The present invention comes within the field of thermal regulation devices for at least one electrical and/or electronic component liable to heat up, and in particular it concerns a thermal regulation device for electronic systems comprising such components.
The electronic systems which the present invention may concern can also consist of computer servers, as well as electrical energy storage systems, in particular battery elements, or also semiconductors, for example for motor vehicles.
In the field of motor vehicles, thermal regulation devices make it possible to modify a temperature of an electrical energy storage system, either during starting of the vehicle in cold weather, by increasing its temperature for example, or during travel, or during an operation of recharging said system, by decreasing the temperature of the battery elements, which tend to heat up when they are being used.
In general, thermal regulation devices of this type of electrical energy storage systems use heat exchangers. The different battery elements of an electrical energy storage system can in particular be cooled by means of a cold plate, in the interior of which a cooling fluid circulates, the plate being in contact with the battery elements to be cooled. It has been found that heat exchangers of this type can lead to irregular cooling of the battery elements of a single electrical energy storage system, thus giving rise to a decrease in the global performance of said system. These thermal regulation devices also have high thermal resistance because of the thicknesses of material present between the cooling fluid and the battery elements.
In addition, the size of such devices is large, since they require sufficient clearance between the heat exchangers and the components, the temperature of which is to be regulated, which involves over-sizing of the housing in which the electrical or electronic components are accommodated.
Data centers around the world currently account for 10% of global electricity consumption. The advent of Blockchain and 5G technologies mean that this percentage could increase drastically in future years. At least half of this consumption comes from the cooling systems of these data centers. At present, most data centers are cooled by air cooling the ambient air of the storage rooms by means of air conditioning devices. The optimal operating temperature for data centers is between 5° C. and 40° C., more particularly approximately 27° C. Taking into consideration the fact that air has very low conductivity, in order to cool the electronic elements sufficiently, bearing in mind that they can reach temperatures in excess of 60° C., the temperature difference between the air and the electronic elements to be cooled must be substantial, and consequently this type of device is highly energy-consuming.
For the purpose of providing a response to these different problems, a plurality of devices are known.
In particular, devices for cooling electric battery elements of electric or hybrid vehicles are known comprising a hermetically sealed housing in which the battery elements of the electrical energy storage system are partly immersed in a dielectric fluid. This therefore assures a thermal exchange between the battery elements and the dielectric fluid, with a dielectric fluid tank being situated on the exterior of the housing, and connected to said housing in order to permit the circulation of the dielectric fluid.
However, the immersion of the electric battery elements in the fluid, which in particular is dielectric, does not permit sufficiently homogeneous cooling of said elements. Document FR3077683 discloses a device for cooling battery elements, which also has a hermetic housing in which a dielectric fluid is placed, but in which the dielectric fluid is sprayed onto the battery elements via a circuit and appropriate spraying means. When in contact with the battery elements that have heated up during their operation, the sprayed dielectric fluid tends to vaporize, and the vapor propagates through the housing and in particular along the walls delimiting the housing. Document FR3077683 discloses the presence of a condensation wall, comprising in its interior a cooling fluid circuit, the wall being a so-called condensation wall since the temperature of this wall makes it possible to condensate the vapor such that the dielectric fluid regains liquid form.
In this case also, in accordance with what has previously been described, a multiple problem of size arises. The means which are necessary in order to permit the circulation then the spraying of the dielectric fluid consist of a plurality of ducts which permit the circulation of the dielectric fluid in the interior of the housing, passing in particular through the walls of the housing in order to permit the entry and exit of the fluid in the thermal regulation device. The assembly can also be complicated as a result of this multiplicity of ducts which must be secured relative to the walls of the housing, so that they do not come into contact with the electrical or electronic components before the fluid is sprayed.
The invention comes within this context, and its objective is to provide an alternative to the known thermal regulation devices, in particular in their application to electrical storage devices such as motor vehicle batteries, which, inter alia, will make it possible to eliminate the aforementioned problems.
In this context, the present invention relates to a thermal regulation device for at least one electrical and/or electronic component, the temperature of which must be regulated, with the thermal regulation device comprising at least one housing comprising a plurality of walls delimiting a receptacle which is designed to receive said electrical and/or electronic component, the device also comprising a dielectric fluid circuit which is configured to permit the circulation of a dielectric fluid, characterized in that at least one of the walls of the housing comprises at least one orifice for spraying of dielectric fluid in the receptacle which is fluidically connected to the dielectric fluid circuit, the dielectric fluid circuit comprising a section formed within one of the walls of the housing, and the section of the dielectric fluid circuit also receives a thermal element which is designed to exchange heat with the dielectric fluid circulating in the dielectric fluid circuit.
