Patent Application
20160362287
The field of the present invention relates to top-loading bottled water dispensers that include hot water sanitizing capabilities.
Bottled water dispensers are routinely used in homes and businesses as a source of clean and refreshing drinking water. Such dispensers may exhibit various forms, with some dispensers being configured to dispense both chilled and hot water. Unfortunately, the portions of such dispensers that hold and dispense chilled water create a suitable environment for bacterial growth and contamination. Several methods have evolved over the years to combat bacterial growth in bottled water dispensers, which range from manual cleanings to the use of UV lamps and ozone. Unfortunately, certain known methods suffer from a number of drawbacks, such as being inefficient, labor intensive, expensive to implement, or they can present their own health risks.
In view of the foregoing, there is a continuing need for new and improved bottled water dispensers that provide an effective means for sanitizing the interior portions of the dispensers, and particularly those areas and surfaces that are most prone to bacterial growth and contamination. As the following will demonstrate, such needs and demands in the marketplace (along with others) are provided by the inventions described herein.
According to certain aspects of the present invention, top-loading bottled water dispensers are provided that include hot water sanitizing capabilities. More specifically, the bottled water dispensers of the present invention include a means for applying sanitizing hot water to the internal surfaces of the dispensers that are most prone to bacterial contamination. The dispensers of the present invention include a cabinet, which is configured to receive a water bottle in an inverted position, which holds a defined volume of water and may be easily replaced when the water has been depleted.
The invention provides that the cabinet includes a receptacle on a top surface of the cabinet, which is configured to receive the water bottle in an inverted position, such that the water bottle is fluidly coupled to a cold tank within the cabinet. The dispensers further include a probe that is attached to a floating disk valve. The probe is configured to be inserted into the opening of the neck portion of the water bottle—and the probe includes an aperture through which water may flow (exit the bottle) and enter the cold tank. According to certain aspects of the invention, the floating disk valve is configured to be positioned and reside outside of the neck portion of the water bottle; the floating disc valve is configured to float on a surface of water in the cold tank and to prevent hot water (which may be present in the cold tank during a sanitization cycle) from entering the water bottle; and the floating disc valve comprises an aperture in a center area of the valve that is configured to balance the air pressure between the water bottle and the cold tank.
The dispensers further include an evaporator that is attached to or positioned within the cold tank, which is configured to chill the water contained in the cold tank. In addition, the dispensers include a hot tank that is fluidly coupled to the cold tank through one or more tubes, with the hot tank being equipped with a heating element that is configured to heat the water in the hot tank. Still further, the dispensers include a first external faucet that is fluidly coupled to the cold tank and a second external faucet that is fluidly coupled to the hot tank. In addition, the dispensers include an electronic control board that is configured to cause a volume of water contained in the cold tank to be heated above a defined threshold temperature and for a defined period of time that is effective to sanitize the internal surfaces of the cold tank.
According to certain aspects of the invention, the electronic control board is configured to heat the volume of water contained in the cold tank by opening a valve located within a dedicated tube that fluidly couples the cold tank and hot tank and causing hot water to flow from the hot tank and into the cold tank through the dedicated tube. In other embodiments, the electronic control board is configured to heat the volume of water contained in the cold tank by activating a heating element located within the cold tank. Still further, in certain embodiments, the electronic control board is configured to heat the volume of water contained in the cold tank by activating a circulating pump to force water from the hot tank and into the cold tank through a dedicated tube. The invention provides that the electronic control board is programmed to heat the volume of water contained in the cold tank to execute a sanitization procedure during a defined period of time of a specified day or set of days—or upon the instruction of a user of the water dispenser.
According to further aspects of the invention, the first external faucet that is fluidly coupled to the cold tank is prevented from dispensing water during a sanitization procedure. For example, the first external faucet may be operably coupled to a solenoid valve that, when instructed by the electronic control board, is configured to close and prevent the first external faucet from being operated by a user to dispense water from the cold tank during a sanitization procedure. In addition, in certain preferred embodiments, the electronic control board is programmed to deactivate a compressor that is coupled to the evaporator during a sanitization procedure.
