The invention relates to an apparatus for metering and dispensing solid and liquid materials. The invention is particularly useful for metering and dispensing certain volumes of sand and water into a cement mixer for mixing with mortar to form cement.
The task of mixing sand, water and mortar mix to form cement is a common activity on construction sites. In order to produce cement of acceptable hardness and quality, the sand, water and mortar must be mixed in specific ratios. The amount of sand and water added to the mixture has a direct impact on the color and hardness of the cement. For example, the amount of sand particularly impacts two important qualities of the cement-color and hardness. Color is particularly important when the cement is being used as a grout, and hardness is critical to virtually every application of cement. As such, masons must take time to accurately measure specific volumes of sand and water to mix with a certain weight of mortar to produce a cement having satisfactory hardness and other desired qualities. A mistake in measuring the sand and water can lead to cement of unacceptable quality causing substantial losses in time and money. In addition, government regulations in recent years have increasingly required cement used in various construction projects to have a certain hardness, making accurate measurement of ingredients all the more critical.
Industry-wide construction standards generally require the cement to have a hardness of 1800 pounds per square inch (p.s.i.). Mortar mix is typically packaged and sold in bags containing seventy-two pounds of mortar. In addition, most commercial cement mixers are designed to receive and mix two seventy-two pound bags of mortar mix. According to industry standards, six cubic feet of sand and approximately ten gallons of water are required to be mixed with 144 pounds of mortar mix to produce cement having a hardness of 1800 p.s.i. As such, it is common for masons to have to measure six cubic feet of sand and ten gallons of water to mix with 144 pounds of mortar mix. Generally, workers measure the sand and water by hand using conventional measuring devices, and then pour the sand and water by hand into the cement mixer along with two bags of mortar. This is a time-consuming and inefficient process that is prone to human error, particularly in the hectic environment of the typical construction site. In addition, the quality of the product can vary depending on the training and skills of the workers measuring and mixing the ingredients. Furthermore, there is a risk of injury to the workers due to the fact that workers must position themselves close to the mixer, which has dangerous blades, in order to pour the sand, water and mortar into the mixer.
In an effort to overcome and eliminate the aforementioned problems, the present invention was conceived.
Therefore it is an object of the present invention to provide an apparatus capable of efficiently and accurately metering a desired volume of solid and liquid materials.
It is another object of the invention to provide an apparatus for dispensing a certain volume of solid and liquid materials into a receptacle for mixing.
It is yet another object of the invention to provide an apparatus that reduces or eliminates the risk of human error in mixing sand, water and mortar to form cement.
It is yet another object of the invention to provide an apparatus that minimizes the risk of injury to personnel involved in making cement by reducing the number of approaches to the mixer necessary to produce a predetermined amount of cement.
These and other objectives of the present invention are achieved by providing a portable apparatus for dispensing a solid material and a liquid material into a mixer, comprising a drum having an opening therein and sized for receiving and containing a predetermined volume of solid material from a hopper positioned above the drum for allowing free flow of the solid material into the drum. The apparatus includes a discharge assembly for discharging the predetermined volume of solid material from the drum into the mixer, and a container for dispensing a predetermined volume of liquid into the mixer for mixing with the solid material. The drum, hopper and container are mounted on a support frame in an elevated position above the mixer.
According to one preferred embodiment of the invention, the discharge assembly includes a drive apparatus for moving the drum from a receiving position in which the opening in the drum is positioned to receive the solid material, and a dispensing position in which the opening in the drum is inverted to dispense the solid material to the receptacle positioned below the drum.
According to another preferred embodiment of the invention, the drive apparatus includes a wheel mounted to the drum for rotating the drum from the receiving position. The drum opening is upwardly directed for receiving the solid material from the hopper and the dispensing position in which the drum opening is downwardly directed to dispense the solid material from the drum to the mixer positioned below the drum.
According to yet another preferred embodiment of the invention, the drum includes a cylindrical side wall and two opposed lateral end walls, and the drum opening is formed in the cylindrical side wall.
According to yet another preferred embodiment of the invention, a containment shield is positioned adjacent to the cylindrical side wall of the drum and adapted to conform to the cylindrical sidewall and cover the drum opening as the drum is rotated between the receiving and dispensing positions. The containment shield prevents escape of the solid material through the drum opening while positioned between the receiving and dispensing positions.