By convention, throughout the present document, the term “longitudinal” applies to the direction of a main dimension of the housing of the thermal regulation device connecting two opposite lateral walls, the term “transverse” applies to a direction substantially perpendicular to the longitudinal direction, and joining to one another two other lateral walls of the housing, and the term “vertical” designates the direction which is perpendicular both to the longitudinal direction and the transverse direction, substantially perpendicular to the base wall of said housing.
The present invention can also comprise any one of the following characteristics, taken alone or in combination with one another, provided that they are technically compatible:
By way of example, the heat-transfer fluid can be glycolated water, or a cooling fluid of the type R134a, R744 (CO2) or 1234yf. Preferably, the heat-transfer fluid is designed to have a liquid phase in the operating range of the device. It should be noted that, in the present invention, the dielectric fluid circuit and the heat-transfer circuit are advantageously distinct, such that the dielectric fluid which circulates in the dielectric fluid circuit, and the heat-transfer fluid circulating in the heat-transfer fluid circuit are not mixed.
According to the invention, “distribution manifold” means a defined circulation volume for the dielectric fluid, which is delimited firstly by the inner envelope and secondly by the outer envelope, and is configured to supply with dielectric fluid at least one spraying orifice. In other words, the distribution manifold is fluidically connected to the at least one supply duct and to the at least one spraying orifice. By way of example, the recess which forms the distribution manifold can be produced by thermoforming or embossing, or it can also be produced by over-molding of an element with the form of an open duct.
The present invention also relates to a housing of an electrical and/or electronic element, comprising a device as previously described, and at least one, and advantageously a plurality of, electrical and/or electronic elements assembled in the device. “Electrical and/or electronic element” means an electrical energy storage element, for example a battery, a module or a battery cell, which is in particular designed to supply power to an electric vehicle; an electronic power device; a semiconductor element; an element which constitutes a computer server; or any other electronic and/or electrical element which requires thermal regulation during its operation.
The present invention also relates to a thermal regulation system comprising at least the thermal regulation device as previously described, with a dielectric fluid circulating in a dielectric fluid circuit, at least one unit for circulation of the dielectric fluid in the dielectric fluid circuit, and advantageously comprising a heat-transfer fluid circulating in a heat-transfer fluid circuit, and at least one means for circulation of the heat-transfer fluid in the heat-transfer fluid circuit.
Said units and means for circulation, respectively of the dielectric fluid and the heat-transfer fluid, can be pumps. The thermal regulation system comprises at least one plurality of connection channels which are configured to connect the circulation unit to the input mouth and/or the output mouth for the dielectric fluid, or to connect the means for circulation to the heat-transfer fluid circulation duct of the heat exchanger(s), and the system can also comprise means for electrical connection in the case when the thermal element is for example a resistive element.
Other characteristics, details and advantages of the invention will become more clearly apparent, on the one hand on reading the following description, and on the other hand from a number of examples of embodiments that are given by way of non-limiting indication, with reference to the appended schematic drawings, in which:
It should firstly be noted that the figures show the invention in detail in order to implement the invention, and it will be appreciated that said figures can be used to define the invention better if applicable.
In addition, with reference to the orientations and directions previously defined, the longitudinal direction will be represented by the axis Ox, whereas the axes Oy and Oz will represent respectively the vertical and transverse directions. These axes define together a trihedron xyz represented in the figures which require it. In this reference system, the terms “top” or “upper” will be represented by the positive direction of the axis Oy, and the terms “bottom” or “lower” are represented by the negative direction of this same axis Oy.
The thermal regulation system 1 comprises a first, dielectric fluid (FD) loop 7 and a second, heat-transfer fluid (FR) loop 333.
The first loop 7 comprises at least one unit 11 for circulation of the dielectric fluid, such as a pump, and can in this case for example comprise a storage tank, or expansion vessel 13 for said fluid. Also, the first loop 7 comprises at least one dielectric fluid circuit 15 permitting the circulation of the dielectric fluid, which in this case is represented schematically by a first broken line, said dielectric fluid circuit 15 being formed at least partly in the thermal regulation device 3.
The second loop comprises at least one means 17 for circulation of the cooling fluid, such as a pump, and at least one tank 19 for storage of said fluid. In addition, the second loop comprises at least one heat-transfer fluid 21, which permits circulation of the heat-transfer fluid, is formed at least partly in the thermal regulation device 3 and is represented by a second broken line. In particular, the heat transfer fluid circuit 21 can extend at least partly into at least one heat exchanger 9, 91, 92, 23.
