25 times in a hot air oven at 180° C. and relaxation by 30% in a hot air oven at 320° C. to obtain a tape-shaped product as shown in
A tape-shaped product as shown in
The tape-shaped products of Comparative Examples 2-(1) to 2-(4) not containing stretched filaments but obtained through extrusion exhibited lower tensile strengths. The extruded products when further subjected to stretching exhibited a large tensile strength but were accompanied with an undesirably larger thermal shrinkability of the shaped products at a larger stretching ratio. Further, in any case, the products failed to exhibit a sufficient strength compared with the shaped product of Example 1.
A core/sheath-type composite yarn (core/sheath ratio=80/20% by volume) with a core of polyester elastomer of MFR=10 and a sheath of polyester elastomer of MFR=17 was spun at a resin temperature of 240° C. to form an unstretched filament. The unstretched filament was stretched at 5.8 times in a hot air oven of 180° C. to form a stretched filament of 200 μm. The stretched filament exhibited a tensile strength of 437 MPa and an elongation of 71%. By using the stretched filament and a polyester elastomer of MFR=10, a tape-shaped product as shown in
A tape-shaped product (as shown in
Instead of the injection molding in Example 2, a polyester elastomer of MFR=10 and a polyester elastomer of MFR=17 were co-extended so that the polyester elastomer of MFR=10 formed 0.2 mm-dia. cores along both edges of a shaped tape, thus producing a tape-shaped product (width=0.65 mm, thickness=0.24 mm, core diameter=0.2 mm) as shown in
A core-containing tape-shaped product was formed by co-extrusion in the same manner as in the above 3-(1), and then stretched at 5.8 times in a hot air oven at 150° C. and further relaxed by 10% in a hot air oven at 180° C. to obtain a core-containing tape-shaped product (width=0.65 mm, thickness=0.24 mm, core diameter=0.2 mm) as shown in
A core-containing tape-shaped product was formed by co-extrusion in the same manner as in the above 3-(2), and then stretched at 6.25 times in a hot air oven at 180° C. and further relaxed by 10% in a hot air oven at 220° C. to obtain a core-containing tape-shaped product (width=0.65 mm, thickness=0.24 mm, core diameter=0.2 mm) as shown in
A core-containing tape-shaped product (width=0.65 mm, thickness=0.24 mm, core diameter=0.2 mm) as shown in
From the above 3-(1) to 3-(4), the stretched core-containing tape-shaped products obtained by forming a tape-shaped product containing core-forming resin along both edges thereof by extrusion and subsequent stretching failed to exhibit a sufficient strength compared with the tape-shaped product obtained by injection molding together with the stretched filament and, if the stretching ratio was further increased for providing an increased strength, were liable to cause a separation between the cores and the tape.
A 6/66-copolymer nylon resin having a relative viscosity of 3.5 was spun at a resin temperature of 230° C. through a 50 mm-dia. extruder to obtain an unstretched filament. The unstretched filament was subjected to a first step-stretching at 3.6 times in a warm water bath at 85° C. and then a second step-stretching at 1.5 times in a hot air oven at 185° C., followed further by relaxation by 15% in a hot air oven at 165° C. to obtain a stretched filament. The stretched filament exhibited a tensile strength of 815 MPa and an elongation of 45 %. Then, similarly as in Example 1, the stretched filament was set in a mold for injection molding as shown in
A polyvinylidene fluoride resin of η inh=1.0 (“KF#1000”, made by Kureha Chemical Industry Co., Ltd) was spun at a resin temperature of 260° C. through a 50 mm-dia. extruder to obtain an unstretched filament. The unstretched filament was subjected to a first step-stretching at 5.6 times in a glycerin bath at 170° C. and then a second step-stretching at 1.15 times in a glycerin bath at 165° C., followed further by relaxation by 10% in a glycerin bath at 160° C. to obtain a stretched filament. The stretched filament exhibited a tensile strength of 752 MPa and an elongation of 35%. Then, similarly as in Example 1, the stretched filament was set in a mold for injection molding as shown in
The same 6/66 copolymer nylon as used in Example 3 was formed into a stretched filament of 200 μm in the same manner as in Example 3 except for changing the second stretching ratio to 1.4 times. The stretched filament exhibited a tensile strength of 761 MPa. Then, similarly as in Example 1, the stretched filament was set in a mold for injection molding, and an identical resin as in Example 4 was injected at 240° C. into the mold to form a tape-shaped product as shown in
While the products of both Examples 4 and 5 exhibited excellent physical properties, the tape-shaped product of Example 4 exhibited better physical property in spite of almost equal strengths of the stretched filaments in these Examples. This is attributable to a difference in adhesion between the resin of the stretched filament and the injected resin. Thus, a better adhesion between a stretched filament and an injected resin results in better development of the property of the stretched filament in the tape-shaped product.
