Claims
- 1. An abrasive polishing pad for planarizing a surface of a substrate, comprising a body having a planarizing surface including a first planarizing region and a second planarizing region, the first planarizing region having a first abrasiveness and the second planarizing region having a second abrasiveness different than the first abrasiveness of the first region.
- 2. The polishing pad of claim 1 wherein the body has a plurality of abrasive elements in at least one of the first and second planarizing regions.
- 3. The polishing pad of claim 2 wherein the abrasive elements comprise abrasive particles fixedly dispersed in the body, and the first region of the planarizing surface has a first density of abrasive particles and the second region has a second density of abrasive particles different than the first density of the first region.
- 4. The polishing pad of claim 3 wherein the first density of abrasive particles is greater than the second density of abrasive particles.
- 5. The polishing pad of claim 2 wherein the abrasive elements comprise abrasive particles, the first region has a plurality of abrasive particles having a first chemical composition and the second region has a plurality of abrasive particles having a second chemical composition, the first chemical composition having a different abrasiveness than the second chemical composition.
- 6. The polishing pad of claim 5 wherein the first chemical composition is more abrasive than the second chemical composition.
- 7. The polishing pad of claim 2 wherein the first planarizing region has a plurality of abrasive elements having a first size and the second planarizing region has a plurality of abrasive elements having a second size, the first size being different than the second size.
- 8. The polishing pad of claim 7 wherein the first size is greater than the second size.
- 9. The polishing pad of claim 2 wherein the first planarizing region has a plurality of abrasive elements having a first shape and the second planarizing region has a plurality of abrasive elements having a second shape, the first shape having a different abrasiveness than the second shape.
- 10. The polishing pad of claim 9 wherein the first shape is more abrasive than the second shape.
- 11. The polishing pad of claim 1 wherein the abrasive elements comprise contact regions and non-contact regions formed from the body, and the first planarizing region has contact regions defining a first abrasive surface area and the second planarizing region has contact regions defining a second abrasive surface area, the first abrasive surface area being a different size than the second abrasive surface area.
- 12. The polishing pad of claim 1 wherein the body is circular and the first planarizing region and the second planarizing region are substantially concentric bands on the planarizing surface of the polishing pad.
- 13. The polishing pad of claim 12 wherein the first planarizing region is positioned radially outwardly from the second planarizing region.
- 14. The polishing pad of claim 12 wherein the first planarizing region is positioned radially inwardly from the second planarizing region.
- 15. The polishing pad of claim 1 wherein the first planarizing region of the planarizing surface has a first density of contact regions and the second planarizing region has a second density of contact regions, the first density being different than the second density.
- 16. The polishing pad of claim 15 wherein the first density is greater than the second density.
- 17. An abrasive polishing pad for planarizing a surface of a substrate, comprising:a polishing body having a planarizing surface facing the wafer with a first planarizing region and a second planarizing region; and a plurality of abrasive elements in at least the first planarizing region of the planarizing surface, the abrasive elements being capable of removing material from the substrate.
- 18. The polishing pad of claim 17 wherein the second planarizing region has a plurality of abrasive elements, the first planarizing region being more abrasive than the second planarizing region.
- 19. The polishing pad of claim 18, further comprising a third planarizing region less abrasive than the second planarizing region.
- 20. The polishing pad of claim 19 wherein the third planarizing region has a plurality of abrasive elements.
- 21. The polishing pad of claim 17, further comprising a third planarizing region, and wherein the first planarizing region has a first plurality of abrasive elements, the second planarizing region has a second plurality of abrasive elements, and the third planarizing region has a third plurality of abrasive elements.
- 22. The polishing pad of claim 17 wherein the abrasive elements comprise abrasive particles fixedly dispersed in at least a portion of the body.
- 23. The polishing pad of claim 17 wherein the abrasive elements comprise contact regions formed from the body at the planarizing surface.
- 24. An abrasive polishing pad for planarizing a surface of a substrate, comprising a polishing body having a first volumetric region and a second volumetric region, the first volumetric region having a first planarizing surface with a first abrasiveness and the second volumetric region having a second planarizing with a, second abrasiveness, wherein the first abrasiveness is greater than the second abrasiveness.
- 25. The polishing pad of claim 24 wherein the first abrasive elements are distributed substantially uniformly throughout the first volumetric region and the second abrasive elements are distributed substantially uniformly throughout the second volumetric region.
- 26. The polishing pad of claim 24 wherein the first volumetric region has a first density of abrasive elements and the second volumetric region has a second density of second abrasive elements.
- 27. The polishing pad of claim 26 wherein the first density of the first volumetric region comprises a first plurality of abrasive elements per cubic inch and the second density of the second volumetric region comprises a second plurality of abrasive elements per cubic inch.
- 28. The polishing pad of claim 24, further comprising a third volumetric region having a third planarizing surface facing the wafer.
- 29. The polishing pad of claim 24 wherein the abrasive elements comprise abrasive particles fixedly dispersed in the body.