According to yet another preferred embodiment of the invention, the containment shield includes an arcuate plate extending from a point proximate the drum opening in the receiving position to a point proximate the drum opening in the dispensing position.
According to yet another preferred embodiment of the invention, the drum is rotated approximately one hundred eighty degrees from the receiving position to the dispensing position, and the containment shield includes an arcuate plate extending approximately one hundred eighty degrees around the cylindrical sidewall of the drum.
According to yet another preferred embodiment of the invention, the containment shield includes an inner surface facing the drum, and further comprising an elastic layer affixed to the inner surface for reducing frictional forces resulting from contact between the containment shield and the drum during rotation of the drum.
According to yet another preferred embodiment of the invention, the containment shield includes first and second ends. The first end is pivotally connected to the support frame, and the second end is releasably connected to the support frame. The containment shield is pivotable away from the drum when the second end is released from the support frame.
According to yet another preferred embodiment of the invention, the containment shield includes first and second ends. The first end is pivotally connected to the support frame, and the second end is releasably connected to a spring biased latch attached to the support frame for preventing solid material from lodging between the containment shield and the drum.
According to yet another preferred embodiment of the invention, the hopper includes at least one wall defining a relatively large top opening and converging to a relatively small base opening. The base opening is positioned above the drum and aligned with the drum opening when the drum is in the receiving position.
According to yet another preferred embodiment of the invention, the base opening is not aligned with the drum opening when the drum is rotated out of the receiving position, and solid material stored in the hopper is prevented from entering the drum when the drum is not in the receiving position.
According to yet another preferred embodiment of the invention, at least one guide plate is affixed to the hopper proximate the base opening and contacts the drum proximate the drum opening when the drum is in the receiving position. The guide plate defines a pathway for solid material flowing from the hopper into the drum.
According to yet another preferred embodiment of the invention, the guide plate includes an elastic material to reduce frictional forces resulting from rotation of the drum against the guide plate.
According to yet another preferred embodiment of the invention, the drive apparatus includes a first sprocket mounted on the support frame, and a second sprocket mounted on the drum. A chain connects the first and second sprockets such that rotating the first sprocket rotates the drum from the receiving position in which the drum opening is upwardly directed for receiving the solid material from the hopper, and the dispensing position in which the drum opening is downwardly directed to dispense the solid material from the drum to the receptacle positioned below the drum.
According to yet another preferred embodiment of the invention, an enlarged wheel is mounted on the first sprocket to provide mechanical assistance in manual operation of the drive apparatus. Rotation of the enlarged wheel rotates the first sprocket, the second sprocket and the drum.
According to yet another preferred embodiment of the invention, an electric motor is connected to the first sprocket to rotate the drum.
According to yet another preferred embodiment of the invention, the drum includes a cylindrical side wall and two opposed lateral end walls. The drum opening is formed in the cylindrical side wall and the second sprocket is mounted on one of the lateral end walls.
According to yet another preferred embodiment of the invention, an elongate member is mounted on the support frame and positioned adjacent to the first lateral end surface. At least two stop blocks are positioned approximately one hundred eighty degrees from each other on the first lateral end surface. Contact between the blocks and the elongate member prevents rotation of the drum beyond approximately one hundred eighty degrees.
According to yet another preferred embodiment of the invention, the apparatus includes means for metering a predetermined volume of liquid in the container.
According to yet another preferred embodiment of the invention, the container includes a valve opening in communication with a source for the liquid material. A float is suspended on the liquid material, and is connected to a valve proximate the valve opening such that raising the float to a predetermined level within the container closes the valve over the valve opening to prevent entry of additional liquid material into the container, and lowering the float below the predetermined level opens the valve opening to allow entry of the liquid. The volume of liquid material received in the container is controlled by positioning the float at a corresponding height within the container.
An embodiment of the method for dispensing a predetermined volume of solid material and a predetermined volume of liquid material into a mixer according to the invention includes the steps of providing a dispensing apparatus comprising a drum having an opening therein and sized for receiving and containing a predetermined volume of solid material from a hopper positioned above the drum for allowing free flow of the solid material into the drum. A drive apparatus moves the drum from a receiving position in which the opening in the drum is positioned to receive the solid material from the hopper, and a dispensing position in which the opening in the drum is positioned to dispense the sand to a mixer positioned below the drum, and a container for dispensing a predetermined volume of liquid into the mixer for mixing with the solid material. The drum, hopper and container are mounted on a support frame in an elevated position above the mixer. The drum is positioned in the receiving position, and solid material flows into the drum until it is full. The container is filled with the predetermined volume of liquid, and the liquid is dispensed into the mixer. The drum is rotated to the dispensing position to allow the solid material in the drum to flow through the drum opening and enter the mixer.
