The present disclosure relates generally to valves, and, more particularly, to three-port valves for evaporative emissions control systems.
Solenoids are used in a myriad of applications in the automotive industry. For example, solenoids may be used in automated or remote valves, such as a canister vent solenoid associated with evaporative emission control systems. Such solenoid valves may be used to control the flow of a variety of fluids (e.g., liquids or gasses). For example, in the context of a canister vent solenoid, the solenoid valve may be used to control the flow of fuel vapors into a charcoal canister. Solenoid valves may be similarly used to control the flow of liquids and vapors for other vehicle systems.
In some applications, it may be desirable to provide control over two input sources. This may be accomplished by providing two separate valves. The use of two separate valves, however, may increase costs and may be difficult to package, particularly in applications where space is at a premium. Additionally, operating two separate valves may further complicate the programming, particularly since it may be necessary or desirable to control the two separate valves independently and/or simultaneously.
Features and advantages of the claimed subject matter will be apparent from the following detailed description of embodiments consistent therewith, which description should be considered with reference to the accompanying drawings, wherein:
By way of an overview, one aspect consistent with the present disclosure may feature a three-port valve comprising a solenoid including two coils coupled to a valve body including two input ports, one output port, and two valve closure members. Three different states of operation of the three-port valve may be selected based on selectively energizing each of the two coils. For example, the three-port valve may have a first state (e.g., a default state) when neither coil is energized, a second state when first coil is energized to move only one of the valve closure members, and a third state when the second coil is energized to move both valve closure members. The three-port valve may therefore provide a more compact assembly compared to having two separate valves. In addition, the three-port valve may use only a single electrical connection whereas two separate valves may need two separate connectors and associated wiring. Moreover, the three-port valve may require fewer hose connections compared to two separate valves because it may eliminate the need for hosing between the valves. Accordingly, the installation and manufacture of the three-port valve may be reduced/less complex.
Referring to
According to one embodiment, the three-port valve 20 may be used during an OBDII emissions vacuum test. In particular, some vehicles 11 (such as, but not limited to, hybrid vehicles including hybrid plug-in vehicles) may perform an OBDII emission vacuum test for leakage even when the internal combustion engine 24 is not operating. The three-port valve 20 may include a first port (i.e., Port 1) fluidly coupled to the primary purge vacuum source 14 (e.g., via primary purge path 26), a second port (i.e., Port 2) fluidly coupled to the secondary purge vacuum source 16 (e.g., via secondary purge path 28) and a third port (i.e., Port 3) fluidly coupled to the EVAP canister 12 (e.g., via EVAP path 30). The three-port valve 20 may also include an electrical connection 32 configured to be electrically coupled to the PCM/VCM 18. Based on the signal received from the PCM/VCM 18 (e.g., but not limited to, 12 volt signals), the three-port valve 20 may selectively open/close the Ports 1-2 to Port 3 in one of three valve states.
Turning now to
Referring now to
The first and second coils 52, 54 may define a central passageway 64. A first and a second armature 66, 68 may be slidingly disposed within the central passageway 64. A distal end region 67 of the first armature 66 may be configured to engage (e.g., abut) against a proximal end region 69 of a plunger 70. A distal end region 71 of plunger 70 may be coupled to the first valve closure member 44. The first valve closure member 44 may include a first sealing surface 72 configured to seal with a first valve seat 73 of the first valve orifice 48. According to one embodiment, the first sealing surface 72 may comprise a flange 72a or the like.
In practice, the first coil 52 may be energized to produce a magnetic field. The resulting magnetic field may attract and/or repel the first armature 66 generally along arrow A within the central passageway 64 from the first state illustrated in
As the first armature 66 moves from the first state (
A first valve rod 80 may be slidingly disposed within the central passageway 64 and may extend at least partially though/within the first and second armatures 66, 68. For example, a proximal end region 81 of the first valve rod 80 may be at least partially disposed within the cavity 84 of the second armature 68 and second portion 81a of the first valve rod 80 may extend through the cavity 85 of the first armature 66. The first valve rod 80 may also include a first and a second shoulder 82, 83. The first and second shoulders 82, 83 may have an outer diameter greater than the internal diameter of the cavities 84, 85, respectively, through which the first valve rod 80 is disposed. A distal end region 86 of the first valve rod 80 may be configured to engage a proximal end region 87 of a second valve rod 88. A distal end region 89 of the second valve rod 88 may be coupled to the second valve closure member 46. According to one embodiment, the second valve closure member 46 may comprise a poppet valve 90 or the like configured to seal with a second valve seat 91 of the second valve orifice 50.
