The present invention relates to a thin heat sink that can be manufactured with ease and dissipate heat with great efficiency.
Nowadays, electronic products such as desktop or laptop computers tend to generate high heat during operation, and it is imperative to dissipate this heat because it may compromise the efficiency and quality of the work to be done with such a product. As the space in an electronic product that can be used to accommodate a heat dissipation device, e.g., a heat sink, has a limitation in height, a heat sink must be thin but still capable of maintaining optimal heat dissipation efficiency.
For example, Taiwan Utility Model Patent No. M339716, entitled “ASSEMBLY-TYPE HEAT DISSIPATION PLATE STRUCTURE” and published on Sep. 1, 2008, discloses a heat sink that includes a base body made of aluminum, which dissipates heat rapidly, and a plurality of heat dissipation fins connected to a top portion of the base body, wherein: the base body is assembled from an upper portion and a lower portion, both formed by stamping; the base body is provided therein with a corrugated plate configured for fluid guiding purposes or as a capillary device; and the base body, the heat dissipation fins, and the corrugated plate are soldered together to form a single unit.
The heat sink disclosed in the '716 patent cannot be made thinner because the corrugated plate (or capillary device) in the stamped base body makes it impossible to do so. Moreover, the heat sink does not have adequate structural strength and can only provide limited heat dissipation.
Taiwan Utility Model Patent No. M397545, entitled “STACK-TYPE HEAT SINK STRUCTURE” and published on Feb. 1, 2011, discloses another heat sink, which is composed of a plurality of heat dissipation plates stacked together, wherein: the heat dissipation plates include two cover plates with corresponding receiving spaces; the outer wall of each receiving space is provided with at least one connecting portion; each connecting portion is formed with a through hole in communication with the corresponding receiving space; the two cover plates are stacked up to form a cavity therebetween; and in order to enhance heat transfer through the heat dissipation plates, each receiving space is provided with a plurality of protruding portions that extend into the receiving space and are formed by stamping, or a capillary structure is provided in the cavity.
Since the heat dissipation plates disclosed in the '545 patent have stamped hollow bumps, the area of contact with the heat source is reduced, which leads to inefficient heat dissipation.
Taiwan Utility Model Patent No. M416323, entitled “HEAT DISSIPATION DEVICE AND HEAT DISSIPATION PLATE THEREOF” and published on Nov. 11, 2011, discloses yet another heat sink, which includes a heat dissipation plate, a first end cap fixedly connected to the heat dissipation plate, and a second end cap fixedly connected to the heat dissipation plate.
As the flat tube-shaped heat sink disclosed in the '323 patent is made by aluminum extrusion, and it is not only difficult but also expensive to make a large thin heat sink by aluminum extrusion, much is left to be desired in terms of production.
In view of the aforementioned drawbacks of the existing thin heat sinks, the present invention provides a thin heat sink structure that includes a housing and at least one heat dissipation plate. The housing includes and is assembled from a first housing portion and a second housing portion. The housing is formed therein with a receiving space. The heat dissipation plate is provided in the receiving space and is formed with at least one hollow flow channel. The flow channel is in communication with the first housing portion and the second housing portion.
Preferably, there are at least two heat dissipation plates, and the two heat dissipation plates are stacked in the receiving space in such a way that the two flow channels are linearly or angularly offset with respect to and overlap each other, and that the overlapping portions of the two flow channels form a hollow portion in communication with the first housing portion and the second housing portion.
Preferably, the two heat dissipation plates are stacked in such a way that the two flow channels are at 90° with (i.e., perpendicular to) each other or at 180° with each other (i.e., one turned over or upside down with respect to the other).
Preferably, the at least one flow channel of each heat dissipation plate is one or an arbitrary combination of a continuous back-and-forth wavy-shaped flow channel, a continuous and slanting back-and-forth wavy-shaped flow channel, a plurality of rows of slantingly arranged and spaced-apart H-shaped flow channels, a continuous back-and-forth curvy-shaped flow channel, and a continuous circular spiral-shaped flow channel.
Preferably, the first housing portion is fixedly provided with a plurality of heat dissipation fins, and the second housing portion is joined to a heat source.
Preferably, the flow channel of one of the at least two heat dissipation plates has one end configured as an input end, and the input end is in communication with a through hole of the housing so that a working fluid can be input into the input end and not only flow in the flow channels, but also contact the first housing portion and the second housing portion.
Preferably, the flow channel of the other heat dissipation plate has one end configured as an output end, and the output end is in communication with another through hole of the housing so that the working fluid can be output through the output end.