An embodiment of the method for making a predetermined amount of cement according to the invention includes the steps of providing a dispensing apparatus comprising a drum having an opening therein and sized for receiving and containing a predetermined volume of sand from a hopper positioned above the drum for allowing free flow of the sand into the drum, a drive apparatus for moving the drum from a receiving position in which the opening in the drum is positioned to receive the sand from the hopper and a dispensing position in which the opening in the drum is positioned to dispense the sand to a mixer positioned below the drum, and a container for dispensing a predetermined volume of water into the mixer for mixing with the sand. The drum, hopper and container are mounted on a support frame in an elevated position above the cement mixer. The drum is positioned in the receiving position to fill the drum with sand from the hopper. The container is filled with the predetermined volume of water, and the water is dispensed into the mixer. The drum is rotated to the dispensing position to allow the sand in the drum to flow through the drum opening and enter the cement mixer. A predetermined volume of mortar mix is added to the cement mixer, and the sand, water and mortar mix are mixed together to form cement.
Some of the objects of the invention have been set forth above. Other objects and advantages of the invention will appear as the invention proceeds when taken in conjunction with the following drawings, in which:
Referring now specifically to the drawings, a preferred embodiment of the volumetric solid and liquid dispenser according to the present invention is illustrated in
While the dispenser 10 can be used to deliver measured volumes of a variety of solids and liquids, the dispenser 10 is preferably used to dispense sand and water in an appropriate volumetric ratio for mixing with mortar to make cement.
As can be seen in
As shown in
The drum opening 14 is formed within the cylindrical side wall 11A as shown in
A drive apparatus communicates with the drum 11 to rotate the drum between a receiving position, shown in
As shown in
As shown in
As shown in
When the drum 11 is positioned in the receiving position, shown in
As shown in
As shown in
The liquid metering and dispensing container 12 receives and dispenses a desired volume of liquid into the cement mixer 19. The container 12 preferably holds approximately fifteen gallons of liquid water. Preferably, the container 12 receives and dispenses approximately ten gallons of water into the cement mixer 19 for mixing with six cubic feet of sand and 144 pounds of mortar mix.
As shown in
As can best be seen in
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As shown in
A preferred embodiment of the dispenser 10 is comprised of stainless steel and has the following dimensions:
A preferred method for making cement using dispenser 10 includes the following steps. First, the support members 40, 45 are positioned on support rod 41 at a height such that the filler valve 42 will close when ten gallons of water is contained within the container 12. Next, the control lever 38 is turned upward, opening control valve 39 and closing exit spouts 49, 50, to allow water to start flowing into the container 12. Water continues to flow into the container 12 until there is ten gallons of water contained within container 12, at which point float 43 reaches upper support member 45 and filler valve 42 closes to stop further flow of water into the container 12. The control lever 38 is then moved downward to open exit spouts 49, 50. The water exits the container 12 and flows into the cement mixer 19 positioned directly below.
Next, one seventy-two pound bag of mortar mix is poured into the cement mixer 19. The drum 11 is positioned in the receiving position, as shown in FIG. 9. Sand flows from the hopper 15 through the drum opening 14 into the drum 11 until it is full. The wheel 23 is then rotated counterclockwise to move the drum 11 from the receiving position to the dispensing position as shown in
A volumetric solid and liquid dispenser and method of using same is disclosed above. Various embodiments of the invention can be made without departing from its scope. Furthermore, the foregoing description of the preferred embodiment of the invention and the best mode for practicing the invention are provided for the purpose of illustration only and not for the purpose of limitation—the invention being defined by the claims.
Number | Name | Date | Kind |
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129330 | Foote | Jul 1872 | A |
984254 | Akeley | Feb 1911 | A |
1018634 | Seaver et al. | Feb 1912 | A |
1205088 | Fietsch | Nov 1916 | A |
1342456 | Nagel | Jun 1920 | A |
1438595 | Hale | Dec 1922 | A |
2054042 | Pipes | Sep 1936 | A |
2772818 | McLauchlan | Dec 1956 | A |
3697054 | Moratschek | Oct 1972 | A |
Number | Date | Country | |
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20040100857 A1 | May 2004 | US |