In practice, the second coil 54 may be energized to produce a magnetic field. The resulting magnetic field may attract and/or repel the second armature 68 generally along arrow A within the central passageway 64 from the first state illustrated in
As the second armature 68 moves from the first state (
In addition, the second shoulder 82 engages (e.g., abuts) the first armature 66 as the first valve rod 80 is urged in the direction of arrow A, causing the first armature 66 to move the plunger 70 in the direction of arrow A as generally described herein. Accordingly, activating the second coil 54 may move the second armature 68 in the direction of arrow A, causing both the first and second valve rods 80, 88 as well as the plunger 70 to move in the direction of arrow A, thereby moving the first and the second valve closure members 44, 46 from the first state illustrated in
A second return spring 95 may be provided to urge the poppet valve 90 in the direction opposite to arrow A. The force generated by the magnetic field of the second coil 52 acting on the second armature 68 to be sufficient to move the plunger 70 and the poppet valve 90 in the direction of arrow A may be greater than the force generated by the first and the second return springs 76, 95 urging the plunger 70 and the poppet 90 in the opposite direction. The force generated by the second return spring 95 may be sufficient to seat the poppet valve 95 against the second valve seat 91 when the second coil 54 is not energized.
Accordingly, by selectively energizing the first or the second coils 52, 54, the three-port valve 20 may be arranged in one of three states (e.g., the first or default state illustrated in
Activating the second coil 54 may urge the second armature 68 in the direction of arrow A, which in turn may urge the first valve rod 80 as well as the second valve rod 88 and the plunger 70 in the direction of arrow A, thereby moving the first valve closure member 44 from the open (unseated or unsealed) position illustrated in
Optionally, the three-port valve 20 may include a solenoid seal 96 configured to seal the valve body 40 to the solenoid 42 and to prevent fluid from entering the solenoid 42 from the valve body 40. According to one embodiment, the solenoid seal 96 may be sealed between the valve body 40/solenoid 42 via a circumferential ring 97 and may extend between the first and second valve rods 80, 88. The solenoid seal 96 may also include a first rolling diaphragm 98 and a second rolling diaphragm 99. The first rolling diaphragm 98 may be configured to roll/unroll with respect to the valve body 40/solenoid 42 as the plunger 70 moves between the first state (
Additionally, while the first and second valve closure members 44, 46 have been described in a various positions corresponding to the three states or operation, it should be understood that the positions of the first and second valve closure members 44, 46 in the various states of operation may be changed depending on the intended application of the three-port valve 20. For example, both the first and second valve closure members 44, 46 may be opened or closed in the first state (i.e., default state). Additionally, the positions of the first and second valve closure members 44, 46 may be changed when the first and second coils 52, 54 are energized.
The valve body 40 may optionally include a cover 102. The cover 102 may facilitate assembly of the valve body 40, for example, to facilitate loading of the second valve closure member 46. Additionally, the solenoid 42 may optionally include a plug 104. The plug 104 may facilitate assembly of the three-port valve 20 (e.g., the solenoid 42).
Thus, the three-port valve 20 can, within one package, provide three states of operation in a single valve when only one or of the two coils 52, 54 is energized. The unique packaging may allow the three-port valve 20 to be more compact than two separate, 2-port valves and may also allow for a single electrical connector 32 as part of the three-port valve 20 to power two independently operated coils 52, 54. This requires less hosing connections as the three-port valve 20 does not require any connections between the three ports (Ports 1-3). The three-port valve 20 may therefore reduce labor and material costs. The solenoid seal 96 may provide a unique, dual direction rolling diaphragm that allows movement of the plunger 70 and the first/second valve rods 80, 88 together or separately, thereby allowing the independent sealing or concurrent sealing of two separate flow paths through the valve body 40.