A polyester resin (IV=1.0) was spun at a resin temperature of 275° C. through a 50 mm-dia. extruder to obtain an unstretched filament. The unstretched filament was stretched at 5.5 times and then relaxed by 15% to obtain a stretched filament. Then, similarly as in Example 1, the stretched filament was set in a mold for injection molding as shown in
Stretched filament-containing tape-shaped product was prepared by injection of a resin different from the stretched filament.
A core-containing unstretched tape was formed by co-extrusion of an identical polyester resin as used in Example 6 and a polyester elastomer of MFR=1.0. The tape was then subjected to stretching and relaxation heat treatment in a similar manner as in Example 6 to obtain a core-containing stretched tape-shaped product (width=0.65 mm, thickness=0.24 mm, core diameter=0.2 mm). As is understood from the physical properties shown in Table 1, the tape-shaped product exhibited a sufficient strength but failed to exhibit a size stability due to a large thermal shrinkability.
A tape-shaped product was tried to be formed in the same manner as in Example 1 except for using a stretched filament of polyvinylidene fluoride resin obtained in the same manner as in Example 4 and a polyester elastomer of MFR=10 identical to the one used in Example 1, but the stretched filament of polyvinylidene fluoride resin was melted at-the time of injection molding.
*Abbreviation used: SF = stretched filament, USF = unstretched filament
**Abbreviation used: PEE = polyester elastomer, MFR = melt flow rate, PVDF = polyvinylided fluoride
Next, examples of production of ball chain belts are described.
As shown in
A ball chain belt (width=2.24 mm, thickness=0.24 mm, hole diameter=1.63 mm, hole-hole pitch=1.73 mm) as shown in
A tape-shaped product having a width of 2.24 mm and a thickness of 0.24 mm prepared in a similar manner as in Example 1 was perforated to form holes having a diameter of 1.63 mm at a hole-hole pitch of 1.73 mm. Then, the perforated tape-shaped product was set in a mold, balls for molding were inset in the holes thereof, and insert molding was performed by injecting a polyester elastomer of MFR=10 to obtain a ball chain belt as shown in
Tape shaped products of different stretching ratios were perforated and subjected to insert molding in similar manners as in Example 8 to produce ball chain belts.
An identical resin (polyester elastomer of MFR=10) as used in Example 7 was extruded through a 50 mm-dia. extruder to form a tape product (width=2.24 mm, thickness=0.24 mm) as shown in
An identical resin as used in Example 7 was extruded into a tape-shaped product in the same manner as in the above 6-(1), which was then stretched at 5.8 times in a hot air oven at 150° C. and then relaxed by 10% in a hot air oven at 180° C. to obtain a stretched tape. The tape was used for perforation and insert molding in the same manner as in the above 6-(1) to obtain a ball chain belt as shown in
A ball chain belt was obtained in the same manner as in the above 6-(2) except for changing the stretching ratio to 6.9 times.
An identical resin as used in Example 7 was extruded into a tape-shaped product in the same manner as in the above 6-(1), which was then stretched at 6.25 times in a hot air oven at 180° C. and then relaxed by 30% in a hot air oven at 220° C. to obtain a stretched tape. The tape was used for perforation and insert molding in the same manner as in the above 6-(1) to obtain a ball chain belt as shown in
In the above 6-(1) to 6-(4), there occurred molding failures, such as insufficient filling of resin at the spacer portions and “fins” caused by entering of resin into holes.
Insert molding was performed in the same manner as in Example 7 except for using the core/sheath composite stretched filament obtained in Example 7 to prepare a ball chain belt as shown in
Core-containing composite tapes were prepared by co-extruding a polyester elastomer of MFR=10 as a core resin together with a polyester elastomer of MFR=17, and used for production of ball chain belts as shown in
A composite tape containing core was prepared by co-extruding a polyester elastomer of MFR=10 as a core resin together with a polyester elastomer of MFR=17. The tape was subjected to perforation and insert molding in the same manner as in Example 6 to obtain a ball chain belt as shown in
A core-containing composite tape was prepared by co-extruding a polyester elastomer of MFR=10 as a core resin together with a polyester elastomer of MFR=17 and there stretched at 5.8 times in a hot air oven at 150° C., followed by relaxation by 10% in a hot air oven at 180° C. to obtain a stretched tape. The tape was subjected to perforation and then insert molding in the same manner as in Comparative Example 6 to obtain a ball chain belt as shown in
A ball chain belt was obtained in the same manner as in the above 7-(2) except for changing the stretching ratio to 6.7 times.