Preferably, the first housing portion is fixedly provided with a plurality of heat dissipation fins, the second housing portion is joined to a heat source, and the input end and the output end are connected to a pump so that the working fluid can be circulated between the interior of the housing and the pump.
Preferably, four housings are connected to jointly form a vertical structure, and the receiving spaces in the four housings are in communication with one another to form a circulatory heat dissipation loop.
Preferably, the first housing portion, the second housing portion, and the at least one heat dissipation plate are soldered together, and the flow channel of the heat dissipation plate is formed by stamping.
The foregoing technical features have the following advantages:
1. As the flow channel of each heat dissipation plate is formed by stamping, a large thin heat sink can be made at a low cost, without the production difficulties associated with aluminum extrusion.
2. By stacking two heat dissipation plates in the receiving space and arranging their flow channels in a linearly or angularly offset and overlapping manner, the strength of the entire heat sink is enhanced, and a hollow portion is formed by the overlapping portions of the two flow channels so that a working fluid can circulate through the hollow portion and come into contact, and thereby exchange heat, with the first housing portion and the second housing portion to dissipate heat efficiently.
3. By configuring one end of a flow channel as an input end, which is in communication with a through hole of the housing, a vacuum can be created in the receiving space of the housing by drawing air out of the receiving space through a sealing tube in the input end, and a working fluid can be injected into the vacuum, before the sealing tube is sealed to form a closed heat sink structure that dissipates heat through internal circulation of the working fluid and that can be adapted to meet different heat dissipation needs.
4. The flow channel of a heat dissipation plate may have one end in communication with a through hole of the housing and connected to an input end, and the flow channel of another heat dissipation plate may have one end in communication with another through hole of the housing and connected to an output end so that a working fluid can be injected into the input end and output through the output end, forming an open heat sink structure that dissipates heat through extended external circulation of the working fluid and that can also be adapted to meet different heat dissipation needs.
Referring to
The housing 1 includes a first housing portion 11 and a second housing portion 12, which are soldered together along with the heat dissipation plate 2. The housing 1 is formed therein with a closed receiving space 13.
The heat dissipation plate 2 is provided in the receiving space 13. The heat dissipation plate 2 is formed with a hollow flow channel 21 by stamping. The flow channel 21 has a predetermined geometric shape, which in this embodiment is a continuous back-and-forth wavy shape. The flow channel 21 is in communication with the first housing portion 11 and the second housing portion 12. One end of the flow channel 21 is configured as an input end 22 and is in communication with a through hole of the housing 1. A sealing tube 23 is inserted into the input end 22 so that the air in the receiving space 13 can be drawn out through the sealing tube 23 to create a vacuum into which a working fluid is subsequently injected. The sealing tube 23 is sealed after injection of the working fluid. The working fluid is a refrigerant intended to flow in the flow channel 21.
To use this embodiment as a closed heat sink, referring to
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The second embodiment includes a housing 1A and at least two heat dissipation plates 2A. The housing 1A includes a first housing portion 11A and a second housing portion 12A, which are soldered together along with the heat dissipation plates 2A. The housing 1A is formed therein with a closed receiving space 13A.
The two heat dissipation plates 2A are stacked in the receiving space 13A in such a way that their flow channels 21A are angularly offset with respect to and overlap each other. The two heat dissipation plates 2A are each formed with a hollow flow channel 21A by stamping, and each of the two flow channels 21A has a continuous back-and-forth wavy shape. The two heat dissipation plates 2A are so stacked that the two flow channels 21A are perpendicular to and overlap each other, and that the overlapping portions of the two flow channels 21A form a hollow portion 24A as shown in
To use this embodiment as a closed heat sink, referring to
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The third embodiment includes a housing 1B and at least two heat dissipation plates 2B. The housing 1B includes a first housing portion 11B and a second housing portion 12B, which are soldered together along with the heat dissipation plates 2B. The housing 1B is formed therein with a closed receiving space 13B.
The two heat dissipation plates 2B are stacked in the receiving space 13B in such a way that their flow channels 21B are angularly offset with respect to and overlap each other. The two heat dissipation plates 2B are each formed with a hollow flow channel 21B by stamping, and each of the two flow channels 21B has a continuous and slanting back-and-forth wavy shape. The two heat dissipation plates 2B are so stacked that the two flow channels 21B are perpendicular to and overlap each other, and that the overlapping portions of the two flow channels 21B form a hollow portion 24B. The hollow portion 24B is in communication with the first housing portion 11B and the second housing portion 12B. One of the flow channels 21B has one end configured as an input end 22B, which is in communication with a through hole of the housing 1B. A sealing tube 23B is inserted into the input end 22B so that a working fluid can be injected through the sealing tube 23B into the input end 22B before the sealing tube 23B is sealed.
