ZERO PARTS STRAIN RELIEF

Abstract

There is disclosed a base member for holding, without screws, a printed circuit board having conductive traces and electronic components and which can fit into an electric outlet box. The base member has walls which define a cavity where at least one wall of the cavity has a rib, the top of which functions as a stop for the printed circuit board. A cap having snap features adapted to engage the walls of the cavity restricts removal of the printed circuit board when snapped into position on top of the printed circuit board. The cap conceals the electronics on the printed circuit board and has at least one rib on its bottom surface to apply pressure to the printed circuit board assembly to help hold it in place. An aperture in the cap provides access to a pin header which is electrically connected to the printed circuit board. A screw terminal block is provided to connect the terminals on the pin header to a sensor. The printed circuit board has one edge an open side hour glass shape aperture which provides strain relief for wires from the printed circuit board. Opposite ends of the aperture hold two wires captive and the space between the two wires holds captive a third wire.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

Other aspects, features, and advantages of the present invention will become more fully apparent from the following detailed description, the appended claim, and the accompanying drawings in which similar elements are given similar reference numerals where:

FIG. 1 shows a prior art base for mounting a low voltage sensor such as an occupancy sensor to a ceiling;

FIG. 2 is an exploded view of a prior art octagon electrical outlet box, a base and a cover for receiving a sensor;

FIG. 3 is a partial exploded perspective view showing a printed circuit board assembly being positioned into a base member;

FIG. 4 is an exploded perspective view of the printed circuit board mounted within the base member, a snap on cap which fits on top of the printed circuit board and the components mounted thereon and a terminal block for connecting the printed circuit board to a device such as a sensor;

FIG. 5 is a top view of the printed circuit board having an open side hour glass shape aperture for providing strain relief to wires captured therein; and

FIG. 6 is an exploded partial perspective view showing wires connected to components on the printed circuit board being held captive by the open side hour glass shape aperture on the printed circuit board of FIG. 5.

Claims

1. A circuit board comprising: an aperture which extends into an edge of said circuit board;said aperture having a first end portion for receiving a first wire having one end coupled to a terminal on the printed circuit board and a second end coupled to a terminal not on the printed circuit board, a second end portion for receiving a second wire having one end coupled to a terminal on the printed circuit board and a second end coupled to a terminal not on the printed circuit board, and a central portion located between said first and second end portions;wherein said first end portion is configured to hold captive a first wire placed therein, and said second end portion is configured to hold captive a second wire placed therein.

2. The circuit board of claim 1 wherein said first and second end portions are spaced apart a distance sufficient to provide a central portion which can receive a third wire when said first end portion is holding a wire and said second end portion is holding a wire

3. The circuit board of claim 2 wherein access of a first wire into said first end portion is through a side of said central portion.

4. The circuit board of claim 2 wherein access of a second wire into said second end portion is through a side of said central portion.

5. The circuit board of claim 2 wherein access of a wire into said central portion is through a side of said central portion.

6. The circuit board of claim 2 wherein access of a first wire into said first end portion is first through a side of said central portion and then through said central portion into said first end portion.

7. The circuit board of claim 2 wherein access of a second wire into said second end portion is first through a side of said central portion and then through said central portion into said second end portion.

8. The circuit board of claim 2 wherein access of a third wire into said central portion is first through a side of said central portion and then through said central portion into said first end portion.

9. The circuit board of claim 2 wherein a side of said central portion is open and lies along an edge of said circuit board.

10. The circuit board of claim 1 wherein said aperture has an open side hour glass shape.

11. The circuit board of claim 10 further comprising: a first conductor coupled at one end to said printed circuit board and held captive by said first end portion of said open side hour glass shape aperture at a place spaced between said first end and a second end; andsaid first conductor is formed to have slack between said first end and said first end portion.

12. The circuit board of claim 10 further comprising: a first conductor coupled at one end to said printed circuit board and held captive by said first end portion of said open side hour glass shape aperture at a place between said first end and a second end;said first conductor is formed to have slack between said first end and said first end portiona second conductor coupled at one end to said printed circuit board and held captive by said second end portion of said open side hour glass shape aperture at a place between said first end and a second end; andsaid second conductor is formed to have slack between said first end and said first end portion of said open side hour glass shape aperture.

13. The circuit board of claim 10 further comprising: a first conductor coupled at one end to said printed circuit board and held captive by said first end portion of said open side hour glass shape aperture at a place between said first end and a second end;said first conductor is formed to have slack between said first end and said first end portion of said aperture;a second conductor coupled at one end to said printed circuit board and held captive by said second end portion of said open side hour glass shape aperture at a place between said first end and a second end;said second conductor is formed to have slack between said first end and said second end portion of said aperture;a third conductor coupled at one end to said printed circuit board and located in said central portion of said open side hour glass shape aperture at a place between said first end and a second end; andsaid third conductor is formed to have slack between said first end and said central portion of said aperture.

14. The circuit board of claim 13 further comprising: a box shaped base member for receiving said circuit board;wherein a side wall of said base member urges said third conductor into contact with said first and second conductors when said circuit board is located in said base member.

15. The circuit board of claim 14 wherein said base member has at least one rib on an inside wall; and said circuit board engages said rib to locate said circuit board in said base member.