Claims
- 1. A heating element for heating a flexible intravenous tube, said heating element comprising:
a resistance heating wire having a pair of terminal ends, said resistance heating wire encapsulated within an electrically insulating polymeric layer, said polymeric layer and said resistance heating wire being formed into a plurality of turns defining a coil having a central axis, wherein each of said turns is independently elastically expandable to surround a portion of said intravenous tube when said intravenous tube is disposed axially through said coil such that said coil conforms to the shape of said flexible intravenous tube.
- 2. The heating element of claim 1, wherein said coil includes at least two sets of interconnected parallel turns.
- 3. The heating element of claim 2, wherein said coil includes two sets of interconnected parallel turns, each of said sets terminating at a different one of said terminal ends.
- 4. The heating element of claim 1, wherein said polymeric layer is a tubular thermoplastic sheath and said resistance heating wire is disposed axially through said tubular thermoplastic sheath.
- 5. The heating element of claim 1, wherein said polymeric layer is extruded over said resistance heating wire.
- 6. The heating element of claim 5, wherein said heating element includes a plurality of resistance heating wires connected in series.
- 7. The heating element of claim 5, wherein said heating element includes a plurality of resistance heating wires connected in parallel.
- 8. The heating element of claim 1, further comprising a flexible intravenous tube disposed axially through said coil.
- 9. A method of manufacturing a heating element for a flexible intravenous tube, comprising the steps of:
providing a resistance heating wire having a pair of terminal ends; surrounding said resistance heating wire with an insulating polymeric layer; and forming said polymeric layer and said resistance heating wire into a plurality of turns defining a coil having a central axis, wherein each of said turns is independently elastically expandable to surround a portion of said intravenous tube when said intravenous tube is disposed axially through said coil such that said coil conforms to the shape of said flexible intravenous tube.
- 10. The method of claim 9, wherein the step of forming said polymeric layer and said resistance heating wire into a plurality of turns includes the steps of wrapping said polymeric layer and said resistance heating wire around a mandrel, heating said polymeric layer and said resistance heating wire, and allowing said thermoplastic sheath to cool to maintain said coil shape.
- 11. The method of claim 9, wherein said polymeric layer is a tubular thermoplastic sheath and the step of surrounding said resistance heating wire includes the step of disposing said resistance heating wire axially through said tubular thermoplastic sheath.
- 12. The method of claim 9, wherein the step of surrounding said resistance heating wire includes the step of extruding said polymeric layer over said resistance heating wire.
- 13. The method of claim 12, wherein the step of surrounding said resistance heating wire includes the step of extruding said polymeric layer over a plurality of resistance heating wires.
- 14. The method of claim 13, further comprising the step of connecting said plurality of resistance heating wires in parallel.
- 15. The method of claim 13, further comprising the step of connecting said plurality of resistance heating wires in series.
- 16. The method of claim 9, where in the step of forming said polymeric layer and said resistance heating wire into a plurality of turns includes the step of forming said polymeric layer and said resistance heating wire into at least two sets of interconnected parallel turns.
- 17. An expandable heating element, comprising:
a resistance heating material surrounded by an electrically insulating polymeric layer, said polymeric layer and said resistance heating material being formed into a plurality of turns defining a coil having an original diameter and a central axis, wherein a plurality of said turns are independently elastically expandable to a diameter greater than the original diameter of said coil to surround a cylindrical body disposed axially through said coil, at least a portion of said cylindrical body having a diameter greater than the original diameter of said coil.
- 18. The heating element of claim 17, wherein said resistance heating material includes a resistance heating wire having a pair of terminal ends.
- 19. The heating element of claim 18, wherein said resistance heating wire is laminated between two sheets of thermoplastic.
- 20. The heating element of claim 18, wherein said polymeric layer is extruded over said resistance heating wire.
- 21. The heating element of claim 20, wherein said polymeric layer comprises a PTFE film.
- 22. The heating element of claim 17, wherein said resistance heating material includes a resistance heating wire sewn to a supporting substrate.
- 23. The heating element of claim 17, wherein said electrically insulating polymeric layer includes a thermoplastic elastomer material, the heating element further comprising a reinforcing substrate fused with said electrically insulating polymeric layer.