To use this embodiment as a closed heat sink, with continued reference to
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The fourth embodiment includes a housing 1C and at least two heat dissipation plates 2C. The housing 1C includes a first housing portion 11C and a second housing portion 12C, which are soldered together along with the heat dissipation plates 2C. The housing 1C is formed therein with a closed receiving space 13C.
The two heat dissipation plates 2C are stacked in the receiving space 13C in such a way that their flow channels 21C are linearly offset with respect to and overlap each other. The two heat dissipation plates 2C are each formed with a plurality of hollow flow channels 21C by stamping, and the flow channels 21B of each heat dissipation plate 2C are a plurality of rows of slantingly arranged and spaced-apart H-shaped flow channels. The two heat dissipation plates 2C are so stacked that the plural rows of flow channels 21C of one heat dissipation plate 2C are parallel to, are linearly offset from, and overlap the plural rows of flow channels 21C of the other heat dissipation plate 2C in a direction perpendicular to the rows of flow channels 21C, and that the overlapping portions of the flow channels 21C form a hollow portion 24C. The hollow portion 24C is in communication with the first housing portion 11C and the second housing portion 12C. One flow channel 21C of one of the heat dissipation plates 2C has one end configured as an input end 22C, which is in communication with a through hole of the housing 1C. A sealing tube 23C is inserted into the input end 22C so that a working fluid can be injected through the sealing tube 23C into the input end 22C before the sealing tube 23C is sealed.
To use this embodiment as a closed heat sink, with continued reference to
Please refer
The fifth embodiment includes a housing 1D and at least two heat dissipation plates 2D. The housing 1D includes a first housing portion 11D and a second housing portion 12D, which are soldered together along with the heat dissipation plates 2D. The housing 1D is formed therein with a closed receiving space 13D.
The two heat dissipation plates 2D are stacked in the receiving space 13D in such a way that their flow channels 21D are angularly offset with respect to and overlap each other. The two heat dissipation plates 2D are each formed with a hollow flow channel 21D by stamping, and each of the two flow channels 21D has a continuous back-and-forth curvy shape. The two heat dissipation plates 2D are so stacked that the two flow channels 21D are perpendicular to and overlap each other, and that the overlapping portions of the two flow channels 21D form a hollow portion 24D. The hollow portion 24D is in communication with the first housing portion 11D and the second housing portion 12D. One of the flow channels 21D has one end configured as an input end 22D, which is in communication with a through hole of the housing 1D. A sealing tube 23D is inserted into the input end 22D so that a working fluid can be injected through the sealing tube 23D into the input end 22D before the sealing tube 23D is sealed.
To use this embodiment as a closed heat sink, with continued reference to
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The sixth embodiment includes a housing 1E and at least two heat dissipation plates 2E. The housing 1E includes a first housing portion 11E and a second housing portion 12E, which are soldered together along with the heat dissipation plates 2E. The housing 1E is formed therein with a closed receiving space 13E.
The two heat dissipation plates 2E are stacked in the receiving space 13E in such a way that their flow channels 21E are inverted with respect to and overlap each other. The two heat dissipation plates 2E are each formed with a hollow flow channel 21E by stamping, and each of the two flow channels 21E has a continuous circular spiral shape. The two heat dissipation plates 2E are so stacked that one of the two flow channels 21E is turned over, and linearly offset, with respect to and overlaps the other, and that the overlapping portions of the two flow channels 21E form a hollow portion 24E. The hollow portion 24E is in communication with the first housing portion 11E and the second housing portion 12E. One of the flow channels 21E has one end configured as an input end 22E, which is in communication with a through hole of the housing 1E. A sealing tube 23E is inserted into the input end 22E so that a working fluid can be injected through the sealing tube 23E into the input end 22E before the sealing tube 23E is sealed.
To use this embodiment as a closed heat sink, with continued reference to
Please refer
The seventh embodiment includes a housing 1F and at least two heat dissipation plates 2F. The housing 1F includes a first housing portion 11F and a second housing portion 12F, which are soldered together along with the heat dissipation plates 2F. The housing 1F is formed therein with a closed receiving space 13F.