According to yet further aspects of the invention, the water dispensers may further comprise an ozone generator that is configured to provide ozone gas to the cold tank via an ozone tube that fluidly couples the ozone generator to the cold tank. The invention provides that the ozone tube may terminate above the surface of water in the cold tank or, alternatively, the ozone tube may terminate below the surface of water in the cold tank. When the ozone tube terminates below the surface of water in the cold tank, the ozone tube will preferably include a diffuser at its terminal end, below the surface of water in the cold tank.
The above-mentioned and additional features of the present invention are further illustrated in the Detailed Description contained herein.
The following will describe, in detail, several preferred embodiments of the present invention. These embodiments are provided by way of explanation only, and thus, should not unduly restrict the scope of the invention. In fact, those of ordinary skill in the art will appreciate upon reading the present specification and viewing the present drawings that the invention teaches many variations and modifications, and that numerous variations of the invention may be employed, used and made without departing from the scope and spirit of the invention.
Referring now to
More particularly, the invention provides that as the water level in the cold water tank (3) increases, the floating disk valve (5)—which floats on the surface of the water in the cold water tank (3)—is pushed upwards towards the “neck” of the bottle (1), eventually to a point that it covers the aperture (62) in the probe (4). This way, the floating disk valve (5) is able to prevent the flow of hot water from the cold water tank (3), which may be present during a sanitization cycle, into the bottle of water (1). The invention provides that hole (60) of the floating disk valve (5) is configured to balance the air pressure between the bottle (1) and the cold water tank (3). More particularly, the hole (60) is configured to prevent an air lock between the bottle (1) and the cold water tank (3), which would otherwise prevent the flow of water from the bottle (1) to the cold water tank (3), as described herein.
In addition, the cold water tank (3) may comprise a baffle (6), which separates the cold water tank (3) into a top area, which directly receives water from the bottle (1), and a lower area from which chilled water may be dispensed by a user. In such embodiments, the baffle (6) will help separate new room-temperature water that enters the cold water tank (3) from the chilled water located in the lower area of the cold water tank (3), such that the two bodies of water are allowed to mix gradually without quickly and substantially affecting the temperature of the chilled water.
The invention further provides that the cold water tank (3) is equipped with an external evaporator (7), which wraps around the exterior of the cold water tank (3) and, together with an operably connected compressor (13) and refrigeration condenser (12), is configured to chill the water contained within the cold water tank (3). Referring to
In certain additional embodiments, and referring to
The bottled water dispensers of the present invention include a tube (15), a drain fitting (14), and rigid tube (19), which are configured to funnel (and back-fill) water from the cold water tank (3) to a hot water tank (16), which is located below the cold water tank (3). The rigid tube (19) is configured to hold the baffle (6) in place, and it fluidly couples the cold water tank (3) to tube (15). The invention provides that the hot water tank (16) is equipped with an electrical heater, which is configured to heat the water contained within the hot water tank (16). The invention provides that the electrical heater may be mounted to the bottom or within the hot water tank (16)—alternatively, external band heaters wrapped around the hot water tank (16) or a heating tube (through which water passes to heat the water) may be employed.
The invention provides that a tube (9) connects a top portion of the hot water tank (16) to the top portion of the cold water tank (3), which is configured to allow steam that is generated in the hot water tank (16) to exit and recirculate into the cold water tank (3). The invention further provides that the dispenser includes a tube (17), and a solenoid valve (18) positioned in-line with such tube (17), which are configured to deliver hot water (from the hot water tank (16)) back to the cold water tank (3) during a sanitization procedure, as described further below. Still further, the invention provides that a set of tubes fluidly couple the hot water tank (16) and the cold water tank (3) to a dedicated and mechanically-operated external hot water faucet (20) and cold water faucet (21), respectively. The hot water faucet (20) and cold water faucet (21) may be used to dispense water by manually pressing a corresponding faucet actuator (25)/(24). The invention provides that water is caused to exit the hot water tank (16) and cold water tank (3) through the faucets (20)/(21) by way of hydrostatic pressure.