The three-port valve 20 may be used for all sizes and combinations of sizes and types of porting and coils necessary for different applications. Lower flow applications may allow for smaller strokes and thus potential for very short diaphragm design. The secondary vacuum seal (e.g., the second valve closure member 46) may be used as system pressure relief if the secondary vacuum source (16,
According to one aspect of the present disclosure there is provided a valve. The valve may include a valve body including a first port, a second port, and a third port, the first port having a first valve orifice and the second port having a second valve orifice. The valve may also include a first valve closure member and a second valve closure member, the first and second valve closure members may be configured to selectively seal the first and second valve orifices, respectively. The valve may further include a solenoid including a first coil and a second coil, at least one of the first and second coils configured to actuate at least one of the first and second valve closure members when energized. Additionally, the valve may include an electrical connection configured to selectively and individually energize the first and second coils. The valve may be configured to operate in at least three different states of operation. When the valve is in a first state, neither the first nor the second coil is energized and the first and second valve closure members are in first positions. When the valve is in a second state, the first coil is energized and the first valve closure member is in a second position. When the valve is in a third state, the second coil is energized and the first valve closure member is in the second position and the second valve closure member is in a second position.
According to another aspect of the present disclosure, there is provided an evaporative emission system. The evaporative emission system may include a fuel tank, an engine, an evaporation canister, a primary purge vacuum source, a secondary purge vacuum source, an engine management controller, and a valve. The valve may include a first port fluidly coupled to the primary purge vacuum source. The valve may also include a second port fluidly coupled to the secondary purge vacuum source. Additionally, the valve may include a third port fluidly coupled to the evaporation canister. The valve may also include an electrical connection configured to be electrically coupled to and communicate with the engine management controller.
In yet another aspect of the present disclosure, there is provided a method of operating a valve. The method may include providing a valve. The valve may include a valve body including a first port, a second port, and a third port, the first port having a first valve orifice and the second port having a second valve orifice. The valve may also include a first valve closure member and a second valve closure member, the first and second valve closure members may be configured to selectively seal the first and second valve orifices, respectively. The valve may further include a solenoid including a first coil and a second coil, at least one of the first and second coils configured to actuate at least one of the first and second valve closure members when energized. Additionally, the valve may include an electrical connection configured to selectively and individually energize the first and second coils. The valve may be configured to operate in at least three different states of operation. The method may further include energizing one of the first and second coils when the valve is in a second and a third state.
While several embodiments of the present disclosure have been described and illustrated herein, those of ordinary skill in the art will readily envision a variety of other means and/or structures for performing the functions and/or obtaining the results and/or one or more of the advantages described herein, and each of such variations and/or modifications is deemed to be within the scope of the present invention. More generally, those skilled in the art will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the teachings of the present invention is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific embodiments of the invention described herein. It is, therefore, to be understood that the foregoing embodiments are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, the invention may be practiced otherwise than as specifically described and claimed.
The present disclosure is directed to each individual feature, system, article, material, kit, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are not mutually inconsistent, is included within the scope of the present invention.
All definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and/or ordinary meanings of the defined terms. The indefinite articles “a” and “an,” as used herein in the specification and in the claims, unless clearly indicated to the contrary, should be understood to mean “at least one.”
The phrase “and/or,” as used herein in the specification and in the claims, should be understood to mean “either or both” of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Other elements may optionally be present other than the elements specifically identified by the “and/or” clause, whether related or unrelated to those elements specifically identified, unless clearly indicated to the contrary. The terms “first,” “second,” and the like herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another, and the terms “a” and “an” herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.
The present application claims the benefit of U.S. Provisional Patent Application Ser. No. 61/321,075, filed Apr. 5, 2010, the entire disclosure of which is incorporated herein by reference.
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