- 24. A method of manufacturing a flexible heating element, comprising the steps of:
providing a resistance heating material; surrounding said resistance heating material with an electrically insulating polymeric layer; and forming said polymeric layer and said resistance heating material into a plurality of turns defining a coil having a central axis and an original diameter, wherein a plurality of said turns are independently elastically expandable to a diameter greater than the original diameter of said coil.
- 25. The method of claim 24, wherein the steps of surrounding said resistance heating material includes the steps of providing a first and second thermoplastic sheets and laminating said resistance heating material between said first and second thermoplastic sheets.
- 26. The method of claim 25, wherein said forming step includes the steps of wrapping said polymeric layer and said resistance heating material around a mandrel, heating said polymeric layer and said resistance heating material, and allowing said polymeric layer and said resistance heating material to cool to maintain said coil shape.
- 27. The method of claim 26, wherein said resistance heating material includes a resistance heating wire having a pair of terminal ends.
- 28. The method of claim 27, wherein said resistance heating wire is sewn to a supporting substrate.
- 29. The method of claim 24, wherein the step of surrounding said resistance heating material includes the step of extruding said polymeric layer over said resistance heating material.
- 30. The method of claim 29, wherein the step of forming said polymeric layer and said resistance heating material into a plurality of turns includes the steps of wrapping said polymeric layer and said resistance heating material around a mandrel, heating said polymeric layer and said resistance heating material, and allowing said polymeric layer and said resistance heating material to cool to maintain said coil shape.
- 31. The method of claim 30, wherein said resistance heating material includes at least one resistance heating wire.
- 32. The method of claim 24, wherein the step of forming said polymeric layer and said resistance heating material into a plurality of turns includes the steps of wrapping said polymeric layer and said resistance heating material around a mandrel, heating said polymeric layer and said resistance heating material, and allowing said polymeric layer and said resistance heating material to cool to maintain said coil shape.
Cross-Reference to Related Applications
[0001] This application is a continuation in part of U.S. patent application Ser. No. 09/642,215 to Theodore Von Arx, Keith Laken and John W. Schlesselman, entitled “Formable Thermoplastic Laminate Heated Element Assembly,” filed on Aug. 18, 2000, the entirety of which is hereby incorporated by reference herein.
[0002] This Application is also related to U.S. application Ser. No. 09/369,779 of Theodore Von Arx, filed Aug. 6, 1999, entitled “Electrofusing Of Thermoplastic Heating Elements And Elements Made Thereby”; U.S. application Ser. No. 09/416,731 of John Schlesselman and Ronald Papenfuss, filed Oct. 13, 1999, entitled “Heating Element Containing Sewn Resistance Material”; U.S. application Ser. No. 09/275,161 of Theodore Von Arx, James Rutherford and Charles Eckman, filed Mar. 24, 1999, entitled “Heating Element Suitable For Preconditioning Print Media” which is a continuation in part of U.S. application Ser. No. 08/767,156 filed on Dec. 16, 1996, now U.S. Pat. No. 5,930,459, issued on Jul. 27, 1999, which in turn is a continuation in part of U.S. application Ser. No. 365,920, filed Dec. 29, 1994, now U.S. Pat. No. 5,586,214, issued on Dec. 17, 1996; U.S. application Ser. No. 09/544,873 of Theodore Von Arx, Keith Laken, John Schlesselman, and Ronald Papenfuss, filed Apr. 7, 2000, entitled “Molded Assembly With Heating Element Captured Therein”; U.S. application Ser. No. 09/611,105 of Clifford D. Tweedy, Sarah J. Holthaus, Steven O. Gullerud, and Theodore Von Arx, filed Jul. 6, 2000, entitled “Polymeric Heating Elements Containing Laminated, Reinforced Structures And Processes For Manufacturing Same”; and U.S. application Ser. No. 09/309,429 of James M. Rutherford, filed May 11, 1999, entitled “Fibrous Supported Polymer Encapsulated Electrical Component” which are all hereby incorporated by reference herein.
Continuation in Parts (1)
|
Number |
Date |
Country |
Parent |
09642215 |
Aug 2000 |
US |
Child |
09829509 |
Apr 2001 |
US |