- 30. An abrasive polishing pad for planarizing the surface of a semiconductor wafer, comprising:a body having a first planarizing section with a first planarizing surface and a second planarizing section with a second planarizing surface; and a plurality of abrasive particles fixedly suspended in at least the first planarizing section, the first planarizing section having a first abrasiveness and the second planarizing section having a second abrasiveness less than the first abrasiveness of the first section.
- 31. The polishing pad of claim 30 wherein the first and second planarizing surfaces have a contour defined by a pattern of contact regions and non-contact regions.
- 32. The polishing pad of claim 30 wherein the first planarizing section has a first plurality of abrasive particles per unit area and the second planarizing section has a second plurality of abrasive particles per unit area less than the first plurality of abrasive particles per unit area of the first section.
- 33. An abrasive polishing pad for planarizing a surface of a substrate, comprising a body having a planarizing surface including a first planarizing region and a second planarizing region, the first planarizing region having a first roughness and the second planarizing region having a second roughness less than the first roughness of the first planarizing region.
- 34. The polishing pad of claim 33 wherein the first planarizing region has a first plurality of abrasive elements and the second planarizing region has a second plurality of abrasive elements.
- 35. The polishing pad of claim 33 wherein the abrasive elements comprise abrasive particles fixedly dispersed with the body.
- 36. The polishing pad of claim 35 wherein the polishing pad is circular and the first planarizing region is positioned radially outwardly from the second planarizing region.
- 37. The polishing pad of claim 33 wherein the abrasive elements comprise contact regions at the planarizing surface.
- 38. An apparatus for planarizing a substrate, comprising:a pad support structure; an abrasive polishing pad positioned on the support structure, the abrasive polishing pad having a planarizing surface with a first region and a second region, wherein the first region has a first abrasiveness and the second region has a second abrasiveness different than the first abrasiveness of the first region; and a substrate carrier to which the substrate may be attached, the substrate carrier being positionable over the first and second regions of the planarizing surface and adapted to selectively engage the substrate with the planarizing surface, wherein at least one of the polishing pad and the substrate carrier is movable with respect to the other to impart relative motion therebetween.
- 39. The apparatus of claim 41 wherein the polishing pad has a plurality of abrasive elements at the planarizing surface in at least the first region.
- 40. The apparatus of claim 39 wherein the abrasive elements comprise abrasive particles fixedly dispersed in at least the first region.
- 41. The apparatus of claim 39 wherein the abrasive elements comprise abrasive particles, the first region having a first plurality of abrasive particles per square inch of surface area and the second region having a second plurality of abrasive particle per square inch of surface area different than that of the first region.
- 42. The apparatus of claim 39 wherein the abrasive elements comprise contact regions at the planarizing surface.
- 43. An apparatus for planarizing a surface of a substrate, comprising:an abrasive polishing pad attached to a support structure, the polishing pad having a planarizing surface with a first planarizing region and a second planarizing region, the first planarizing region having a first roughness and the second planarizing region having a second roughness less than the first roughness of the first planarizing region; and a substrate carrier to which the substrate may be attached, the substrate carrier being positionable over the planarizing surface and adapted to selectively engage a first section of the substrate with the first planarizing region and a second section of the substrate with the second planarizing region.
- 44. The apparatus of claim 43 wherein the polishing pad has a plurality of abrasive elements at the planarizing surface in at least the first planarizing region.
- 45. The apparatus of claim 44 wherein the abrasive elements comprise abrasive particles fixedly dispersed throughout at least the first planarizing region.
- 46. The apparatus of claim 44 wherein the abrasive elements comprise abrasive particles, the first planarizing region having a first plurality of abrasive particles per square inch of surface area and the second planarizing region having a second plurality of abrasive particle per square of surface area less than that of the first planarizing region.
- 47. The apparatus of claim 44 wherein the abrasive elements comprise contact regions at the planarizing surface.
- 48. A method for planarizing a substrate, comprising the steps of:pressing the substrate against a first abrasive region of an abrasive polishing pad and a second abrasive region of the abrasive polishing pad, the first abrasive region having a first abrasiveness and the second abrasive region having a second abrasiveness different than the first abrasiveness; and moving at least one of the polishing pad and the substrate with respect to the other to impart relative motion therebetween and abrade material from the substrate with the first and second abrasive regions.
- 49. The method of claim 48 wherein the pressing step comprises engaging the wafer with the first and second abrasive regions simultaneously.
CROSS-REFERENCE TO RELATED APPLICATIONS
This application is a continuation of U.S. patent application Ser. No. 09/378,243 filed Aug. 19, 1999, now U.S. Pat. No. 6,186,870 which is a continuation of U.S. patent application Ser. No. 08/834,524 filed Apr. 4, 1997 which issued as U.S. Pat. No. 6,062,958 on May 16, 2000.
US Referenced Citations (33)
Continuations (2)
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Number |
Date |
Country |
| Parent |
09/378243 |
Aug 1999 |
US |
| Child |
09/657764 |
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US |
| Parent |
08/834524 |
Apr 1997 |
US |
| Child |
09/378243 |
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US |