During operation, when the water temperature rises above a defined threshold, which is reported to the electronic control board (10) by the temperature sensor (8) located within the cold water tank (3), the electronic control board (10) will instruct the compressor (13) to activate and begin chilling the water via the evaporator (7/7A). Once the water temperature dips below the defined threshold, the electronic control board (10) will instruct the compressor (13) to deactivate. The invention provides that the electronic control board (10) is preferably coupled to a visual display (11), which a user of the dispenser may view to ascertain the then current water temperatures (and, optionally, make adjustments to the desirable temperatures of the water included in the cold water tank (3) and hot water tank (16)).
The invention provides that water flows from the cold water tank (3) through tube (15) to the hot water tank (16) by way of gravity force. The electrical heater that is connected to, or positioned within, the hot water tank (16) is configured to heat the water contained within the hot water tank (16). The hot water tank (16) preferably includes its own temperature sensor, which is configured to monitor and report the temperature of the water to the electronic control board (10). As with the cold water tank (3), the electronic control board (10) will control the temperature of the water contained in the hot water tank (16) by instructing the heater to activate or deactivate, as necessary, to maintain the water temperature above a defined threshold (or within a defined range).
According to certain preferred embodiments, the water dispensers of the present invention are configured to sanitize the interior portions of the dispensers, and particularly those areas and surfaces that are most prone to bacterial growth and contamination, using hot water. As used herein, the term “sanitize” means to kill a certain portion of bacteria, e.g., substantially all of the bacteria, which may be located on an internal surface of the dispenser, such as the internal surfaces of the cold water tank (3). The invention provides that the protocol followed to perform the sanitization procedure may be controlled by a user through the external display (11), which will be saved and implemented by the electronic control board (10). The protocol may specify the frequency, duration, and timing of each sanitization procedure, as well as the temperature settings employed for the procedure.
At the commencement of a sanitization cycle, the electronic control board (19) will instruct the compressor (13) to deactivate (while the electrical heater of the hot water tank (16) is instructed to activate). Next, solenoid valve (18) is instructed to convert to an open position, such that cold water in the cold water tank (3) and hot water in the hot water tank (16) are allowed to mix. The invention provides that the temperature sensor (8) in the cold water tank (3) will monitor and report the increase in temperature to the electronic control board (10), which will continue the sanitization cycle until the water temperature of the cold water tank (3) reaches and stays above a defined threshold for a defined period of time.
At the conclusion of the sanitization cycle, the electronic control board (10) will instruct solenoid valve (18) to convert to a closed position, and compressor (13) will be instructed to activate to begin chilling the water contained in the cold water tank (3). As such, solenoid valve (18) is configured to open and close to allow for direct exchange of water (and convection exchange) between the cold water tank (3) and hot water tank (16) through tube (17). The invention provides that, as part of the programmed sanitization cycle, the electronic control board (10) may instruct the compressor (13) to activate (and deactivate) intermittently, so as to avoid overloading the compressor (13) when it begins to chill the water in the cold water tank (3) following a sanitization cycle. In addition, the programmed sanitization cycle may also increase the frequency of compressor (13) activations as the water in the cold water tank (3) approaches the defined lower threshold, so as the expedite the chilling of the water once the temperature falls below the hot/sanitizing temperatures.