The two heat dissipation plates 2F are stacked in the receiving space 13F in such a way that their flow channels 21F are inverted with respect to and overlap each other. The two heat dissipation plates 2F are each formed with a hollow flow channel 21F by stamping, and each of the two flow channels 21F has a continuous back-and-forth wavy shape. The two heat dissipation plates 2F are so stacked that one of the two flow channels 21F is turned upside down (i.e., angularly offset by 180°), and also linearly offset, with respect to and overlaps the other, and that the overlapping portions of the two flow channels 21F form a hollow portion 24F. The hollow portion 24F is in communication with the first housing portion 11F and the second housing portion 12F. One of the flow channels 21F has one end configured as an input end 22F, which is in communication with a through hole of the housing 1F. A sealing tube 23F is inserted into the input end 22F so that a working fluid can be injected through the sealing tube 23F into the input end 22F before the sealing tube 23F is sealed.
To use this embodiment as a closed heat sink, with continued reference to
Please refer
The eighth embodiment includes a housing 1G and at least two heat dissipation plates 2G. The housing 1G includes a first housing portion 11G and a second housing portion 12G, which are soldered together along with the heat dissipation plates 2G. The housing 1G is formed therein with a closed receiving space 13G.
The two heat dissipation plates 2G are stacked in the receiving space 13G in such a way that their flow channels 21G are angularly offset with respect to and overlap each other. The two heat dissipation plates 2G are each formed with a hollow flow channel 21G by stamping, and each of the two flow channels 21G has a continuous back-and-forth wavy shape. The two heat dissipation plates 2G are so stacked that the two flow channels 21G are perpendicular to and overlap each other, and that the overlapping portions of the two flow channels 21G form a hollow portion 24G. The hollow portion 24G is in communication with the first housing portion 11G and the second housing portion 12G. The flow channel 21G of one of the heat dissipation plates 2G has one end that is in communication with a through hole of the housing 1G and connected to an input end 22G so that a working fluid, which may be a refrigerant or water, can be injected into the input end 22G and flow in the two flow channels 21G. The flow channel 21G of the other heat dissipation plate 2G has one end that is in communication with another through hole of the housing 1G and connected to an output end 25G through which to output the working fluid.
To use this embodiment as an open heat sink, referring to
Please refer
The ninth embodiment includes a housing 1H and at least two heat dissipation plates 2H. The housing 1H includes a first housing portion 11H and a second housing portion 12H, which are soldered together along with the heat dissipation plates 2H. The housing 1H is formed therein with a closed receiving space 13H.
The two heat dissipation plates 2H are stacked in the receiving space 13H in such a way that their flow channels 21H are angularly offset with respect to and overlap each other. The two heat dissipation plates 2H are each formed with a hollow flow channel 21H by stamping, and each of the two flow channels 21H has a continuous back-and-forth wavy shape. The two heat dissipation plates 2H are so stacked that the two flow channels 21H are perpendicular to and overlap each other, and that the overlapping portions of the two flow channels 21H form a hollow portion 24H. The hollow portion 24H is in communication with the first housing portion 11H and the second housing portion 12H. The flow channel 21H of one of the heat dissipation plates 2H has one end configured as an input end 22H, which is in communication with a through hole of the housing 1H so that a working fluid, which may be a refrigerant or water, can be injected into the input end 22H and flow in the two flow channels 21H. The flow channel 21H of the other heat dissipation plate 2H has one end configured as an output end 25H, which is in communication with another through hole of the housing 1H so that the working fluid can be output through the output end 25H.
To use this embodiment as a closed heat sink, with continued reference to
Please refer
The tenth embodiment includes a housing 1J and at least two heat dissipation plates 2J. The housing 1J includes a first housing portion 11J and a second housing portion 12J, which are soldered together along with the heat dissipation plates 2J. The housing 1J is formed therein with a closed receiving space 13J.
The two heat dissipation plates 2J are stacked in the receiving space 13J in such a way that their flow channels 21J are angularly offset with respect to and overlap each other. The two heat dissipation plates 2J are each formed with a hollow flow channel 21J by stamping, and each of the two flow channels 21H has a continuous back-and-forth wavy shape. The two heat dissipation plates 2J are so stacked that the two flow channels 21J are perpendicular to and overlap each other, and that the overlapping portions of the two flow channels 21J form a hollow portion 24J. The hollow portion 24J is in communication with the first housing portion 11J and the second housing portion 12J.
To use this embodiment as a closed heat sink, with continued reference to
The embodiments described above shall be able to enable a full understanding of the operation, use, and effects of the present invention. The foregoing embodiments, however, are only some preferred ones of the invention and are not intended to be restrictive of the scope of the invention. All equivalent changes and modifications that can be easily derived from the appended claims and the disclosure of this specification shall fall within the scope of the invention.