1. Field of the Invention
This disclosure relates to an X-ray inspection apparatus applicable to non-destructive inspection or medical examination and the like; the apparatus may be advantageously configured to inspect interiors of products or packages.
2. Description of the Related Art
In recent years, radiation inspection apparatus having an enhanced inspection processing ability for various samples by employing a method of in-line inspection is known. In such an inspection apparatus, an X-ray inspection apparatus including a plurality of X-ray sources and X-ray detectors arranged respectively in a direction of conveyance of samples and configured to obtain an X-ray image from X-rays transmitted from two directions by one inspection sequence in order to detect foreign substances or abnormal portions accurately at high speed is proposed.
In Japanese Application Patent Laid-Open No. 10-267867, an X-ray inspection apparatus including two sets of inspection apparatus each including a pair of X-ray sources and a pair of X-ray detectors arranged in parallel in the direction of conveyance of the samples is disclosed.
By performing an X-ray inspection from a plurality of directions in this manner, a foreign substance which is located at a portion in a dead angle and hence may be overlooked by the inspection from one direction may be detected by one inspection sequence.
However, in the X-ray inspection apparatus provided with the plurality of X-ray sources in the direction of conveyance of the samples, improvement in uniformization of the quality of a plurality of X-ray beams emitted from the plurality of X-ray sources has been required. In the X-ray inspection apparatus provided with the plurality of X-ray sources in the direction of conveyance of the samples, when an X-ray is radiated continuously in the inspection sequence, power saving for improving energy usage efficiency of the X-ray inspection apparatus is desirable.
To satisfy the above requirements, an X-ray inspection apparatus provided with a collimator having a pair of slits arranged therein for each X-ray source has been proposed. Japanese Patent Application Laid-Open No. 10-513265 describes an X-ray inspection apparatus including an X-ray source, a collimator provided with a plurality of slits, and a plurality of detectors arranged corresponding to the plurality of slits. Japanese Patent Application Laid-Open No. 10-513265 with the configuration as described above discloses enabling radiation of a fan beam X-ray toward each of the plurality of detectors respectively.
As a reference example, an X-ray detector 200 of the related art provided with a reflective type X-ray source 20, a pair of slits 104a and 104b arranged along a direction of conveyance Dt, and a pair of detectors 110a and 110b arranged along the direction of conveyance Dt is illustrated in
In the X-ray detector 200 of this reference example, because inspection of samples is performed during conveyance, difference in apparent focal sizes observed by detectors 110a and 110b arise. Hereinafter, a focal spot size that the detector detects as an X-ray image is referred to as “apparent focal spot size”.
In the reflective type X-ray source 20, an electron beam 2 emitted from an electron emission source 3 collides against a reflection type target 203, and an X-ray is extracted in a direction away from a normal line Nf of a focal spot 102. At this time, if the direction of extraction with respect to the normal line Nf is different as in the case of fan beam X-rays 106a and 106b formed by the slits 104a and 104b of a collimator 15, the apparent focal spot sizes corresponding to the respective fan beam X-rays 106a and 106b do not match. The apparent focal spot size of the fan beam X-ray 106a which is closer to the normal line Nf becomes larger than the apparent focal spot size of the fan beam X-ray 106b.
The focal spot of the radiation inspection apparatus of this disclosure is practically defined by the focal spot of the electron beam radiated from the electron emission source to the target. Therefore, in this specification, the focal spot of the electron beam being defined by the electron beam on the target and having a limited focal spot diameter is referred to as a focal spot hereinafter.
In this specification, an extraction angle indicates an angle formed by a direction of a center axis of the fan beam X-ray extracted from the focal spot 102 through the slit with reference to the normal line Nf of the focal spot 102.
Extraction angle dependence of the apparent focal spot size will be described with reference to
In this reference example, where φ is an angle between the direction of the center of X-ray extraction and an inclined surface of the reflection type target 203 and W is an electron beam irradiation width, the focal spot size viewed in the direction of the center of X-ray extraction becomes W×tan φ. Since φ of the reflection type target is normally on the order of 10 degrees to 20 degrees, the focal spot size becomes a small size on the order of 0.18 to 0.36 times the electron beam irradiation width W.