Within the thermal regulation system 1, the thermal regulation device 3 is thus configured to implement at least one heat exchange between the dielectric fluid circulating in the dielectric fluid circuit 15, and the heat-transfer fluid circulating in the heat-transfer fluid circuit 21, as will be described in greater detail hereinafter.
Reference is made initially to
The thermal regulation device 3 comprises at least one housing 25. The thermal regulation device 3 comprises least the dielectric fluid circuit 15, configured to permit the circulation of a dielectric fluid, and the heat-transfer fluid circuit 21 configured to permit the circulation of a heat-transfer fluid.
The housing 25 comprises a plurality of lateral walls 29 which emerge from a common base wall 31, and extend in the vertical direction Oy defined by a vertical axis 100. It can be made of a composite and heat-resistant plastics material which, by way of example, can be consolidated with carbon fibers or aluminum fibers. The lateral walls 29 and the base wall 31 of the housing 25 thus delimit a receptacle 500 for the thermal regulation device 3, in which there extends at least the electrical component 5, the temperature of which must be regulated.
The housing 25 has a substantially parallelepiped form, and comprises four lateral walls 29, with a main dimension of the housing 25 extending parallel to a longitudinal axis 200 of the longitudinal direction Ox. It is nevertheless understood that the form of the housing 25 is in no way limiting, and that it could for example comprise more lateral walls 29.
The housing 25 comprises a plurality of orifices 37 for spraying of the dielectric fluid. Said spraying orifices 37 consist of through orifices, which in this case are circular, positioned in the lateral walls 29, and/or in the base wall 31. The orifices can comprise spraying nozzles (not represented in this case).
The walls 29, 31 of the housing 25 which accommodate the section 30 of the dielectric fluid circuit comprise an inner envelope 314 and an outer envelope 315 delimiting the section. The thermal element 9, 91, 92 is arranged at least partly between the inner envelope 314 and the outer envelope 315.
The section 30 is contained in a cavity 316 delimited by the inner envelope 314 and the outer envelope 315, with the thermal element 9, 91, 92 extending at least partly in this cavity 316.
The recuperation cavity 73 is formed between the outer envelope 315 forming a base face 318 of the device, and the inner envelope 314 forming a base face 501 of the receptacle 500.
The inner envelope 314 is perforated by at least one orifice, and advantageously a plurality of orifices 67 allowing the dielectric fluid to flow into said recuperation cavity 73.
In
In
In
The discharge orifices 57 are formed in the inner envelope 314 at the base wall 31 of the housing 25. The section 30 of the dielectric fluid circuit formed in the wall comprises at least one distribution manifold 59 formed in the wall and opening onto the spraying orifice 37, and/or it comprises a recuperation cavity 73 positioned in a base wall 31 of the device, and designed to recuperate dielectric fluid which accumulates on this base.
In
In the example illustrated, amongst the lateral walls 29, primary lateral walls 291 are distinguished, which are orthogonal to the longitudinal axis 200 and opposite one another within the housing 25: they comprise a plurality of spraying orifices 37 and secondary lateral walls 292, which are parallel to the longitudinal axis 200 and are without orifices. The spraying orifices 37 are positioned in series in the transverse direction Oz such as to form two spraying rows 39 which are superimposed on one another in the vertical direction, and extend parallel to one another.
Advantageously, the spraying rows 39 are arranged at recesses 41 in the primary lateral walls 291. The recesses 41 can be produced by thermoforming or embossing, and form a substantially parallelepiped structure which extends towards the receptacle 500, with the different spraying orifices 37 which form the spraying rows 39 being positioned at a base of said recesses 41, i.e. at the inner envelope which extends in the interior of the receptacle 500.
Also, according to the example illustrated, and as shown more particularly in
In this embodiment, the outer envelope is formed at least partly by a cover 27 consisting of an added-on part over-molded onto the housing 25. Thus, the cover 27 has a structure which is at least partly complementary to that of the housing 25.
In the example illustrated, the cover 27 has a structure in the form of a “U”. It comprises a base 45 and two lateral panels 47 projecting from said base 45 in a direction which is substantially perpendicular to it. Similarly to the housing 25, the cover 27 can be made of a composite and heat-resistant plastics material, which, for example, can be consolidated with carbon fibers or aluminum fibers.