A core-containing composite tape was prepared by co-extruding a polyester elastomer of MFR=10 as a core resin together with a polyester elastomer of MFR=17 and then stretched at 6.25 times in a hot air oven at 180° C., followed by relaxation by 30% in a hot air oven at 220° C. to obtain a stretched tape. The tape was subjected to perforation and then insert molding in the same manner as in Comparative Example 6 to obtain a ball chain belt as shown in
In any case of the above 7-(1) to 7-(4), many defective products occurred due to difficulty of the molding, and the products obtained apparently normally were far from practical use due to small tensile strength and small strength at the retaining portions.
The nylon stretched filament prepared in Example 3 was set in a mold as shown in
The polyvinylidene fluoride resin stretched filament prepared in Example 4 was set in a mold as shown in
The nylon stretched filament prepared in Example 5 was set in a mold as shown in
The products of Examples 11 and 12 both exhibited excellent results. The reason why the product of Example 11 exhibited better property is that the adhesion between the stretched filament and the injected resin was better in Example 11 similarly as in the case of Examples 4 and 5.
The polyvinylidene fluoride resin stretched filament prepared in Example 4 was set in a mold as shown in
The polyester stretched filament prepared in Example 6 was set in a mold as shown in
The ball chain belts prepared in the above Examples 7-13 all exhibited sufficiently large tensile strength and strength at the retaining portion, thus showing excellent performances as a ball chain belt.
Glass fiber (multi-filaments in a form of bundle of 120 filaments of each 9.4 μm in diameter) wound about a bobbin was supplied to a die and the polyester elastomer used in Example 7 was heated through an extruder and supplied to the die to be extruded so as to cover the glass fiber, thereby obtaining a core-containing composite tape-shaped product as shown in
A ball chain belt as shown in
*SF = stretched filament;
Method 1 = SF-inserted injection→perforation→injection molding of spacer portion.
Method 2 = tape extrusion→perforation→injection molding of spacer portion
Method 3 = tape extrusion→stretching→perforation→injection molding of spacer portion
Method 4 = extrusion of core-containing tape→perforation→injection molding of spacer portion
Method 5 = extrusion of core-containing tape→stretching→perforation→injection molding of spacer portion
**PEE = polyester elastomer, PVDF = polyvinylidene flouride, co-Ny = copolymer nylon.
***molding defects (insufficient filling, fins) A = none, B = few, C = many
As shown in
A ball chain was prepared by insetting balls in a ball chain belt obtained in the same manner as in Example 7. The ball chain was used to prepare a linear motion guide device as shown in
A roller-type ball chain was prepared by insetting rollers in a ball chain belt obtained in the same manner as in Example 14. The ball chain was used to prepare a linear motion guide device 15 as shown in
A ball chain was prepared by insetting balls in a ball chain belt obtained in the same manner as in Example 7. The ball chain was used to prepare a ball screw 19 as shown in
It became clear that the linear motion guide devices prepared in Examples 14 and 15 and the balk screw prepared in Example 17 all withstood a long period of use, whereby it was proved that the ball chain belt and ball chain according to the present invention could be excellent members of such linear motion guide device and ball screw device.
[Industrial Applicability]
According to the present invention of effecting injection molding after setting a stretched fibrous member in a mold, it is possible to obtain a tape-shaped product having a large strength not attainable by a conventional extrusion product or a mere injection-molded product.
Further, a ball chain belt having a large strength obtained by subjecting such a tape-shaped product to perforation and injection molding of portions for retaining rolling members (such as balls or rollers) or by injection molding after setting a stretched fibrous member and balls for molding, is allowed to provide a product which exhibits a large strength not realizable by a ball chain belt formed by (co-)extrusion. Further, the stretched fibrous member disposed along both edges of the shaped product not only contributes to the strength but also reinforces the weld and remarkably reduces the molding defects.
By insetting prescribed balls (or rollers) in the ball chain belt thus-obtained of the present invention, a ball chain is obtained. The ball chain can exhibit excellent performances when incorporated in a linear motion guide device equipped with an endless circulation path, or a ball screw, etc.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2002-85118 | Mar 2002 | JP | national |
| 2003-80108 | Mar 2003 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP03/03684 | 3/26/2003 | WO |