In certain preferred embodiments, during a sanitization cycle, the water temperature of the water in the cold water tank (3) will reach between 70-degrees Celsius and 85-degrees Celsius, and will maintain such temperature for between 1 to 40 minutes. The parameters of a sanitization cycle may be tailored to the size of the water tanks (3), (16), compressor (13), and the heater of the hot water tank (16). In certain embodiments, the total sanitization cycle may take about 3 to 4 hours, which includes the sanitization step of heating the water in the cold water tank (3) and subsequently chilling the water contained therein. As such, the electronic control board (10) may be pre-programmed, or programmed through the display (11), to execute a sanitization cycle during periods of non-use, such as around 2:00 a.m. (such that the cycle should be completed by the morning hours). In addition, the water dispenser may include a manually-operated control, e.g., within or in proximity of the display (11), which can be used to instruct the dispenser to perform the sanitization procedures described herein. For example, the manually-operated control may comprise a mechanical and/or electrical switch, which instructs the dispenser and electronic control board (10) to immediately execute the sanitization procedures described herein.
According to yet further embodiments and referring to
According to certain embodiments, the external faucets (20)/(21) of the water dispenser may be equipped with certain safety features, which prevent a user from unknowingly dispensing sanitizing hot water from either water tank during a sanitization cycle. More specifically, each faucet (20)/(21) may be operably coupled to a solenoid valve (23) (
According to additional embodiments, and referring now to
According to certain embodiments, the invention provides that the water dispensers may further comprise an ozone source/ozone generator (42). In such embodiments, the ozone generator (42) will provide a second means for sterilizing the interior areas of the cold water tank (3). This second means for sterilizing the interior areas of the cold water tank (3) can be important because, when water is dispensed from the dispenser, outside air is allowed to enter the bottle (1), which is sometimes referred to as “gargling” in the top of the bottle (1). This permits bacteria to enter the water and, eventually, the cold water tank (3)—where suitable conditions exist for bacteria survival and growth. Following a hot water sanitization procedure (as described above), the interior areas of the cold water tank (3) will be substantially free of bacteria, but may become contaminated once again when outside air is allowed to enter the dispenser. The use of ozone to periodically clean the cold water tank (3) will serve to further combat bacterial growth during the times between hot water sanitization procedures.
In these embodiments, the invention provides that the water dispensers will comprise a tube (41) that is configured to deliver and deposit ozone gas from the ozone generator (42) and to the water contained in the cold water tank (3). The invention provides that tube (41) may terminate above the water level of the cold water tank (3). Alternatively, tube (41) may terminate near the floor of the cold water tank (3) and submerged within the water, in which case the tube (41) will preferably include a diffuser through which the ozone gas will exit the tube (41) and enter the water of the cold water tank (3). The invention provides that the electronic control board (10) is configured to control the time(s) of day at which the ozone generator (42) is activated to provide the cold water tank (3) with a defined amount of ozone gas. The invention provides that such time(s) may also be controlled through the user display (11). Referring to
In these embodiments, the receptacle (2) will preferably include an ozone escape tube and connected filter (54B). The escape tube and connected filter (54B) are configured to capture and destroy (or sequester) excess ozone gas (to prevent ozone gas from escaping into ambient air). In such embodiments, the connected filter (54B) may be comprised of activated carbon (either block or granular forms of activated carbon). The invention provides that, in certain alternative embodiments, the ozone escape tube and connected filter (54B) may be positioned within and fluidly coupled to an area above the water level in the cold water tank (3).
Referring now to
The many aspects and benefits of the invention are apparent from the detailed description, and thus, it is intended for the following claims to cover all such aspects and benefits of the invention which fall within the scope and spirit of the invention. In addition, because numerous modifications and variations will be obvious and readily occur to those skilled in the art, the claims should not be construed to limit the invention to the exact construction and operation illustrated and described herein. Accordingly, all suitable modifications and equivalents should be understood to fall within the scope of the invention as claimed herein.
This application is a non-provisional of, and claims priority to, U.S. provisional patent application Ser. No. 62/173,310, filed Jun. 9, 2015.
| Number | Date | Country | |
|---|---|---|---|
| 62173310 | Jun 2015 | US |