When it is assembled on the housing 25, the cover 27 can be kept integral with said housing 25 by welding, adhesion, or by means of at least one securing device such as a screw-nut system. The base 45 of the cover 27 thus extends facing the inner envelope 314 at the base wall 31 of the housing 25, whereas the lateral panels 47 of the cover 27 in this case extend facing the inner envelope 314 at the primary lateral walls 291 of said housing 25.
In the present invention, the cover 27 and the housing 25 are configured in particular such as to form a part of the dielectric fluid circuit 15 with a cavity 316 or intermediate volume 250, contained between the inner and outer envelopes, forming at least one space for circulation of the dielectric fluid. This intermediate volume 250 will be described in greater detail hereinafter.
In the thermal regulation device 3 which is illustrated in particular in
The section 30 comprises a supply duct 49 formed between the inner envelope 314 and the outer envelope 315, forming the fluidic connection between a dielectric fluid input mouth 57 and the distribution manifold 59.
The section 30 comprises a discharge duct 51 which forms the fluidic connection between the discharge cavity 73 and an output mouth 71.
The supply duct 49 is formed between the inner envelope and the outer envelope. The outer envelope, formed in this embodiment by the cover 27, comprises at least one trough, known as the primary trough 53, which participates in forming said supply duct 49.
The primary trough 53 consists of an indentation formed in the cover 27, by embossing or thermoforming for example, which is configured to direct and limit the circulation of the dielectric fluid in the housing 25 of the thermal regulation device 3. The primary trough 53 illustrated extends along a longitudinal length 530 of the base 45 of the cover 27, in the longitudinal direction Ox, and partly in the lateral panels 47 of the cover 27, parallel to the vertical axis 100, such that, when the cover 27 and the inner envelope are assembled, the supply duct 49 extends along the primary lateral walls 291 and the base wall 31 of the housing.
At one of its lateral panels 47, which is known hereinafter as the first lateral panel 55, the cover 27 comprises at least one mouth 57 for input of the dielectric fluid, which mouth is fluidically connected to the supply duct 49 formed between the cover 27 and the housing 25. Thus, the dielectric fluid is brought into the thermal regulation device 3 by the input mouth 57 positioned projecting from the cover 27, and can then circulate in the supply duct 49.
The supply duct 49 extends in the thermal regulation device 3, such as to connect the input mouth 57 fluidically to at least one of the spraying orifices 37 for the dielectric fluid, for the purpose of spraying of the dielectric fluid in the receptacle 500, in particular on the electrical component 5.
In particular, the primary trough 53 is positioned such as to extend at least partly facing at least one of the recesses 41 of the inner envelope 314 comprising at least one of the spraying rows 39.
In particular, when the inner envelope 314 and the outer envelope 315 are assembled, each of the recesses 41 forms a manifold 59 for distribution of the dielectric fluid to a plurality of spraying orifices 37, for example one or a plurality of spraying rows 39, i.e. the recesses 41 form volumes for circulation and distribution of the dielectric fluid, such as to supply to the spraying orifices 37 which can be arranged spaced from the supply duct 49.
Advantageously, the thermal regulation device 3 can thus comprise one or a plurality of distribution manifolds 59 in each of its opposite primary lateral walls 291. In the example illustrated, each of the primary lateral walls 291 comprises two distribution manifolds 59, each accommodating a spraying row 39 of spraying orifices 37.
The perforation 67 is positioned in the inner envelope 314 at the base wall 31 of the housing 25, and assures the fluidic connection between the receptacle 500, delimited by the walls 29, 31 of the housing 25, and the cavity 316 at the base wall, which extends between the inner envelope 314 and the outer envelope 315. Advantageously, the thermal regulation device 3 comprises a plurality of perforations 67.
In the example illustrated in
According to an alternative not represented, at least one of the discharge ducts 51 can be fluidically connected to a plurality of recuperation cavities 73.
It is understood from reading the foregoing that the present invention proposes a thermal regulation system comprising at least one device for thermal regulation of at least one electrical component, such as an electrical storage device. The thermal regulation device according to the present invention thus advantageously makes it possible to simplify the complete thermal control system, and in particular the circulation and spraying of the dielectric fluid onto at least one electrical component accommodated within the thermal regulation device.
However, the invention is by no means limited to the means and configurations described and illustrated herein, and it also extends to any equivalent means or configuration and to any technically operational combination of such means. In particular, the location of the spraying rows, their number, as well as the number of spraying orifices or their form, can be modified without detracting from the invention, provided that the thermal regulation device ultimately fulfils the same functionalities as those described in the present document.
Number | Date | Country | Kind |
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FR2106429 | Jun 2021 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/065873 | 6/10/2022 | WO |