The focal spot size of the fan beam X-ray extracted in a direction inclined with respect to the direction of the center of X-ray extraction by θ (counterclockwise direction is defined as a positive direction) becomes W/cos θ×sin(φ−θ). Therefore, as illustrated by a broken line in
Therefore, in this reference example, an inspection image obtained by the X-ray detector 110b is clear, while an inspection image obtained by the X-ray detector 110a is not (or vice versa), whereby detection accuracy is disadvantageously lowered.
In order to reduce the influence of a low quality inspection image obtained by the X-ray detector 110a, reducing an angle of opening along directions parallel to the directions of conveyance Dt of the X-rays 106a and 106b is conceivable. However, in the X-ray inspection apparatus employing such an arrangement, the difference between the inspection images obtained by the X-ray inspection from a plurality of directions becomes small and hence detection of a dead angle portion becomes difficult. Therefore, deficiency in detection accuracy arises.
According to various embodiments of the present disclosure, an X-ray inspection apparatus includes: a transmission type X-ray source having an electron emission source configured to emit an electron beam, and a target including an emitting surface and an electron irradiation surface which is irradiated with the electron beam and is opposition to the emitting surface; a collimator provided with a plurality of slits formed therein, each slit configured to form a fan beam X-ray by allowing the X-ray radiation emitted from the transmission type X-ray source to pass therethrough; a plurality of detectors arranged at positions where the fan beam X-rays passed through the plurality of slits respectively are irradiated, each of the plurality of detectors configured to detect intensity of the fan beam X-ray passed through a corresponding slit; and a conveying portion configured to convey a sample along a conveying path crossing an irradiation path from each of the collimators to corresponding detector so that the sample is irradiated in sequence with the fan beam X-rays passed through the plurality of slits.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Embodiments included in an X-ray inspection apparatus of this disclosure will be described with reference to
First, the transmission type X-ray source 10 will be described with reference to
The electron emission source 3 includes an electron emission mechanism, and a cold cathode electron source such as a CNT (carbon nano tube) or Spindt or a hot cathode electron source such as a filament type or an impregnating type. In terms of symmetry of the shape of the electron focal spot, an impregnating type hot cathode is preferably employed as the electron emission source 3.
An electron irradiation surface 4 of the target 7 is irradiated with an electron beam 2 emitted from the electron emission source 3 as illustrated in
In the first embodiment, the target 7 includes a target layer 70 and a transmission-type base material 71 configured to support the target layer as illustrated in
The transmission-type base material 71 is preferably a material having a good heat discharging property and a good X-ray transmitting property and, for example, a light element material such as diamond or beryllium. In the case where the transmission-type base material 71 includes diamond, monocrystalline diamond or polycrystalline diamond is applied. In terms of restriction of the X-ray attenuation or securement of heat discharging property and vacuum retaining property, a thickness within a range from 0.2 mm to 3 mm is employed as the thickness of the transmission-type base material 71.
Subsequently, the mutual arrangement relationship among the transmission type X-ray source 10, a collimator 15, the conveying portion 107, and the detectors 110a and 110b which constitute the X-ray inspection apparatus 1 of the first embodiment will be described
As illustrated in
The conveying portion 107 capable of moving the sample in the predetermined direction of conveyance Dt is arranged on the side opposite to a side where the collimator 15 faces the emitting surface 6. The conveying portion 107 conveys the sample so as to be irradiated with the fan beam X-rays passing though the respective slits 104a and 104b between the collimator 15 and the detectors 110a and 110b.
The predetermined direction of conveyance Dt and the pair of slits 104a and 104b satisfy a mutual geometric relationship described later. The pair of detectors 110a and 110b are arranged on extensions passing respectively through the pair of slits 104a and 104b from the focal spot 102 of the transmission type X-ray source 10 on a side farther from the conveying portion 107 in terms of a distance from the focal spot 102.
The collimator 15 separates a radiation 5 emitted from a single transmission type X-ray source into a pair of fan beam X-rays 106a and 106b. The pair of detectors 110a and 110b detect sequentially the intensities of the fan beam X-rays passed through the identical sample and output an electric signal corresponding to the detected intensity. Each of the pair of detectors 110a and 110b obtains a different transmitted X-ray image 111a or 111b with an image processing unit (not illustrated) respectively. Each of the transmitted X-ray images 111a and 111b contains visual difference information based on an apparent geometrical relationship between an irregular particle 109 and a sample 108. The apparent geometrical relationship between the irregular particle 109 and the sample 108 contains a relative angle and a relative position of the particle 109 respect to the sample 109. Said visual difference information is defined with a positional relationship between the pair of slits 104a and 104b and the focal spot 102.
Subsequently, the arrangement relationship between a pair of the slits required for obtaining the two X-ray transmitted images including the visual difference information will be described with reference to
The arrangement relationship of the slits of the collimator 15 which can be applied to the X-ray inspection apparatus 1 of this disclosure is illustrated in the respective drawings in
The pair of slits 104a and 104b described in
The embodiment illustrated in
As described above, in the arrangement relationship of the plurality of slits, a technological significance achieved by two conditions; “how to overlap in the direction of conveyance” and “not on identical line” will be described with reference to
As illustrated in a first reference example illustrated in
Therefore, in the collimator 15, at least two slits need to include portions overlapping each other along the direction of conveyance Dt of the conveying portion 107, and to be arranged so that the longitudinal directions thereof are not present on an identical line.
The collimator 15 may be formed of a heavy metal such as lead, tungsten, or molybdenum, but the material is not limited thereto.
Subsequently, in the X-ray inspection apparatus provided with the transmission type X-ray source 10 and the collimator 15 having the plurality of slits, difference in apparent focal spot size between the fan beam X-rays 106a and 106b will be described with reference to
Assuming an electron beam irradiation width is D, the apparent focal spot size viewed in the direction of the center of X-ray extraction is D. In contrast, the apparent focal spot size of the X-ray emitted in the direction inclined by an angle θ (the counterclockwise direction is a positive direction) [°] with respect to the direction of the center of X-ray extraction is D×cos θ.
Therefore, as apparent from the comparison between a solid line and a broken line in
In the example illustrated in
In contrast, in the reference example illustrated in
From the consequence described above, it is understood that the X-ray inspection apparatus 1 illustrated in
In the second embodiment, the slits 104a, 104b, and 104c are respectively arranged so that the longitudinal directions thereof extend in parallel to each other and with respect to the direction of conveyance Dt as illustrated in
The second embodiment is different from the first embodiment in that the number of the arranged slits is three in the direction from an upstream side to a downstream side of the direction of conveyance Dt, and the number of arrangement of the X-ray detectors arranged in the direction described above is three.
In this configuration, the X-ray inspection in which the number of direction of irradiation of the fan beam X-ray is further increased in a series of inspection sequence is enabled, so that the accuracy for detecting the foreign substance or the like can further be enhanced.
In the second embodiment, the configuration including the three slits and the three detectors has been exemplified. However, this disclosure is not limited thereto, and a modification in which four or more slits and the detectors are arranged is also included in the second embodiment.
The third embodiment is different from the first embodiment in that at least the two slits 104a and 104b are arranged at positions symmetry with each other with respect to a virtual perpendicular line Ni extending downward from a center of the focal spot 102 toward the conveying portion 107 on a virtual plane defined by the direction of conveyance Dt and the center of the focal spot 102. The virtual plane defined by the direction of conveyance Dt and the center of the focal spot 102 corresponds to an x-y plane in
The points that each of the pair of detectors 110a and 110b are arranged on extensions connecting the focal spot 102 and the pair of slits 104a and 104b, and that the electron irradiation surface 4 extends in parallel to the direction of conveyance Dt are the same as in the first embodiment.
According to the third embodiment, the focal spot sizes in the two transmission type X-ray images detected respectively by the pair of detectors 110a and 110b can be equalized. Consequently, the X-ray inspection apparatus of the third embodiment enables to obtain high-quality subtraction images. Therefore, the influence of the dead angle is reduced further reliably than in the first embodiment, or the X-ray inspection which is capable of detecting smaller foreign substances is achieved.
According to the X-ray inspection apparatus of this disclosure, the difference in focal spot sizes depending on the direction of irradiation may be reduced more than the related art even when the plurality of fan beam X-rays are used, so that lowering of energy efficiency may be restrained without impairing inspection accuracy.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2013-217290, filed Oct. 18, 2013 which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2013-217290 | Oct 2013 | JP | national |